V1.

01 10-10-2012

ENG - PRODUCT MANUAL FOR PUMPING-MIXING UNITS

RO - INSTRUCIUNEA CU PRIVIRE LA SETURILE DE POMPE DE CIRCULAIE

EN Pumping And Mixing Set Product Manual

Application:
Pumping and mixing set is used in surface heating systems of mixed assembly. Essential functions of the set:
Reduces temperature of high-temperature circuit fluid for the purpose of a low-temperature surface heating system
Assurance of continuous heat transfer fluid flow in separate surface heating loops
Protection of the surface heating installation against overheating
Structure:
1.
2.
3.
4.
5.
6.

Thermoregulating valve (1)

Thermostat head (2) with remote clip-on temperature sensor and
fixing elements. Setpoint temperature range: 2065oC
Temperature sensor (3)
Return control valve (4)
Clip-on electric controller (5) with fixing elements. Setpoint
temperature range: 2090C, 230V, 15A
Circulating pump (6)

Parameters of sets:
type of set

up to 45 m

code

up to 85 m2

up to 120
m2

up to 160
m2

9-3680-045-00-22-13NEW
9-3680-045-00-36-12NEW
9-3681-045-00-22-13
9-3681-045-00-36-12
9-3680-085-00-22-13NEW
9-3680-085-00-36-12NEW
9-3681-085-00-22-13
9-3681-085-00-36-12
9-3680-120-00-22-13NEW
9-3680-120-00-36-12NEW
9-3681-120-00-22-13
9-3681-120-00-36-12
9-3680-160-00-22-13NEW
9-3680-160-00-36-12NEW
9-3681-160-00-22-13
9-3681-160-00-36-12

Pump parameters:
Type
Lifting height
Temperature range
Network connection
Protection level
Maximum working
pressure
Rated power
Maximum rotational
speed

pump type
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo

Star RS 15/4
Star RS 15/4
Yonos Para RS
Yonos Para RS
Star RS 15/4
Star RS 15/4
Yonos Para RS
Yonos Para RS
Star RS 15/6
Star RS 15/6
Yonos Para RS
Yonos Para RS
Star RS 15/6
Star RS 15/6
Yonos Para RS
Yonos Para RS

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

thermoregulating
valve diameter

return valve
diameter

thermoregulating
valve KVS

3/8

1/2

1.7

1/2

3/4"

1.85

3/4"

1.95

2.2

Circulating pumps of sets for

up to 45m2 and up to 85m2
Wilo Star RS 15/4
4m
-10+110C
1~230 V, 50 Hz

Circulating pumps of sets for

up to 120m2 and up to 160m2
Wilo Star RS 15/6
6m
-10+110C
1~230 V, 50 Hz

IP 44
10 bar

IP 44
10 bar

Energy-saving electronic
circulating pump
Wilo Yonos Para RS15/6 RKA
6.2m
0+95C
~230 V +10%/-15%, 50/60 Hz
(ICE 38 standard)
IPx4D
6 bar

0.017 kW
2350..2720 rpm

0.039 kW
2480..2840 rpm

0.003-0.036 kW
4350 rpm

Assembling and running

Connecting the set to delivery system and floor heating
manifold:
The assembly delivery system is to be connected to the
thermoregulating valve (1) armed with a thermostat head (2) with
a clip-on sensor (3). The clip-on sensor examines the floor heating
system return temperature and controls the thermostat head, by
opening or closing the regulating valve letting hot water flow into
the system. The system is protected against overheating by an
electric pump controller with a sensor (5), turning the pump off at
the moment of exceeding a set temperature value. The regulating
valve (4) can throttle the return flow to the delivery system. The
assembly is additionally equipped with a by-pass with possibility of
throttling due to a regulating valve installed (6). Caution! all
components installed must be sealed and leak proof tested
Installation and electrical connection:
Caution! DANGER! Improper installation and electrical connection
may result in a fatal electric shock. Electrical connections are to be made by a licensed electrician with qualifications recognized
by the local electricity supplier and in accordance with applicable regulations. Type of current and voltage must be as the ones
given on the rating plate. Accident prevention regulations must be observed.

