INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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KENR5866
April 2014

316E Excavator
Hydraulic System - Attachment
DZW1-UP
YZZ1-UP

Combined Function - Electric Control

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Part
Machine Schematic
Number Location Location

Description
316E STANDARD
Accumulator Gp

164-6981

B-4

Cylinder Gp - Boom

360-4557

F-3

Cylinder Gp - Bucket

360-4563

F-2

Cylinder Gp - Stick

360-4560

F-1

Filter and Valve Gp - Pilot (Hydraulic Oil)

158-8987

B-3

Filter Gp - Case Drain

289-8194

A-3

Filter Gp - Return Oil

259-0869

A-4

Manifold Gp - Control (Pilot Oil Supply)

215-5037

B-5

Motor Gp - Left Travel

185-6953

F-8

Motor Gp - Right Travel

185-6953

10

F-7

Motor Gp - Swing

364-0978

11

F-4

Pump Gp - Main Hydraulic

349-9085

12

A-3

Screen Gp - Hydraulic

259-0920

13

A-4

Sensor Gp - Pressure (Boom Cylinder Head End)

338-6971

14

F-3

Sensor Gp - Pressure (Boom Down Control)

338-6970

15

A-7

Sensor Gp - Pressure (Boom Up Control)

338-6970

16

A-7

Sensor Gp - Pressure (Negative Flow Control 1)

338-6970

17

A-5

Sensor Gp - Pressure (Negative Flow Control 2)

338-6970

18

A-4

Sensor Gp - Pressure (Drive Pump)

338-6971

19

C-4

Sensor Gp - Pressure (Idler Pump)

338-6971

20

C-4

Sensor Gp - Pressure (Stick In Control)

338-6970

21

A-6

Sensor Gp - Pressure (Stick Out Control)

338-6970

22

A-6

Sensor Gp - Pressure (Swing Control)

338-6970

23

A-5

Switch As - Pressure (Implement)

319-4407

24

A-6

Switch As - Travel Pressure

349-5406

25

E-5

Swivel Gp

162-4696

26

E-8

Tank and Filter Gp - Hydraulic

348-1230

27

A-4

Valve Gp - Check (Cooler Bypass)

171-0002

28

C-2

Valve Gp - Joystick (Left Hand)

323-7948

29

A-8

Valve Gp - Joystick (Right Hand)

323-7947

30

A-7

Valve Gp - Main Control

335-0495

31

D-4

Valve Gp - Pilot (Travel)

310-0415

32

B-8

Valve Gp - Pressure Reducing (Boom Priority)

352-7065

33

C-2

Valve Gp - Pump Control (Negative Flow)

310-0107

34

A-5

Valve Gp - Shuttle

323-7560

35

A-6

Valve Gp - Solenoid and Pressure Reducing (Boom Lowering)

323-7894

36

C-6

Valve Gp - Swing Cushion

158-9085

37

F-4

Valve Gp - Travel Left Counterbalance

199-0504

38

E-8

Valve Gp - Travel Right Counterbalance

199-0504

39

E-7

Attachment: Combined Function - Electric Control

Valve Gp - Control (Work Tool)

259-7805

40

D-7

Valve Gp - Solenoid (Work Tool, 4 - Function)

259-7429

41

D-8

Valve Gp - Solenoid and Relief (Aux Combined Function, LH)

Valve Gp - Solenoid and Relief (Aux Combined Function, RH)

270-5672
270-5757

42
43

F-6
F-5

TAP LOCATION
Tap
Number
M1
M2

Description

Schematic
Location

Drive Pump Delivery Pressure

Idler Pump Delivery Pressure

A-3
B-3

Case Drain Pressure

A-2

PsM

Power Shift Pressure

A-2

PG

Pilot Pump Delivery Pressure

A-3

Hydraulic Oil Sampling Port

A-3

AA

Fa2, Attachment Return Pilot Press. (B4)

D-8

BB

aL3, Attachment Extend Pilot Press. (B3)

D-8

CC

Fb2, Attachment Retract Pilot Press. (B2)

D-8

DD

bL3, Attachment Retract Pilot Press. (B1)

EE

Idler Pump NFC Pressure

D-7
A-5

FF

Drive Pump NFC Pressure

A-5

GG

Boom Lowering Pilot Pressure

C-7

SOS

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

7
(9) MOTOR GP
LEFT TRAVEL
185-6953

TRAVEL MOTOR (RIGHT)

(10) MOTOR GP
RIGHT TRAVEL
185-6953

Pp3

T1

T1

T2

SINGLE

SINGLE

DOUBLE

DOUBLE

(42) VALVE GP
SOLENOID AND RELIEF
(AUXILIARY COMBINED
FUNCTION, LH)
270-5672

F
Pp3

(43) VALVE GP
SOLENOID AND RELIEF
(AUXILIARY COMBINED
FUNCTION, RH)
270-5757

BG

BG

ATT LINE1
RERV

R.C.V-F

BR1

AL1

SWG
MOTOR
DRAIN

bR2

Fb2

AFa2

BR3

PA1

AR3

A3

B3

(RET)

