Hfdawn 130511034451 Phpapp01

While every care is taken in publishing this catalogue, the
company will not be responsible for any error and omission.

This catalogue is the property of Hero MotoCop Ltd.
Copy right of this catalogue is reserved.
INDEX
(Use of Parts Catalogue)
BLOCK INDEX
ENGINE GROUP
FRAME GROUP
PART NO. INDEX
INSTRUCTIONS
INSTRUCTION FOR USE OF PARTS CATALOGUE
II. How to read this Parts Catalogue

1. Make-up of the part number
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) for
(Example)
(General Parts)
Hero MotoCorp HF-DAWN Motorcycle.
I. How to order parts
Colour Code
Function and
component No.
Subcontractor designation
1. Information required
Modification designation
Replacement parts orders must contain both the part number and the
Parts classification No.
stamped number(s) as described below. This is because any changes and

modifications of parts are registered at Hero MotoCorp with the pertinent parts
(Example) Bolts, nuts and other standard parts
and stamped numbers.

Function and
type No.
Numbers needed
(a)
Carburettor parts :
Part number and
(b)
Engine parts :
Stamped carburettor identification number.

Part number and Stamped engine number.
(c)
Frame parts :
Part number and Stamped frame number.
Dimension
Chemical surface treatment

ISO
2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
but reference must be made to the Hero MotoCorp code given in the description
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
column of this Parts Catalogue.
letters/revised edition will be issued at an appropriate time, with sucessively

progressing revision numbers. We recommend obtaining such revisions in order to
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
Catalogue revision has been issued, please contact SPARE PARTS
DEPARTMENTS, Hero MotoCorp LTD.
Hero MotoCop NON BODY COLOUR CODE

COLOUR REF.
COLOUR DESCRIPTION
(NH-35M)
COLOUR CODE
COLOUR REF.
(NH-1)
CODE
ZA
COLOUR DESCRIPTION
MAIN BODY COLOUR
BLACK (TYPE-1)
(NH-1)
ZB
BLACK (TYPE-2)
(R-184M)
ZC
CLASSY MAROON METALLIC
(R-195C)
ZD
CANDY BLAZING RED
NH-373M
ZE
BOON SILVER METALLIC
CLOUD SILVER METALLIC
(NH-268M)
VERNIER GREY METALLIC
(NH-1)
BLACK
3. Abbreviations
The following abbreviations are used in this Parts Catalogue.
ASSY. .........Assembly
COMP. ........Complete
R.................Right
L. ...............Left
STD. ...........Standard
MM. ............Millimeter
G. ...............Gram
T (22T). ......Tooth (22Teeth)
A.................Ampere
V. ................Volt
W. ...............Watt
KMPH.........Kilometers per hour
L.E.D. .........Light emitting diode
L (100L).........Link (100 Links)

A.C. ...............Alternating current
D.C................Direct current
IN ..................Inlet
EXH...............Exhaust
FR. ...............Front
RR.................Rear
Hex................Hexagonal
A.M................Attaching Mark
T.M. ...............Transcript Mark
C.D.I..............Capacitive Discharge ignition
INC................Including
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims.
Parts
Example
Bolt (Screw)
Pin
O-Ring
Oil Seal
6 x 12
8 x 14
9.5 x 1.6
14 x 24 x 5
Tube
5 x 130
Interpretation
6mm diameter, 12mm length
8mm diameter, 14mm length
9.5mm diameter, 1.6mm thickness
14mm inside diameter, 24mm outside
diameter, 5mm thickness
5mm inside diameter, 130mm length
5. Supercedence of parts
Part numbers given under the part name in the Description column indicate that
the part number has been superceded by that part number. Hero MotoCorp may
make such supercedence without notice.
6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
7. Required Quantity
The number given in the Reqd. No. column indicates the quantity of parts used in
the section described in that block.
Parts with quantities in ( ) represent optional parts.
Part whose required number is N, is a part whose required number can be
selected at need.
8. Part modifications and applicable serial numbers
In case where a part has been modified, the serial number of the first vehicle
(or frame, engine, carburettor) bearing the modification is listed in the
Serial No. Column.
9. Illustration
Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.
Example
Model
CD
DAWN
Area
code
Type
ID
India
Applicable
Engine
serial No.
Applicable
Frame
serial No.
XXXX
MBLXXXX
ECYZXYYYYY ELYZXYYYYY
Applicable
carburettor
identification No.
70B A 4LCL
12. Selection table for lock or blank key

Refer to the following selection table to select the lock or blank key.
11. Location of stamped serial number
Type
Key No.
TYPE 1
A**
B**
TYPE 2
C**
D**
Where ** is from 00~99
FRAME SERIAL NUMBER
ENGINE SERIAL NUMBER
CARBURETTOR IDENTIFICATION NUMBER
III. How to use the Flat Rate Time (F.R.T.)

This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed
for replacement of parts covered by the warranty during the period the warranty is
in effect. The F.R.T. for those parts which are not listed herein should be
determined from the operation closely related to the replacement of that part.
1.
3. Computing the F.R.T.

When several jobs are performed at the same time, make the calculation in the
following manner.
a. Jobs of non duplicated nature
The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
(Example) Replacement of cylinder and clutch spring.
The F.R.T. is based on the following service conditions.

a. A liberal allowance is added to the net servicing time.
b. Standard times specified are based on the condition that the necessary
servicing tools listed in the service manual (motorcycle) which describes
the HERO HONDA service policies are available close at hand and the
work is performed by a mechanic with normal skill.
c. Time required for inspection and operational test following the servicing is
included in the F.R.T.
SERVICE ITEM
1.1
Clutch spring
0.7
The F.R.T. For the job is : 1.1+0.7=1.8
b.
2.
F.R.T.
Cylinder
Method of computing
The job times are listed in tenth of an hour to simplify computation.
(Example)
0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
Jobs of duplicated nature

Take the F.R.T. For the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
SERVICE ITEM
F.R.T.
Cylinder head gasket
0.9
Piston
1.3
The F.R.T. for the job is : 1.3
CONVERSION CHART
Hours
Minutes
Hours
Minutes
0.1
0.6
36
0.2
12
0.7
42
0.3
18
0.8
48
0.4
24
0.9
54
0.5
30
1.0
60
c.
Jobs of partially related nature

Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
the duplicated operation.
(Example) Replacement of gearshift drum and crankshaft assembly.
SERVICE ITEM
F.R.T.
Gear Shift Drum
*3.3
Crank Shaft
*3.7
Crankcase Disassembly
*3.2
The F.R.T. for the job is : (3.3+3.7)-3.2=3.8

Crankcase disassembly is the duplicated operations.
*The F.R.T. Shown with (*) includes engine removal and installation.
4. Operations other than replacing parts

a.Removed and installation
NO.
SERVICE ITEM
Frame
F.R.T.
NO.
SERVICE ITEM
F.R.T.
1.
Engine
1.3
Front brake adjustment
0.1
2.
Cylinder head
0.9
Rear brake adjustment
0.1
3.
Carburettor
0.3
Brake operation test
0.1
Headlight aimings
0.1
Drive chain (includes tension adjustment

however, does not include sprocket)
0.1
b. Adjustment, measurement and cleaning

Engine
NO.
SERVICE ITEM
F.R.T.
1.
Ignition timing - inspection
0.2
Spark plug adjustment and cleaning
0.1
Tappet adjustment
0.2
Carburettor idle adjustment
0.1
Engine oil inspection (excluding oil change)
0.1
Clutch adjustment
0.1
Cleaner element cleaning
0.2
Compression pressure measurement
0.1
Battery checking of electrolyte level and gravity
0.1
10
Carburettor float level measurement
0.5
11
Oil filter cleaning
0.5
12
Throttle operation adjustment
0.1
c. Overhaul
NO.
1
SERVICE ITEM
Carburettor
F.R.T.
0.5
BLOCK INDEX ENGINE GROUP
E-1
E-2
E-3
CYLINDER HEAD COVER/INLET PIPE . . . . . . . 19

CYLINDER/CYLINDER HEAD . . . . . . . . . . . . . . 20
CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 21
E-4
E-5
E-6
E-7
E-8
CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 22

RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 23
CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
LEFT CRANKCASE COVER/
A.C. GEN. ASSY... . . . . . . . . . . . . . . . . . . . . . 26-27
CRANK CASE/OIL PUMP . . . . . . . . . . . . . . . . . . 28
E-9
E-10
E-11
E-12
E-13
CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 29-30

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 31-32
KICK STARTER. . . . . . . . . . . . . . . . . . . . . . . . . . 33
GEAR SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 36
11
BLOCK INDEX FRAME GROUP
F-1
F-2
F-3
F-4
F-5
F-6
F-7
HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . 39-40

SPEEDOMETER/CABLE/KEY SET. . . . . . . . 41-42
HANDLE LEVER/SWITCH/. . . . . . . . . . . . . . . . . . .
CONTROL CABLE. . . . . . . . . . . . . . . . . . . . . 43-44
HANDLE PIPE/TOP BRIDGE . . . . . . . . . . . . . . . 45
STEERING STEM. . . . . . . . . . . . . . . . . . . . . . . . 46
FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . 47
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F-16 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
F-17 STEP ASSY/KICK STARTER/GEAR CHANGE
PADEL/SIDE STAND/PILLION STEP. . . . . . . 60-61
F-18 MAIN STAND/PEDAL BRAKE . . . . . . . . . . . . . . 62
F-19 REAR FORK/CHAIN CASE . . . . . . . . . . . . . . . . 63
F-20 REAR CUSHION. . . . . . . . . . . . . . . . . . . . . . . . . 64
12
F-8
F-9
F-10
F-11
FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . 49

FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 50
REAR BRAKE PANEL. . . . . . . . . . . . . . . . . . . . . 51
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 52-53
F-12
F-13
F-14
F-15
SEAT ASSY./CARRIER REAR . . . . . . . . . . . . . . 54

FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . 57-58
F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 65

F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
F-24
F-25
F-26
F-27
F-28
F-29
F-30
WIRE HARNESS/BATTERY . . . . . . . . . . . . . . . . 68
FRAME BODY/UTILITY BOX . . . . . . . . . . . . . . . 69
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
STRIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-82
GUARD ENGINE (OPTIONAL). . . . . . . . . . . . . . 83
GUARD SARI (OPTIONAL) . . . . . . . . . . . . . . . . 84
MARK, CAUTION . . . . . . . . . . . . . . . . . . . . . . . . 85
BLOCK INDEX - ENGINE GROUP

E-1
17
19
18
E-2
18
8
13
13
16
19
19
11
13
10
10
15
3
7
10
11
9
12
11
13
E-4
20
E-5
21
12
14
8
12
9
7
19
11
11
16
11
18
20 15
16
15
10
11
26 25
11
15
23
2
3
24
22
25 23
24
24
19
12
13
E-7
17
21
13
14
19
10
11
10
18
8 7
1
14
11
17
6
11
22
13
E-6
4
11
11
11
3
12
10
10
17
5
7
14
11
10
7
16
12
9
3
1
12
11
11
4
14
10
10
11
17
12
13
15
19
18
15
13
20
19
13
16
2
17
E-3
22
E-8
26
E-9
27
15
1
17
19
8
5
14
13
21
22
12
17
20
18
8
19
19
5
11
13
11
10
6
16
16
22
10
1
10
13
19
17
15 15
20
23
10
12
14
11
24
25
18
26
20
20
13
2
20
4
5
23
10
11
13
BLOCK INDEX - ENGINE GROUP

E-10
29
24
E-11
30
E-12
30
12
18
25
10
18
13
18 20
6
9
20
16
1
1
7 6
10
11
11
10
12
25
4
7
25
5
8
14
16
12
17
19
3
15
19
5
2
3
14
25
2
17
21
8
5
13
19
20
23
3
15
11
22
12
22
1
11
13
21
23
E-13
14
22
32
17
24
BLOCK INDEX - FRAME GROUP

35
F-2
37
SLD
F-1
DLS
8
216
2168
SLD
2168
39
23
18
23
LD
SLD
S
13
F-3
SLD
16
11
SLD
19
10
24 24
9
Pricol
SLD
120
km
100
40
80
60
11
9
22
21
22
21
9
22
11A
11
20
13
12
20
10
15
14
25
20
17
F-4
40
2
20 20
26
18
20
17
F-5
41
F-6
42
12
2
7
12
13
12
12
13
17
13
13
1
9
10
10
15
11
15
15
8
2
1
17
4
12
14
26
25
13
1
22
21
1
7
20
20
23
16
20
22
12
13
21
21
SLD
140
10
km/h
12
19
20
8
12
12
14
14
11
7
7
16
16
F-7
43
F-8
45
F-9
46
1
13
12
12
21
15
21
15
10
25
11
20
8
23
24
16
3
6
3
17
14
15
5 11
14
13
15
3
18
18
14
2
16
3
7
13
5
17
10
11
22
13
2
6
8
12
10
12
20
19
18
19
15

F-10
47
F-11
48
F-12
49
19
9
13
13
13
16
10
18
1
22
14
24
23
15
10
15
15
12
6
5
7
16
20 20
21
10
11
7
14
11
18
4
7
19
13
6 1
12
4
6
22 12
4
17
14
11
17
11
12
F-13
50
F-14
51
F-15
52
10
13
12
2168
SL
D
LD S
1
14
11
19
6
10
13
16
15
13
18
16
5
12
11
17
15
16
15
16
15
16
15
12
F-16
54
F-17
55
F-18
57
1
22
34
11
15
21
3
5
20
28
31
11
12
14
39
12
25
17
21
10
29
38
26
32
18
17
16
11
37
23
27
13
35
10
11
20
15
16
30
38
28 31
24
32
11
14
13
19
29
10
37
36
15
22
12
10
8
14
1
7
33
25
15

F-19
58
F-20
59
F-21
60
8
7
9
12
8
4
4
17
18
15
19
15
11
14
16
11
13
11
13
3
6
11
7
9
10
F-22
61
F-23
63
F-24
64
1
2
4
14
13
18
19
20
21
12
12
11
12
10
4
6
17
3
12
11
15
21
13
10
17
16
11
12
20
3
12
21
12
18
8
4
11
20
13
11
12
18
21
12
19
15
14
F-25
66
19
14
15
10
18
F-26
68
F-27
69
19
5
10
18
15
18
16
15
16
5
5
10
14
19
11
17
12
7
6
2
C
12
19
13
19
15

F-28
78
F-29
79
2
1
2
2
15
ENGINE GROUP
19
18
8
16
2
17
20
13
19
19
E-1
18
4
15
CYLINDER HEAD COVER/

INLET PIPE
19
14
11
10
11
10
15
FR
.
10
Service Item
F.R.T.
Ref.
Part No.
12
10
11
Description
No.
* COVER, CYLINDER HEAD .................. 0.3
* GASKET, CYLINDER HEAD COVER ...
* COVER, R CYLINDER HEAD SIDE ... 0.1
* COVER, L CYLINDER HEAD SIDE .... 0.2
* S PARK PLUG ...................................... 0.1
* INSULATOR, CARBURETTOR ............ 0.2
* PIPE, INLET......................................... 0.3
Reqd. No./Model
HF-DAWN
1
2
3
4
5
12301-GB6-911
12331-GB0-910
12341-KST-870
12361-035-000
12391-GW8-681
COVER, CYLINDER HEAD ........................................................................

COVER R CYLINDER HEAD SIDE...........................................................
COVER L CYLINDER HEAD SIDE ...........................................................
CAP, TAPPET ADJUSTING HOLE..............................................................
GASKET, CYLINDER HEAD COVER .........................................................
1
1
1
1
1
6
7
8
9
10
12394-GW8-681
12395-GW8-681
16211-459-750
17111-198-900
90201-GF6-000R
GASKET, R CYLINDER HEAD SIDE COVER ..........................................

GASKET, L CYLINDER HEAD SIDE COVER ...........................................
INSULATOR, CARBURETTOR...................................................................
PIPE INLET.................................................................................................
NUT CAP, 7MM...........................................................................................
1
1
1
1
4
11
12
13
14
15
90442-GF6-000
90443-GF6-010
90461-357-000
91301-028-000
91302-KEV-900
WASHER, SEALING, 7MM.........................................................................