Use of pumps Wilo Star RS 15/4 and Wilo Star RS 15/6:

Rotational speed switching
The number of pump rotations is of 3-step regulation with a knob on the electronic module of
the pump. If rooms are not heated sufficiently, the number of pump rotations may be too low.
Then arises the necessity to switch the pump to a higher number of rotations. However, if the
pump is set to a too high number of rotations, flow noise is generated in pipes, and in
particular in thermostat valves throttled. The noise may be removed by setting the pump to a
lower number of rotations. Switching to a different number of rotations is done by turning a
knob on the clamp box. 1 being the highest and 3 the lowest number of rotations. Number of
rotations at the level 3 is approx. 40 to 50% of the maximum number of rotations while the
current consumed is reduced to 50%.
Venting of pump rotor chamber
Venting of the pump rotor chamber is done automatically after a short period of operation. Pump is not damaged by short-term
work with insufficient lubrication. If the rotor chamber needs to be vented, proceed
as follows:
Turn off the pump and close the pipes on
the delivery side of the pump.
Carefully loosen the venting screw
(caution, hot steam!) with a suitable
screwdriver and remove entirely (turn
anticlockwise).
Carefully turn the pump shaft several
times,
After 15 to 30 seconds re-tighten the venting screw and turn the pump on
Detailed instructions for the Wilo Star RS pump itself to be downloaded at www.capricorn.pl
Use of pump Wilo Yonos Para RS15/6 RKA:
Operation mode switching:
The Wilo Yonos Para RS15/6 RKA pump is operated by a red
knob on the electronic pump module. By turning the red knob
appropriate control modes can be selected. Turn the knob, select
an appropriate control mode and enter the differential pressure
setting. For p-c control mode (recommended for floor
heating), turn the red knob to the right from the centre
position. For p-v control mode, turn the red knob to the left
from the centre position.
Operating modes:
Constant differential
The set value of the differential pressure H is maintained
pressure (p-c) dedicated to in an admissible range of flow at a constant fixed value,
surface heating:
up to maximum parameters. This type of control is
recommended for floor heating circuits or for upgrading
of old heating systems with large diameter piping, as well
as fixed-parameter heater feed circuits.

Proportional differential
pressure (pv):

The set value of the differential pressure H rises linearly

in an admissible range of flow H and H. The differential
pressure generated by the pump adapts to the desired
set value of the differential pressure. This type of control
is used in the case of heating systems with radiators as it
reduces thermostatic valve flow noise.

Venting function:

Autonomous venting procedure (10 minutes). The pump runs alternately at a high and low
speeds in order to facilitate the concentration of air bubbles and to
subsequently remove them from the system through an air vent.

Filling and venting:

Fill and vent the system properly. If the rotor space needs to be vented, the venting procedure may be activated manually (the
venting procedure removes air accumulating in the pump rotor space. It is no to vent the entire system, which must be carried
out in advance). When the red knob set on the symbol of the venting procedure (middle position), the venting function starts
after 3 seconds. The venting function lasts for 10 minutes and during this time the LED ring around the red knob flashes green.
During this procedure, flow noise may be heard. The venting process may can be stopped at any time by turning the red knob.
After 10 minutes, the pump stops and automatically returns to the operating mode p-c max. Then, if the pump is to operate in
a different mode and with a different setting of lifting height, those values should be set for the pump.

Communication with the user via LED backlight:

LED ring light colour

What it means

Diagnosis

Continuous green

Regular operation

Regular operation of the

pump

Short green flashing

Cause

Air venting in process For 10 minutes the pump is

operating in special
conditions to proceed to the
most effective removal of air
bubbles from the system

Once the procedure

completed, enter the setting
according to which the pump
is to operate
Flashing of two colours: green and red Abnormal situation
The pump will start again
1. Too low or too
(the pump is
when the abnormal situation high voltage: U<160V
running, but from
comes to an end
or U> 253V
2. Module
time to time it stops)
overheated: Engine
temp. too high
Flashing in red
Stop of pumps (e.g. Reset the pump
The pump can not
due to a blockage)
start itself because of
Recheck the LED
a permanent error.
LED is not lit

