VOLVO Service Bulletin Volvo Truck Corporation Cue, rat Trucks Date Group No. Release Page 92010 431 305 02 109 Main shaft, overhaul FM, FH AT2412D, AT2612D, ATO2612D AT2812D, ATO3112D Main shaft, overhaul This service bulletin contains instructions for renovating the main shaft when removed from the vehicle. 88990193 excesses Engish Printed in SwedenVolvo Truck Corporation Service Bulletin Date Group Release Page 92010 431 305 02 2018) Service Procedures 43173-5 Main shaft, overhaul Unit removed As the same illustrations are reused for different variants, some details may differ for the Variant you are working on. The essential information in the illustrations is, however, always correct. Contents * “Disassembly”, page 2 * "Check", page 9 "Assemble", page 9 Special tools: 9990030, 9992500, 99: 9992621, 9992671, 9992911, 9994731, 9996154, 9996222, 9996454, 9996480, 9996498, 9996499, 9996500, 9996600, 9996602, 9996603, 9996635, 9996725, 9996904, 9996215, 9998393, 9998542 Other special equipment 1159796 Disassembly 1 Note: The main shaft is not to be laid on a bench or similar. This is to avoid the tooth wheels from being damaged. All work should be carried out with the shaft standing.Volvo Truck Corporation Date Group No Release Page Service Bulletin e210 431 305 02 38) 2 Remove the synchronizing ring and the synchronizing cone for the spitter. 3 ‘Take off the support bearing 9994731, 9996222, 9996454, 9996600, 9998602, 9996603, 9996635, 9998215 9996602 x 2 9996635 x 2 9996454 x 2 9998215Volvo Truck Corporation Date Group No. Release Page Service Bulletin e210 431 305 02 a1) 4 It there is clearance between the bearing and the puller, insert five pieces of brass, 10x21x1.2 mm, in the bearing. 5 Remove the nut by hitting the socket so that the shock releases it 9996480Volvo Truck Corporation Date Group No Release Page Service Bulletin e210 431 305 02 58) 6 9992619 Pull off the HP wheel (3rd). Remove the spacer ring and the engaging sleeve. 9992619, 9982671, 9996222, 9998542 1 | segoeig letter 9990030, 9982619, 9992671, 9996222 9992671 9996222 9990030Volvo Truck Corporation Date Group No. Release Page Service Bulletin e210 431 305 02 ea) a Remove 2nd gear and the needle bearing, 9 Pull of 1st gear and the tooth wheel and the bearing race for 2nd gear. Remove the needle bearing 9992671 9996498 x 2 ey | oa 7 I Note: Ensure that there is a small amount of clearance between the gearwheel and the arms so that the gearwheel is not damaged. 9996499 x 2 9992619, 9992671, 9996222, 996498, 9996409, 9996500 9998500. 0 Remove the engaging ringVolvo Truck Corporation Date Group No Release Page Service Bulletin e210 431 305 02 708) 1" Tum the shaft over and ft t carefully in the puller 9990030. 9990030 _——___ ¢ COCOONS Trop 9990030 2 Pull off reverse gear, bearing and spacing sleeve with cena aaa piston rings. Remove reverse gear needle bearing. 9990030, 9992621, 9992671, 9998222, 9998454, oe 9996498, 9996499, 9998500 9996408 x 2—f 9996222Volvo Truck Corporation Date Group No. Release Page Service Bulletin e210 431 305 02 a8) B Knock the spacing sleeve out of the bearing. Use a sleeve mandrel as support if necessary. g992011Volvo Truck Corporation Service Bulletin Date Group Release Page 92010 431 305 02 ote) Check “ Clean and inspect all components. 5 Oil in all the needle bearings, ball bearings and gears with transmission oil when reassembling, Assemble 16 Place the main shaft in the press with the sun gear facing upwards. "7 Fit the reverse gear needle bearing 8 Fit the reverse gear with the engaging teeth tuned downwards.Volvo Truck Corporation Service Bulletin Date Group Release Page 92010 431 305 02 1019) 19 Press on the rear bearing, 9996725 20 Carefully press on the spacing sleeve with the piston rings. Note: Pressing on the spacing sleeve can only be done with the inner chamfer of the sleeve, otherwise the piston ring groove can be damaged. It is therefore important to use the correct tool. 9998393,Volvo Truck Corporation Date Group No Release Page Service Bulletin e210 431 305 02 03 2 Turn over the shaft and fit the engaging sleeve for Astireverse, Fit the needle bearing and 1st gear with the engaging sleeve teeth turned downwards. 2 Manually install the toothed wheel with the flange facing downwards until it passes the lubrication channel of the main shaft. Then install the needle bearing race for the 2nd gear, Install the bearing race and the toothed ‘wheel using tool 9996904 9996904Volvo Truck Corporation Date Group Release Page Service BulletinVolvo Truck Corporation Service Bulletin Release PageVolvo Truck Corporation Date Group, Release Page Service BulletinCon Date Group No. Release Page Service Bulletin 9.2010 431 305 02 1518)Volvo Truck Corporation Date Group Release Page Service Bulletin on the front bearing for the HP wheel using too 29 Press 9992600, Note: The bearing, spacing sleeve and gear are ingle unit, replaced as a si 9992600,Volvo Truck Corporation Date Group No Release Page Service Bulletin e210 431 305 02 708) 30 Fit the nut and socket wrench. Hold the shaft in the press with a load of approx. 10 tonne. Tighten the nut toa torque of 400250 Nm. Use tool 9996480. 9996480 1189796 400250 Nm ket, hold the shaft securely and lock a lug Note: Use a punch with a rounded point. Make sure it does not crack.Volvo Truck Corporation == iste, Group No. Release Page Service Bulletin for the spitter