Downtime Status

DOWN TIME STATUS
Press #
Reasons
24/03/2015
Downtime(min)
Responsible
Department
A
B
C
25/03/
Reasons
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
BC
BC
BC(L), H/W line
IF
390
MF
180
MF
120
100
100
Tread Flash
220+90
480
Gland leak
BC
BOR Leak
BC(L), Shapping
U/L arm
PCI locking
MF
IF
MF,IF
MF
IF
60
Vacuum
MF,IF
U/L, PO, VCL
MF,EF,IF
PCI,BC
IF,BC
360
Shapping
IF
60
180
120+40
75
60
120
30
PCI
U/L arm,PCI
PCI unlocking
PCI, Operating
PCI airpipe leak
BC
C/W tubeleak
30+45+30 60+60
U/L arm
IF
MF
120
120
BC,Shapping
BC,IF
90
J-Row
J-01/02
SF
SF
J-03/04
Sibe bent+RC
RC
J-05/06
IF,PCI unlocking
IF,EF
J-07/08
SF
SF
J-09/10
J-11/12STEAM LEAKAGE,item 5 IF,SF,RC
J-13/14
IF
IF
J-15/16 STEAM LEAKAGE
IF
J-17/18
IF
IF
J-19/20
30
30
PLC
C/W leak,C/M shaft
90+45
BC
120
480
480
60
120
240
120
120
240+60
120
120
480
C/Mshaft
Piping
120
BC(L)
IF,RC
EF
opening prob,PCI
RC
RC,piping
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
TIME STATUS IN CURING

25/03/2015
Downtime(min)
Responsible
Department
A
B
C
IF
IF
MF
60
IF,MF
180+60
240
IF,IF
180
60
240
90
RC
IF,IF
IF
TOR leak
MF
Steam leakage
IF
60
60
60+60
45
PCI
Steam leakage+T/flash
BOR leak,BC,PCI
MF
IF,BC,EF
IF
MF,BC,IF
120
60+60
300
120
RC, B/clamp loose, vcl L
RC,MF,IF
360
PCI
MF
180
Treadflash
MF
Treadflash,BOR leak
Operating prob
BC
MF,MF
EF
BC
60
60
Vacuum
IF
360
U/L arm,B mark
MF,BC
120
opening prob
IF,EF
short vent
IF
Plunger down+BC+operat
60
300+180
60
120
150+60
240
240
240
90
60+360
BC
BC
IF,RC
EF
IF,IF
Auto opening
60
MF
EF,MF
IF
IF,EF
IF
BC
EF
IF,IF,MF
Downtime(min
A
60
BC
MF,IF/MF
IF,BC
IF
IF
Reasons
26/03/2015
Responsible
Department
60
180
120
60
240
120
300
240
120
60
180
15
Downtime(min)
B
C
Reasons
27/03/2015
Responsibl
Downtime(min)
e
Departmen
A
B
C
t
60
65
120
240
210
120
210
90
60
60
U/L arm
MF
MF
MF
tImer fault
BOR Leak
PCI,Top ring down
IF,EF
MF
MF, EF
Size change,MC,BC
MC,BC
PCI
EF,IF
BC, Bottom leakage,IF BC,MF,IF
35
95
360
180
30
420
180
390
120
120
330
60
120
80
60
240
60
60
60
BC,BC
BC,BC
RC
RC
60
BC
BC
30
Vacuum
INT pipeleak
BC
IF
IF,IF
BC
Bottomleak,BC
422 DEF
MF,BC
MR
300
210
70
Timer fault
EF
60
75
60
180
180
240
85
180
240
60
240
60
Operating prob
Opening prob
EF
IF
60
180
MF
480
C/M, gland pipe leak,BC MF,MF,BC

BC
BC
U/L arm operating
Ef
360
BC
BC
BC
BC
240
180
segment slow
MF
420
vcl finger
IF,MF
240+210
C/M shaft
MF
150
BC
BC
90
240
420
60
180+240
gaskit leak,BC,Plunger raise, sup
Reasons
28/03/2015
Responsible
Department
Auto opening prob

Tread flash, B/C cut mark
EF
MF,BC
BOR leak
PCI unlocking
EF
MF,C/M shaft,BC
MF,PCI
MF
EF,EF
EF
MF,MF,BC
MF,PCI,EF
Reasons
60
90
60
BC, Plunger up,345 Def, Tr BC,IF,RC,MF

PCI,PCI locking
EF,MF
MF,Tyre stcuk u/l arm
MF,MF,EF
BC,MF
BC
VCL
Downtime(min)
A
B
C
60
30
30
480 180+135
300
180
30
30
60
120 60+60
60
120
90
240
120+60
BC,MF
BC
EF
45
60
30
30
BC,Operating prob
RC
BC,EF
120+60
steampipe lea, shapping

Vacuum
vacuum
BC(L)
IF,IF,IF
IF
IF
BC
90+90
120
120
shapping
IF
60
PCI,U/L arm
Off cure,RC
EF,EF
IF,RC
Off cure
IF
Ext drop
IF
60
60
120
60+180
360
60
480
29/03/2015
Downtime(min)
A
C/M shaftdue to blast
IF,MF,MF
gaskit leak,BC,Plunger raise, supply pipe

MF,BC,MF,IF
leak
BC
BC
Opening prob
IF
300+180
120
480
480
60 60+180+180
180
120
29/03/2015
Downtime(min)
B
C
IF
30/03/2015
Responsi
Downtime(min)
ble
Departme
A
B
C
nt
IF
300
BC
BC,EF,MF
BC
BC,EF,MF
BC Mark,RC
PCI unlocking
PCI unlocking
BC,RC
MF
MF
60
Steam line leak

IF
BC 416 Def,PCI
BC,IF
PCI rotation, press lock EF
Shapping line, Plunger ra IF,IF
Off Cure,RC
IF,RC
Side wall clean,BC
RC,BC
375
90
Reasons
Side wall clean
RC
Off Cure,RC
C/M shaft,Top ring raise
IF,RC
MF,EF,MF
B/C cur mark

BC
BC(L), Timer Fault,u/l armBC,EF
External drain
IF
U/L arM
RC,Shapping
EF,MF
RC,IF
OFf Cure
IF
Top ring raise, cylinder L EF,MF
Dome
60
60 210+120
285
90
90
240
60
60+30
150
60
120+90
90
60
PCI air pipe leak,Ve
90
120+60
240 60+120
45
120+180
210
240
60+60
420 360+60
420
120+120
Reasons
31/03/2015
Responsib
le
Departme
nt
Downtime(min)
A
B
C
BC
BOR leak,BC
BC
MF,BC
MF
MF
PCI unlocking
Press opening,BC
EF
EF,BC
PCI,PCI locking
PCI locking,RC,U/L arm
MF
EF,IF
MF,RC,EF
MF
240
260
PCI air pipe leak,Vent block
IF,RC
105+30
Press opening,U/L arm

BC
EF,MF
BC
240+150
180
Vacuum
PCI def
Platen temp high
IF
MF
IF
40
PCI locking
MF
40
BC
BC
External drain
IF
45
90
60
180
160
60+60
90
330
145
180
60
60
240
90
Reasons
24/03/2015
Downtime(min)
A
24/03/2015
Downtime(min)
B
C
Reasons
24/03/2015
Downtime(min)
A
B
C
Reasons
24/03/2015
Downtime(min)
A
B
3/2015
owntime(min)
C
Reasons
24/03/2015
Downtime(min)
A
B
C
DOWN T
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
Reasons
4/1/2015
Responsible
Department
Downtime(min)
B
40
30
90+120
60
Top ring leak

BOR leak, Bottom Leak
MF
MF,MF
B/C cut mark,Bead offcure

BC, SR# misplace
BC,MF,IF
BC,RC
60
VCL
PCI beam down
EF
MF
30
30
BC
PCI limit deff
Plunger
BC
EF
IF
60
RC,VCL center
C/W copper tube leak
Sr# screw deff
RC,MF
60
RC
45
PCI deff,EF
MF,EF
30
100
B/C 141 Deff,water in tyre,Item 3,4 leak,BC,RC
BC,IF,BC,RC
90
140
U/L arm return
MF
BC
Vacuum
BC
IF
60
Ext drain prob, water in tyre, Bottom leak,C/M leak
IF,IF,MF,MF
270
U/L arm
MF
BC(leak), Plunger raise

BC
BC,IF
BC
BC,Back pressure
BC,IF
EF, U\L arm
EF,IF
40
75
75
90
120
120
60
120
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
C/W drain, BC,C/M shaft,Top ring

Short vent
IF,BC,MF,IF
IF
270+90
180+180
IF,BC,MF
IF
IF
IF,VCL deff
IF
IF, Tread off register
IF
IF
IF,BC
IF
IF
IF,MF
IF
IF,RC
IF
IF
345
330
330
360
360
360
420
420
165+150
IF
IF
IF
IF
420
420
120
120
K-12MF
90
90
150
150+120
120
150
DOWN TIME STATUS IN CURING

4/3/2015
Responsible
Department
Off cure
Item leak, RC, BOR leak
IF
BC,RC,MF
45+225
BC
BC
30
PCI unlock
PCI Locking
EF,IF
IF
60
120
60
330
VCL operating,RC
IF,EF
85
60+60
90
RC
RC
BC
PCI
Off cure,BC
BC
EF
IF,BC
60
60
U/L arm, VCL finger, Off cure
MF,IF
400
U/L arm
MF
480
RC
Off cure, water in cure tyre
RC
IF
300
480
120
Top ring raise, U/L arm
EF,MF
60+60
60
Press late open, Timer, Auto open
EF,IF
240+120
Top ring leak