WASHER, A SEALING, 7MM......................................................................
WASHER, SEALING, 12MM.......................................................................
O-RING, 27X2.............................................................................................
O-RING, 30.8X3..........................................................................................
3
1
1
1
2
16
17
91304-GB1-900
95701-06110-00
O-RING, 25X2.4..........................................................................................
BOLT, FLANGE, 6X110...............................................................................
1
1
19
19
18
8
16
2
17
20
13
19
19
E-1
18
4
15
CYLINDER HEAD COVER/

INLET PIPE
19
14
11
10
11
10
15
FR
.
10
Service Item
F.R.T.
Ref.
Part No.
12
10
11
Description
No.
* COVER, CYLINDER HEAD .................. 0.3
* GASKET, CYLINDER HEAD COVER ...
* COVER, R CYLINDER HEAD SIDE ... 0.1
* COVER, L CYLINDER HEAD SIDE .... 0.2
* S PARK PLUG ...................................... 0.1
* INSULATOR, CARBURETTOR ............ 0.2
* PIPE, INLET......................................... 0.3
20
18
19
20
Reqd. No./Model
HF-DAWN
96001-06020-00
96001-06025-00
98056-57718-00
BOLT, FLANGE, SH.6X20...........................................................................

BOLT, FLANGE, SH.6X25...........................................................................
SPARK, PLUG CR7HSA(NGK)...................................................................
2
4
1
13
13
13
3
16
15
2
17
11
E-2
CYLINDER/CYLINDER HEAD
Ref.
Part No.
8
10
.
FR
Description
No.
* CYLINDER ........................................... 1.2
* GASKET, CYLINDER ........................... 1.1
* HEAD, COMP., CYLINDER .................. 1.6
(INC. REAMING) .................................
* GUIDE, VALVE ....................................
(ADD 0.3 FOR EACH) .........................
(EXC. VALVE REFACING) ...................
(ADD MORE 0.2 IF PERFORMED) ......
* GASKET, CYLINDER HEAD ................ 0.9
* B OLT, STUD, 6 X 32 ............................ 0.3
(ADD 0.1 FOR EACH) .........................
10
7
5
F.R.T.
14
12
16
Service Item
1
13
Reqd. No./Model
HF-DAWN
1
2
3
4
5
12101-GF6-000
12191-GS4-762
12200-KST-940
12237-GB4-305
12245-GB4-305
CYLINDER ..................................................................................................
GASKET, CYLINDER..................................................................................
HEAD COMP. CYLINDER...........................................................................
GUIDE, IN VALVE .......................................................................................
GUIDE, EXH. VALVE ..................................................................................
1
1
1
1
1
6
7
8
9
10
12250-GF6-000
12251-GF6-000
12255-GF6-000
90033-041-020
90082-035-000
GASKET, ASSY. CYLINDER HEAD............................................................

GASKET, CYLINDER HEAD.......................................................................
SEAS, CAM CHAIN CHAMBER .................................................................
BOLT, STUD, 6X32 .....................................................................................
BOLD, HS, 6MM .........................................................................................
1
1
1
2
2
11
12
13
14
15
90602-BGO-900
90603-GF6-000
90701-GF6-000
91301-GF6-000
91303-GF6-000
COLLAR, 9.5MM.........................................................................................
COLLAR, 14.8 MM......................................................................................
PIN, DOWL, 8X14 .......................................................................................
O-RING, 14.5MM ........................................................................................
PACKING, RUBBER, 16MM .......................................................................
1
1
4
1
1
16
17
91305-028-150
91306-GF6-000
O-RINGG, 9X1.6 .........................................................................................

GASKET, RUBBER, 9MM ...........................................................................
2
1
21
12
13
11
11
4
5
7
10
E-3
CAMSHAFT/VALVE
10
7
8
11
.
FR
Service Item
F.R.T.
Ref.
Part No.
12
13
11
Description
No.
* CAMSHAFT COMP., ............................ 0.7
* ARM, VALVE ROCKER ........................ 1.1
(ONE OR ALL) .....................................
* VALVE .................................................. 1.4
(ADD 0.2 FOR EACH) .........................
(INC. REFACING) ................................
(EXC. VALVE GUIDE REPLACEMENT)
* SPRING, VALVE INNER ...................... 1.2
(ADD 0.1 FOR EACH) .........................
(INC. RELATIVE PART) ........................
22
Reqd. No./Model
HF-DAWN
1
2
3
4
5
12209-GB4-685
14100-AAH-H41
14431-KST-940
14451-KST-940
14711-GN5-910
SEAL, VALVE STEM (HITECH ARAI).........................................................

SHAFT COMP., CAM ..................................................................................
ARM, VALVE ROCKER...............................................................................
SHAFT, ROCKER ARM...............................................................................
VALVE, INLET.............................................................................................
2
1
2
2
1
6
7
8
9
10
14721-GF6-010
14751-GBG-900
14761-GBG-900
14771-GB4-680
14775-MA6-000
VALVE, EXHAUST ......................................................................................

SPRING, VALVE OUTER............................................................................
SPRING, VALVE INNER .............................................................................
RETAINER, VALVE SPRING ......................................................................
SEAT, VALVE SPRIN OUTER.....................................................................
1
2
2
2
2
11
12
13
14781-MA6-000
90012-333-000
90206-001-000
COTTER, VALVE ........................................................................................

SCREW, TAPPET ADJUSTING ..................................................................
NUT, TAPPET ADJUSTING ........................................................................
4
2
2
3
12
2
16
E-4
19
11
6
CAM CHAIN TENSIONER

1
17
15
14
10
18
.
FR
Service Item
F.R.T.
Ref.
Part No.
13
14
Description
No.
*
*
*
*
*
*
*
*
SPROCKET, CAM(28T) ....................... 0.4

ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER ...
CHAIN, CAM (84L) .............................. 1.4
PUSH ROD COMP., TENSIONER ....... 0.3
ROLLER COMP., CAM CHAIN GUIDE 1.0
SPROCKET, CAM CHAIN GUIDE ....... 1.6
SPINDLE, CAM CHAIN GUIDE ...........
Reqd. No./Model
HF-DAWN
1
2
3
4
5
14321-GB6-900
14401-178-000
14500-035-020
14502-086-000R
14531-035-000
SPROCKET, CAM (28T) .............................................................................

CHAIN, CAM (84L)......................................................................................
ARM COMP., CAM CHAIN TENSIONER....................................................
ROLLER, CAM CHAIN TENSIONDER .......................................................
PIVOT, CAM CHAIN TENSIONER..............................................................
1
1
1
1
1
6
7
8
9
10
14541-GB4-681
14550-GBO-910
14566-086-030
14610-086-000R
14615-035-010
SPRING, TENSIONER ...............................................................................

PUSH ROD, COMP., TENSIONER.............................................................
HEAD, CAM CHAIN TENSIONER, PUSH ROD .........................................
ROLLER COMP., CAM CHAIN GUIDE.......................................................
PIN, GUIDE ROLLER .................................................................................
1
1
1
1
1
11
12
13
14
15
14670-035-030
14675-178-000
90081-035-000
90083-KVH-900
90441-035-000
SPROCKET, CAM CHAIN GUIDE (25T).....................................................

SPINDLE, CAM CHAIN GUIDE SPROCKET .............................................
BOLT, SEALING, 14MM..............................................................................
BOLT, KNOCK, 5MM...................................................................................
1
1
1
2
1
16
17
18
19
90461-357-000
90481-035-000
90702-GB6-910
95701-08035-08

WASHER, 8MM ..........................................................................................
PIN, DOWEL, 8X12.....................................................................................
BOLT, FLANGE, 6X35.................................................................................
1
1
1
1
23
12
4
11
11
13
8
5
1
6
7
11
12
E-5
11
3
11
RIGHT CRANKCASE COVER

10
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* COVER COMP., R CRANCK CASE ... 0.8
* GASKET, R CRANK CASE COVER ... 0.6
* LEVER COMP., CLUTCH ..................... 0.7
* O IL SEAL, 13.8 X 24 X 5 .....................
24
Reqd. No./Model
HF-DAWN
1
2
3
4
5
11330-AAH-H00
11394-GW8-681
15651-AAC-H00
22810-198-000
22815-166-000
COVER COMP., R CRANK CASE (NH-3M)..............................................

GASKET, R CRANK CASE COVER..........................................................
GAUGE, OIL LEVEL ...................................................................................
LEVER COMP., CLUTCH ...........................................................................
SPRING, CLUTCH LEVER .........................................................................
1
1
1
1
1
6
7
8
9
10
32906-028-000
90702-GB6-910
91202-302-010
91303-719-000
91307-035-000
CLIP, HIGH TENSION CORD .....................................................................

PIN, DOWEL, 8X12.....................................................................................
OIL SEAL, 13.8X24X5 ................................................................................
O-RING, 9MM .............................................................................................
O-RING, 18X3.............................................................................................
1
2
1
1
1
11
12
13
96001-06040-00
96001-06065-00
96001-06080-00
BOLT, FLANGE, SH. 6X40..........................................................................

BOLT, FLANGE, SH. 6X65..........................................................................
BOLT, FLANGE, SH. 6X80..........................................................................
5
2
1
14
8
.
FR
7
6
11
11
1
7
8 7
E-6
CLUTCH
18
20 15
16
11
17
23
19
12
13
15
24
21
10
26 25
11
19
24
22
25 23
22
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* ROTOR, OIL FILTER ............................
* COVER, OIL FILTER ROTOR ..............
* PLATE, OIL SEPERATOR ....................
* OUTER COMP., CLUTCH ....................
* CENTER CLUTCH ...............................
* DISK, CLUTCH FRICTION ..................
(ONE OR ALL) .....................................
* PLATE, CLUTCH PRESSURE .............
* PLATE, CLUTCH LIFTER ....................
* SPRING CLUTCH (ONE OR ALL) .......
0.9
0.7
1.1
1.2
Reqd. No./Model
HF-DAWN
1
2
3
4
5
15431-198-000
15439-198-691
15441-198-000
15661-198-000
22110-KST-940
ROTOR, OIL FILTER ..................................................................................

GASKET, OIL FILTER ROTOR ...................................................................
COVER, OIL FILTER ROTOR.....................................................................
PLATE, OIL SEPARATOR...........................................................................
OUTER, COMP., CLUTCH..........................................................................
1
1
1
1
1
6
7
8
9
10
22121-198-900
22201-GF6-000
22311-107-000
22350-115-020
22361-KST-940
CENTER, CLUTCH.....................................................................................
DISK CLUTCH FRICTION ..........................................................................
PLATE, CLUTCH ........................................................................................
PLATE, CLUTCH PRESURE ......................................................................
PLAGE, CLUTCH LIFTER ..........................................................................
1
4
3
1
1
11
12
13
14
15
22401-GF6-000
22847-KCC-900
23112-198-010
23121-KST-901
23216-GF6-000
SPRING, CLUTCH......................................................................................
ROD, CLUTCH LIFTER ..............................................................................
COLLAR, DRIVEN GEAR ...........................................................................
GEAR, PRIMARY DRIVE (18T) ..................................................................
COTTER, MAIN SHAFT..............................................................................
4
1
1
1
2
16
17
18
19
20
23217-GF6-000
90231-087-0110
90231-198-000
90432-086-000
90461-GF6-000
SET RING, MAIN SHAFT COTTER............................................................

NUT, LOCK, 14MM .....................................................................................
NUT, B LOCK, 14MM ................................................................................
WASHER B LOCK.....................................................................................
WASHER, SPLINE, 17MM..........................................................................
1
1
1
2
1
21
91205-350-000
OIL SEAL, 6X25X6 .....................................................................................
25
14
8
.
FR
7
6
11
11
1
7
8 7
E-6
CLUTCH
18
20 15
16
11
17
23
19
12
13
15
24
21
10
26 25
11
19
24
22
25 23
22
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* ROTOR, OIL FILTER ............................
* COVER, OIL FILTER ROTOR ..............
* PLATE, OIL SEPERATOR ....................
* OUTER COMP., CLUTCH ....................
* CENTER CLUTCH ...............................
* DISK, CLUTCH FRICTION ..................
(ONE OR ALL) .....................................
* PLATE, CLUTCH PRESSURE .............
* PLATE, CLUTCH LIFTER ....................
* SPRING CLUTCH (ONE OR ALL) .......
26
0.9
0.7
1.1
1.2
22
23
24
25
26
Reqd. No./Model
HF-DAWN
92020-06020-0A
92025-06025-0H
93600-05012-1H
94101-06000
96100-60010-00
BOLT, HEX, 6X20........................................................................................

BOLT, HEX 6X25.........................................................................................
SCREW, FLAT, 5X12 ..................................................................................
WASHER PLAIN, 6MM ...............................................................................
BEARING, RADIAL, BALL, 6001 ................................................................
2
4
4
4
1
17
15
1
19
8
5
14
9
21
22
12
17
20
10
13
19
E-7
16
6
22

A.C. GEN. ASSY.
13
23
24
.
FR
26
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* COVER L CRANK CASE .................... 0.1
* A.C.GEN.ASSY., ................................... 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 ......................
* O-RING, 107 X 2 ..................................
23
25
18
11
Reqd. No./Model
HF-DAWN
1
2
3
4
5
11321-KST-940
11341-AAH-H00
11360-KST-941
31100-KWA-931
31110-KWA-931
PLATE OIL SEPERATOR ..............................................................................

COVER L CRANK CASE ............................................................................
COVER RR L., CRANK CASE ......................................................................
A.C.GEN. ASSY. ............................................................................................
FLYWHEEL, COMP. ......................................................................................
1
1
1
1
1
6
7
8
9
10
31120-KWA-931
32961-KST-940
32981-GB4-780
90083-KVH-900
90084-KST-850
STATOR, COMP.............................................................................................
CLAMPER ACG CORD .................................................................................
GROMMET NEUTRAL SWITCH CORD........................................................
BOLT KNOCK 5MM .......................................................................................
CAP 14MM.....................................................................................................
1
1
1
2
1
11
12
13
14
15
90087-KST-850
90410-HC4-000
90702-GB6-910
91202-KTL-741
91301-035-000
CAP 30 MM....................................................................................................
WASHER 10MM ............................................................................................
PIN, DOWEL 8 X12 .......................................................................................
OIL SEAL 19X30X5 .......................................................................................
O-RING 107X2 ..............................................................................................
1
1
2
1
1
16
17
18
19
91303-377-000
91317-171-000
91356-KGH-901
93600-06016-OA
O-RING 13.8X2.5 ..........................................................................................

O-RING 6X1.7 ...............................................................................................
O-RING 30 MM ..............................................................................................
SCREW, FLAT, 6 X16 ....................................................................................
1
2
1
2
27
17
15
1
19
8
5
14
9
21
22
12
17
20
10
13
19
E-7
16
6
22

A.C. GEN. ASSY.
13
23
24
.
FR
26
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* COVER L CRANK CASE .................... 0.1
* A.C.GEN.ASSY., ................................... 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 ......................
* O-RING, 107 X 2 ..................................
28
23
25
18
11
Reqd. No./Model
HF-DAWN
20
21
22
23
24
94050-10000
96001-06016-00
96001-06020-00
96001-06028-00
96001-06032-00
NUT, FLANGE, 10 MM .................................................................................

BOLT, FLANGE, SH., 6X16 ..........................................................................
BOLT, FLANGE, SH. 6X20 ...........................................................................
BOLT, FLANGE, SH. 6X28 ...........................................................................
BOLT FLANGE, SH. 6X32............................................................................
1
1
2
2
1
25
26
96001-06060-00
96001-06070-00
BOLT, FLANGE, SH. 6X60 ...........................................................................

BOLT, FLANGE SH. 6X70 ............................................................................
1
1
17
9
13
17
15 15
5
6
16
E-8
18
19
19
CRANK CASE/OIL PUMP
11
20
10
12
14
.
FR
11
20
20
13
2
20
3
8
10
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* CRANK CASE COMP., R ................... *4.0
* GASKET, CRANK CASE ...................... *3.6
* CRANK CASE COMP., L .................... *4.4
* SCREEN, OIL FILTER .......................... 0.6
* B OLT, CYLINDER STUD ...................... 1.1
(ADD 0.1 FOR EACH)
* PUMP ASSY., OIL ................................
Reqd. No./Model
HF-DAWN
1
2
3
4
5
11100-198-900
11191-GW8-681
11200-KST-940
15100-KCC-900
15119-178-000
CRANK CASE COMP., R ..........................................................................

GASKET, CRANK CASE.............................................................................
CRANK CASE COMP., L ...........................................................................
PUMP ASSY., OIL .......................................................................................
GASKET, OIL PUMP BODY........................................................................
1
1
1
1
1
6
7
8
9
10
15384-178-000
15421-035-010
16236-045-010
17371-KWA-940
90031-GF6-000
PIVOT, OIL PUMP.......................................................................................