What to do

Pump in running
order

No power

No power supply for

electronics

1. Check the
voltage:
195V<U<253V
2. Check the
medium temp. and
the ambient temp
Replace the pump

1. The pump is not

connected to power

1. Check the
connection

2. LED is damaged

2. Check if the
pump is running
3. If not, replace
the pump

3. Electronics is
damaged

Detailed instructions for the Wilo Yonos Para pump itself to be downloaded at www.capricorn.pl

RO Manual de utilizare a seturilor de pompe de circulaie

Utilizare:
Seturile de pompe de circulaie a agentului lichid sunt folosite n sistemele de inclzire a anumitor
suprafee. Funcia lor de baz este:
Scderea temperaturii din circuitul sistemului de nalt temperatur pentru nevoile sistemului de
temperatur sczut a nclzirii de suprafa
Asigurarea unui flux continuu al agentului termic n anumite bucle ale nclzirii de suprafa
Protecia instalaiei de nclzire de suprafa impotriva supranclzirii
Construcia:
1.
2.

3.
4.
5.

6.

Supapa de termoreglare (1)

Disc termostatic (2) cu senzor de temperatur la distan de
amortizare i dotat cu elemente de fixare. Intervalul de
temperatur a reglajului: 2065oC
Senzor de termperatur (3)
Supapa de reglare de ntoarcere (4)
Comanda - controler electric (5) de amortizare i dotat cu
elemente de fixare. Intervalul de temperatur al reglajului:
2090C, 230V, 15A
Pompa de circulaie(6)

Parametrii seturilor:
Tip set

pn la 45 m

Cod

pn la 85 m2

pn la 120 m2

pn la 160 m2

9-3680-045-00-22-13NEW
9-3680-045-00-36-12NEW
9-3681-045-00-22-13
9-3681-045-00-36-12
9-3680-085-00-22-13NEW
9-3680-085-00-36-12NEW
9-3681-085-00-22-13
9-3681-085-00-36-12
9-3680-120-00-22-13NEW
9-3680-120-00-36-12NEW
9-3681-120-00-22-13
9-3681-120-00-36-12
9-3680-160-00-22-13NEW
9-3680-160-00-36-12NEW
9-3681-160-00-22-13
9-3681-160-00-36-12

Parametrii pompelor:

Tip
nlimea pn la care
se ridic lichidul
Intervalul de
temperatur
Racorduri la reea
Gradul de protecie
Max presiune de lucru
Puterea nominal
Valoare max. turaii

Tip pomp
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo
Wilo

Star RS 15/4
Star RS 15/4
Yonos Para RS
Yonos Para RS
Star RS 15/4
Star RS 15/4
Yonos Para RS
Yonos Para RS
Star RS 15/6
Star RS 15/6
Yonos Para RS
Yonos Para RS
Star RS 15/6
Star RS 15/6
Yonos Para RS
Yonos Para RS

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

15/6 RKA
15/6 RKA

supapei
de
termoreglare

supapei de
ntoarcere

KVS ul
supapei de
termoreglare

3/8

1/2

1,7

1/2

3/4"

1,85

3/4"

1,95

2,2

Pompe de circulaie a seturilor

de pn la 45m2 i pn la
85m2
Wilo Star RS 15/4
4m

Pompe de circulaie a seturilor

de pn la 120m2 i pn la
160m2
Wilo Star RS 15/6
6m

Pomp de circulaie
electronic de nalt
eficien economic
Wilo Yonos Para RS15/6 RKA
6,2m