Press auto open
MF
IF
300
U/L arm
IF
owntime(min)
C
Reasons
Downtime(min)
B
C
90
120
120
30
180
150
60+60
360
120+60
120
180+240
90
60
60
180
480
90
120
60
60
120
60
240
BH adjust
MF
120
420
60
Int steam gland pipe

C/W line leak, U/L arm
MF
IF,IF
180
420
420
180+60
Shapping Late
IF
240
120
60
VCL down
Auto open prob
EF
IF
180
60
480
U/L arm break

BC
MF
BC
330
C/W line leak

BC pin hole
IF
BC
60
BC
BC
U/L arm
Deff 273
MF
DE
120
480
240
480
Off cure
IF
240
210
480
Internal valve close
IF
BC
BC
60
BC
BC
210
120
180
120
60
60
120
480
4/4/2015
Responsible
Department
Downtime(min)
A
B
C
IF
IF
120
BC
BC
60
B/H adjsut, C/M shaft

IF,IF,Off cure,MF,EF
MF,MF
IF,IF,IF,MF,EF
240
EF
EF
EF
EF
120
RC
Sr# misplace,U/L arm return
RC
RC
RC
RC,IF
RC
RC
IF,IF,PCI unlocking
MF
BC,IF
IF,IF,MF
MF
BC,IF
240
30
MF,BC,Shapping
MF,BC,IF
60
BOR leak
IF
IF,Steam pipe leak
MF
IF
IF,IF
90
480
IF
IF
120
IF
BC,MF
IF
BC,MF
480
180
Reasons
5/4/2015
60
180
90
60+60+60
120
120
120
480
60
480
270
180
120
60+120
60+60
60
120
180
180
150
S
U
N
D
A
Dome not coming
IF
60
IF
IF
BC Due to 416
BC
MF
MF
60
B/H adjsut,BC
355 Deff
MF,BC
RC
60
Internal not come, panel tripped,BC
IF,EF,BC,IF
Mold adjusted,355 Deff
RC,RC
60
VCL finger close prob,EF,Deff133

Steam leakage, Tread light deff
MF,EF,BC
IF,DE
150
BC,Shapping
BC,IF
60
Deff 134,162
BC
60
Steam line leak

VCL in/out,C/W pipe leak
Item dented
BC(L)
IF
MF,IF,IF
BC
BC
120
120+60
60
90
60
60
30
30
300
180+60+90
30
120+90
60
90
120
120
240
N
D
A
Y
Reasons
Shapping variation
TOR leak
6/4/2015
Responsi
ble
Departm
ent
IF,IF
MF
Downtime(min)
B
480
120
330
U/L arm deff
MF
MF
MF
PCI unlocking prob,BC

PCI unlocking prob
Size change
BC(L), Plunger down prob,Shapping
PCI locking
EF,IF,BC
IF,EF,MF
MC
BC,EF,IF
MF,EF
60+60
60+120
480
120+60+60
90
240
VCL down, U/L arm, TR down

VCL deff
VCL in prob
IF,IF,MF
EF
IF
60+60+60
90
Off cure,RC, PCI locking

Steam pipe leak,PCI deff
Vacuum
IF,RC,EF
IF,IF
IF
30
450
300
Steam pipe leak
IF
180
BC,PCI deff
BC,EF
Drain prob
IF
120
EF
Auto open prob, Water leakage
EF
IF,IF
120
60
240
BC(L)
BC
120
180
C
60
150
60
90
60
60
60
60
120
180+120
240
60
60
60
120+60
Plunger raise
MF
180
Size change, BC(L)

Size change,MF,IF
VAcuum+Plunger down
Plunger
MC,BC
MC,MF,IF
IF
MF
480
480
240
480
Dome gaskit leak
MF
60
MF,EF
MF,EF
Off cure, Dome gasket leak

Top ring down prob
MFIF,
MF
60
360
360
OFf cure, Vents block

OFf cure, Vents block
IF+RC
IF+RC
45+420
45+420
480
480
U/L arm deff, BC(Pin hole)
MF,BC
Air pipe broken, Brake fail, Operating prob

Off cure,BC(L), Top ring(L), C/W pipe leak
133
VCL finger
IF,MF
IF,BC,MF
BC
MF
210+150
150
210
VCL copper tube

Top ring down prob, steam pipe leak
MF
IF
MF,IF
MF
90
240
180
330
BOR leak
Platen steam pipe leak,VCL
VCL finger
MF
IF,MF
EF
180
120
60
60
120+180
180+120
120
480
60
120
480
60+120
60
60
60
60
60
60
60+35+330

Reasons
Shapping
7/4/2015
Responsibl
e
Departme
nt
IF
A
270
Downtime(min)
B
300
Dirty mold
RC
300
DIrty mold,IF
RC,IF
390
Press locking
EF
180
Dirty mold
BC(L)
Plunger early raise
PCI locking problem,MF
PCI locking problem,IF
BC
U/L arm
BC, Dirty mold
RC
BC
EF
MF
EF,IF
BC
EF
BC,RC
420
90
60
60
60
Off cure 2 times, Timer air drop
IF,IF
210
120
Open vacuum, Int not coming

BC(Twice cut mark+ item 3/4 leak)
IF,EF
BC
210
60
VCL down,BC
IF,BC
90
60
BC(L)
Open vacuum,BC, TOR leak
BC
IF,BC,MF
90
60
120
Drain problem,RC
IF,RC
120
90
H/W pipe leaK, Press operating,C/W line leak

Press auto open
IF,EF,IF
IF
240
Auto open
IF
Press opening
EF
360
90
60
60
60
120
60
120
Tread flash
BC
MF
BC
60
Press auto open,BC(cut mark), Auto open
IF,BC,IF
300
180
Housing leak
MF
480
480
u/L arm
Press power off
EF
EF
Brake fail
EF
300
Top ring down
MF+EF
120+120
Press operating
MF
90
BC
BC(L), Side wall clean, U/L arm hold
VCL in/out
Press operating,Side wall,BC(L)
BC
BC,RC,MF
MF
EF,RC,BC
BC(L)
BC(L)
BC
BC
OFF cure
TF
150
Leakage,BC(rough)
IF,RC
60+60
BC,422 Deff(Shapping)
BC,IF
60+150
VCL in, Int steam pipe

BC
BC(mark)
IF,IF
BC
BC
300
120
60
150
120
120+60+120
270+60+60
210
120
RING
ntime(min)
C
75
150
240
35
60+60+60
60
Reasons
8/4/2015
Responsible
Department
Shapping
BOR leak
Press locking
BC
IF
MF
MF
BC
60
60
30
BOR leak
MF
Press auto opening, B/clamp loose

BC,Brake fail
IF,MF
BC,MF
60+60
60
PCI locking
PCI locking
EF,MF,MF
MF
60+60
60
U/L arm(twice), Shapping adjust

Dirty mold
BC,Shapping
,EFEF,IF
RC
BC,IF
60+90
390
60+30
Timer air not come

PCI locking
Open vaccuM
BH adjustment
U/L arm diaphragm line
Offcure,RC
IF
EF
IF
MF
IF
IF,RC
480
60
90
60
60
BC(L)
BC
IF
BC
BC
IF
60
C/W line leak
IF
480
Downtime(min)
B
120
30
90
120
120+300
120
120
MF
MF
120
PLY rating plate

BC(L),auto open,locking,Timer,BC(L),Plunger
Open vaccuM, Gland leak
Housing leak
Top ring raise
RC
BC,IF,MF,MF
IF,MF
MF
MF
60
60+300
60
480
U/L arm holding,Open vaccuM,C/M shaft,416

Press power off
Top ring raise
EF,IF,MF,BC
EF
IF
60+90
Dome gasket leak

U/L arm up
MF
EF
60
60
Press auto open
EF
355 deff
RC
BC(mark)
BC
Mold sibe bent
DE
162 Deff
BC
BOR leak
BC
BC
MF
120
90
45
Dirty mold,BC
BC
RC,BC
BC
390
120
60
60+60
480
60
75
120
480
60
60
60
60
60
120
Downtime(min)
C
Reasons
9/4/2015
Responsible
Department
Downtime(min)
A
Tread flash,BC
MF,BC
30
BOR leak, BC(L)
MF,BC
60+60
BC(L)
BC
PCI locking
EF
60
MF
PCI locking
MF
EF
60
EF,IF
PCI locking,MF
BOR Leak,IF
EF,IF
EF,MF
MF,IF
60
30
Size change
PM
MC
PM
240
PM
416 Deff
BC
U/L arm diaphragm leak,BC(mark)

C/M shaft,Drain prob
IF,BC
MF,IF
Platen temp adjust
IF
C/w leakage
IF
120
BC
Top ring down, supply pipe leak, PLC deff
BC
EF,IF,EF
60+180
U/L arm late in,EF
IF,EF
45
60
30
45
480
180
240
60
Press auto open,BC
EF,IF,BC
60+180
locking problem
Plunger up problem
Bottom gland leak,Off cure
Housing leak
PM
MF
MF
MF,IF
MF
PM
480
360
480
PM
VCL operating
IF
EF,IF
IF
60
IF
MF
IF
MF
120
60
IF
IF
60
Timer fault
EF
VCL finger loosed, 134 deff, C/W pipe LeaK,DraiN