SCREEN, OIL FILTER ................................................................................
CLAMPER, OVER FLOW PIPE ..................................................................
TUBE, BREATHER .....................................................................................
BOLT A, CYLINDER STUD, 6X198X7 ......................................................
1
1
1
1
2
11
12
13
14
15
90032-GF6-000
90407-259-000
90704-035-000
92800-12000-00
93500-05016-1H
BOLT B, CYLINDER STUD, 6X205.5X7 ....................................................

PACKING, DRAIN COCK, 12.5X20 ............................................................
PIN, DOWEL ...............................................................................................
BOLT, DRAIN PLUG, 12MM .......................................................................
SCREW, PAN, 6X16 ...................................................................................
2
1
2
1
2
16
17
18
19
20
93500-06022-1H
95002-02100
96001-06050-00
96001-06060-00
96001-06065-00
SCREW, PAN, 6X22 ...................................................................................

CLIP, B-10 TUBE ........................................................................................
BOLT, FLANGE, SH. 6X50..........................................................................
BOLT, FLANGE, SH. 6X60..........................................................................
BOLT, FLANGE, SH. 6X65..........................................................................
1
2
1
2
4
29
10
11
10
8
E-9
CRANKSHAFT/PISTON
4
5
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* CRANK SHAFT COMP., .......................
* RING SET, PISTON .............................
* PISTON
* PIN, PISTON .......................................
* ROD, CONNECTING (ACTUAL TIME)
* BEARING, RADIAL BALL, 6304 ..........
(ADD 0.2 FOR EACH) .........................
4.0
1.3
13000-AAC-H40
13011-KCC-941
13012-KCC-941
13013-KCC-942
13014-KCC-941
13015-KCC-942
CRANK SHAFT COMP., .............................................................................

RING SET, PISTON (STD)(TP)...................................................................
RING SET, PISTON (O/S 0.25)(TP)............................................................
RING SET, PISTON (O/S 0.50)(RIK) ..........................................................
RING SET, PISTON (O/S 0.75)(TP)............................................................
RING SET, PISTON (O/S 1.00)(RIK) ..........................................................
1
1
(1)
(1)
(1)
(1)
13101-KCC-901
13102-KCC-315
13103-KCC-315
13104-KCC-315
13105-KCC-315
PISTON.......................................................................................................
PISTON OVER SIZE (0.25) ........................................................................
PISTON OVER SIZE (0.50) ........................................................................
PISTON OVER SIZE (0.75) ........................................................................
PISTON OVER SIZE (1.00) ........................................................................
1
(1)
(1)
(1)
(1)
4
5
6
7
8
13111-087-000
13115-001-000
13201-GF6-300
13381-KCC-900
14311-035-000
PIN, PISTON...............................................................................................
CLIP, PISTON PIN ......................................................................................
ROD, CONNECTING ..................................................................................
PIN, CRANK................................................................................................
SPROCKET, TIMING (14T).........................................................................
1
2
1
1
1
9
10
90741-KFB-000
91001-GF6-000
KEY, WOODRUFF, 4MM.............................................................................

BEARING, RADIAL BALL, 6304 .................................................................
1
2
11
91101-AAC-H40
91102-AAC-H40
91103-AAC-H40
BEARING, CONNECTING ROD (RED) OR ...............................................

BEARING, CONNECTING ROD (BLUE) OR..............................................
BEARING, CONNECTING ROD (WHITE)..................................................
1
(1)
(1)
SELECTION TABLE OF CONNECTING ROD BIG END BEARING

Crank Pin
1
2
3
4
5
CODE
(Colour) 0.001 +0.001 +0.003 +0.005 +0.007
+0.001 +0.003 +0.005 +0.007 +0.009
Connecting
(Green) (Yellow) (White) (Blue) (Brown)
rod code
a
A
B
C
D
E
F
30
0.001
0.003
+0.001
0.001
+0.003
+0.001
+0.005
+0.003
+0.007
+0.005
+0.009
+0.007
+0.011
+0.009
91102GF6-003
Blue
91103GF6-003
White
91102GF6-003
Blue
91101GF6-003
Red
91103GF6-003
White
91102GF6-003
Blue
91101GF6-003
Red
91103GF6-003
White
91102GF6-003
Blue
91101GF6-003
Red
91102GF6-003
Blue
91101GF6-003
Red
91101GF6-003
Red
HF-DAWN
1
2
1.2
4.2
Reqd. No./Model
24
13
10
18
8
18 20
14
6
25
E - 10
TRANSMISSION
20
16
4
17
19
3
15
19
25
2
17
21
11
12
22
1
.
FR
23
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* M AINSHAFT ........................................ *3.8
(INC. RELATIVE PART)
* COUNTERSHAFT ...............................
(WHEN SERVICING COMP., UNIT) .....
F.R.T. IS 4.0 ..........................................
* SPROCKET, DRIVE ............................. 0.2
22
Reqd. No./Model
HF-DAWN
1
2
3
4
5
23211-GF6-000
23221-GF6-000
23421-GB4-770
23422-GB4-770
23431-GN5-910
MAIN SHAFT (11T) .....................................................................................

COUNTER SHAFT......................................................................................
GEAR, COUNTER SHAFT LOW (35T).......................................................
BUSH, 20X9................................................................................................
GEAR, M2 (17T) .........................................................................................
1
1
1
1
1
6
7
8
9
10
23441-GB4-770
23451-GK4-761
23461-GK4-760
23471-GN5-910
23481-HF7-000
GEAR, COUNTER SHAFT SECOND (29T) ...............................................

GEAR, M3 (21T) .........................................................................................
GEAR, COUNTER SHAFT THIRD (26T)....................................................
GEAR, MAIN SHAFT FOURTH (24T).........................................................
GEAR, COUNTER SHAFT FOURTH (23T)................................................
1
1
1
1
1
11
12
13
14
15
23801-178-000
23802-040-000
90451-GF6-000
90451-198-000
90452-GB4-770
SPROCKET, DRIVE (14T) ..........................................................................

PLATE, DRIVE SPROCKET FIXING ..........................................................
WASHER, THRUST, 12MM ........................................................................
WASHER, THRUST, 17MM ........................................................................
WASHER, THRUST, 17MM ........................................................................
1
1
1
1
1
16
17
18
19
20
90461-GB4-770
90461-035-000
90461-459-000
90601-001-000
90601-459-000
WASHER, SPLINE, 20X1.2 ........................................................................

WASHER, SPLINE, 17MM..........................................................................
WASHER, SPLINE, 20MM..........................................................................
CIRCLIP, 17MM ..........................................................................................
CIRCLIP, 20MM ..........................................................................................
1
2
2
2
2
21
91203-GB5-760
OIL SEAL, 17X29X5 ...................................................................................
31
24
13
10
18
8
18 20
14
6
25
E - 10
TRANSMISSION
20
16
4
17
19
3
15
19
25
2
17
21
11
12
22
1
.
FR
23
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* M AINSHAFT ........................................ *3.8
* COUNTERSHAFT ...............................
(WHEN SERVICING COMP., UNIT) .....
F.R.T. IS 4.0 ..........................................
* SPROCKET, DRIVE ............................. 0.2
32
21
22
23
24
22
Reqd. No./Model
HF-DAWN
92000-06008-OH
96100-60010-00
96100-62010-00
96100-62030-00
BOLT HEX., 6X8 .........................................................................................

2
1
1
2
13
5
8
4
7
9
2
11
11
10
12
E - 11
12
KICK STARTER
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* PINION, KICK STARTER ..................... *3.7
* SPINDLE, KICK STARTER ..................
* SPRING, KICK STARTER .................... 1.1
Reqd. No./Model
HF-DAWN
1
2
3
4
5
28211-GF6-000
28221-198-010
28251-GF6-000
28253-397-000
28254-198-000
PINION, KICK STARTER............................................................................

RATCHET, KICK STARTER ........................................................................
SPINDLE, KICK STARTER.........................................................................
SPRING, KICK STARTER RATCHET.........................................................
RETAINER, RATCHET SPRING.................................................................
1
1
1
1
1
6
7
8
9
10
28256-198-000
28261-198-000
28262-198-000
90452-115-000
90454-107-000
PLATE, RATCHET GUIDE ..........................................................................

SPRING, KICK STARTER ..........................................................................
RETAINER, KICK SPRING .........................................................................
WASHER, 17MM ........................................................................................
WASHER, THRUST, 20MM ........................................................................
1
1
1
1
1
11
12
13
90601-459-000
92020-06020-0A
94510-16000
CIRCLIP, 20MM ..........................................................................................

BOLT, HEX., 6X20.......................................................................................
CIRCLIP, EXTARNAL, 16MM......................................................................
2
2
1
33
12
18
8
5
25
1
1
25
7 6
10
E - 12
16
GEARSHIFT
2
3
14
19
20
23
3
15
22
11
.
FR
Service Item
F.R.T.
Ref.
Part No.
13
21
Description
No.
* FORK GEARSHIFT.............................. *3.8
(ONE OR ALL) .....................................
* DRUM, GEARSHIFT............................
* PLATE, SHIFT DRUM STOPPER ........
* ARM COMP., SHIFT DRUM STOPPER
* SPINDLE COMP., GEARSHIFT ........... 1.2
* CONTACT ASSY., ................................
NEUTRAL SWITCH ............................. 0.2
34
17
24
Reqd. No./Model
HF-DAWN
1
2
3
4
5
24211-GF6-000
24261-121-742
24263-028-000
24301-KWA-930
24411-198-900
FORK, GEAR SHIFT...................................................................................

PIN, GEAR SHIFT FORK GUIDE ...............................................................
CLIP, GEAR SHIFT FORK GUIDE PIN.......................................................
DRUM, GEAR SHIFT..................................................................................
PLATE, SHIFT DRUM STOPPER...............................................................
2
2
2
1
1
6
7
8
9
10
24421-200-000
24425-198-900
24430-198-900
24435-GB4-770
24610-KST-940
PIN, GEAR SHIFT DRUM...........................................................................

PLATE, SHIFT DRUM SIDE .......................................................................
ARM COMP., SHIFT DRUM STOPPER......................................................
SPRING, GEAR SHIFT DRUM STOPPER.................................................
SPINDLE COMP., GEAR SHIFT.................................................................
4
1
1
1
1
11
12
13
14
15
24639-035-000
24641-041-000
24651-035-000
24652-035-000
35750-001-000
COLLAR, 12.2MM.......................................................................................
SPRING, GEAR SHIFT ARM ......................................................................
SPRING, GEAR SHIFT, RETURN ..............................................................
PIN, SHIFT RETURN SPRING ...................................................................
CONTACT ASSY., NEUTRAL SWITCH ......................................................
1
1
1
1
1
16
17
18
19
20
35753-035-010
35755-001-000
90071-171-010
90417-041-000
90801-035-000
ROTOR, NEUTRAL SWITCH .....................................................................

PLATE, CONTACT FIXING .........................................................................
BOLT, KNOCK, 6MM...................................................................................
WASHER, GEAR SHIFT DRUM SIDE........................................................
PLUG, RUBBER, 19MM .............................................................................
1
1
1
1
1
21
91208-KB4-670
OIL SEAL, 11.6X24X10...............................................................................
12
18
8
5
25
1
1
25
7 6
10
E - 12
16
GEARSHIFT
2
3
14
19
20
23
3
15
22
11
.
FR
Service Item
F.R.T.
Ref.
Part No.
13
21
Description
No.
* FORK GEARSHIFT.............................. *3.8
(ONE OR ALL) .....................................
* DRUM, GEARSHIFT............................
* PLATE, SHIFT DRUM STOPPER ........
* ARM COMP., SHIFT DRUM STOPPER
* SPINDLE COMP., GEARSHIFT ........... 1.2
* CONTACT ASSY., ................................
* NEUTRAL SWITCH ............................. 0.2
22
23
24
25
17
24
Reqd. No./Model
HF-DAWN
91312-107-000
92000-06016-0A
93500-05016-1H
96220-30085
O-RING, 7X1.7............................................................................................
BOLT, HEX., 6X16.......................................................................................
SCREW, PAN, 5X16 ...................................................................................
ROLLER, 3X8.5 ..........................................................................................
1
1
1
2
35
E - 13
CARBURETTOR
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* NEEDLE SET, JET ...............................
* CARBURETTOR ASSY.
* FLOAT SET..........................................
* VALVE COMP., FLOAT JET, MAIN .......
* TOP SET..............................................
* CHAMBER SET, FLOAT ......................
* VALVE SET, THROTTLE ......................
36
0.5
0.4
0.2
0.3
Reqd. No./Model
HF-DAWN
1
2
3
4
5
16010-198-901
16012-KST-A11
16013-KRB-901
16014-KPH-901
16015-KVW-921
GASKET, SET ......................................................................................

NEEDLE SET, JET ...............................................................................
FLOAT, SET..........................................................................................
TOP, SET..............................................................................................
CHAMBER SET, FLOAT.......................................................................
1
1
1
1
1
6
7
8
9
10
16016-KPH-651
16022-KWA-931
16028-KPH-901
16100-AAJ-A12
16118-KST-901
SCREW SET,........................................................................................
VALVE SET, THROTTLE ......................................................................
SCREW SET, B...................................................................................
CARBURETTOR ASSY. .......................................................................
CAP, CABLE SEALING ........................................................................
1
1
1
1
1
11
12
13
14
15
16148-KPL-901
16155-KRS-861
16165-KST-901
CAP, DUST ...........................................................................................

VALVE COMP., FLOAT .........................................................................
HOLDER NEEDLE JET........................................................................
1
1
1
16199-KWA-931
TUBE, OVER FLOW ............................................................................
16
17
18
19
93892-04010-10
95002-02659
99101-KWA-105
99103-KTC-035
SCREW, WASH, 4 X 14 .......................................................................

CLIP, B, 6.5 TUBE ................................................................................
JET, MAIN # 105...................................................................................
JET SLOW # 35....................................................................................
2
2
1
1
13
10
9
8
12
F-1
3
3
HEAD LIGHT
2
4
11
13
12
1
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* HEADLIGHT ASSY., ............................. 0.1
* RIM COMP., HEADLIGHT....................
* UNIT, HEADLIGHT ..............................
* BULB, HEADLIGHT .............................
* BULB, WEDGE BASE .........................
* SOCKET COMP., HEADLIGHT............ 0.2
* SOCKET COMP., POSITION LIGHT....
* CASE COMP., HEADLIGHT ................
1
2
3
4
5
6
7
8
9
10
11
12
13
Reqd. No./Model
HF-DAWN
3310B-AAJ-H01
33101-KST-900
33108-KGA-900
33108-KST-900
33112-KTN-921
33120-KST-900
LIGHT ASSY., HEAD......................................................................

RIM COMP., HEADLIGHT............................................. .................
SPRING, UNIT HOLDER............................................... ................
SPRING, BULB HOLDER.............................................. ................
SOCKET COVER...........................................................................
UNIT, HEADLIGHT....................................................... ..................
1
1
3
1
1
1
34901-MJ6-732
6130A-198-D00
61302-471-000
61303-198-D00
BULB, HEAD LIGHT.......................................................................

CASE, COMP., HEADLIGHT......................................... .................
COLLAR, HEADLIGHT CASE........................................................
NUT R HEADLIGHT CASE...........................................................
1
1
2
1
61304-198-D00
91508-GN2-000
95701-08020-02
NUT L HEADLIGHT CASE.......................................... .................

SCREW, PAN, 5X10.5....................................................................
BOLT, FLANGE, 8X20....................................................................
1
2
2
4
39
2168
2168
SL
D
DLS
23
LD
S
23
11
Pricol
10
120
km
100
40
20
80
60
19
140
12
km/
h
2
3
F-2
SPEEDOMETER/CABLE/
KEY SET
11A
20
20
.
FR
1
20
Ref.
17
Part No.
20 20
15
14
6
18
20
Description
No.
40
16
13
* KEY SET...............................................
* SWITCH ASSY., COMB. .......................
*SPEEDOMETER ASSY.........................
* SPEEDOMETER COMP., .....................
* CASE, UPPER ASSY.,..........................
* CASE, UNDER ASSY., .........................
* SOCKET COMP.,..................................
* CABLE COMP., SPEEDOMETER ........
* CABLE, COMP., INNER .......................
21
21
F.R.T.
9
22
21
9
22
20
Service Item
9
22
Reqd. No./Model
HF-DAWN
1.1
0.4
0.3
0.5
1
2
3
4
5
34908-KVE-900
35010-AAJ-H40
35100-KTC-900
35121-AAJ-H20
35122-AAJ-H20
BULB, WEDGE BASE (12V - 1.7 W)...................................................