-10+110C

-10+110C

0+95C

1~230 V, 50 Hz

1~230 V, 50 Hz

IP 44
10 bar
0,017 kW
2350..2720 rpm

IP 44
10 bar
0,039 kW
2480..2840 rpm

~230 V +10%/-15%, 50/60 Hz

(Standard ICE 38)
IPx4D
6 bar
0,003-0,036 kW
4350 rpm

Montaj i pornire
Racordarea setului la instalaia de alimentare i a
separatorului nclzirii n pardoseal:
Instalaia care alimenteaz sistemul trebuie cuplat la
supapa de termoreglare (1) dotat cu disc termostatic (2 cu
senzor de amortizare (3). Senzorul de amortizare analizeaz
temperatura de ntoarcere a instalaiei de inclzire n pardoseal
i comand cu discul termostatic deschizand sau nchizand
supapa de reglare care permite intrarea apei calde n sistem.
Sistemul este protejat mpotriva supranclzirii cu ajutorul
comandei-control electrice a pompei cu senzor (5) oprind
funcionarea pompei n momentul depirii valorii termperaturii
setate. Supapa de reglare (4) are funcia de nbuire n timpul
ntoarcerii la instalaia de alimentare. Sistemul este echipat cu un
by-pass suplimentar cu posibilitatea de nbuire, datorit
supapei de reglare montate (6). Atenie! Toate elementele
montate trebuie etanate i supuse la un test de
etaneitate.
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Instalaia i racordarea la sursa de curent electric:

Atenie! PERICOL! Montajul i racordarea electric incorecte pot duce la electrocutare cu pericol de moarte. Racordarea
electric poate fi efectuat doar de un electrician care posed competenele de rigoare, recunoscute de ctre furnizorul local de
energie electric i conforme cu legea n vigoare n acest sens. Tipul de curent electric i valoarea tensiunii electrice trebuie s
fie conforme cu cele de pe tabela nominal. A se respecta regulile de protecia muncii i de prevenire a accidentelor.
Utilizarea pompei Wilo Star RS 15/4 i Wilo Star RS 15/6:
Comutarea vitezei turaiilor
Numrul de turaii se regleaz n trei faze cu ajutorul unui buton rotativ aflat pe modulul
electronic al pompei. Dac n ncpere temperatura nu este destul de ridicat , atunci numrul
de turaii poate fi mic. n acest caz pompa trebuie comutat pe un numr mai mare de turaii.
Totui, dac pompa este setat pe un numr prea mare de turaii, atunci n tuburi, mai ales n
supapele colmatate ale termostatului apar zgomote produse de flux. Acestea pot fi eliminate
prin comutarea la un numr mai mic de turaii. Comutarea la alt vitez de turaii se
efectueaz cu ajutorul butonului de pe cutia de borne. 1 desemneaz cea mai mare vitez de
turaii, iar 3 cel mai mic numr de turaii. Numrul de turaii 3 se ridic la aprox. 4050% din
numrul maxim de turaii n condiiile reducerii consumului de curent electric cu 50%.
Evacuarea aerului din camera rotorului pompei
Evacuarea aerului camerei rotorului pompei se face automat dup o perioad scurt de utilizare. Pompa nu este afectat de
funcionarea ndelungat fr a fi uns. Atunci cnd este nevoie s fie evacuat aerul din camera rotorului pompei, procedai n
felul urmtor:
Oprii pompa i nchidei tuburile gura de
aerisire.
Deurubai mai nti delicat urubul pentru
evacuare (atenie, abur fierbinte!) cu ajutorul
unei urubelnie
corespunztoare i apoi
scoatei-l pn la capt (rsucii-l n sens
invers sensului acelor de ceasornic).
Rsucii cu atenie arborele pompei,
Dup 1530 s nurubai la loc urubul pentru
evacuare i pornii pompa
Instrucia detaliat pentru pompa Wilo Star RS poate fi descrcat de pe pagina de web www.capricorn.pl
Utilizarea pompei Wilo Yonos Para RS15/6 RKA:
Comutarea modului de funcionare:
Pompa Wilo Yonos Para RS15/6 RKA este utilizat cu ajutorul
unui buton rotativ rou aflat pe modulul electronic al pompei.
Prin rotirea acestuia se poate face reglarea. Trebuie rotit
butonul, alese reglajele de rigoare i introdus setarea diferenei
de presiune. Pentru reglajul de tip p-c (recomandat
pentru nclzirea de pardoseal) rsucii butonul rou n
dreapta din poziie zero, de mijloc. Pentru reglajul de tip pv rsucii butonul rou n dreapta din poziie zero, de mijloc.
Regimurile de lucru:
Diferena constant de
presiune (p-c) (pentru
nclzirea de suprafa):

Diferena de presiune H este meninut n ntervalul

permis al fluxului la nivelul valorii setate, pn la valoarea
maxim permis. Acest tip de reglare este recomandat
pentru circuitele de nclzire de pardoseal sau pentru
lucrrile de modernizare a sistemelor de nclzire vechi cu
evi cu diametre mari, precum i pentru circuitele
dispozitivelor de nlzire cu caracteristici constante.