U/L arm
MF,BC,IF,IF
IF,MF
60
C/W leakage/ VCL finger loosed

Top O ring leakBC(pin) Q10
IF,MF
MF,BC
120+30
60
BC(rough), C/M shaft

C/M shaft leak
BC,MF
MF
240+240
150
300
SIbe bent
DE
300
BOR leak
BC R-8
MF
BC
120
BH adjusted,B/clamp loose,BC
BC(mark)
Stopper work
MF,BC,MF
BC
IF
60
120
60+60+60+180
360
120
60
210
60
90
30
DOWN TIME STATUS IN CU

Downtime(min)
B
C
Reasons
10/4/2015
Responsible
Department
120
60
BH adjustment
MF
U/L arm adjustment
MF
MF
MF
PCI locking(4 times)

PCI locking
3MF,EF
MF
BOR leak
MF
BC
BC
U/L arm adjustment
IF
Plunger down
PLC deff, leakage work
IF
EF,MF
60
120+180
60
60
PM
PM
60
15
120
60
60
60
420
120
180+180
60
120
180
480
PM
240
480
PM
60
120+120
60
60+120
150
180
90
90
60
90
60+60
240
BH adjustment,BC, U/L arm up

Shapping slow
MF,BC,IF
IF
Tyre drop from item, U/L arm

Short vent+off cure, Unloading arm broken
EF,IF
IF,MF
Housing leak
PM
STATUS IN CURING
15
11/4/2015
A
Downtime(min)
B
Reasons
Plunger up
c/m shaft leak,BC
30
BOR leaK,U/L arm deff

BOR leaK,BC
60
Brake FaiL
60
PCI deff
30+60+60+120
60
BC
Shapping hold+MF+VCL up,BC
90
BOR leak,BC
PCI deff
60
60
Top ring uP
60
180+60
Press auto open,BC,AutO open
45
45
120
120+120
300
120
300
480
480
60
480
C/m shaft leak,Dome not come

Dome gaskit Leak
U/L arM deff
Housing leak,IF
PM
Q-01 B/Clamp loose
BC
Segment operating,PlateN temP(off cure),Vents block
BH,BOR leak
Q-14 VCL center out,Brake Fail
BC,Plunger down,BC(L)
BC
BC(L)
BC
RC,Plunger up,Gear deff,Timer Air valve
11/4/2015
Responsible
Department
IF
MF,BC
MF,MF
MF,BC
###
A
Downtime(min)
B
120
120
60
180
60
90+120
150
MF
120
EF
240
BC
IF+MF+IF+BC
120+270+60
120
120+120
MF,BC
60
120
MF
120
MF
360
EF,IF,BC,IF
120+60
120
120
S
U
N
D
A
MF,IF
IF
MF
MF,IF
PM
300+180
240
480
360
PM
480
120
PM
MF
60
60
BC
RC,IF,DE
MF
MF
60
240+150
60
BC,MF,BC
BC
BC
BC
RC,IF,MF,IF
60
480
PM
90+90
60
90
150
60
180+150
90
330+90
60
120+120
N
D
A
Y
13/4/2015
Responsible
Department
Plunger up,Vacuum,Plunger up
IF
60
Tread off register, BOR+Gland leak

BC(mark)
MF
BC
60
BC
Brake fail
BC
MF
60
255
BOR, TOR leak,PCI deff

BH adjustment, PCI locking
MF,IF
MF,EF
120+120
VCL up,Ring down height
IF,RC
60
BC
BC
PCI deff
IF,BOR leak
IF,IF,EF,MF
IF,MF
BC
VCL up,mold change
BC
IF,MC
30
BOR leak
MF
60
BC(L)
BC
BC
BC(leak)
BC
BC
IF,PLC deff(3),BC(L)
IF,EF,BC
Reasons
Downtime(min)
B
45
30
240
270
60
60
60
120+60
Shapping
Shapping
Off Cure,RC,U/L arm,Off cure
EF,BC,SteaM pipe leaK
EF,BC,SteaM pipe leaK
IF
IF
MF,IF,RC,EF,IF
EF,BC,IF
PM
120+120+180
180
PM
BC
BC
120
BC(L),Press auto open

BC
BC,IF
BC
Shifting conveyor
Sensor proB,Vents block
MF
EF,RC
Timer deff,BC(L),Off cure,C/M shaft seal change
EF,BC,IF,MF
U/L arm
Vents block
MF
DE
270
VCL center,133,BC(L)
MF,BC
90+60
VCL
133
R15VCL center
BC(L18),BC(mark17)
EF
BC
MF
BC
60+240
60+ 60
PM
60
60
60
60
180
90
120
120
120+90
45+90
60
80
405
owntime(min)
C
Reasons
14/4/2015
Responsible
Department
Downtime(min)
A
60
Plunger up,BC(L)
IF,BC
330
120
30
Off cure,Steam pipe leak
IF,IF
300
Steam pipe leak

PF=60
Off cure, Tread
IF
MF
PCI unlocking
MF
BC
BC
MC
240
MC
BC
IF
Shapping,U/L arm
IF
IF,EF
120
180
60+60+60
30
BC
PCI unlocking
BC
MF
120
60+480
G12 Technical follow
Internal line leak,CM Shaft
IF,MF
480
MF+EF,PLC,Steam copper tube
MF+EF
480
30+30
300
30
60
240+240
Operating prob
EF
60
60
60
DS
DS,External temp drop,Gaskit leak
IF
DS
DS,IF,MF
IF
300
240
180
PM
PM
PM
PM
IF
IF
240
IF
IF
300
BC,EF
BC,EF
120+60
Vents block
DE
480
BC(L)
355
BC(L)
C/M shaft seal leak,BC(L)
Piping work,BC(L)
C/W pipe leak
Mold sibe bent,press operating
(power fail 60) SF=85
RC
BC
MF,BC
IF,BC
MF
DE,EF
420
BC
BC
60
Copper tube leak

VCL center
IF
MF
150
480
180
(power fail 60) SF=85
60+60+210
240
90
180
180
120
480
URING
Downtime(min)
B
C
SF=90
150
Reasons
15/4/2015
Responsible
Department
Downtime(min)
A
SF=30
60
60
Steam pipe leak
IF
SeaL change
PCI unlocking
MF
EF
PCI unlocking
MF
PCI Locking
PCI locking
EF
EF
Panel tripped,PCI unlocking
EF,MF
IF,Operating problem,chuck loader

Piping work
IF,EF,MF
IF
300
RC,B/mark
Open vacuum
RC,BC
IF
120
BC
BC
Plunger,Vents block
IF ,BC(L),BC(mark)
MF,RC
IF,BC
150
30
60
480
480
60
60
240+180
120+60
180
300
C/M shaft
MF
360
120+300
IF
IF
480
PM
PM
PM
PM
PM
B/clamp loose
auto opening, u/l arm, shapping
MF
IF,EF,IF
Shapping prob
IF
Vents block
VCL Center out
RC
MF
60
VCL Center out

Steam pipe leak
VCL Center out
MF
IF
MF
180
60
Shapping direct
IF
75
VCL Center out
MF
180
Stopper not working,BC(L)
MF,BC
120
360
60
480
65
65
90
30
35
Downtime(min)
B
C
PF=60
Reasons
Pipe Welding
16/4/2015
Responsible
Department
IF
Downtime(min)
A
40
60
Pipe Welding
Press open problem
IF
EF
75
PM
PM
PM
PCI stopper up
MF,EF
Pipe Welding
TOR leak
IF
MF
120
RC,OFF cure,RC
RC,IF,RC
180
BC(L),C/W line leak
BC,MF
Shapping,BOR leak
IF,MF
U/L arm up problem
IF
60
60
60
60
60
90
60+60
60
150
60
60
60
60
300
60
180
PM
PM
60
60+60+61
PM
PM
PM
BC(L)
auto opening
BC
IF
Plunger deff
Operating prob,Piping
.
MF
EF,IF
120
Plunger Raise, B/Leak, clamp loose

Vacuum,BC(rough)
B/C 133
IF,BC
IF ,BC
BC
60+75
60
90
BC
Bead off cure,BC(L),Press locking
RC
BC(L)
BC(L)
Gear
BC
IF,BC,MF
RC
BC
BC
MF
RC
BC(L),BC(162)
Chuck loader in,VCL,Shapping over
RC
BC
IF,EF,IF
150
60
BC
BC
255
Chuck loader in
IF
120
240
120
60
60
60
120
30
480
150

Downtime(min)
B
C
Reasons
17/4/2015
Responsible
Department
Downtime(min)
B
u/l arm copper tube leak

BC(L)
BOR leak,Offcure E5
Dent impression, B out E8
IF
BC
MF,IF
DE
210
BC
PCI unlocking
BC
MF
120
PM
PM
PM
PM
PM
405
90
PCI deff
MF,EF
120
Size change 6.00-16 ND6
SC
Shapping
IF
BOR leak,PCI unlocking
MF,MF
30
RC,G8 4.50-12 PJC8
RC
480
PM
120
25
180+300
480
IF,Piping work
IF
480
90
90
BOR leak
MF
60
MF,Pipng work
MF,IF
120
180
120+30
135
120
300
PM
PM
75
60
120
60
120
150
150
90
120+60
120
120
120
120
120
60+270
420
BC(L)
Plunger raise, U/L arm
BC
IF
60
PM
PM
BC(L),B/clamp loose
BC
150
BC(7)
MF
BC
MF
60
Q2 VCL center out

U/L arm deff
BC(133),BC(L)
MF
EF
BC
60
60
VCL center out,BC(leak 10)