KEY SET .............................................................................................
LIST KEY NO.......................................................................................
KEY BLANK (TYPE-1).........................................................................
KEY BLANK (TYPE-2).........................................................................
6
1
1
1
1
0.1
6
7
8
9
10
37200-AAJ-H12
37210-AAJ-H12
37215-MB6-830
37215-KST-940
37246-KST-940
SPEEDOMETER ASSY. ......................................................................

SPEEDOMETER COMP.,....................................................................
CLAMP ................................................................................................
RUBBER METER SET ........................................................................
STAY, METER SET..............................................................................
1
1
1
1
1
11
11A
12
13
14
15
37610-AAJ-H42
37612-AAJ-H12
37612-KST-920A
37614-KST-941
37619-KST-941
44830-KST-940
CASE, UPPER ASSY. .........................................................................

CASE, UNDER ASSY. .........................................................................
SEAL PACKING, (UNDER CASE) ......................................................
COVER, UNDER CASE ......................................................................
SOCKET COMP...................................................................................
CABLE, COMP., SPEEDOMETER ......................................................
1
1
1
1
1
1
16
17
18
19
20
44831-KST-940
84706-AAJ-H50
91352-GAZ-930
93500-04010-1H
93903-34420
CABLE, INNER....................................................................................
MARK, SPEEDOMETER.....................................................................
O-RING, 8.5 X 1.5 ...............................................................................
SCREW, PAN, 4 X 10 ..........................................................................
SCREW, TAPING, 4 X 16 ....................................................................
1
1
1
1
7
2168
2168
SL
D
DLS
23
LD
S
23
11
Pricol
10
120
km
100
40
20
80
60
19
140
12
km/
h
2
3
F-2
SPEEDOMETER/CABLE/
KEY SET
11A
20
20
.
FR
1
20
Ref.
17
Part No.
20 20
15
14
6
21
22
23
18
20
Description
No.
1.1
0.4
0.3
0.5
16
13
* KEY SET...............................................
* SWITCH ASSY., COMB. .......................
*SPEEDOMETER ASSY.........................
* SPEEDOMETER COMP., .....................
* CASE, UPPER ASSY.,..........................
* CASE, UNDER ASSY., .........................
* SOCKET COMP.,..................................
* CABLE COMP., SPEEDOMETER ........
* CABLE, COMP., INNER .......................
21
21
F.R.T.
9
22
21
9
22
20
Service Item
9
22
Reqd. No./Model
HF-DAWN
94001-06070-0S
94103-06700
96001-06016-07
NUT, HEX., 6 MM................................................................................

WASHER, PLAIN, 6 MM. ....................................................................
BOLT, FLANGE, SH. 6 X 16 MM.........................................................
3
3
2
0.1
41
18
16
19
8
24 24
21
11
20
20
22
22
12
13
10
F-3
21
23
5
1
HANDLE LEVER/SWITCH/
CONTROL CABLE
26
4
14
25
25
6
4
4
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* CABLE COMP., THROTTLE ................ 0.3
* CABLE COMP., CLUTCH ..................... 0.2
* SWITCH ASSY., WINKER .................... 0.5
* SWITCH ASSY., FR. STOP..................
* CABLE COMP., FR. BRAKE .................
* GRIP COMP., R HANDLE .................. 0.6
* GRIP L HANDLE ................................ 0.6
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE ..........
* BRACKET R HANDLE LEVER ...........
* BRACKET L HANDLE LEVER ...........
* COVER R HANDLE LEVER ...............
* COVER L HANDLE LEVER ...............
42
26
17
15
Reqd. No./Model
HF-DAWN
1
2
3
4
5
17910-KVH-760
22870-KWA-910
22871-116-670
32161-404-000
35150-KST-900
CABLE COMP., THROTTLE ....................................................................

CABLE COMP., CLUTCH ........................................................................
BOOT, CLUTCH CABLE..........................................................................
BAND, B-1, WIRE ....................................................................................
SWITCH ASSY. START ...........................................................................
1
1
1
2
-
6
7
8
9
10
35340-KCC-900
45450-KST-920
53140-KST-940
53166-KTC-900
53167-GE4-000
SWITCH ASSY., FR. STOP .....................................................................

CABLE COMP., FR. BRAKE ....................................................................
GRIP COMP., THROTTLE .......................................................................
GRIP LEFT HANDLE ...............................................................................
HOUSING UNDER, THROTTLE.............................................................
1
1
1
1
1
11
12
13
14
15
53168-166-000
53171-198-900
53171-KCC-900
53172-KTC-900
53172-KCC-900
HOUSING UPPER, THROTTLE ..............................................................

BRACKET R. HANDLE LEVER ...............................................................
COVER R HANDLE LEVER...................................................................
BRACKET L. HANDLE LEVER................................................................
COVER R HANDLE LEVER...................................................................
1
1
1
1
1
16
17
53175-AAF-H00
53178-AAF-H00
LEVER COMP., R STEERING HANDLE................................................

LEVER COMP., L STEERING HANDLE.................................................
1
1
18
19
20
88110-AAJ-H00
88120-AAJ-H00
90003-MY5-720
MIRROR ASSY., R. BACK .......................................................................

MIRROR ASSY., L. BACK........................................................................
BOLT ADPT. 10 MM .................................................................................
1
1
2
18
16
19
8
24 24
21
11
20
20
22
22
12
13
10
F-3
21
23
5
1
HANDLE LEVER/SWITCH/
CONTROL CABLE
26
4
14
25
25
6
4
4
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* CABLE COMP., THROTTLE ................ 0.3
* CABLE COMP., CLUTCH ..................... 0.2
* SWITCH ASSY., WINKER .................... 0.5
* SWITCH ASSY., FR. STOP..................
* CABLE COMP., FR. BRAKE .................
* GRIP COMP., R HANDLE .................. 0.6
* GRIP L HANDLE ................................ 0.6
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE ..........
* BRACKET R HANDLE LEVER ...........
* BRACKET L HANDLE LEVER ...........
* COVER R HANDLE LEVER ...............
* COVER L HANDLE LEVER ...............
26
17
15
Reqd. No./Model
HF-DAWN
21
22
23
24
90114-310-000
90201-KST-900
92101-06025-0G
93500-05022-1G
BOLT, HANDLE LEVER PIVOT...............................................................

NUT, HEX., 10 MM ..................................................................................
BOLT, HEX., 6 X 25 .................................................................................
SCREW, PAN, 5 X 22. .............................................................................
2
2
2
2
25
26
94001-06090-0S
94050-06000
NUT, HEX, 6 MM .....................................................................................

NUT, FLANGE, 6MM ...............................................................................
2
2
43
8
2
12
6
3
12
6
3
HANDLE PIPE/TOP BRIDGE
8
13
F-4
8
12
12
13
10
4
11
.
FR
Service Item
F.R.T.
Ref.
Part No.
9
9
Description
No.
* PIPE, STEERING HANDLE ................. 0.5
* BRIDGE COMP., FORK TOP ...............
* HOLDER, HANDLE PIPE UNDER ....... 0.2
(ADD 0.1 FOR EACH) .........................
44
Reqd. No./Model
HF-DAWN
1
2
3
4
5
53100-KST-870
53132-124-000
53133-198-900
53134-028-000
53135-198-900
PIPE, STEERING HANDLE ...................................................................

HOLDER, HANDLE PIPE UNDER .........................................................
RUBBER, HANDLE CUSHION UPPER .................................................
RUBBER, HANDLE CUSHION UNDER.................................................
WASHER, HANDLE CUSHION..............................................................
1
2
2
2
2
6
7
8
9
10
53136-198-900
53230-KST-940
90023-GB4-770
90304-438-000
90304-KSP-900
PLATE, HANDLE CUSHION ..................................................................

BRIDGE COMP., FORK TOP .................................................................
BOLT SPECIAL 6X28 .............................................................................
NUT HEX6 MM......................................................................................
NUT, STEERING STEM .........................................................................
2
1
4
2
1
11
12
13
94101-06000
90503-KTR-900
95014-21101
WASHER, PLAIN 6MM...........................................................................

WASHER, STEERING STEM NUT ........................................................
HOLDER A1, HANDLE UPPER .............................................................
1
1
1
7
8
2
3
13
15
17
13
F-5
1
9
10
STEERING STEM
15
1
17
12
.
FR
Service Item
F.R.T.
Ref.
14
12
Part No.
11
14
6
16
16
Description
No.
* HORN COMP., .....................................
* RACE, STEERING BALL ..................... 0.8
(ONE OR ALL) .....................................
* STEM COMP., STEERING ................... 0.9
* RACE, STEERING TOP CONE ........... 0.5
* THREAD, STEERING HEAD TOP .......
Reqd. No./Model
HF-DAWN
1
2
3
4
5
50301-KTR-900
53200-AAJ-H40
53211-268-010
53212-200-000
53214-200-000
RACE, (STRG. TOP) BALL ...............................................................

STEM, COMP., STEERING................................................................
RACE, STEERING TOP CONE .........................................................
RACE, STEERING BOTTOM CONE .................................................
DUST SEAL, STEERING HEAD ........................................................
2
1
1
1
1
6
7
8
9
10
53215-001-000
53221-KTR-900
53222-KTR-900
53600-AAJ-H01
64310-198-D20A
WASHER STEERING HEAD DUST SEAL ........................................

THREAD, STEERING TOP ................................................................
MUD GUARD, STEERING (HEAD TOP) ...........................................
LOCK, STRG. HANDLE .....................................................................
PLATE FR., NUMBER........................................................................
2
1
1
1
1
11
12
13
14
15
64311-198-D20
93500-05010-1A
94101-05000
94101-08000
95701-08040-08
BRKT. COMP., FR. NO PLATE ..........................................................

SCREW, PAN, 5 X 10.........................................................................
WASHER, PLAIN,5MM ......................................................................
WASHER, PLAIN,8MM ......................................................................
BOLT, HEX 8X40................................................................................
1
2
2
2
2
16
17
95701-06022-07
96211-06000
BOLT, FLANGE 6X22.........................................................................

BALL STEEL, 6 MM ...........................................................................
2
16
45
2
4
3
F-6
FRONT FENDER
6
6
7
7
5
5
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* FENDER COMP., FRONT. .................... 0.2
46
Reqd. No./Model
HF-DAWN
45451-KE6-920
GUIDE, FR. (FENDER) CABLE...........................................................
61100-AAJ-H00
61100-AAJ-H00
61100-AAJ-H00
FENDER COMP., FRONT (CHROME PLATED) .................................

FENDER COMP., FRONT (BLACK-1.) ................................................
FENDER COMP., FRONT (BLACK-1.) ................................................
1
1
1
3
4
5
6
7
61150-AAJ-000
9010-P26-900
9200-06016-0A
94101-06000
94111-06000
MUD GUARD FR. FENDER ................................................................

SCREW, MUD GUARD........................................................................
BOLT HEX. 6X16 .................................................................................
WASHER PLAIN 6MM .........................................................................
WASHER SPRING 6 MM.....................................................................
1
2
2
1
1
13
12
12
21
15
21
15
20
8
23
24
16
10
25
11
17
9
3
F-7
18
18
14
FRONT FORK
.
FR
Service Item
F.R.T.
Ref.
Part No.
22
19
Description
No.
* FORK ASSY., FR .................................. 0.5
(ADD 0.2 FOR EACH) .........................
* SPRING, FR. CUSHION ......................
(ADD 0.2 FOR EACH) .........................
* PIPE COMP., FR. FORK ...................... 0.8
(ADD 0.5 FOR EACH) .........................
* CASE FR. BOTTOM ............................ 0.9
(ADD 0.5 FOR EACH) .........................
Reqd. No./Model
HF-DAWN
1
2
3
4
5
51400-KST-A11
51401-KST-941
51403-447-730
51403-447-730
51410-KWA-941
FORK ASSY., R FORNT ....................................................................

SPRING, FR. FORK ............................................................................
COLLAR, SPRING ..............................................................................
JOINT, SPRING...................................................................................
PIPE COMP., FR. FORK .....................................................................
1
2
2
2
2
6
7
8
9
10
51403-KCC-900
51412-KAG-900
51420-KST-A11
51425-KST-901
51432-KST-901
COLLAR SPRING ...............................................................................

SPRING, REBOUN .............................................................................
CASE, R FR. BOTTOM......................................................................
SEAL, DUST........................................................................................
PIECE, OIL LOCK ...............................................................................
1
2
1
2
2
11
12
13
14
15
51437-KVN-901
51440-KTR-901
51455-198-900
51500-KST-A11
RING, PISTON ....................................................................................

PIPE, SEAT .........................................................................................
BOLT FR. FORK..................................................................................
FORK ASSY., L FRONT .....................................................................
2
2
2
1
16
17
51520-KST-A11
51601-KAG-900
CASE, L FR. BOTTOM ......................................................................

MOUNT RUBBER FR. FORK UPP .....................................................
1
2
18
51602-KST-940ZD
51602-KST-940ZF
51602-KST-940ZA
COVER COMP., R FR. FORK UPP (CANDY BLAZING RED)............

COVER COMP., R FR. FORK UPP (EXCELLENT BLUE ME.)...........
COVER COMP., R FR. FORK UPP (BLACK)......................................
1
1
1
47
13
12
12
21
15
21
15
20
8
23
24
16
10
25
11
17
9
3
F-7
18
18
14
FRONT FORK
.
FR
Service Item
F.R.T.
Ref.
Part No.
22
19
Description
No.
* FORK ASSY., FR .................................. 0.5
(ADD 0.2 FOR EACH) .........................
* SPRING, FR. CUSHION ......................
(ADD 0.2 FOR EACH) .........................
* PIPE COMP., FR. FORK ...................... 0.8
(ADD 0.5 FOR EACH) .........................
* CASE FR. BOTTOM ............................ 0.9
(ADD 0.5 FOR EACH) .........................
48
Reqd. No./Model
HF-DAWN
19
51606-KST-940ZD
51606-KST-940ZF
51606-KST-940ZA
COVER COMP., L FR. FORK UPP (CANDY BLAZING RED).............

COVER COMP., L FR. FORK UPP (EXCELLENT BLUE ME.) ...........
COVER COMP., L FR. FORK UPP (BLACK) ......................................
1
1
1
20
21
22
23
24
90116-KAG-900
90123-KST-941
90521-292-000
90544-439-930
90601-GF5-730
BOLT SOCKET, 8MM ..........................................................................

BOLT, A FR. FORK ..............................................................................
WASHER PLAIN 10.3MM....................................................................
WASHER SPECIAL, 8MM ...................................................................
RING OIL SEAL STOPPER .................................................................
2
2
2
2
2
25
26
91255-KWA-941
91356-KAG-900
OIL SEAL, 30 X 42 X 11 ......................................................................

O-RING ................................................................................................
2
2
1
3
9
6
3
14
15
F-8
FR. BRAKE PANEL
16
13
17
10
11
12
20
.
FR
Service Item
F.R.T.
Ref.
Part No.
18
19
Description
No.
* GEAR, SPEEDOMETER ......................
* PINION, SPEEDOMETER ...................
* PANEL SUB COMP., FR. BRAKE .........
* SHOE COMP., BRAKE .........................
(ONE OR ALL) .....................................
* ARM. FR. BRAKE ................................
0.3
0.6
0.4
0.1
Reqd. No./Model
HF-DAWN
1
2
3
4
5
43125-KST-941
44805-KTC-900
44806-KST-900
44809-170-000
44810-KTC-900
SHOE COMP., BRAKE (ASK) ..............................................................

PINION, SPEEDOMETER....................................................................
GEAR, SPEEDOMETER......................................................................
WASHER, SPEEDOMETER GEAR .....................................................
BUSH, PINION .....................................................................................
2
1
1
2
1
6
7
8
9
10
45010-KTC-900
45100-KTC-900
45133-KCC-900
45134-250-000
45141-KTC-900
PANEL SUB. COMP., FRONT BRAKE .................................................

PANEL COMP., FRONT BRAKE ..........................................................
SPRING, FR. BRAKE SHOE................................................................
DUST SEAL, BRAKE CAM ..................................................................
CAM, FR. BRAKE.................................................................................
1
1
2
1
1
11
12
13
14
15
45145-096-650
45410-KCC-900
45435-GB2-720
91251-GK4-000
94050-06000
INDICATOR, FR. BRAKE .....................................................................

ARM, FR. BRAKE.................................................................................
SPRING, BRAKE ARM RETURN.........................................................
OIL SEAL, 47 X 60 X 7 .........................................................................
NUT, FLANGE, 6 MM ...........................................................................
1
1
1
1
1
16
17
18
95015-32001
95015-42000
95701-06032-00
JOINT B BRAKE ARM ........................................................................