A2

(RET)

ATT STEM 2
RETRACT
EPRV

BR2

B2

bR3

BR1
bR4

AR2

(EXT)

(EXT)

(RET)

bL5

BL1
bL1

AL1

BL2

(R)

(FWD)

BL4

AL4

CP2

(UP)

(UP)

(FWD)

dB

AL3

BL3

bL5

bL4

bL6

bL3

AL2

PTA

PSW

(OUT)

bL2

bR1

AR1

bR5

A1

(EXT)

(RET)

(OUT)

(CLOSE)

BOOM(1)

(EXT)

ATCH

B1

R2

(EXT)

ATT STEM 2
EXTEND
EPRV

ATT STEM 1
EXTEND
EPRV

(40) VALVE GP
CONTROL (WORK TOOL)
259-7805

HL

Fa2

HR

SOL4-Pi
BOOM(2)

(41) VALVE GP
SOLENOID
(WORK TOOL, 4-FUNCTION)
259-7429

(28) VALVE GP
CHECK
(COOLER BYPASS)
171-0002

R1

(IN)

(L)
CP1

dA1

aL5

(BOOM REGEN)

PA1

BOOM REGEN
REPRV

aR5

(BACK)

GG

aR2

aR3-1

dA

T3

(BACK)

2 SPEED
TRAVEL
CONTROL

PP

dB1
bL1

NFC- Pi

(36) VALVE GP
SOLENOID AND PRESSURE REDUCING
(BOOM LOWERING)
323-7894

T4

T1

aL2-1

P2

PD-Pi

MF-Pi

SOL4-Pi

P-IN
PSA2

Pi1

(RET)

aL5

PL

aL1

DR1

dB

PD-Dr

PSA1

DR2

TRAVEL SPEED
CHANGE SOL

aL1

SOL4-Dr

HYD LOCK
SOL

(BACK)

bL5

DB5

TT

DB6

DB3 DB2

DB4

PD-Dr

TP

B5
B2

PB4

PD-Pi

PB1
PB5

PAC

PB6 PB3 PB2

Pi2

DR4

DR3

SWG
PRKG BK
CONTROL

dA1
SHTL-A5
JL1
(OUT)

SWING

BOOM

SHTL-A6

JL4
(L)

SHTL-A8

JRP

JR1
(DOWN)

JLT

STICK

(15) SENSOR GP
PRESSURE
(BOOM DOWN CTRL)
338-6970

SHTL-A2

BUCKET

SHTL-A3

SHTL-A1

SHTL-A2
A1

SHTL-A5

SHTL-A3

A2

SHTL-A4

A3

A4

SHTL-A7

SHTL-A6
A5

A6

SHTL-A8
A7

SWING
STICK

JL3
(IN)

JLP

SHTL-A7

(29) VALVE GP
JOYSTICK (LEFTHAND)
323-7948

SHTL-A1

B1

BOOM
JRT

C1

JR3
(UP)

B2

B3

aL2

SHTL-A4

(30) VALVE GP
JOYSTICK (RIGHTHAND)
323-7947

(16) SENSOR GP
PRESSURE
(BOOM UP CTRL)
338-6970

MF-Dr

bL4

C2

B4

C3

B5

B6

B7

C4

B8

bL2

bR3

aL4

(24) SWITCH AS
PRESSURE (IMPLEMENT)
319-4407
(22) SENSOR GP
PRESSURE (STICK OUT CTRL)
338-6970

NFC2 LIMIT
EPRV

NFC1 LIMIT
EPRV

(34) VALVE GP
PUMP CONTROL
(NEGATIVE FLOW)
310-0107
A2

B1

aR2

FF

(23) SENSOR GP
PRESSURE (SWING CTRL)
338-6970
(21) SENSOR GP

EE

aR3

NFC-B2

MF-Pi

(7) FILTER GP
RETURN OIL
259-0869

OUT

M2

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group

(33) VALVE GP
PRESSURE REDUCING
(BOOM PRIORITY)
352-7065

Attachment
Air Line

CALLOUTS

Pi

A2

NFC-B2

IN
S3

PG

DrM

PG

SOS

Dr

A3

(6) FILTER GP
CASE DRAIN
289-8194
OUT

IN

D
PsM

PsM1

A1

PL

Pn1

NFC-A2
M1

DRAIN
FILTER

M1

(12) PUMP GP
MAIN HYDRAULIC
349-9085

NFC- Dr

S1

PC

(13) SCREEN GP
HYDRAULIC
259-0920

NFC-A2

PILOT PUMP OUTPUT

IDLER PUMP OUTPUT
STEERING CIRCUIT
SUPPLY LINE
STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT
DRIVE PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