Q12 BC(L)
Steam Pipe leak
BC(L)
BC(133)
Brake fail
MF,BC
BC
IF
BC
BC
MF
120
240
120
BC(1)
BC
Shapping,VCL center
Steam Pipe leak(R10)
IF
IF
BC
R16 133
BC
BC
PM
PM
120
60
120
60
60
90
60
150
120
60
60
CURING
owntime(min)
C
75
60
30+60
360
Reasons
18/4/2015
Responsibl
e
Departme
nt
Downtime(min)
B
120
240
30
120
Press locking,Shaping
Supply Checking,C/W pipe Leak
C/M shaft
MF,IF
IF,MF
MF
BC(162)
BC
PM
PM
PM
PM
EF,PCI plate
PCI deff,PCI unlocking
EF,MF
EF,IF
60
90
Plunger raise
EF
C/M shaft leak,B( leak25) 2 times
MF,BC
PCI deff,PCI unlocking

Platen temp adjust
MF,(MF+IF)
IF
G10BC
BC
BC(L),BOR leak18
BC
BC
BC
120
Auto opening
IF
180
BC
BC
60
Lube line leak
IF
480
60
60
PM
90
180
60
90
60
60
90
480
480
45
180
120
IF, Dome gasket leak
IF,MF
PM
PM
PM
PM
240+150
Dome gasket leak,Tread off register
MF
240
Auto opening
IF
Press operating
EF
BC(L)
u/l arm
BC(L)
Steam pipe leak
Shapping over
BC
IF
BC
IF
IF
RC
BC(mark)
90
240
PM
120
120
90
240
30
60
RC
BC
480
120
90
RC,BC
BC(pin hole 6)
RC,BC
BC
210
60
60
RC
BC(L)
RC
BC
450
120
BC(pin hole 15),vcl finger

R17BC(mark)+(pinhole),Shaping, side wall flash
BC,IF
BC,IF,RC
180+60+180
60
60
120
19/4/2015
wntime(min)
Reasons
BC
BC
locking
180+60
20/4/2015
Responsib
le
Departme
nt
BC
BC
IF
Downtime(min)
B
40
30
30
BC
BC
105
steam pipe leakage
IF
480
180
PM
PCI unit inflation

PM
EF
PM
PM
40
PM
30
240
pci locking
EF
120
PCI unit open
IF
60
IF
IF
120
80+60+105
vcl down
EF
120
60+60
PCI,Off cure,RC
Tread flash
Timer operating
EF,IF,RC
IF
90+120
Platen temp drop
IF
135
RC
RC
240
Auto lubrication,U/L arm(2)
MF,EF
U/L armup
EF
60+60
S
U
N
D
A
30
40
180
75+90
50
160
120+50
Dome gasket leak
MF
PM
PM
60
Ext drain
IF
120
EF
EF
480
Screw missing,B/H adjust

C/M shaft leak
BC
BC(L)
VCL center ouT
DE,MF
MF
BC
BC
MF
120
120
VCL center out
MF
90
VCL center out,BC

SIZE change Q19
MF,BC
MC
60
360
60
480
BOR leak,BC(L),Dirty side wall

BC(pin hole)R4
RC
MF,BC,RC
BC
RC
60+180
120
300
locking,u/L arm
dirty side wall
Shaping,BC(l)
Mold adjust
MF,IF
RC
IF,BC
RC
PM
60
60
60
zxcv
N
D
A
Y
45
PM
PM
105
30
120
120
360
60+30
360
60
120
60
owntime(min)
C
Reasons
21/4/2015
Responsible
Department
Downtime(min)
B
BC(L),c/m shaft leak,Bottom Leakage

Shaping,Platen temp drop
Steam leakage,BC(L),MF
c/w pipe leak,IF
BC,MF,MF
IF
IF,BC,MF
IF
455
60
45
Steam pipe leak
IF
60
Tread flash, Platen pipe

PM
MF,IF
PM
30+150
PM
PCI locking
MF
Chuck loader in
EF
MC
Steam line leak,PCI locking,shaping
MC
IF,EF,IF
150+60
480
60
480
RC due to off cure,MF
IF,MF
480
180
120
PM
PM
PM
PM
PM
60+180
120+120
120+60
PM
30
C/W leakage
MF
BC
BC
BC(133),VCL
BC,MF
60
BC(133)
U/L arm,BC
BC
VCL center out
Dirty mold,B/H adjust
TF(Q19 Size),R/D H adjust
BC
MF ,BC
BC
MF
RC
TF,RC
60
60
OFF cure
TF
Platen steam pipe leak
IF
BOR Leak
MF
PM
60
60
420
480
60
60
150+150
150
60
120
30
URING
wntime(min)
C
240
60
60
Reasons
22/4/2015
Responsible
Department
Downtime(min)
B
C
Steam pipe leak,BOR leak

Bead offcure
Press locking,Tread flash,Press locking
BOR leak,vacuum
BC(mark)
IF,MF
MF
EF,MR
MF,iF
BC
45
300
60+120
60
60
RC,BC(162),BC(2)
PCI unlocking,BC,IF
Tread flash,Platen pipe leak,BC
.
PCI locking,Plunger down
PCI plate deff
RC,BC
EF,BC,IF
MF,IF,BC
60+120+60
MF,IF
RC
c/m head leak
60
300
30
120+180
90+60
120
300
210
480
60
90
210
MF
150
180
RC
RC
RC
180
480
MC,B out G1
BOR leak,BC(mark),BOR leak
MC
MF,BC,MF
480
60+60
60
Chuck loader pickup
EF
60
BOR Leak
MF
60
BC(L)
BC
60
PCI locking
Tread flash
EF
MF
120
60
IF
IF
IF
IF
BC ,Shaping over
BC,IF
PM
270
PM
480
480
60
60
60
90
60
Shaping over
Auto opening
IF
IF
60
60
PM
PM
PM
Dome gasket leak
MF
60
u/l arm,Brake
EF
BC(mark)
BC
180
Shapping,BC(mark)
IF,BC
90+75
u/l arm,Plunger raise,vacuum

BC(L)
BC(L)
Press Opening
MF,Mf,IF
BC
BC
EF
30
BC(L)
BC
BC
BC
Chuck loader in
BC,R12 vents block
EF
BC,DE
120
PM
PM
480
480
60
60
120
60+120
90
210
120
150
60
120
60
300
Reasons
H/W line leak
23/4/2015
Responsible
Department
SF
Downtime(min)
A
B
C
300
Shaping,BC(mark)
IF,BC
90+30
Press Operating
PM
Auto open
EF
PM
IF
60
PM
120
Chuck loader in
EF
60
MC
MF
MC
MF
405
G8 gland pipe leak
MF
30
Plunger up poblem,BC
BC(item 2 leak),BC
MF,BC
MF,BC
240+60
60+60
u/l arm
Dome problem
EF
IF
60
BC
BC
60
PM
PM
60
90
60
Pressure light not on
EF
120
u/l arm
Plunger raise
PM
MF
IF
PM
BC(416)
BC
U/l arm
Press Operating,c/w pipe leak, steam pipe leak
Dome gasket leak
MF
EF,MF,IF
MF
165
180+60+240
Brake fail
EF
360
Shaping over
Plunger full raise
Shaping hold,c/m shaft leak
Q16 steam pipe leak
IF
MF
IF,MF
IF
BC
BC
Vents block
Vents block,BC
Dirty mold
RC
RC,BC
RC
PM
120
PM
60
180
PM
120
180
60
300
90
120
30
PM
180
120
240
120
300
60
PM
Reasons
24/4/2015
Responsible
Department
Downtime(min)
B
C
Pipe leakage
Pipe leakage
IF
IF
120
90
Plunger down,IF
PM
PCI locking,PCI,PCI
BC
EF,IF
PM
MF,IF,MF
BC
60
PM
60
BC
BC
RC,BC(L),Shaping
BC
RC,BC,IF
BC
BOR leak,Shaping,BC(mark)
MF,IF,BC
BC
BC
Pluner raise
MF
30
PM
60
60
480
120
60+60
240
30+30+180
60
420
PM
150
60
Late Open
MR
30
Dome gasket leak,Shaping

Auto opening
Pipeing work,Gland leak,BOR leak
PM
MF,IF
MF,IF
IF,MF
PM
60+120
240
240+120+120
PM
BC
Offcure,RC
Piping work,BC(L)
Shaping,BC(mark)
Shaft head leakage
BC
IF,RC
IF,BC
IF,BC
MF
75
420
420
150+60
240
BC(L)
BC(L)
BC
BC
120
120
BC
PM
Shaping hold
BC(15),BC(16 leak)
BC(L)
Internal Pipe leak
BC
PM
IF
BC
BC
IF
VCL center out
MF
PM
240
60
60
PM
PM
120
60
90
PM
PM
120
150
240
120
DOWN
Reasons
25/4/2015
Responsible
Department
Downtime(min)
B
C
Shaping,BOR leak
IF,MF
30+30
Offcure(c/m shaft leak)

BC(mark)
MF
BC
90
c/m shaft,BC(2)
Tread flash
MF,BC
MF
60+60+120
PCI plate 446
MF
480
PCI unlocking,IF
MF
c/w line leak

BC
IF
BC
Tread flash
MF
30
BOR leak
BC
BOR leak
MF
BC
MF
90
60
180
180
30
240
330
65
60
240
30
Press Open,Plunger raise,Ste
120
PM
PM
PM
PM
Dome gasket leak
MF
60
Q3 c/m shaft leak