NUT, 'B' ADJUST ..................................................................................
BOLT, FLANGE, 6 X 32 ........................................................................
1
1
1
49
5 11
14
13
15
F-9
FRONT WHEEL
3
7
13
2
6
8
10
12
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* TUBE, TYRE (2.75 X 18) .....................
* TYRE, FR. (2.75 X 18-4PR) .................
* AXLE, FR. WHEEL ...............................
* HUB, FR. WHEEL ................................
* COLLAR, FR. AXLE DISTANCE ..........
* BEARING RADIAL BALL, 6301U .........
(ADD 0.1 FOR EACH) .........................
* RIM, FR. WHEEL .................................
* O IL SEAL, 21 X 37 X 7 ........................
50
0.9
0.2
2.5
0.4
2.2
0.3
Reqd. No./Model
HF-DAWN
1
2
3
4
5
42603-198-900
42712-KCS-920
42713-198-900
44301-KTR-700
44311-KRC-900
NIPPLE, SPOKE-9.......................................................................................
TUBE TYRE (2.75X18) ................................................................................
FLAP TYRE (1.40 X 18)...............................................................................
AXLE FR. WHEEL .......................................................................................
COLLAR FR. WHEEL SIDE.........................................................................
1
1
1
1
1
6
7
8
9
10
44601-KTR-940Z
44620-198-900
44701-AAC-H50
44711-KST-941
90305-169-000
HUB, FR WHEEL.........................................................................................
COLLAR FR. AXLE DISTANCE...................................................................
RIM FR. WHEEL (1.6X18) ...........................................................................
TYRE, FR. 2.75-18-42P (FALCON) .............................................................
NUT,AXLE 12 MM........................................................................................
1
1
1
1
1
11
12
13
14
15
90755-229-000
94201-30250
96140-63010-10
97252-51162-10
97603-51162-10
OIL SEAL 21X37X7 .....................................................................................

PIN SPLIT, 3.0 X 25 .....................................................................................
BEARING BALL RADIAL 6301 ....................................................................
SPOKE A9X161 ...........................................................................................
SPOKE A9X161 ...........................................................................................
1
1
2
18
18
19
13
13
16
18
1
3
6
10
15
F - 10
REAR BRAKE PANEL
4
17
7
14
11
4
7
.
FR
Service Item
F.R.T.
Ref.
Part No.
12
Description
No.
* PANEL COMP., RR. BRAKE ................. 0.5
* SHOE COMP., BRAKE ......................... 0.4
(ONE OR ALL)
* ARM, RR. BRAKE ................................ 0.1
Reqd. No./Model
HF-DAWN
1
2
3
4
5
40543-198-900
42313-198-900
43100-153-600
43125-KST-941
43141-KST-920
ADJUSTER, CHAIN R .......................................................................

COLLAR, RR. BRAKE PANEL SIDE...................................................
PANEL COMP., RR. BRAKE ...............................................................
SHOE COMP., BRAKE (ASK) .............................................................
CAM, RR. BRAKE ...............................................................................
1
1
1
2
1
6
7
8
9
10
43145-GC5-000
43151-110-000
43410-KST-940
43434-286-000
45134-250-000
INDICATOR, RR. BRAKE ...................................................................

SPRING, BRAKE SHOE .....................................................................
ARM, RR. BRAKE ...............................................................................
RUBBER, STOPPER ARM CUSHION................................................
DUST SEAL, BRAKE CAM .................................................................
1
2
1
1
1
11
12
13
14
15
94101-425-000
92811-10000
94001-06090-0S
94001-08000-0S
94001-12000
WASHER, 8 MM..................................................................................
BOLT A' NRALE STP[[ER ...................................................................
NUT HEX 6 MM...................................................................................
NUT HEX 8 MM...................................................................................
NUT CAST;E 12 MM ...........................................................................
1
1
1
1
1
16
17
18
19
94050-0600
94201-20150
94201-20150
95701-06035-00
NUT FLANGE 6MM.............................................................................

PIN, SPLIT, 2 X 15 MM .......................................................................
PIN, SPLIT, 2 X 15 MM .......................................................................
BOLT, FLANGE, 6X35.........................................................................
1
1
1
1
51
22
14
24
23
5
15
2
F - 11
7
16
REAR WHEEL
22 12
6 1
3
3
18
3
13
20 20
21
10
11
19
17
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* AXLE, RR. WHEEL .............................. 0.2
* SPROCKET, FINAL DRIVEN ............... 0.7
* DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
* COLLAR, RR. AXLE DISTANCE
* BEARING, RADIAL BALL, 6301U
(ADD 0.1 FOR EACH)
* SLEEVE, RR. WHEEL ......................... 0.5
* HUB, RR. WHEEL ............................... 2.5
* FLANGE, FINAL DRIVEN .................... 0.8
* TYRE, RR. (2.75 X 18-6 PR ) ............... 0.9
* RIM, FR. WHEEL ................................. 2.3
* BEARING, BALL, 6203 ........................ 0.6
HF-DAWN
1
2
3
4
5
40544-198-900
41201-KVH-760
41241-KST-941
42301-KST-940
42303-KST-940
ADJUSTER, CHAIN L ..............................................................................

SPROCKET, FINAL DRIVEN (43T) ...........................................................
DAMPER, RR. WHEEL .............................................................................
AXLE, RR. WHEEL ...................................................................................
SLEEVE, RR. WHEEL...............................................................................
1
1
4
1
1
6
7
8
9
10
42304-198-900
42601-KST-940
42603-198-900
42610-KVH-760
COLLAR, RR. AXLE SLEEVE ...................................................................

HUB REAR WHEEL ..................................................................................
NIPPLE, SPOKE-9 ....................................................................................
FLANGE, ASSY.,FINAL, DRIVEN .............................................................
1
1
36
1
42615-198-900
42620-198-900
42653-001-000
42711-KST-941
BOLT, STUD., 8 X 35.5..............................................................................

COLLAR, RR. AXLE DISTANCE ...............................................................
O-RING, 40.5 X 3 ......................................................................................
TYRE, RR. 2.75-18 42P (FALCON) ..........................................................
4
1
1
42712-KCS-920
42713-198-900
44701-ACC-H50
90307-001-000
94001-357-000
94101-06000
96140-63010-10
TUBE, TYRE (2.75X18).............................................................................

FLAP, TYRE (1.40 X 18)............................................................................
RIM, WHEEL (1.6 X 18) ............................................................................
NUT, RR. AXLE SLEEVE ........................................................................
NUT, HEX., 8 MM ......................................................................................
WASHER PLAIN 6MM ..............................................................................
BEARING, RADIAL BALL, 6301................................................................
1
1
1
1
1
1
2
11
12
13
14
15
16
17
18
19
20
52
Reqd. No./Model
22
14
24
23
5
15
2
F - 11
REAR WHEEL
16
22 12
6 1
3
3
18
3
13
20 20
21
10
11
19
17
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* AXLE, RR. WHEEL .............................. 0.2
* SPROCKET, FINAL DRIVEN ............... 0.7
* DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
* COLLAR, RR. AXLE DISTANCE
* BEARING, RADIAL BALL, 6301U
(ADD 0.1 FOR EACH)
* SLEEVE, RR. WHEEL ......................... 0.5
* HUB, RR. WHEEL ............................... 2.5
* FLANGE, FINAL DRIVEN .................... 0.8
* TYRE, RR. (2.75-18-6PR) .................... 0.9
* RIM, WHEEL (1.60X18) ....................... 2.3
* BEARING, BALL, 6203 ........................ 0.6
21
22
23
Reqd. No./Model
HF-DAWN
96150-62030-10
97252-51162-10
97687-51161-10
BEARING, RADIAL BALL, 6203(UU)........................................................

SPOKE, (A9X161).....................................................................................
SPOKE, (A9X160.5)..................................................................................
1
18
18
53
9
13
10
5
6
14
15
F - 12
12
6
SEAT ASSY./
CARRIER REAR
12
4
6
4
4
4
4
7
1
11
.
FR
Service Item
F.R.T.
Ref.
Part No.
11
Description
No.
* SEAT COMP., DOUBLE ....................... 0.1
* CARRIER, REAR. .................................
54
Reqd. No./Model
HF-DAWN
1
2
3
4
5
77110-ML7-922
77156-198-D00
77200-AAJ-H40
77204-KCC-900
77206-KCC-900
LOCK ASSY. SEAT ..............................................................................

CABLE SEAT LOCK ............................................................................
SEAT COMP., DOUBLE .......................................................................
RUBBER A' SEAT SETTING................................................................
RUBBER, SEAT CUHION....................................................................
1
2
1
5
2
6
7
8
9
10
77211-KCC-900
77220-KY6-000
77230-198-D00
77230-AAJ-H40
81200-AAJ-H40
CUSHION SEAT ..................................................................................

HOOK, SEAT CATCH ..........................................................................
COVER, SEAT ASSY...........................................................................
SEAT CENTER RR COWL ..................................................................
CARRIER COMP., REAR.....................................................................
1
1
1
1
1
11
12
13
14
15
90107-GZ4-670
94101-08000
95701-06012-00
95701-06012-00
95701-08016-00
BOLT BREAK OFF...............................................................................

WASHER PLAIN, 8MM ........................................................................
BOLT, FLANGE 6X12...........................................................................
BOLT, FLANGE 6X12...........................................................................
BOLT, FLANGE 6X16...........................................................................
2
2
1
1
1
13
6
2 18
SL
D
DLS
11
10
F - 13
FUEL TANK
2
6
5
12
.
FR
Service Item
F.R.T.
Ref.
Part No.
12
Description
No.
* COCK ASSY., FUEL ............................. 0.2
* SCREEN, FUEL STRAINER.................
* TANK SET, FUEL.................................. 0.3
Reqd. No./Model
HF-DAWN
1
2
3
16950-AAJ-H010
16952-KCC-900
16958-397-770
COCK ASSY., FUEL............................................................................

SCREEN, FUEL STRAINER...............................................................
O-RING ...............................................................................................
1
1
1
17500-AAJ-000ZD
17500-AAJ-H10ZF
17500-AAJ-000ZA
17500-AAJ-000ZB
SET, FUEL TANK (CANDY BLAZING RED) .......................................

SET, FUEL TANK (EXCELLENT BLUE ME.) ......................................
SET, FUEL TANK (BLACK TYPE-1) ...................................................
SET, FUEL TANK (BLACK TYPE-2) ...................................................
1
1
1
1
5
6
7
8
9
10
17611-KRM-860
17613-KCC-900
17620-KST-961
17681-KWA-940
83551-300-000
90324-KST-940
CUSHION, FR. FUEL TANK ...............................................................

CUSHION, RR. TANK .........................................................................
CAP COMP., FUEL FILLER ................................................................
TUBE FUEL, 4.5 X 150 .......................................................................
GROMMET, AIR/CLEANER CASE .....................................................
COLLAR, 8.3X19 ................................................................................
2
1
1
1
2
1
11
12
13
90325-KCC-900
95002-02080
95701-08035-08
WASHER, PLAIN, 8 MM .....................................................................

CLIP, B-8 TUBE.................................................................................
BOLT, FLANGE, 8 X 35.......................................................................
1
2
1
55
1
3
F - 14
SIDE COVER
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* SET, RIGHT SIDE COVER ................... 0.1
* SET, LEFT SIDE COVER ..................... 0.1
56
Reqd. No./Model
HF-DAWN
83502-KCC-900
GROMET, SIDE COVER .....................................................................
83505-AAJ-H11ZD
83505-AAJ-H11ZF
83505-AAJ-H11ZA
83505-AAJ-H11ZB
SET, RIGHT SIDE COVER (CANDY BLAZING RED) .........................

SET, RIGHT SIDE COVER (EXCELLENT BLUE ME.)........................
SET, RIGHT SIDE COVER (BLACK TYPE-1) .....................................
SET, RIGHT SIDE COVER (BLACK TYPE-2) .....................................
1
1
1
1
83605-AAJ-H11ZD
83605-AAJ-H11ZF
83605-AAJ-H11ZA
83605-AAJ-H11ZB
SET, LEFT SIDE COVER (CANDY BLAZING RED) ...........................

SET, LEFT SIDE COVER (EXCELLENT BLUE ME.) ..........................
SET, LEFT SIDE COVER (BLACK TYPE-1)........................................
SET, LEFT SIDE COVER (BLACK TYPE-2)........................................
1
1
1
1
90113-KST-940
BOLT SIDE COVER.............................................................................
10
4
12
1
14
19
6
13
2
F - 15
AIR LEANER
5
16
11
18
15
13
16
15
17
.
FR
Service Item
F.R.T.
Ref.
Part No.
15
16
15
Description
No.
* CASE COMP., AIR CLEANER .............. 0.3
* ELEMENT A AIR CLEANER ............... 0.2
* HOLDER, ELEMENT............................
* ELEMENT B AIR CLEANER ...............
* COVER, AIR CLEANER CASE ............
* WATER GUARD, FRONT. ....................
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING .
15
16
16
Reqd. No./Model
HF-DAWN
1
2
3
4
5
17210-KTC-900
17212-KTC-900
17213-KWA-940
17214-KST-A10
17218-KTC-900
CASE COMP., AIR/C............................................................................

HOLDER, ELEMENT ...........................................................................
ELEMENT, AIR/C ................................................................................
BAND, BATTERY.................................................................................
SEAL, AIR/C ........................................................................................
1
1
1
6
7
8
9
10
17219-KTC-900
17220-KVH-760
17224-KST-A10
17234-KCC-940
17251-KWA-940
SEAL, AIR/C CASE..............................................................................

COVER, AIR/C CASE ..........................................................................
WATER GUARD, FR............................................................................
TUBE, AIR/C DRAIN............................................................................
DUCT, AIR/C, INLET............................................................................
1
1
1
1
11
12
13
14
15
17253-KTC-900
83407-KTR-940
90111-187-000
90311-MT3-000
93500-05016-1H
TUBE, AIR/C, CONNECTOR. ..............................................................

CUSHION, BAND BATTERY ...............................................................
BOLT, FLANGE, 6 MM .........................................................................
NUT, CLIP 6MM ...................................................................................
SCREW PAN 5X16 ..............................................................................
1
1
2
1
5
16
17
18
19
94101-05000
95018-46320
95002-02130
95701-06020-08
WASHER PLAIN 5MM .........................................................................

BAND 46 AIR/C CONN. TUBE.............................................................
CLIP, B 12.5 TUBE .............................................................................
BOLT, FLANGE, 6 X20.........................................................................
5
1
1
1
57
9
11
9
11
4
6
12
F - 16
MUFFLER
3
2
7
8
.
FR
Service Item
F.R.T.
Ref.
Part No.
10
8
Description
No.
* COVER, EXH. PIPE ............................. 0.1
* GASKET, EXH. PIPE ............................
* GUIDE, TUBE ...................................... 0.2
* MUFFLER COMP., EXH. ...................... 0.3
58
Reqd. No./Model
HF-DAWN
1
2
3
4
5
18241-KCC-900
18291-KTC-900
18292-290-000
18300-198-770A
18315-KCC-940
COVER EXH. PIPE.................................................................................

GASKET, EXH. PIPE ..............................................................................
PACKING, PROTECTOR .......................................................................
WASHER PLAIN SPL. 5 MM ..................................................................
GUIDE, TUBE .........................................................................................
1
1
1
1
1
6
7
8
9
10
18350-AAJ-H03
50505-KCC-900
90304-438-000
93500-05010-4J
94050-06000
MUFFLER COMP., EXH. ........................................................................

RUBBER, A STAND STOPPER ............................................................
NUT HEX., CAP, 6MM ............................................................................
SCREW, PAN 5 X 10 ..............................................................................
NUT, FLANGE SH. 6 X 16 ......................................................................
1
1
1
2
2
11
12
94111-05000
95701-08016-00
WASHER, SPRING 5MM .......................................................................

BOLT, FLANGE, 8 X 16 ..........................................................................
1
1
22
34
15
21
3
5
20
37
28
36
31
12
14
39
25
11
28 31
24
32
19
29
F - 17
17
16
30
38
STEP ASSY./KICK STARTER/

GEAR CHANGE PEDAL/
SIDE STAND/ PILLION STEP.
21
20
8
10
29
38
32
18
17
11
26
37
23
27
13
35
10
.
FR
F.R.T.
Ref.
Part No.
25
Description
No.
*
*
*
*
PEDAL, GEAR CHANGE ..................... 0.1

ARM ASSY., KICK STARTER ...............
BAR COMP., SIDE STAND ..................
BRACKET COMP., RIGHT/LEFT
PILLION STEP.....................................
22
14
1
33
Service Item
15
Reqd. No./Model
HF-DAWN
1
2
3
4
5
24701-KST-940
28293-KAG-900
28302-KST-A10
2830A-KST-A10
28321-KTC-900
PEDAL GEAR CHANGE.............................................................................

