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HOT WORK
Job
Step
1.
Description of
Job Step
Prepare PTW
Potential
Hazards
a. Failure will
cause
damage to
equipment
and
personnel.
Potential
Impact
a. Unauthorized and
incompetent
personnel to do
work.
b. Unorganized and
unplanned work
will expose
personnel to
hazard.
1.1
2
1.2
1.3
a. Obstruction.
b. Collision with
Mobilization of
Personnel
a. Personal Injury
equipment and
and
b. Damage to
piping material
equipment.
equipment.
to installation
c. Lost control of
area.
vehicle due
to poor
accessibility.
2.2
2
2.3
2.4
2.5
2.6
2.7
UREA
Pipe
HW
-
Recovery
Measures
.
a. PTW to be
display at
Applicant, authorizing, approval signatories
work site.
be familiar with the job.
b. Method
Competent personnel to perform the task
statement of
being identified.
work to be
Ensure PTW are applied and valid prior to
approved
work.
before
commencing
of work.
Toolbox meeting to be conducted prior start a. Ensure the
of work.
access way
Ensure vehicle and equipment are certified
to area is
with sticker from consortium.
accessible
Driver to observe speed limits.
for the prior
Park vehicle at designated location.
mobilization.
Neat and proper arrangement of equipment. b. Remove any
Moved cylinders via carriage and valve must
objects
be shut while transporting.
obstructing
Personnel to be vigilant and alert during
the path (if
driving.
applicable)
Control Measures
2.1
2.
Installation/Facility
Location
Associated Work Permit Type
Associated Work Permit Number
Electrical Isolation Certificate Number
Physical Isolation Certificate Number
Result
Tolerable
2
Acceptable
Page 1 of 6
Description of
Job Step
Potential
Hazards
Potential
Impact
3.
a. Manual lifting of
heavy object.
b.
Long
hours of
Manual handling
a. Back ache /
repetition
of equipment
injury /Slip disc
movement.
and materials.
b. Slip and trip
c. Protruding
Hazard.
d. Pinch point
4.
Fitting of
welding cable,
hose
connection,
cutting torch,
grinding,
gouging
equipment and
hand tools.
a. Cylinder under
pressure
b. Spark and
flame
c. Electric shock
d. Defective
welding
equipment.
Entering Pipe
trench
5.
a. Personnel Injured
b. Fire and explosion
c. Gas leaking out
d. Fire and explosion
a. Personnel injured
Control Measures
Recovery
Measures
Result
Acceptable
Page 2 of 6
Description of
Job Step
Potential
Hazards
Potential
Impact
6.
a. Personal injury
a. Cylinder under
b. Fire explosion.
pressure.
c. Gas leaking out.
b. Hoses rupture
d. Health hazards
c. Spark and
(inhalation)
flame.
Commencing of
e. Body scald
d. Exposure to
welding, cutting
f. Body injury.
toxic fume.
and grinding
g. Pinching.
e. Hot surface.
work for piping
h. Personal injury,
f. Excessive
and pipe
i. Falling from height
overheating.
support inside
j. Expose to illness
g. Sharp cutting
trench.
risk for long
blades.
hours exposure
h. Exposure to
of mineral dust.
Biological
k. Expose to
and dust
poisonous critter
hazard.
and insect bite.
7.
a. Polluted
area
b. Tripping
a. Fall and Slip
hazard due
b. Protruding hazard.
to material
c. Minor injury.
and
equipment
on working
platform.
Housekeeping
Recovery
Measures
a. Engine must
be stopped
once gas
6.1 Wear welding face shield and glove
break is
6.2 Ensure area is well ventilated
detected.
6.3 Use correct classification of PPE
b. Fire
6.4 Used qualified welder.
extinguisher
6.5 Install fire blanket as barrier to avoid spark
and fire
and flame contact with personnel working
watcher
below scaffold
standby at
6.6 Use correct PPE
welding
6.7 Cordon off the working area.
area.
6.8 Certified and validated scaffold.
c. All personnel
6.9 Display proper warning signage
to familiarize
6.10 To provide ventilation / air blower at trench
work site
depth more than 1.5 meter.
assemble
point.
d. First aid and
first aider.
e. Activate ERP.
7.1 Remove all materials from access way.
7.2 Wear hand gloves.
a. All personnel
7.3 Cleaning up all oil spills.
to familiarize
7.4 Barricade work area.
work site
7.5 Do not leave equipments, uninstalled
assemble
materials and residue of materials in working
point.
platform.
b. First aid and
7.6 Arrange all materials neatly.
first aider.
7.7 Area cleaning before and after work.
c. Activate ERP.
7.8 Wear proper PPE.
Control Measures
Result
Acceptable
Acceptable
Page 3 of 6
Page 4 of 6
Type of Equipment
Chain Block
Welding machine
Welding machine
Grinder
Acetylene gas x 2 unit
Oxygen Gas x 2 unit
Tag. No.
As per attach list
AIT+ELEC 001
AIT+ELEC 002
AIT 1323 / AIT 1324
-
Discipline
Position
Performed
Job Before?
Name
Discipline/Position
Construction
Supervisor
Yes
Azmi Fauzi
Safety / HSEM
Construction
Foreman
Yes
Engineering / PE
Construction
Fitter
Yes
Construction
Welder
Yes
Construction
Welder
Yes
Construction
Semi skill
Yes
Construction
Semi skill
Yes
Sign
Page 5 of 6
HSE DEPT.
HSE DEPT.
RECEIVING AUTHORITY
ENDORSED BY
APPROVING AUTHORITY
Name :-
Signature :-
Signature :-
Signature :-
Signature :-
Signature :-
Date :-
Date :-
Date :-
Date :-
Date :-
Time :-
Time :-
Time :-
Time :-
Time :-
Name :-
Name :-
Page 6 of 6