Side wall clean,BC(mark)
MF
RC,BC
120
120
120
Operating problem,BC(deshape)
EF,MF,BC
60+60
120
BC(L)
BC
90
BC
BC
VCL center out
MF
PM
180
240

Reasons
26/4/2015
Responsible
Department
Downtime(min)
B
C
BOR leak
MF
120
BOR leak
MF
PM
PCI locking
PM
MF
PCI unlocking
EF
EF,Offcure
EF,IF
120
IF
IF
60
Press Open,Plunger raise,Steam line(L)
EF,IF,IF
IF Drain problem
IF
60
PM
PM
60
PM
90
120
480
480
180+180
480
480
480
PM
PM
PM
PM
MF
MF
480
BC(leak)
BC(pin hole),Top ring raise
Brake fail
BC
BC,EF
MF
75
75
BC(leak)
BC
Steam line leak
IF
VCL in
Press OPerating
EF
EF
90
180
RC
RC
60
90
120
PM
300
60
RING
Reasons
27/4/2015
Responsible
Department
Downtime(min)
B
C
c/m shaft leak, Shaping
MF,IF
330+120
120
Shaping,c/m shaft deff
IF,MF
240
120+150
Press over travel,Motor problem
EF
PM
PM
PM
PM
Vents Block,PCI
Top ring up
Pitted mold
RC
MF
RC
390
120
BC
BC
Steam pipe leak,BC(L)
IF,BC
180+120
BC(L),Drain
BC,IF
120+360
BOR leak
Top ring down
MF
MF
120
210+60
PM
30
120
120
420
Dome+Drain Problem,u/l arm

Drain
IF,MF
IF
120
60
60
Molding
Dome+Drain Problem
PM
MF
IF
PM
360
PM
BC(L)
BC
60
BC(L),Double molding,Gasket leak
BC,IF,MF
120+180+30
Offcure,Dome not coming,5/9 valve unopeated
IF,EF
120+240
Mold cleaning,Press Opening,Dome temp drop
RC,EF,IF
BC(L)
BC(deshape)
BC
BC
BC(L) ,BC(pinhole)
BC
120
60
BC(L),U/l arm hold
`BC,EF
120
90
BC(L)
BC
120
360
PM
480
PM
120+120
90
60
TF R1
BC(L),Shaping direct,VCL finger adjust
BC,IF,MF
120
BC(mark)
Top ring down
BC
EF
60
480
480
90
30
120
D
Reasons
28/4/2015
Responsible
Department
Downtime(min)
B
Mold cleaning
RC
210
Steam pipe leak
IF
240
BC
BC
Motor burn
Plunger raise
PM
RC
BC,Plunger up
PCI unlocking,BC,PCI air drop
EF
IF
PM
RC
BC,EF
IF,BC,EF
480
90
PM
F20 Shaping
Press Operating
RC
BOR leak
IF
EF
RC
MF
PLC deff
PCI locking,PCI stopper limit,MF
EF
IF,EF,MF
MF
MF
Supply pipe leak,Tread light
IF,MR
60
270
Tread flash,Power off
MF,EF
60
60
Over head leakage
IF
U/l arm roller slip

Tread flash
MF
MF
120
60
Top ring down,CM shaft
MF
480
Dome late apply
IF
150
30
300
480
PM
180
PM
60
240
120
120
180
135
60
30
180
90
60+60
60
300
60
60
360
480
60
300
Oiling and greasing
MF
60
IF
IF
PM
PM
BC(L)
BC
Shapping over
Press open,Rubber remove
Top ring raise
Dome plate leak, TOR leak
IF
EF,RC
IF
RC,MF
300
120+60
420
360+60
Sidewall cleaned,BC,BC(Q2)
RC,BC
90+60
RC
RC
450
Stopper work
Sidewall cleaned
BC(L)
BC(L)
BC(rough),U/l arm
Side wall cleaned
IF
RC
BC
BC
BC,MF
RC
120
60
90
60
300
90
Vacuum,TF
IF,TF
60
BC
BC
120
BC(L),BC(L)
Tyre shifting conveyor
BC
MF
60
90
BC(pinhole),VCL finger,BC(rough),VCL center
BC,IF,BC,MF
120
60
PM
PM
PM
85
120
180
120
420
60
480
30+120+360
120

Reasons
29/4/2015
Responsibl
e
Department
Mold cleaning
Rc
330
Press operating
EF
90
PCI deff
Dowel deff,345 deff
PCI,Platen pipe leak
MF
BOR leak
PCI unlocking(3),Plunger down,PCI
EF
DE,MF
MF,IF
MF
MF
IF,EF,MF,EF
360
270
60+120
240
90
120+120+120+60
BC
BC
60
PLC,Press locking,BC,Timer fault,PLC

PCI locking(3)
Tread flash
EF,BC,EF
EF,MF
IF
120+120+30
60+60
300
PLC powe off
EF
60
B/H adjustment
MF
30
MF,PCI
MF
120
IF
IF
120
Top ring down problem
IF
480
BOR leak
MF
60
Downtime(min)
B
90
300
120
480
30
60
405
30
120
300
420
Press locking
Auto opening
Housing broken
PM
MF
IF
MF
PM
PLC
EF
BC,B/clamp
BC,MF
Side wall dirty
RC
60
BC(L),c/m shaft leak

Dirty mold
Q14 vcl center out
BC,MF
RC
MF
180+150
450
u/l arm,BC(rough)
Q20BC(L)
MF,BC
BC
60
R1
BC,Plunger down
TF
BC,MF
480
Shaping
Shaping
IF
IF
R16 vcl work
MF
PM
120
60
180
PM
480
PM
120
60
60
150
420
300
240
60
90
480
90+240
480
480
30
30
180
480
480
Reasons
30/4/2015
Responsible
Department
Downtime(min)
B
BC,BOR leak
c/m shaft leak
BC,MF
MF
30
c/m shaft leak
MF
BC ,IF
Press over travel
PM
PCI deff
BC,IF
EF
PM
MF
60+270
270
PM
PM
60
EF,PCI
EF,IF
120
60
VCL deff
BC
IF
BC
EF,IF,BC
IF,PCI
BC
EF,IF,BC
IF,EF
BC
BC(cut mark)
BC
MF,IF,PCI
MF,IF,MF
240+75
Tread off register

MF,BC
BC
RC
MF,BC
BC
60+270
MF
MF
Double molding
Double molding
IF
IF
120
300
120
450
PM
210
60
180+210+90
120
120
30
120
65
60+60
315
300
120
60
480
120
120
Housing leak
PM
MF
PM
480
PM
PM
IF
IF
Bottom ring leak,BC
BC(pin hole)
BC,Dome gasket leak
IF
IF
MF,BC
BC
BC,MF
150
150
300
60
60
180+60
Offcure(external drop),RC
IF,RC
Stopper work
BC,Vacuum
IF
BC,IF
180 .
Shaping not come,c/m shaft seal change
IF,MF,IF
210
60+210
120
VCL center out

ring down hight adjust
BC,Off cure,BC
MF
RC
BC,IF,BC
210
480
90+90
480
30
60
R1 b/out
R4 c/ shaft change
Press operating
TF
MF
EF
480
480
30
480
390
480
u/l arm
MF
60
120
R16 vcl center out
MF
480
480
PM
60
60
60
420
240
90+90
450
DOWN TIME STATUS IN

Reasons
31/4/2015
Responsible
Department
Downtime(min)
B
C
STATUS IN CURING
DOWN TIME STATUS C

###
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
K-04
Reasons
L
A
B
O
U
R
D
2/5/2015
Responsible
Department
Downtime(min)
A
B
MF,Offcure
MF,IF
150
H/w pipe leak,Press operating
IF,EF
Over travel,PCI locking

PM
PCI locking
EF,MF
PM
MF,EF
240+60
PM
60+60
F12BC(L),Motor deff
PCI locking
BC,EF
MF,IF
60
60+60
BOR leak
Press operating,chuck loader in
U/L arm copper tube,BC(L)
VCL center out
MF
EF,IF
IF,BC
EF
60
60
90
60
c/w line leak

Offcure,Vents block,PLC deff
IF
IF,RC,EF
120+300
240+240
PLC deff
EF
u/l arm, Plunger down,Deff 422
EF,MF,IF
60+120
120+300
Timer deff
EF
480
Shaping late,BC(L)
BC(L),Vacuum
IF,BC
BC,IF
300
120+180
PM
120
60
180
120
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
U
R
D
A
Y
Dome gasket leak

Housing broken
PM
MF
MF
PM
120
480
PM
Dome gasket leak,Double molding
MF,IF
60+60
Dome gasket leak,Double molding
MF,IF
60+60
BC
BC
105
Q-10 BC(L)
BC
120
Q14-VCL center out

Offcure,c/m shaft seal
VCL center out
BC(L)
MF
IF,MF
MF
BC
420
480
90
60
120
R1
c/w line leak
BC(L)
TF
IF
BC
480
120
120
480
60
BC
c/w line leak,BC
BC
IF,BC
60
90
90
R16 vcl center out
MF
420
30
480
PM
WN TIME STATUS CURING

3/5/2015
owntime(min)
Reasons
Operating
480
4/5/2015
Responsibl
e
Departmen
t
EF
Downtime(min)
A
B
120
60+270
Piping
Plunger down
Operating
IF
IF
EF
480
60
330
480
PM
PCI deff
PM
MF
PM
30
PM
Press auto opening
IF
PCI deff
MF
60
Mold cleaning,PCI deff
RC,EF,IF,MF
420
IF
IF
360
Offcure,PCI unlocking
IF,MF
180
IF
IF
240
Offcure,RC,Housing broken
IF,RC,MF
60
Internal pipe leak