CLIP, KICK STARTER.................................................................................
JOINT, KICK ARM.......................................................................................
ARM SUB. ASSY., KICK STARTER............................................................
PIN, KICK STARTER ..................................................................................
1
1
1
1
1
6
7
8
9
10
28333-124-000
37243-323-000
50160-KCC-900
50530-KST-940
50603-KB4-000
SPRING , KICK STARTER .........................................................................

COLLAR, METER SET ...............................................................................
BRACKET COMP., R STEP ......................................................................
BAR COMP., SIDE STAND .........................................................................
PIN, MAIN STEP BAR JOINT.....................................................................
1
2
1
1
2
11
12
13
14
15
50614-413-000
50618-KCC-000
50619-425-010
50619-KCC-000
50661-AAJ-H00
WASHER, MAIN STEP ...............................................................................

BAR R STEP .............................................................................................
STOPPER, STEP RUBBER........................................................................
BAR L STEP ..............................................................................................
RUBBER, STEP..........................................................................................
2
1
2
1
2
16
17
18
19
20
50701-AAJ-H00
50702-AAJ-H00
50711-198-720
50712-405-000
50715-405-000
STEP COMP., R PILLION DOUB ..............................................................

STEP COMP., L PILLION DOUB...............................................................
STEP, RUBBER PILLION ...........................................................................
WASHER, PILLION STEP ..........................................................................
BAR COMP., STEP PILLION ......................................................................
1
1
2
2
2
59
22
34
15
21
3
5
20
37
28
36
31
12
14
39
11
30
21
20
STEP ASSY./KICK STARTER/

GEAR CHANGE PEDAL/
SIDE STAND/ PILLION STEP.
10
29
38
.
FR
18
35
15
60
PEDAL, GEAR CHANGE ..................... 0.1

ARM ASSY., KICK STARTER ...............
BAR COMP., SIDE STAND ..................
BRACKET COMP., RIGHT/LEFT
PILLION STEP.....................................
22
14
1
Part No.
25
Description
No.
*
*
*
*
17
37
23
27
13
33
Ref.
32
11
26
10
F.R.T.
16
38
F - 17
Service Item
28 31
24
32
19
29
7
25
17
Reqd. No./Model
HF-DAWN
21
22
23
24
25
90108-223-000
90306-KTE-911
90306-KST-942
92000-06012-0A
92101-06032-0A
SCREW, SIDE STAND PIVOT ...................................................................

NUT, FLANGE SPL., 12 MM ......................................................................
NUT, FLANGE SPL., 12 MM ......................................................................
BOLT, HEX., 6 X 12 ....................................................................................
BOLT, HEX., 6 X 32 ....................................................................................
1
1
(1)
2
1
26
27
28
29
94030-10000
94050-06000
94101-06000
94101-08000
NUT, HEX., 10 MM .....................................................................................

NUT, FLANGE, 6 MM .................................................................................
WASHER, PLAIN 6 MM..............................................................................
WASHER, PLAIN, 8 MM.............................................................................
1
1
2
2
30
31
32
33
34
94201-30250
94201-16150
95015-81000
95011-40000
95011-51000
PIN, SPLIT, 3 X25.......................................................................................

PIN, SPLIT, 1.6 X 15 MM............................................................................
PIN, PILLION STEP ...................................................................................
RUBBER, CHANGE PEDAL ......................................................................
STARTER RUBBER A KICK.......................................................................
2
2
2
1
1
35
36
37
38
39
95014-72302
95701-06020-00
95701-08016-07
95701-10045-07
96211-08000
SPRING, C SIDE STAND .........................................................................

BOLT, FLANGE, 6 X 20 ..............................................................................
BOLT, FLANGE, 8 X 16 ..............................................................................
BOLT, FLANGE, 10 X 45 ............................................................................
BALL STEEL # 8 MM..................................................................................
1
1
2
2
1
5
6
10
2
14
15
13
3
11
F - 18
16
MAIN STAND/PEDAL BRAKE
12
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* SWITCH ASSY., RR. STOP.................. 0.2
* ROD COMP., RR. BRAKE .................... 0.3
* PEDAL, BRAKE ................................... 0.5
* SPRING, BRAKE PEDAL ..................... 0.1
* S TAND COMP., MAIN .......................... 0.4
Reqd. No./Model
HF-DAWN
1
2
3
4
5
35350-KST-940
35357-KST-940
43451-KCC-600
46500-KST-940
46514-KCC-900
SWITCH ASSY., RR. STOP.................................................................

SPRING, STOP SWITCH ....................................................................
ROD COMP., RR BRAKE ....................................................................
PEDAL, BRAKE...................................................................................
SPRING, BRAKE PEDAL ....................................................................
1
1
1
1
1
6
7
8
9
10
46515-KB9-000
50500-KST-940
50512-KTC-900
90502-198-900
94201-20150
TUBE, BRAKE PEDAL SPRING..........................................................

STAND COMP., MAIN..........................................................................
PIPE, RR. BRAKE PIVOT ...................................................................
WASHER, BRAKE ROD ......................................................................
PIN, SPLIT, 2.0 X 15 MM.....................................................................
1
1
1
1
1
11
12
13
14
15
94201-30250
95014-71702
95014-73100
95015-32001
95015-42000
PIN, SPLIT, 3.0 X 25 MM.....................................................................

SPRING G MAIN STAND...................................................................
SPRING A BRAKE ROD ....................................................................
JOINT, B BRAKE ARM .......................................................................
NUT, B ADJUST...................................................................................
1
1
1
1
1
16
95015-53000
PIN, C JOINT .....................................................................................
61
7
12
1
17
18
8
15
20
19
15
F - 19
11
14
REAR FORK/CHAIN CASE
16
11
13
3
4
5
11
9
13
.
FR
Service Item
F.R.T.
Ref.
Part No.
11
10
Description
No.
* CASE, UPPER (HALF) DRIVE CHAIN . 0.1
(ONE OR ALL)
* CHAIN, DRIVE (428-106) .................... 0.3
* ARM, RR BRAKE STOPPER ............... 0.2
* SWING ARM COMP., RR. .................... 0.7
* RUBBER BUSH, RR. FORK PIVOT ..... 1.0
* PACKING, DRIVE CHAIN CASE ..........
62
Reqd. No./Model
HF-DAWN
1
2
3
4
5
40510-KST-940
40520-KST-940
40530-KST-941
40531-KST-941
40545-001-000
CASE, UPPER(HALF) DRIVE CHAIN (NH-35M) ...............................

CASE, UNDER(HALF) DRIVE CHAIN (NH-35M) ...............................
CHAIN, DRIVE TIDC 420-108 ............................................................
JOINT, RJ DRIVE CHAIN....................................................................
CAP, CHAIN PEEP HOLE...................................................................
1
1
1
1
1
6
7
8
9
10
43431-KST-940
52101-AAJ-H40
52110-AAJ-H40
52147-KTC-900
52170-AAJ-H40
ARM, RR. BRAKE STOPPER.............................................................

BOLT, SWING ARM PIVOT.................................................................
SWINGARM COMP., REAR................................................................
RUBBER BUSH, RR. FORK PIVOT ...................................................
SLIDER, CHAIN ..................................................................................
1
1
1
2
1
11
12
13
14
15
90118-383-000
90133-331-770
90183-KTC-900
90183-178-900
94001-08000-0S
BOLT, WASHER, 6 X 6 .......................................................................

BOLT, HEX., 8MM ...............................................................................
WASHER, SPL.,10MM........................................................................
WASHER, SPL.,10MM........................................................................
NUT, HEX., 8MM.................................................................................
4
1
2
2
1
16
17
18
19
20
94001-10000
94101-06000
94101-08000
94111-10000
94201-20150
NUT, HEX., 10MM...............................................................................

WASHER, PLAIN, 6 MM .....................................................................
WASHER, PLAIN, 8 MM .....................................................................
WASHER, SPRING, 10 MM................................................................
PIN, SPLIT, 2.0 X 15 MM ....................................................................
1
1
1
1
1
7
9
8
4
5
F - 20
2
8
REAR CUSHION
7
9
9
7
3
.
FR
3
6
7
9
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* CUSHION ASSY., RR. ......................... 0.2
Reqd. No./Model
HF-DAWN
52400-KST-951ZD
52400-AAJ-H51ZF
52400-KST-951ZA
CUSHION ASSY., REAR (CANDY BLAZING RED) ............................

CUSHION ASSY., REAR (EXCELLENT BLUE ME.)...........................
CUSHION ASSY., REAR (BLACK)......................................................
2
2
2
2
3
4
5
6
52410-KTR-901
52486-KAG-900
52486-056-000
52489-399-600
52495-098-000
DAMPER COMP., REAR.....................................................................

COLLAR, RUBBER BUSH (UNDER)..................................................
COLLAR, RUBBER BUSH (UPPER) ..................................................
BUSH, RUBBER (UPPER)..................................................................
BUSH, RUBBER (UNDER) ................................................................
2
2
2
2
2
7
8
9
90202-329-000
90551-KTE-910
94101-12800
NUT, FLANGE, CAP, 10 MM ...............................................................

WASHER, SPL,10 MM. .......................................................................
WASHER, PLAIN, 12 MM ...................................................................
4
4
2
63
7
7
8
9
5
F - 21
REAR FENDER
2
3
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* FENDER COMP., RR. .......................... 0.6
* COVER AIR CLEANER DUCT.............
* MUDGUARD RR. FENDER .................
64
Reqd. No./Model
HF-DAWN
1
2
3
4
5
33741-KTC-900
80100-KST-940
80151-KST-940
84701-P26-D00A
84701-AAJ-H40
REFLEX, REFLECTOR.......................................................................
FENDER COMP., RR ..........................................................................
STAY, REAR WINKER.........................................................................
NUMBER PLATE RR...........................................................................
BRACKET, RR. NO. PLATE ................................................................
1
1
1
1
1
6
7
8
9
90111-187-000A
92000-06012-0A
94101-06000
95701-06016-08
BOLT, FLANGE, 6 MM ........................................................................

BOLT, HEX., 6X12 ...............................................................................
WASHER, PLAIN, 6 MM......................................................................
BOLT, FLANGE, 6X16 .........................................................................
2
2
2
2
11
14
21
12
18
13
18
19
20
21
12
4
6
F - 22
17
15
WINKERS
20
3
6
1
17
16
21
.
FR
9
18
21
19
Service Item
F.R.T.
Ref.
Part No.
12
10
18
Description
No.
* WINKER ASSY., R/L FR. ...................... 0.2
(ADD 0.1 FOR EACH) .........................
* WINKER ASSY., R/L RR. ...................... 0.3
(ONE OR ALL) .....................................
(EXC. RELATED PARTS BELOW) .......
* BULB, WINKER ................................... 0.1
* WHEN SERVICING COMP., UNIT,
(F.R.T. IS 0.2) .......................................
11
12
Reqd. No./Model
HF-DAWN
1
2
3
4
5
33400-KST-940
33401-KCC-730
33402-KCC-730
33405-KST-940
33407-KCC-900
WINKER ASSY., R FR (UNITECH).. ...................................................

BASE, WINKER R FR./L RR...............................................................
LENS, WINKER ..................................................................................
REFLECTOR COMP., R......................................................................
SPECIAL NUT.. ...................................................................................
1
2
4
1
4
6
7
8
9
10
33408-KCC-730
33450-KST-940
33451-KCC-730
33455-KST-940
33491-KST-920
PACKING, LENS .................................................................................

WINKER ASSY., L FR. (UNITECH)... ..................................................
BASE, WINKER L FR./R RR...............................................................
REFLECTOR COMP., L .....................................................................
STAY COMP., WINKER.......................................................................
4
1
2
1
4
11
12
13
14
15
33600-KST-940
33605-KST-940
33650-KAF-000
33650-KST-940
33655-KST-940
WINKER ASSY., R RR. .......................................................................

REFLECTOR COMP., R......................................................................
COLLAR, FR. WINKER LIGHT ...........................................................
WINKER ASSY., L RR .........................................................................
REFLECTOR COMP., L ......................................................................
1
1
2
1
1
16
17
18
19
20
34904-KST-920
90380-MB2-000
93700-04012-1G
93901-22310
94050-10000
BULB, WINKER LIGHT (R-10W) ........................................................

SCREW, SPECIAL, 6 X 8 ...................................................................
SCREW, OVAL, 4 X 12 .......................................................................
SCREW, TAPPING, 3 X 12 .................................................................
NUT, FLANGE, 10 MM ........................................................................
4
4
4
8
4
65
8
6
12
3
12
11
TAIL LIGHT
.
FR
F - 23
12
12
5
11
10
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* UNIT, TAIL LIGHT ................................ 0.4
* LENS, TAIL LIGHT...............................
* BASE COMP., RR. ...............................
* BULB, TAIL LIGHT............................... 0.1
66
Reqd. No./Model
HF-DAWN
1
2
3
4
5
33701-AAJ-H01
33703-AAJ-H01
33704-AAJ-H01
33705-KCC-870
33705-KW7-900
UNIT, TAIL LIGHT...........................................................................

LENS COMP., TAIL LIGHT .............................................................
BASE COMP., TAIL LIGHT. ............................................................
CUSHION, TAIL LIGHT ..................................................................
RUBBER A, TAIL LIGHT MOUNT ..................................................
1
1
1
2
3
6
7
8
9
10
33708-KST-941
33709-KST-941
34906-447-710
61104-KM7-910
61317-KCC-900
PACKING, LENS A.........................................................................

PACKING, LENS B.........................................................................
BULB, TAIL & STOP (12 V 21/5 W)................................................
COLLAR, FAIRING.........................................................................
GUIDE, A ......................................................................................
1
1
1
2
1
11
12
92000-05022-0H
93901-24480
BOLT, HEX., 5 X 22........................................................................

SCREW, TAPPING, 4 X 16 ............................................................
2
2
7
11
12
10
F - 24
WIRE HARNESS/BATTERY
3
13
13
15
14
15
14
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* UNIT COMP., C.D.I ............................... 0.4
* COIL ASSY., IGNITION.........................
* REC. COMP. REGULATOR..................
* BATTERY ASSY.................................... 0.1
* RELAY COMP., WINKER......................
* HARNESS, WIRE. ................................ 0.9
* RESISTER ASSY. .................................
Reqd. No./Model
HF-DAWN
1
2
3
4
5
30401-KTE-910
30410-KWA-931
30500-AAF-H00
30700-KWA-831
31500-KC5-000
CUSHION, C.D.I. UNIT........................................................................

UNIT COMP., C.D.I. .............................................................................
COIL ASSY., IGNITION........................................................................
CAP ASSY., NOISE SUPPRESSOR....................................................
BATTERY ASSY.,.................................................................................
1
1
1
1
1
6
7
8
9
10
31502-KST-A10
31600-KWA-931
32100-KST-A10
32121-196-000
38301-KWA-931
TUBE, BATTERY BREATHER.............................................................

RECTIFIER COMP., REGULATOR......................................................
HARNESS, WIRE ................................................................................
CASE, FUSE CONNECTOR ...............................................................
RELAY COMP., WINKER.....................................................................
1
1
1
1
1
11
12
13
14
15
38306-GE7-000
91540-S30-003
93500-05016-1H
98200-10700
98200-11000
SUSPENSION, WINKER RELAY ........................................................

CLIP BAND, HARN..............................................................................
SCREW, PAN, 6 X 16 ..........................................................................
FUSE, A 7 ............................................................................................
FUSE 10A ............................................................................................
1
1
2
2
2
67
19
10
18
15
18
19
15
16
4
16
5
5
F - 25
FRAME BODY/UTILITY BOX
7
1
14
19
11
17
19
.
FR
Service Item
F.R.T.
Ref.
Part No.
13
Description
No.
* BODY COMP., FRAME......................... 5.0
* UTILITY BOX COMP.,...........................
(INC. RELATIVE PART)........................
68
12
19
Reqd. No./Model
HF-DAWN
1
2
3
4
5
32712-ZA0-000
38110-KST-851
50100-AAJ-H10
50211-KCC-900
61107-KK6-000
GROMMET, TERM/C ...........................................................................

HORN COMP. ......................................................................................
FRAME BODY COMP., .......................................................................
PLATE, ENGINE HANGER ..................................................................
WASHER, 6 MM...................................................................................
1
1
1
1
2
6
7
8
9
10
75581-673-000
83510-KST-A10
83512-KST-A10
83515-KST-940
83550-KST-961
SET SPRING, LOCK KEY ...................................................................