Pn2

R.C.V-D

(27) TANK AND FILTER GP

HYDRAULIC
348-1230

Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PS PRESS
EPRV

PR

MF-Dr

A1

B2

PRESSURE (STICK IN CTRL)

338-6970

(1) ACCUMULATOR GP
164-6981

(18) SENSOR GP
PRESSURE NFC2
338-6970

aR5

bR2

(5) FILTER AND VALVE GP

PILOT (HYDRAULIC OIL)
158-8987

dB1-1

LINE PATTERNS

dA

B4

(8) MANIFOLD GP
CONTROL (PILOT OIL SUPPLY)
215-5037
NFC- Pi (17) SENSOR GP
P
PRESSURE NFC1
HL
HR
338-6970

(35) VALVE GP
SHUTTLE
323-7560

NFC- Dr

JR2
(OPEN)

BUCKET

T-OUT1

A8

JR4
(CLOSE)
JL2
(R)

DR5

DR6

YY

P1

DB1

R.C.V-F

PRV-Dr

aR3-1

M2
TRAVEL(R)

B7

R.C.V-D

B3

B6

B
TRAVEL(L)

aL4

dB1-1

(19) SENSOR GP
PRESSURE (DRIVE PUMP)
338-6971

B1

SWING BRAKE
SOL

aL3

PRV-Dr
T-OUT2

(OPEN)

aL6

aL2-1

aL2

(20) SENSOR GP
PRESSURE (IDLER PUMP)
338-6971

NO.3
(LOCK)

T2

PP

PR

pB1

(DOWN)

dB1

NO.2
(SWING)

(FWD)

aR1

PLg

dST1

(IN)

aR3

NO.1
(TRAVEL)

(FWD)

(DOWN)

(BACK)
PRg

bR4

(32) VALVE GP
PILOT (TRAVEL)
310-0415

aR1

MU

(RET)

SOL4-Dr

bR1

BR3

DD

(EXT)

ATT STEM 1
RETRACT
EPRV

AR3

AR2

(31) VALVE GP
MAIN CONTROL
335-0495

SWING

CC

AL4

STICK(2)

B4

BR2

bL3

BB

BL4

STICK(R)

AA

BL2

DRAIN
FILTER

Fb2

aL3

Fa2

A4

(25) SWITCH AS
TRAVEL PRESSURE
349-5406

BL3

F2

AL2

P1

TRAVEL(L)

(26) SWIVEL GP
162-4696

2 SPEED
TRAVEL
CONTROL

BL1

A1

DR

AL3

bL6
AR1

B1

(37) VALVE GP
SWING CUSHION
158-9085

P2

BFb2

AG

TRAVEL(R)

(38) VALVE GP
TRAVEL LEFT
COUNTERBALANCE
199-0504

(14) SENSOR GP
PRESSURE (BOOM
CYLINDER HEAD END)
338-6971

STICK(1)

BG

(4) CYLINDER GP
STICK
360-4560

(3) CYLINDER GP
BUCKET
360-4563

DR

MU

AG

PR

SWG
MOTOR
DRAIN

(2) CYLINDER GP
BOOM
360-4557

ATT LINE2
RERV

BFb2
A

(11) MOTOR GP
SWING
364-0978

SWING MOTOR

P1

AFa2
AG

SWG
PRKG BK
CONTROL

P2

(39) VALVE GP
TRAVEL RIGHT
COUNTERBALANCE
199-0504

T2

BUCKET

TRAVEL MOTOR (LEFT)

Pm

THIS SCHEMATIC IS FOR THE 316E EXCAVATOR HYDRAULIC SYSTEM

ATTACHMENT: COMBINED FUNCTION - ELECTRIC CONTROL
MEDIA NUMBER: KENR5866
SCHEMATIC PART NUMBER: 337-8554, CHANGE: 03, VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

38

10

39

11

37

26

14

MAIN CONTROL VALVE

VIEW ALL CALLOUTS

28

40

20

25

GG

19
36
BOTTOM
VIEW

FWD
TOP
VIEW

HYDRAULIC
TANK
MAIN CONTROL
VALVE

OPERATOR
PLATFORM

MAIN HYDRAULIC PUMP AND TANK

VIEW ALL CALLOUTS

12

FF

SOS

PG

7
6

M1

27
M2

17

EE

13
34
18

PsM

WORK TOOL CONTROL (FRONT VIEW)

31

22

42

HYDRAULIC
TANK

43

VIEW ALL CALLOUTS

41
MAIN CONTROL
VALVE

DD

CC

BB

AA

30

33

29

21

15
OPERATOR
PLATFORM

35
24
16
23
32