BC,TOR leak
IF
BC,MF
120
PCI deff
MF,IF
180
375
Press opening
EF
Shaping
Vacuum,Internal drain
IF,MF
IF
120+180
480
360
Press operating
EF
PM
480
60
60
60
480
480
150
60
480
S
U
N
D
A
Y
S
U
180+300
480
PM
480
240
480
60
S
U
N
D
A
Y
EF,c/m head leak,Tread flash,shaping over

Housing
PM
EF,MF,IF
MF
PM
180
480
PM
120
480
PM
u/l arm hold

Dome plate leak,VCL deff
IF
MF
240
60
60
c/m shaft seal leak,BC
MF,BC
210
60
Shaping
VCL center out,c/m shaft,R/D adjust
BOR leak
VCL center out(2)Q14 B out
u/l arm hold
VCL center out
Shaping
IF
MF
MF
MF
IF
MF
IF
480
75+210
150
480
120
120
TFR1
TOR leak
VCL
TF
MF
MF
480
150
120
480
u/l arm hold,Steam pipe leak
MF,IF
120
Shaping
Shaping
IF
IF
480
90
480
120
30
30
180
5/5/2015
owntime(min)
Downtime(min)
Reasons
Responsible
Department
Piping work
IF
480
60
IF,Press auto opening
IF
60
60
PCI,c/m head leak

PCI locking
MF
MF
240+360
BOR leak
MF
30
VCL in problem
u/l arm problem
IF
MF
60
IF,MF
IF,MF
120+120
BOR leak
MF
60
480
BC
Mold cleaning,Plunger raise
Housing,Mold fitting,c/m shaft deff B out,Tread flash
BC
RC,IF
MF,RC,MF
60
240
480
120
60
Steam line leak,BOR leak

Plunger down,Bottom O ring leak
IF,MF
IF,MF
240+60
120
120
PCI deff
MF
360
BC
BC(L),B/clamp loose
Shaping+Operating,u/l arm
Lubrication of gearbox,Brake fail
IF,BC,c/m head leak
BC,EF
BC
BC
IF,EF,MF
MF
IF,BC,MF
BC,EF
120+240
IF
IF
120
u/l arm slow work
IF
480
PM
60+60+60
60
60
480
60
360+120
120
60+180
180+60
60+60
480
PM
480
30
120
K-07BC(2)
Double molding,Locking point set,vents block
K-10
PM
BC
IF,EF,RC
MF
PM
120
480
PM
BC
BC
120
Double molding
IF
60
BC
BC
120
Shaping drain,c/m shaft
IF,MF
240
240 steam down

mold cleaning
BC(deshape)
IF
RC
BC
60
Side wall clean

u/l arm problem
PM
BC(L)
BC
BC(L)
RC
MF
PM
BC
BC
BC
R1
R4BC,VCL in
TF
BC,IF
480
Overtravel 448
EF
60
BC(162) ,u/l arm
BC,MF
210
PM
120
DOWN TIME STATUS CURING

Downtime(min)
B
C
Reasons
SF,PF
360
480
360
Piping work
IF
SF
Bead off register,RC
MF,RC
60
PM
PCI unlocking
Steam pipe leak
PM
EF
IF
480
80
c/m shaft deff,PCI unlocking

MF,IF
IF,EF
BH adjust
MF
c/m shaft leak

SF
MF
MF
MF
MC
MC
BC,Plunger up
Shaping,Top O ring leak
BC,IF,EF
IF,MF
Bottom O ring leak

Tire stck top side,Press operating
SF
MF
MF,EF
double molding,Hot water pressure
IF,SF
60
BC
BC
180
240
c/m head leak,Offcure,vents block
MF,IF,RC
SF
Double molding,Hot water pressure
IF,SF
u/l arm slow work
IF
60
180+300
30
480
30
60
60
180
6/5/2015
Responsible
Department
SF,PF
120
60+60
60+360
480
PM
480
480
PM
RC,Locking
K-10,K-11(brake fail)
PM
SF
Double molding,BC(L),Double
Double molding
Double molding
RC,EF
MF
PM
Top ring raise
MF
vcl center out

side wall clean
BC(133),beake fail
422 deff
side wall clean
MF
RC
BC,MF
IF
RC
PM
side wall clean
PM
RC
RC,BH adjust
RC
R1
TF
BC
BC
side wall clean

RC,BC(162)
RC
RC,BC
IF
IF
IF
240+180
120
60
180
PM
60
PM
90
480
60+120
60
480
180
NG
Downtime(min)
A
B
C
60+45
Reasons
7/5/2015
Responsible
Department
210
BOR leak
MF
6.00-16-AT 6
PM
BC
Piping,PCI stopper
BC(L)
PCI deff
SC
PM
BC
IF,MF
BC
MF
60
PCI deff
EF
240
B/clamp loose
MF
BC,c/m shaft deff

Back pressure,Opening problem,BC(rough)
J-11 to J-16
BC,MF
IF,EF,BC
SF
B/clamp loose,PCI locking
BC,EF
12.00-20 HCT
MC
60+300
RC
RC
300
SF
Leakage work
IF
60
120+60
PM
480
480
PM
60
PM
60
480
180
90+60
60
100
60
60
60
60
240
90+60
30
60
60
30
60
60+350
120
300
60
185
300
180
480
PM
120
480
PM
75
75
480
PM
330
90
60
240
480
60
120
120
K-10 Housing
PM
MF
PM
Press open
EF
Press operating
EF
Top ring raise,Vents block
MF,RC
Plunger raise
Side wall cleaned
IF
RC
RC
RC
90
120
120
PM
180
480
PM
PM
300
120
BC(133)
Rubber stck with mold
BC
RC
480
480
TF
TF
VCL problem
MF
60
180
330
60
DOWN TIME
Downtime(min)
A
B
C
Reasons
8/5/2015
Responsible
Department
BOR leak
MF
Internal pipe leak
IF
BC(L)
BC
BC(L),Top ring up(2)
BC,MF
Press opening
EF
PLC defect,BC(L)
EF,BC
Tread light,u/l arm problem
NP,EF
BC
BC
60
PM
60
300
PM
60
PM
60
270
60
60
60
60
300
120
300
60
360
Brake plate,Piping,BC(pin hole),BC(L)
MF,IF,BC
60
60
PCI beam up problem

B/clamp loose,Bottom O ring leak,SyPON
EF
MF,IF
MC
Mold cleaning
MC
MF
480
480
480
240
60
60
480
PM
480
480
PM
300+120
480
PM
k-11 leak
PM
IF
PM
60
shaft down,Sypon
IF
180
Brake fail
EF
480
RC
RC
BC(rough)2
BC
c/w pipe leak,Brake fail

Segment operating
c/w pipe leak,BC(rough)
MF
.
EF
MF,BC
Offcure,c/m shaft
piping work
IF,MF
IF
R1,R2u/l arm problem

RC,Pull vents
TF,MF
RC
Operating
EF
BC(133)
BC(133)
BC
BC
90
180
360
90
120
480
60
15
Downtime(min)
A
B
C
Reasons
SF
9/5/2015
Responsible
Department
SF
180
240
30
90+75
PM
PCI deff
BC,BOR leak
PM
MF
BC,MF
c/m shaft raise

BC,u/l arm problem
BOR leak
Press operating,Gland pipe leak,opeating
Steam leakage
BOR leak,steam line leak
MF
BC,MF
MF
EF,MF,EF
IF
MF,IF
30
RC
RC
Press locking
MF
Ext drain problem,TOR leak,PCI unlocking

BC,TOR leak
IF,MF,EF
BC,MF
u/l arm return

BC
IF
SF
Press opening
EF
90
30
60+45
180
50
120
90+60
330
60
120
60
120
480
60
300
PM
240
480
PM
150
BC
Dome gasket leak,double molding
BC
MF,IF
480
PM
k-10 Housing
PM
MF
PM
120
miss match
Top ring down
Top ring down,u/l arm cylinder
MF
IF
IF,MF
Shaping
IF
c/w pipe leak,u/l arm back
MF,EF
RC,BC
RC,BC
BC(L)
gland leak,BC(pin hole)
cold water pressure,vacuum problem
PM
c/m shaft deff,BC(L)16
BC
MF,BC
IF
Pm
MF,BC
TF
Mold replace
TF
RC
vcl finger
u/l arm tube leak
IF
IF
BC
355 def
BC
RC
120
480
180
60
120
180
150
150
180
90
120
210
150
480+60
180
60
90
120
15
11/5/2015
Downtime(min)
A
B
C
330
480
480
Reasons
SF
Auto opening,Piping,auto open,vacuum
Piping work
PM
60
60
PM
60
60
PM
120
120
30
120+120
480
120
shaping late
PCI locking, c/m shaft deff
PM
BC
Tyre stuck b/w u/l arm
Tyre stuck b/w u/l arm,BC,shaping
180
180
45
45
480
BOR leak
BC(133),vacuum
B/clamp loose,steam pipe leak
Piping work,Press operating
BC(133),vacuum and shaping
TOR leak
G8(Gland leak)
480
150
Plunger up
G17BC,supply pipe leak,vacuum
30
Shaping,internal not,Press opening

BC
240
60
270
60
60
dome gasket leak,steam leakage,RC

Tread flash
150
60
auto opening,internal not come,offcure

u/l arm,short vent
u/l arm
BC
120
60
480
PM
120
60
60
Double molding(3)
480
PM
480
PM
k-10
PM
75
150
External drop
180
150
c/w pipe leak