UTILITY BOX COMP., ..........................................................................
COVER R UTILITY BOX ....................................................................
COVER L UTILITY BOX .....................................................................
LOCK, SIDE COVER ...........................................................................
1
1
1
1
1
11
12
13
14
15
90116-KCC-900
90117-KCC-900
93913-25280
94001-06090-0S
94030-08000
BOLT, FLANGE , 8 X 97.......................................................................

BOLT, FLANGE, 8 X 110 ......................................................................
SCREW TAPPING 5 X 12 ....................................................................
NUT, HEX., 6 MM.................................................................................
NUT, HEX., 8 MM.................................................................................
1
1
1
1
2
16
17
18
19
94111-08000
95701-06032-00
95701-06016-08
95701-08016-00
WASHER, SPRING, 8 MM...................................................................

BOLT, FLANGE, 6 X 32........................................................................
BOLT, FLANGE, 6 X 16........................................................................
BOLT, FLANGE, 8 X 16........................................................................
2
1
2
4
10
TOOLS
12
F - 26
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
1
2
3
4
5
Reqd. No./Model
HF-DAWN
89102-538-000
89216-AAD-H00
89216-KTC-900
89218-KVH-850
99001-10120
+,-,NO. 2 DRIVER.......................................................................................
BAG, TOOL.................................................................................................
WRENCH SPARKING PLUG......................................................................
EYE WRENCH 19.......................................................................................
SPANNER, 10 X 12 ....................................................................................
1
1
1
1
1
69
B
H
F - 27
STRIPES
C
FR
.
H
2
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
1
HF-DAWN
84705-AAJ-H40
MARK, RR. CENTER COWL ..............................................................
SPECIFIED COLOUR CHART FOR MARK, RR. CENTER COWL

SPECIFIED
COLOUR
TYPE
MAIN BODY COLOUR

BLACK (NH-1) TYPE-1
BLACK (NH-1) TYPE-2
MAT WHITE 2
TRANSPARENT
CLASSY MARON METALLIC (R-184M)

CANDY BLAZING RED (R-195C)
BOON SILVER METALLIC (NH-373M)
70
B
H
F - 27
STRIPES
FR
.
H
2
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
HF-DAWN
86115-AAJ-H10ZD
86115-AAJ-H10ZF
86115-AAJ-H10ZA
86115-AAJ-H10ZB
STRIPE, R SIDE COVER (TYPE-1) ..................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE RIGHT FUEL TANK

SPECIFIED
COLOUR
TYPE
PURPLE METALLIC
P-41M
FORCE SILVER METALLIC

NH-411M
DARK PURPLE
METALLIC
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-1
RED 1

NH-411M
DEEP RED
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-2
RED 1

NH-411M
DEEP RED
BLACK
NH-1
WHITE 2
CD DELUXE ORANGE
GOLD
METALLIC
MAGNA RED
BLACK
NH-1
WHITE 2
TERRA SILVER METALLIC

NH-262M
PALACE MAROON METALLIC

R-308M
BLACK
NH-1
WHITE 2
2
3
4
5
RED 1
MAIN BODY COLOUR
71
5
E
H
7
F - 27
STRIPES
C
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
HF-DAWN
86116-AAJ-H10ZD
86116-AAJ-H10ZF
86116-AAJ-H10ZA
86116-AAJ-H10ZB
STRIPE, L SIDE COVER (TYPE-1) ..................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE LEFT FUEL TANK

SPECIFIED
COLOUR
TYPE
PURPLE METALLIC
P-41M

NH-411M
DARK PURPLE
METALLIC
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-1
RED 1

NH-411M
DEEP RED
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-2
RED 1

NH-411M
DEEP RED
BLACK
NH-1
WHITE 2
CD DELUXE ORANGE
GOLD
METALLIC
MAGNA RED
BLACK
NH-1
WHITE 2

NH-262M

R-308M
BLACK
NH-1
WHITE 2
2
3
4
5
72
RED 1
MAIN BODY COLOUR
B
H
F - 27
STRIPES
C
FR
.
H
2
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
HF-DAWN
86516-AAJ-000ZD
86516-AAJ-H10ZF
86516-AAJ-000ZA
86516-AAJ-000ZB
STRIPE, A R FUEL TANK (TYPE-4)..................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE A RIGHT FUEL TANK

SPECIFIED
COLOUR
TYPE
PURPLE ME
P-41M
FORCE SILVER ME.

NH-411M
DARK PURPLE
METALLIC
BLACK
NH-1
BLACK (NH-1) TYPE-1
DEEP RED
BLACK
NH-1
BLACK (NH-1) TYPE-2
DEEP RED
BLACK
NH-1
MAGNA RED
BLACK
NH-1
BLACK
NH-1
2
3
4
5
RED 1
FORCE SILVER ME.

NH-411M
RED 1
FORCE SILVER ME.

NH-411M
CD DELUXE ORANGE
RED 1
GOLD
METALLIC
TERRA SILVER ME. PALACE MAROON ME.

R-308M
NH-262M
MAIN BODY COLOUR
73
5
E
H
7
F - 27
STRIPES
A
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
5
HF-DAWN
86517-AAJ-000ZD
86517-AAJ-H10ZF
86517-AAJ-000ZA
86517-AAJ-000ZB
STRIPE, A L FUEL TANK (TYPE-4)...................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE A LEFT FUEL TANK

SPECIFIED
COLOUR
TYPE
PURPLE METALLIC
P-41M

NH-411M
DARK PURPLE
METALLIC
BLACK
NH-1
BLACK (NH-1) TYPE-1
RED 1

NH-411M
DEEP RED
BLACK
NH-1
BLACK (NH-1) TYPE-2
RED 1

NH-411M
DEEP RED
BLACK
NH-1
CD DELUXE ORANGE
GOLD
METALLIC
MAGNA RED
BLACK
NH-1

NH-262M

R-308M
BLACK
NH-1
2
3
4
5
74
RED 1
MAIN BODY COLOUR
B
H
F - 27
STRIPES
C
FR
.
H
2
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
6
HF-DAWN
86518-AAJ-000ZD
86518-AAJ-H10ZF
86518-AAJ-000ZA
86518-AAJ-000ZB
STRIPE, B R FUEL TANK (TYPE-4) .................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE B RIGHT FUEL TANK

SPECIFIED
COLOUR
TYPE
LIGHT PURPLE
METALLIC
DARK PURPLE
METALLIC
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-1
WHITE 2
BLACK (NH-1) TYPE-2
MAIN BODY COLOUR
RED 1
DEEP RED
BLACK
NH-1
RED 1
DEEP RED
BLACK
NH-1
WHITE 2
MAGNA RED
BLACK
NH-1
WHITE 2

R-308
BLACK
NH-1
WHITE 2
3
4
CD DELUXE ORANGE
RED 1
75
5
E
H
7
F - 27
STRIPES
A
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
Reqd. No./Model
No.
7
HF-DAWN
86519-AAJ-000ZD
86519-AAJ-H10ZF
86519-AAJ-000ZA
86519-AAJ-000ZB
STRIPE, B L FUEL TANK (TYPE-4) ..................................................

1
1
1
1
SPECIFIED COLOUR CHART FOR STRIPE B LEFT FUEL TANK

SPECIFIED
COLOUR
TYPE
LIGHT PURPLE
METALLIC
DARK PURPLE
METALLIC
BLACK
NH-1
WHITE 2
BLACK (NH-1) TYPE-1
WHITE 2
BLACK (NH-1) TYPE-2
RED 1
DEEP RED
BLACK
NH-1
RED 1
DEEP RED
BLACK
NH-1
WHITE 2
MAGNA RED
BLACK
NH-1
WHITE 2

R-308
BLACK
NH-1
WHITE 2
3
4
76
MAIN BODY COLOUR
CD DELUXE ORANGE
RED 1
F - 28
GUARD ENGINE
2
2
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* GUARD, ENGINE .................................
1
2
Reqd. No./Model
HF-DAWN
50803-KST-940
95701-08016-00
GUARD, ENGINE................................................................................
BOLT, FLANGE, 8 X 16.......................................................................
1
4
77
2
1
F - 29
GUARD SARI
ACCESSORIES
(OPTIONAL)
4
.
FR
Service Item
F.R.T.
Ref.
Part No.
Description
No.
* GUARD, SARI ......................................
78
1
2
3
4
Reqd. No./Model
HF-DAWN
51103-KST-920
51106-KCC-900
95701-08016-00
95701-08035-00
GUARD, SARI......................................................................................
CAP, GUARD SARI..............................................................................
BOLT, FLANGE, 8 X 16 .......................................................................
BOLT, FLANGE, 8 X 35 .......................................................................
1
1
2
1
PART NO. INDEX - HF-DAWN

PART NO.
BLOCK NO.
11000
11100-198-900
11191-GW8-681
11200-KST-940
11321-KST-940
11330-AAH-H00
11341-AAH-H00
11360-KST-941
11394-GW8-681
E-2
E-2
E-2
E-3
E-2
E-2
E-2
E-2
E-2
E-1
E-1
E-1
E-1
E-1
E-1
E-1
13000
13000-AAC-H40
13011-KCC-941
13012-KCC-941
13013-KCC-942
13014-KCC-941
13015-KCC-942
13101-KCC-901
13102-KCC-315
13103-KCC-315
13104-KCC-315
13105-KCC-315
13111-087-000
13115-001-000
13201-GF6-300
13381-KCC-900
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
E-9
14000
14100-AAH-H41
14311-035-000
14321-GB6-900
14401-178-000
BLOCK NO.
E-3
E-9
E-4
E-4
14431-KST-940
14451-KST-940
14500-035-020
14502-086-000R
14531-035-000
14541-GB4-681
14550-GBO-910
14566-086-030
14610-086-000R
14615-035-010
14670-035-030
14675-178-000
14711-GN5-910
14721-GF6-010
14751-GBG-900
14761-GBG-900
14771-GB4-680
14775-MA6-000
14781-MA6-000
E-3
E-3
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-3
E-3
E-3
E-3
E-3
E-3
E-3
15000
15100-KCC-900
15119-178-000
15384-178-000
15421-035-010
15431-198-000
15439-198-691
15441-198-000
15651-AAC-H00
15661-198-000
E-8
E-8
E-8
E-8
E-6
E-6
E-6
E-5
E-6
16000
16010-198-901
16012-KST-A11
16013-KRB-901
16014-KPH-901
16015-KVW-921
16016-KPH-651
16022-KWA-931
16028-KPH-901
16100-AAJ-A12
16118-KST-901
16148-KPL-901
16155-KRS-861
16165-KST-901
16198-KST-901
16199-KWA-931
16211-459-750
16236-045-010
PART NO.
BLOCK NO.
16000
14000
E-8
E-8
E-8
E-7
E-5
E-7
E-7
E-5
12000
12101-GF6-000
12191-GS4-762
12200-KST-940
12209-GB4-685
12237-GB4-305
12245-GB4-305
12250-GF6-000
12251-GF6-000
12255-GF6-000
12301-GB6-911
12331-GB0-910
12341-KST-870
12361-035-000
12391-GW8-681
12394-GW8-681
12395-GW8-681
PART NO.
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-1
E-8
16950-AAJ-H010
16952-KCC-900
16958-397-770
E-1
F-15
F-15
F-15
F-15
F-15
F-15
F-15
F-15
F-15
F-15
F-15
E-8
F-13
F-13
F-13
F-13
F-13
F-13
F-13
F-13
F-3
18000
18241-KCC-900
18291-KTC-900
18292-290-000
18300-198-770A
18315-KCC-940
18350-AAJ-H03
F-16
F-16
F-16
F-16
F-16
F-16
22000
22110-KST-940
22121-198-900
22201-GF6-000
22311-107-000
22350-115-020
22361-KST-940
22401-GF6-000
22810-198-000
22815-166-000
22847-KCC-900
22870-KWA-910
22871-116-670
BLOCK NO.
86000
F-13
F-13
F-13
17000
17111-198-900
17210-KTC-900
17212-KTC-900
17213-KWA-940
17214-KST-A10
17218-KTC-900
17219-KTC-900
17220-KVH-760
17224-KST-A10
17234-KCC-940
17251-KWA-940
17253-KTC-900
17371-KWA-940
17500-AAJ-000ZA
17500-AAJ-000ZB
17500-AAJ-000ZD
17500-AAJ-H10ZF
17611-KRM-860
17613-KCC-900
17620-KST-961
17681-KWA-940
17910-KVH-760
PART NO.
E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-5
E-5
E-6
F-3
F-3
23112-198-010
23121-KST-901
23211-GF6-000
23216-GF6-000
23217-GF6-000
23221-GF6-000
23421-GB4-770
23422-GB4-770
23431-GN5-910
23441-GB4-770
23451-GK4-761
23461-GK4-760
23471-GN5-910
23481-HF7-000
23801-178-000
23802-040-000
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
F-17
28000
28211-GF6-000
28221-198-010
28251-GF6-000
28253-397-000
28254-198-000
28256-198-000
28261-198-000
28262-198-000
28293-KAG-900
28302-KST-A10
2830A-KST-A10
28321-KTC-900
28333-124-000
BLOCK NO.
30000
E-6
E-6
E-10
E-6
E-6
E-10
E-10
E-10
E-10
E-10
E-10
E-10
E-10
E-10
E-10
E-10
24000
24211-GF6-000
24261-121-742
24263-028-000
24301-KWA-930
24411-198-900
24421-200-000
24425-198-900
24430-198-900
24435-GB4-770
24610-KST-940
24639-035-000
24641-041-000
24651-035-000
24652-035-000
24701-KST-940
PART NO.
E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11
F-17
F-17
F-17
F-17
F-17
30401-KTE-910
30410-KWA-931
30500-AAF-H00
30700-KWA-831
F-24
F-24
F-24
F-24
31000
31100-KWA-931
31110-KWA-931
31120-KWA-931
31500-KC5-000
31502-KST-A10
31600-KWA-931
E-7
E-7
E-7
F-24
F-24
F-24
32000
32100-KST-A10
32121-196-000
32161-404-000
32712-ZA0-000
32906-028-000
32961-KST-940
32981-GB4-780
F-24
F-24
F-3
F-25
E-5
E-7
E-7
33000
33101-KST-900
33108-KGA-900
33108-KST-900
3310A-KST-900
33120-KST-900
33126-KST-900
33400-KST-940
33401-KCC-730
33402-KCC-730
33405-KST-940
33407-KCC-900
33408-KCC-730
33450-KST-940
33451-KCC-730
33455-KST-940
33491-KST-920
33600-KST-940
33605-KST-940
33650-KAF-000
33650-KST-940
33655-KST-940
33701-AAJ-H01
33703-AAJ-H01
33704-AAJ-H01
33705-KCC-870
33705-KW7-900
F-1
F-1
F-1
F-1
F-1
F-1
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-22
F-23
F-23
F-23
F-23
F-23
5
79