Diferena proporional
dintre presiuni (p-v):

Diferena de presiune H crete constant n mod linear n

ntervalul permis al fluxului H i H . Diferena de
presiune creat de pomp se adapteaz la diferena de
presiune setat. Acest tip de reglare este destinat pentru
tipul de instalaie de nclzire cu aparate de nclzit, lucru
datori cruia zgomotele de flux din supapele
termostatului sunt amortizate.
Procesul automat de evacuare a aerului(10min). Pompa lucreaz n schimburi, o dat cu
vitez a turaiilor mare, alt dat cu vitez a turaiilor mic, pentru a nlesni concentrarea
bulelor de aer i evacuarea acestuia din instalaie prin gura de aerisire.

Funcia de aerisire:

Umplere i aerisire:
Umplerea i aerisirea pompei trebuie efectuate n mod adecvat. Dac este necesar aerisirea rotorului, putei porni manual
procesul de aerisire a rotorului (Procesul de aerisire elimin aerul care se adun n interiorul rotorului . Nu aerisete ntreaga
instalaie, aerisirea ntregii instalaii se face anterior). Setnd butonul rou pe procesul de aerisire (poziia zero, de mijloc)
funcia de aerisire se activeaz dup 3 secunde. Funcia de aerisire dureaz 10 minute i, pe durata acestuia, inelul LED din
jurul butonului rou lumineaz intermitent pe verde. n timpul acestui proces se pot auzi zgomote de flux. Procesul de aerisire
poate fi ntrerupt n orice moment prin rsucirea butonului rou. Dup 10 minutach pompa se oprete i trece automat la modul
de lucru p-c max. Apoi, dac pompa trebuie s lucreze n alt mod i la alt valoare setat a nlimii de ridicare a lichidului,
aceste valori trebuie setate pe pomp.

27

Comunicarea cu utilizatorul cu ajutorul iluminrii de tip LED:

Culoarea inelului LED
Verde continuu

Ce nseamn acest Diagnosticul

lucru
Funcionare normal Pompa funcioneaz normal

Cauza
Pomp funcional

Plpire scurt verde

Proces de aerisire n
curs

Timp de 10 minute pompa

lucreaz n condiii speciale ,
pentru ca aerul din instalaie s
fie eliminat n mod mai eficient
Dup ncheierea acestui proces
introducei parametrii la care
trebuie s lucreze pompa

Plpire a dou culori: verde i rou

Situaie anormal
(pompa
funcioneaz, dar se
oprete din cnd n
cnd)

Pompa se pornete din nou

1. Tensiune prea
cnd situaia anormal dispare mic sau prea mare:
U<160V sau U>
253V
2. Modul
supranclzit: T n
motor prea ridicat

Plpire de culoare roie

LED - ul nu se aprinde

Ce e de fcut?

1. Verificai
tensiunea:
195V<U<253V
2. Verificai T
factorului i pe cea
de mediu

Oprirea pompelor de Resetai pompa

ex. din cauza
Verificai din nou LED -ul
blocrii)

Pompa nu poate
porni automat din
cauza unei erori
permanente

Lips alimentare cu
curent electric

1. Pompa nu este
1.Verificai
racordat la sursa de racordurile
curent
2. LED - ul este
2. Verificai dac
defect
pompa
3. Dac nu
3. Aparatura
nlocuii pompa
electronic este
avariat

Lips alimentare a
componentei electronice

Schimbai pompa

Instrucia detaliat pentru pompa Wilo Yonos Para poate fi descrcat de pe pagina de web www.capricorn.pl

28