BC(L)
60
External temperature drop

95+115
Piping work
300
operating,BC,vcl center out

shaping over
180
120
120
120
Pm
390
Pm
90
60
PM
150
Timer
PM
side wall clean
Timer,TOR leak
480
300
480
480
120
30
BC(L)
90
60
vacuum,BC(162),vacuum
shaping over
BC(leak),355
BC(439),vcl center out
DOWN TIME STATUS CURIN

11/5/2015
Responsible
Department
SF
IF
IF
IF
IF,MF
PM
BC
MF
MF,BC,IF
MF
BC,IF
MF,IF
IF,EF
BC,IF
Downtime(min)
A
B
C
75
360
30+180
480
480
480
480
120
PM
150
60+210
PM
60
120
60
60
60+180
60
120+60
480
480
120+240
60
480
480
60
120
MF
45
MF
165
IF
180
BC,IF
135
480
IF,EF
360+75
120
BC
120
MF,IF,RC
MF
PM
120
120+120+180
120
IF,EF,IF
60
300
120
MF,IF
IF
300
240
120
120
BC
330
IF
300
300
240
MF
PM
480
PM
480
PM
480
PM
IF
405
IF
BC
480
IF
60
IF
120
EF,BC,MF
IF
240
90
EF
120
Pm
PM
RC
EF,MF
240
180
BC
IF,BC,IF
IF
BC,PR
BC,MF
150
180
120
55
pM
PM
120
120
120
90
90
120
180
180
60
90

12/5/2015
SF
Vacuum problem,shaping,Plunger raise problem
BC
Responsibl
e
Department
SF
IF
BC
Steam line leak

BC,E-10 c/m head problem
IF
BC,MF
480
300
60
Shaping late,BC,shaping late

PCI locking
PM
BC,Internal pipe leak
PCI deff
Vacuum problem
IF,BC,IF
MF
PM
BC,IF
EF
IF
120+60
270
120
PM
60
PCI unlocking
EF,IF,MF
Steam line leak,ring down height

Press opening
Shaping
IF,RC
EF
IF
480
480
120
BC
BC
150
BC,shaping
BC(L)
BC
BC,shaping
BC,IF
BC
BC
BC,IF
J-02BC(L)
Platform welding
Steam line leak,Vent block,Top ring leak
PCI locking
External temp drain problem,B/clamp loose,Tread flash
BC
MF
IF,RC,MF
EF
IF,MF
120+60
120
360
120
180
Press opening
EF
180
120
u/l arm
Top ring raise
MF
MF
Double molding
Double molding
IF
IF
Reasons
Downtime(min)
A
B
300
480
120+120
60
PM
240
60
120+120+120
120+120
480
60+60
60
60
60
240
480
60
120
260
260
D/M problem,Plunger raise,Dome gasket leak

BC(cut mark)
k-10
PM
IF,MF
BC
MF
PM
Dome gasket leak
MF
shaping
IF
c/w line leak,vcl,Gland pipe leak
300
180
480
PM
180
480
PM
120
180
EF,MF,IF,MF 60+60+240
120
B/clamp loose
Piping work
BC
IF
180
Segment operating problem
IF
BC(133/162)
BC
60
c/w line leak,Q10 BC(L),VCL
MF,BC,MF
30
60
MC,VCL
BC(pin hole)
MC,MF
BC
240+240
210+240
150
R2BC(rough)
BC(mark)
Press operating,BC(L)
BC
BC
EF,MF,BC
120
120
BC(L)
Vacuum problem,BC(mark)
BC
IF,BC
Segment cylinder leak
MF
180
60+90
300
120+90
390
owntime(min)
C
480
PM
300
60
13/5/2015
Responsibl
e
Reasons
Departmen
t
Plunger raise problem,auto open
IF
Downtime(min)
A
B
C
120
60
c/m shaft deff,Press opening,u/l arm
MF,EF,MF
480
120
60
shaping
Bottom shaft leak,offcure,PCI locking
PM
IF
MF,IF,MF
PM
60
90+90
PM
120
PM
PM
auto opening,RC,auto opening
IF,RC,IF
60
300+60
6.50-16 TR10
PCI locking
SC
IF
BOR leak
Opening problem
Shaping,BC
MF
MF
IF,BC
Press operating
EF
60
Press operating,Plunger raise,IF
EF,EF,IF
240+210
480
BC,Shaping
BC,IF
60
180
u/l arm
MF
60
60
PCI locking
PCI locking
MF
EF
60
60
Tread flash,piping work,drain problem

BC
MF,IF
BC
60+420
180+120
480
60
RC,Press opening
RC,EF
480
120
240
BC(L 2 times),B/clamp,BC(L),u/l arm
BC,MF,BC,EF
300
120+180
60
Opening problem
EF
Press operating
EF
240
60
120+120+120
480
60
480
120
120
60
120
120
40
70
480
120
480
PM
60
120
150
55
480
k-10
MF
480
480
Dome gasket leak
MF
120
shaping
Dome gasket leak
U/l arm return,BC,EF
Piping work,Gland pipe leak
IF
MF
IF,BC,EF
IF,MF
360
120
60+60
180
Operating,u/l arm
EF,MF
90+90
PF
Offcure
355
Q-06BC(L)
PF
IF
RC
BC
90
BC(pin hole)
BC(L)
VCL in out,vcl sensor
VcL in out
BC(deshape)
BC(pin hole)
BC
BC
MF,EF
MF,IF,MF
BC
BC
90
150
480
90+90
120
150
Plunger down,offcure
MF,IF
Segment cylinder leak,vcl finger loose
MF
480
360
180
480
300
30
165
90
180
120
165
300
105
100
480
360
90
Reasons
14/5/2015
Responsible
Department
Downtime(min)
A
B
Auto opening
BOR leak
IF
MF
120
60
60
Vacuum
IF
PCI locking
PM
PCI locking
Auto opening,PCI unlocking,auto opening
Mold cleaning,Tread off register
MF
PM
IF
IF,EF,IF
RC
PCI beam
MF
Bottom leak,Fingers operating,BC(deshape)

BC
Chuck loader def
c/m shaft leak
MF,EF,BC
BC
IF
MF
PCI locking
u/l arm copper tube
Press operating,BC(L),press operating,c/m shaft leak
Press opening
MF
IF
EF,BC,EF,MF
EF
120
390+90
BOR leak
MF
60
BC
BC
60
BC
BC
180
Press opening,steam line leak
EF,IF
300+180
Tread flash
BC
MF
BC
60
External drain,TOR leak

Press operating
IF,MF
EF
120
60
PM
180
375
120
PM
120
90+60
60
60
45+40
60
60
150
330
150
90
360+120
60
120
60
420
300
k-10
PM
MF
PM
480
PM
BC(L)Dome gasket leak(2),Drain opening
BC,MF,IF
u/l arm up problem
EF
60
Shaping,BC
IF,BC
180
Plunger up problem
Plunger up problem
EF
EF
120
60
Q2 BC(439),448,c/m shaft seal leak

BC(deshape)
BC,IF,MF
BC
60
60
Q8 Tread offcure
IF
60
Q14 BC(L), Shaping

Q16BC(pin hole),vcl center out,side wall clean,vcl pipe leak
Press operating
Shaping
BC,IF
BC,MF,RC,IF
EF
IF
60+90
60+30
SMO cylinder
MF
90
Press operating
EF
120
c/w pipe leak

RC,Brake fail
BC
IF
RC,MF
BC
VCL finger loose,vcl center out

Total
MF
480
PM
60+60+180
60
390
60
30
120+120
60
60
2565
3480
owntime(min)
C
Reasons
PF
BOR leak,Shaping
PM
120
180
15/5/2015
Responsible
Department
PF
MF,IF
Downtime(min)
A
45
E-6 BC
u/l arm
BC
MF
PF
u/l arm,PM
PCI unlocking
PM, shaping
PF
MF,PM
MF
PM,IF
PCI stopper
MF
Internal pipe leak

RC
u/l arm adjustment
PF
IF
RC
MF
PF
Trip off
BC
c/m shaft,B/H adjustment
EF
BC
MF
345
u/l arm not working
EF
125
Steam leakage from gland
IF
Timer fault,PCI locking,Tread flash,shaping

Timer fault,u/l arm wire loose
EF,IF,MF,IF
EF,MF
65
120
u/l arm,Tread flash

u/l arm
EF,Mf
MF
60
Shaping,BC
IF,BC
60
150+270
PM+60
180
180
480
PM
k-10 maintainance, k-11 top ring raise
MF
480
150
External drain
IF
480
u/l arm out of order

Dome gasket leak
Shaping
Dome plate leak
Plunger raise,BC(Leak 10)
EF
MF
IF
MF
MF,BC
75
9.00-20 HCT 14
PF
c/m shaft seal change,Segment operating,Plunger deff
Gear deff
Dirty mold
195/65 R15ES
MC
PF
MF,IF
MF
RC
MC
480
Segment operating,BC(L)
Operating
vcl up, Offcure,c/m shaft seal change
Vents block
EF,BC
EF
MF,IF,MF
RC
Steam line leak

c/w pipe leak
VCL center out,BC,vcl center out
BC
IF
MF
IF,MF,BC,MF
BC
Shaping ,BC
BC
Total
IF,BC
BC
205+180
345+135
120+360
420
180
120+120
90
120+210
60
90
120
1140
420
150
4015
Downtime(min)
B
C
15
120
60
Reasons
16/5/2015
Responsible
Department
Downtime(min)
A
B
shaping,auto opening,Plunger raise