PART NO.
BLOCK NO.
33000
33708-KST-941
33709-KST-941
33741-KTC-900
F-1
F-22
F-23
F-2
35000
35010-AAJ-H40
35100-KTC-900
35121-AAJ-H20
35122-AAJ-H20
35150-KST-900
35340-KCC-900
35350-KST-940
35357-KST-940
35750-001-000
35753-035-010
35755-001-000
F-2
F-2
F-2
F-2
F-3
F-3
F-18
F-18
E-12
E-12
E-12
37000
37200-AAJ-H12
37210-AAJ-H12
37215-KST-940
37215-MB6-830
37243-323-000
37246-KST-940
37610-AAJ-H42
37612-AAJ-H12
37612-KST-920A
37614-KST-941
37619-KST-941
F-2
F-2
F-2
F-2
F-17
F-2
F-2
F-2
F-2
F-2
F-2
38000
38110-KST-851
38301-KWA-931
38306-GE7-000
F-25
F-24
F-24
40000
40510-KST-940
40520-KST-940
40530-KST-941
40531-KST-941
40543-198-900
40544-198-900
40545-001-000
80
BLOCK NO.
F-19
F-19
F-19
F-19
F-10
F-11
F-19
41201-KVH-760
41241-KST-941
F-11
F-11
42000
42301-KST-940
42303-KST-940
42304-198-900
42313-198-900
42601-KST-940
42603-198-900
42603-198-900
42610-KVH-760
42615-198-900
42620-198-900
42653-001-000
42711-KST-941
42712-KCS-920
42712-KCS-920
42713-198-900
42713-198-900
F-11
F-11
F-11
F-10
F-11
F-9
F-11
F-11
F-11
F-11
F-11
F-11
F-9
F-11
F-9
F-11
43000
43100-153-600
43125-KST-941
43125-KST-941
43141-KST-920
43145-GC5-000
43151-110-000
43410-KST-940
43431-KST-940
43434-286-000
43451-KCC-600
F-10
F-8
F-10
F-10
F-10
F-10
F-10
F-19
F-10
F-18
44000
44301-KTR-700
44311-KRC-900
44601-KTR-940Z
44620-198-900
44701-AAC-H50
44701-ACC-H50
44711-KST-941
44805-KTC-900
44806-KST-900
44809-170-000
44810-KTC-900
44830-KST-940
44831-KST-940
PART NO.
BLOCK NO.
45000
41000
F-23
F-23
F-21
34000
34901-MJ6-732
34904-KST-920
34906-447-710
34908-KVE-900
PART NO.
F-9
F-9
F-9
F-9
F-9
F-11
F-9
F-8
F-8
F-8
F-8
F-2
F-2
45010-KTC-900
45100-KTC-900
45133-KCC-900
45134-250-000
45134-250-000
45141-KTC-900
45145-096-650
45410-KCC-900
45435-GB2-720
45450-KST-920
45451-KE6-920
F-18
F-18
F-18
F-25
F-17
F-25
F-5
F-18
F-16
F-18
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-28
51000
51103-KST-920
51106-KCC-900
51400-KST-A11
51401-KST-941
51403-447-730
51403-447-730
51403-KCC-900
51410-KWA-941
51412-KAG-900
51420-KST-A11
51425-KST-901
51432-KST-901
51437-KVN-901
51440-KTR-901
51455-198-900
51500-KST-A11
51520-KST-A11
51521-P26-900
51601-KAG-900
51602-AAJ-H40ZF
51602-KST-940ZA
51602-KST-940ZD
51606-AAJ-H40ZF
51606-KST-940ZA
51606-KST-940ZD
F-29
F-29
F-7
F-7
F-7
F-7
F-7
F-7
F-7
52101-AAJ-H40
52110-AAJ-H40
52147-KTC-900
52170-AAJ-H40
52400-AAJ-H51ZF
52400-KST-951ZA
52400-KST-951ZD
52410-KTR-901
52486-056-000
52486-KAG-900
52489-399-600
52495-098-000
F-19
F-19
F-19
F-19
F-20
F-20
F-20
F-20
F-20
F-20
F-20
F-20
53000
53100-KST-870
53132-124-000
53133-198-900
53134-028-000
53135-198-900
53136-198-900
53140-KST-940
53166-KTC-900
53167-GE4-000
53168-166-000
53171-198-900
53171-KCC-900
53172-KCC-900
53172-KTC-900
53175-AAF-H00
53178-AAF-H00
53200-AAJ-H40
PART NO.
BLOCK NO.
53000
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
F-7
52000
50000
50100-AAJ-H10
50160-KCC-900
50211-KCC-900
50301-KTR-900
50500-KST-940
50505-KCC-900
50512-KTC-900
50530-KST-940
50603-KB4-000
50614-413-000
50618-KCC-000
50619-425-010
50619-KCC-000
50661-AAJ-H00
50701-AAJ-H00
50702-AAJ-H00
50711-198-720
50712-405-000
50715-405-000
50803-KST-940
BLOCK NO.
51000
F-8
F-8
F-8
F-8
F-10
F-8
F-8
F-8
F-8
F-3
F-6
46000
46500-KST-940
46514-KCC-900
46515-KB9-000
PART NO.
F-4
F-4
F-4
F-4
F-4
F-4
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-5
53211-268-010
53212-200-000
53214-200-000
53215-001-000
53221-KTR-900
53222-KTR-900
53230-KST-940
53600-AAJ-H01
F-5
F-5
F-5
F-5
F-5
F-5
F-4
F-5
61000
61100-AAJ-H00
61100-AAJ-H00
61100-AAJ-H00
61104-KM7-910
61107-KK6-000
61150-AAJ-000
61302-471-000
61303-198-D00
61304-198-D00
6130A-198-D00
61317-KCC-900
F-6
F-6
F-6
F-23
F-25
F-6
F-1
F-1
F-1
F-1
F-23
64000
64310-198-D20A
64311-198-D20
F-5
F-5
75000
75581-673-000
F-25
775000
77110-ML7-922
77156-198-D00
77200-AAJ-H40
77204-KCC-900
77206-KCC-900
77211-KCC-900
77220-KY6-000
77230-198-D00
77230-AAJ-H40
F-12
F-12
F-12
F-12
F-12
F-12
F-12
F-12
F-12
80000
80100-KST-940
80151-KST-940
F-21
F-21
81000
81200-AAJ-H40
F-12
83000
83407-KTR-940
F-15

PART NO.
BLOCK NO.
83000
83502-KCC-900
83505-AAJ-H11ZA
83505-AAJ-H11ZB
83505-AAJ-H11ZD
83505-AAJ-H11ZF
83510-KST-A10
83512-KST-A10
83515-KST-940
83550-KST-961
83551-300-000
83605-AAJ-H11ZA
83605-AAJ-H11ZB
83605-AAJ-H11ZD
83605-AAJ-H11ZF
F-21
F-21
F-27
F-2
86000
86115-AAJ-H10ZA
86115-AAJ-H10ZB
86115-AAJ-H10ZD
86115-AAJ-H10ZF
86116-AAJ-H10ZA
86116-AAJ-H10ZB
86116-AAJ-H10ZD
86116-AAJ-H10ZF
86516-AAJ-000ZA
86516-AAJ-000ZB
86516-AAJ-000ZD
86516-AAJ-H10ZF
86517-AAJ-000ZA
86517-AAJ-000ZB
86517-AAJ-000ZD
86517-AAJ-H10ZF
86518-AAJ-000ZA
86518-AAJ-000ZB
86518-AAJ-000ZD
86518-AAJ-H10ZF
86519-AAJ-000ZA
86519-AAJ-000ZB
86519-AAJ-000ZD
86519-AAJ-H10ZF
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
F-27
88000
88110-AAJ-H00
BLOCK NO.
F-3
88120-AAJ-H00
F-3
89000
89102-538-000
89216-AAD-H00
89216-KTC-900
89218-KVH-850
F-26
F-26
F-26
F-26
90000
90003-MY5-720
90012-333-000
90023-GB4-770
90031-GF6-000
90032-GF6-000
90033-041-020
90071-171-010
90081-035-000
90082-035-000
90083-KVH-900
90083-KVH-900
90084-KST-850
90087-KST-850
90107-GZ4-670
90108-223-000
9010-P26-900
90111-187-000
90111-187-000A
90113-KST-940
90114-310-000
90116-KAG-900
90116-KCC-900
90117-KCC-900
90118-383-000
90123-KST-941
90133-331-770
90183-178-900
90183-KTC-900
90201-GF6-000R
90201-KST-900
90202-329-000
90206-001-000
90231-087-0110
90231-198-000
90304-438-000
90304-438-000
90304-KSP-900
90305-169-000
90306-KST-942
90306-KTE-911
PART NO.
BLOCK NO.
90000
88000
F-14
F-14
F-14
F-14
F-14
F-25
F-25
F-25
F-25
F-13
F-14
F-14
F-14
F-14
84000
84701-AAJ-H40
84701-P26-D00A
84705-AAJ-H40
84706-AAJ-H50
PART NO.
F-3
E-3
F-4
E-8
E-8
E-2
E-12
E-4
E-2
E-4
E-7
E-7
E-7
F-12
F-17
F-6
F-15
F-21
F-14
F-3
F-7
F-25
F-25
F-19
F-7
F-19
F-19
F-19
E-1
F-3
F-20
E-3
E-6
E-6
F-4
F-16
F-4
F-9
F-17
F-17
90307-001-000
90311-MT3-000
90324-KST-940
90325-KCC-900
90380-MB2-000
90407-259-000
90410-HC4-000
90417-041-000
90432-086-000
90441-035-000
90442-GF6-000
90443-GF6-010
90451-198-000
90451-GF6-000
90452-115-000
90452-GB4-770
90454-107-000
90461-035-000
90461-357-000
90461-357-000
90461-459-000
90461-GB4-770
90461-GF6-000
90481-035-000
90502-198-900
90503-KTR-900
90521-292-000
90544-439-930
90551-KTE-910
90601-001-000
90601-459-000
90601-459-000
90601-GF5-730
90602-BGO-900
90603-GF6-000
90701-GF6-000
90702-GB6-910
90702-GB6-910
90702-GB6-910
90704-035-000
90741-KFB-000
90755-229-000
90801-035-000
BLOCK NO.
86000
F-11
F-15
F-13
F-13
F-22
E-8
E-7
E-12
E-6
E-4
E-1
E-1
E-10
E-10
E-11
E-10
E-11
E-10
E-1
E-4
E-10
E-10
E-6
E-4
F-18
F-4
F-7
F-7
F-20
E-10
E-10
E-11
F-7
E-2
E-2
E-2
E-4
E-5
E-7
E-8
E-9
F-9
E-12
91000
91001-GF6-000
91101-AAC-H40
91102-AAC-H40
91103-AAC-H40
PART NO.
E-9
E-9
E-9
E-9
91202-302-010
91202-KTL-741
91203-GB5-760
91205-350-000
91208-KB4-670
91251-GK4-000
91255-KWA-941
91301-028-000
91301-035-000
91301-GF6-000
91302-KEV-900
91303-377-000
91303-719-000
91303-GF6-000
91304-GB1-900
91305-028-150
91306-GF6-000
91307-035-000
91312-107-000
91317-171-000
91352-GAZ-930
91356-KAG-900
91356-KGH-901
91508-GN2-000
91540-S30-003
F-23
E-10
F-17
F-21
E-12
F-6
E-6
E-11
E-6
F-3
F-17
E-8
F-10
93000
93500-04010-1H
93500-05010-1A
93500-05010-4J
93500-05016-1H
93500-05016-1H
93500-05016-1H
93500-05016-1H
BLOCK NO.
93000
E-5
E-7
E-10
E-6
E-12
F-8
F-7
E-1
E-7
E-2
E-1
E-7
E-5
E-2
E-1
E-2
E-2
E-5
E-12
E-7
F-2
F-7
E-7
F-1
F-24
92000
92000-05022-0H
92000-06008-OH
92000-06012-0A
92000-06012-0A
92000-06016-0A
9200-06016-0A
92020-06020-0A
92020-06020-0A
92025-06025-0H
92101-06025-0G
92101-06032-0A
92800-12000-00
92811-10000
PART NO.
F-2
F-5
F-16
E-8
E-12
F-15
F-24
93500-05022-1G
93500-06022-1H
93600-05012-1H
93600-06016-OA
93700-04012-1G
93892-04010-10
93901-22310
93901-24480
93903-34420
93913-25280
F-3
E-8
E-6
E-7
F-22
E-13
F-22
F-23
F-2
F-25
94000
94001-06070-0S
94001-06090-0S
94001-06090-0S
94001-06090-0S
94001-08000-0S
94001-08000-0S
94001-10000
94001-12000
94001-357-000
94030-08000
94030-10000
94050-0600
94050-06000
94050-06000
94050-06000
94050-06000
94050-10000
94050-10000
94101-05000
94101-05000
94101-06000
94101-06000
94101-06000
94101-06000
94101-06000
94101-06000
94101-06000
94101-08000
94101-08000
94101-08000
94101-08000
94101-12800
94101-425-000
94103-06700
94111-05000
94111-06000
94111-08000
F-2
F-3
F-10
F-25
F-10
F-19
F-19
F-10
F-11
F-25
F-17
F-10
F-3
F-8
F-16
F-17
E-7
F-22
F-5
F-15
E-6
F-4
F-6
F-11
F-17
F-19
F-21
F-5
F-12
F-17
F-19
F-20
F-10
F-2
F-16
F-6
F-25
81

PART NO.
BLOCK NO.
94000
94111-10000
94201-16150
94201-20150
94201-20150
94201-20150
94201-20150
94201-30250
94201-30250
94201-30250
94510-16000
BLOCK NO.
PART NO.
BLOCK NO.
PART NO.
BLOCK NO.
PART NO.
BLOCK NO.
95000
F-19
F-17
F-10
F-10
F-18
F-19
F-9
F-17
F-18
E-11
95000
95002-02080
95002-02100
95002-02130
95002-02659
95011-40000
95011-51000
95014-21101
95014-71702
95014-72302
95014-73100
95015-32001
95015-32001
95015-42000
95015-42000
95015-53000
95015-81000
95018-46320
95701-06012-00
95701-06012-00
95701-06016-08
95701-06016-08
95701-06020-00
95701-06020-08
95701-06022-07
95701-06032-00
95701-06032-00
95701-06035-00
95701-06110-00
95701-08016-00
95701-08016-00
95701-08016-00
95701-08016-00
95701-08016-00
95701-08016-07
95701-08020-02
95701-08035-00
95701-08035-08
PART NO.
F-13
E-8
F-15
E-13
F-17
F-17
F-4
F-18
F-17
F-18
F-8
F-18
F-8
F-18
F-18
F-17
F-15
F-12
F-12
F-21
F-25
F-17
F-15
F-5
F-8
F-25
F-10
E-1
F-12
F-16
F-25
F-28
F-29
F-17
F-1
F-29
E-4
95701-08035-08
95701-08040-08
95701-10045-07
F-13
F-5
F-17
96000
96001-06016-00
96001-06016-07
96001-06020-00
96001-06020-00
96001-06025-00
96001-06028-00
96001-06032-00
96001-06040-00
96001-06050-00
96001-06060-00
96001-06060-00
96001-06065-00
96001-06065-00
96001-06070-00
96001-06080-00
96100-60010-00
96100-60010-00
96100-62010-00
96100-62030-00
96140-63010-10
96140-63010-10
96150-62030-10
96211-06000
96211-08000
96220-30085
E-7
F-2
E-1
E-7
E-1
E-7
E-7
E-5
E-8
E-7
E-8
E-5
E-8
E-7
E-5
E-6
E-10
E-10
E-10
F-9
F-11
F-11
F-5
F-17
E-12
97000
97252-51162-10
97252-51162-10
97603-51162-10
97687-51161-10
F-9
F-11
F-9
F-11
98000
98056-57718-00
98200-10700
98200-11000
E-1
F-24
F-24
99000
99001-10120
99101-KWA-105
99103-KTC-035
F-26
E-13
E-13
81
AMENDMENTS RECORD
S.No. Page
No.
82
Old Part No.
Revised Part No.
Date
Signature
Remarks

Hfdawn 130511034451 Phpapp01

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While every care is taken in publishing this catalogue, the

company will not be responsible for any error and omission.

(Use of Parts Catalogue)

PART NO. INDEX

INSTRUCTION FOR USE OF PARTS CATALOGUE

II. How to read this Parts Catalogue

Hero MotoCorp HF-DAWN Motorcycle.

I. How to order parts

stamped number(s) as described below. This is because any changes and

(Example) Bolts, nuts and other standard parts

and stamped numbers.

Part number and

Stamped carburettor identification number.

Part number and Stamped frame number.

Chemical surface treatment

column of this Parts Catalogue.

letters/revised edition will be issued at an appropriate time, with sucessively

Hero MotoCop NON BODY COLOUR CODE

CLASSY MAROON METALLIC

CANDY BLAZING RED

BOON SILVER METALLIC

CLOUD SILVER METALLIC

VERNIER GREY METALLIC

L (100L).........Link (100 Links)

12. Selection table for lock or blank key

11. Location of stamped serial number

Where ** is from 00~99

FRAME SERIAL NUMBER

ENGINE SERIAL NUMBER

CARBURETTOR IDENTIFICATION NUMBER

III. How to use the Flat Rate Time (F.R.T.)

3. Computing the F.R.T.

The F.R.T. is based on the following service conditions.

Jobs of duplicated nature

Cylinder head gasket

Jobs of partially related nature

Gear Shift Drum

The F.R.T. for the job is : (3.3+3.7)-3.2=3.8

4. Operations other than replacing parts

Front brake adjustment

Rear brake adjustment

Brake operation test

Drive chain (includes tension adjustment

b. Adjustment, measurement and cleaning

Ignition timing - inspection

Spark plug adjustment and cleaning

Carburettor idle adjustment

Engine oil inspection (excluding oil change)

Cleaner element cleaning

Compression pressure measurement

Battery checking of electrolyte level and gravity

Carburettor float level measurement

Oil filter cleaning

Throttle operation adjustment

BLOCK INDEX ENGINE GROUP

CYLINDER HEAD COVER/INLET PIPE . . . . . . . 19

CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 22

CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 29-30

BLOCK INDEX FRAME GROUP

HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . 39-40

FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . 49

SEAT ASSY./CARRIER REAR . . . . . . . . . . . . . . 54

F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 65