Plunger deff
BC
IF
MF
BC
480
30
30
120
PF
PM
IF
PF
PM
IF
PM
PCI deff
MF
30
BC
BC
BC(deshape)
BC
Vent block on tread

BC
RC
BC
BC(L)
BC
35
Press operating,Internal pipe leak
EF,IF
45
u/l arm
MF
60
IF,PCI
IF,EF
BC(L),C/W pipe leak
BC,MF
Press late opening
EF
60
BC
BC
60
60
15
PM
60
PM
60
270
60
15
35
PM
60
30
60
60
60
60
180
60
120
240
60+60+120
60
60+120
120
60
60
480
480
k-10
PM
MF
PM
480
PM
Mismatch
MF
75
Vacuum
IF
BC
u/l arm
BC
EF
PF
BC,EF
MF,IF
RC,EF
MF
BC,IF
IF
EF
30+30
60
480
90
480
60
120
150
PF
BC,Timer recycle
Gear deff,copper tubes
Side wall clean,Press opening
Housing,ring down,chuck loader
Q10 BC(pinhole),vacuum
Vacuum
operating
180
Dirty mold
RC
480
Operating
EF
30
vcl height adjust
MF
30
240
480
PM
60
60
240
240
180
30
330
480
480
240
90
90
480
60
480
120
360
360
150
60+90
240
140
4785
2630
30
240
180+105
210
240+240
30
30
owntime(min)
C
Reasons
SF
Plunger raise
Mold cleaning
BOR leak
18/5/2015
Responsible
Department
SF
IF
DE,RC
MF
Downtime(min)
A
B
30
390
120
180+210
210
60
SF
PM
PCI locking, Heavy tread flash
SF
PM
IF,EF,RC
30
PM
390+90
BOR leak
PCI inflation problem
MF
IF,MF
60
300
Supply pipe leak

Shaping
VCL down+u/l arm
IF
IF
IF
420
60
300
240
shaping,c/m shaft deff
IF,MF
300
480
Mold cleaning,BC(L)
RC,BC
180
360
Internal supply pipe leak
IF
480
360
u/l arm
MF
360
Press open problem,
EF,MF,IF
120
240+240
180
BC
Press open problem
U/l arm
BC
EF
IF
60
60
360
240
SF
SF
60
MF
MF
BC
BC
PM
380
180
180
480
PM
30
300
60
480
EF
k-10
u/l arm,Plunger raise
MF
EF,IF,EF
480
60+240+120
480
180
Drain problem
Shaping,Plunger
IF
IF,MF
420
120
120
BC
BC
180
480
Press operating,Vacuum
EF,IF
360
480
opening,brake fail,platen steam pipe,RC

Segment operating
240
150
EF,MF,IF,RC 120+120+180+60 480

MF
480
360
EF,BC
30
90
Plunger down,BC(L),448,VCL
u/l arm hold
BC(rough)
BC(rough)
IF,EF
IF
BC
BC
60
150
PM
PM
PM
BOR leak,shaping direct
MF,IF
Shaping over
IF
120+60+60
120
150
PM
90
60
owntime(min)
C
PM
450
480
90
Reasons
19/5/2015
Responsible
Department
Downtime(min)
A
Tread offcure
BC(L)
Operating
BC(L)
IF
BC
EF
BC
210
PM
Supply pipe leak,PCI
BC(L)
Operating
PM
IF
BC
EF
PM
120
shaping,BC(416)
IF,BC
BC(L)
BC
shaping,vcl deff
BC
VCL adjust
IF,MF
BC
MF,IF
90
BC,Plunger down,PCI
c/m shaft, Supply pipe leak,TOR leak,Leakage
BC,IF,EF
MF,IF,MF,IF
60+90+60+120
300+120+120
TOR drop, BC
Offcure
Temperature over
BC
BC
EF,BC
IF
EF
BC
BC
120
60
30
Press operating
EF
30
Pressure switch,PCI
Steam line leak
IF,EF
IF
480
BC
BC
Supply pipe leak,Auto opening
IF
120
VCL deff
MF
480
90
30
60
480
480
120
60
240
480
480
90
PM
375
B/clamp broken,Dome gasket leak
MF
k-10
BC(L),Plunger down,Plunger down,Offcure
MF
BC,EF,IF
480
120+60
c/m shaft bent
MF
480
Shaping
IF
300
BC/Bclamp
BC,Press operating,BC
BC
BC,EF,BC
Vacuum problem(2)
VCL in/out
BC(deshape),Pitted mold
Vacuum problem(2),vcl finger adjust,255,vacuum
IF
MF
BC,RC
IF,MF,RC,IF
Steam line leak

BC
IF
BC
Shaping,Top ring raised

PM
Shaping direct,BC
IF,MF
PM
IF,BC
shaping
BC
IF
BC
90+90
30
90+90+60
PM
480
3630
Downtime(min)
B
Reasons
20/5/2015
Responsible
Department
BC
BC,Operating
BC
BC,EF
BC(2)
MF
BC
MF
PM
PCI deff
PM
EF
30
VCL
MF
90
BC
BC,shaft raise
BC
BC,MF
480
IF,Panel trip
c/m shaft(G5)
u/l arm problem,BC(L)
RC,Offcure
BC
IF,EF
MF
IF,BC
RC,IF
BC
BC
BC
Gear deff
IF steam line leak
MF
IF
Plunger up problem
auto opening
BC
MF
IF
BC
VCL
EF
120
210
PM
60
PM
105
60
60
120
60
60
90
480
60+45
60
120
60
210
50
150
480
480
180
120
480
240
300
k-10
Offcure
MF
EF,IF
RC
RC
Press operating
EF
BC
BC
vacuum
IF
480
60
Dirty mold
vacuum
RC
IF
60
VCL up
Gear deff
EF,IF
MF
240+240
PM
c/m shaft,shaping
134
u/l arm deff
MF,IF
BC
MF
BC
Gear deff
Side wall dirty,VCL center out
BC
MF,PM
RC,MF
300
60
150
120+120
240
240
60+60
120
180
PM
120+60
300
150
4280
3015
Downtime(min)
A
B
C
Reasons
21/5/2015
Responsible
Department
60
150+60
60
60
150
PM
PM
60
PM
vacuum
IF
PCI limit deff
EF
Press open,PCI locking,IF,vents block

G-05 c/m head
u/l arm problem,MF
Shaping
VCL down
EF,IF,RC
MF
IF,MF
IF
IF
Gear deff
MF
IF,MF
Plunger raise
Brake fail
MF
EF
VCL deff
MF
60
60
120
60
210
120
120
240
240
60
120
60
480
120
60
390
480
270
410
240
60
60
120
480
480
k-10
MF
BH/adjustment,Supply pipe leak
MF,IF
Opening
EF
Press locking
EF
180
180
SMO c/w pipe leak,Timer fault

BC,steam leakage,c/w pipe leak
D/mold
Segment operating
IF,EF
BC,IF,MF
RC
EF
120+180
240
BC
VCL sensor, BC,Drain problem
u/l arm hold
BC
EF,BC,IF
IF,MF
BC
BC
BC,BC(mark)
Shaping late,BC(deshape)
BC(pinhole)
c/w pipe leak
155/70 R12EK,BOR leak
BC
IF,BC
BC
IF
MC,MF
Steam flash leak

BC
IF
BC
270
480
120
480
390
180
240
60
330+150
360
75
60
180
300
60
90
480
120
30
4050
3855
2180
Downtime(min)
A
B
C
60
Reasons
22/5/2015
Responsible
Department
c/w copper tube

BOR leak,TOR leak
IF
MF,MF
PM
BC,PCI locking(3)
Timer recycle
PM
BC,MF
EF
BC
BC
BC,shaping regulator,Gland pipe leak

Vacuum,BOR leak,shaping regulator
Vacuum ,chuck loader
BC,IF,MF
IF,MF,IF
IF,EF
vent block
VacuumG5
RC
IF
Press operating,Motor
Offcure
EF
IF
Leakages plunger,Press operating,P/switch leak

Plunger raise
IF,EF,IF
IF
BC
BC
60
30+90
480
120
480
180
60
60
60
480
480
480
120
480
85
MC
Gear deff,Piping work
PCI locking
MC
MF ,IF
EF
480
180
300
480
480
Mold clean
Brake fail
RC
EF
Press auto opening
IF
240
480
480
270+60
120
480
60
60
60+60
60+30
90
60+60
330
120
90
60
60
60
240
90
90
300
90
360
120
90
90
60
135
120
3765
2485
60
60
60
4050
Tread flash,Dome gasket leak
MF
Timer fault
k-10,k-11 mold clean,piping work
EF
MF,RC,IF
Offcure,rubber remove,auto opening
IF,RC,IF
Operating
Press opening,piping work
Piping work
u/l arm
EF
EF,IF
IF
MF
5
Downtime(min)
A
B
C
60
30
60
PM
60+60+60
PM
60
PM
90
Reasons
23/5/2015
Responsible
Department
u/l arm deff
IF
PM
PCI locking,Vacuum
Tread flash
PM
MF,IF
MF
SC
SC
PCI locking
MF,EF
BC(deshape)
BC
BC(deshape)
BC
BC
BC
PCI locking
G5Vacuum
IF,MF
IF
Motor
Offcure,Platen controlling
BOR leak
Pressure switch leak
EF
IF,EF
MF
IF
u/l arm supply leak
MF
120
60+60
60+60+60
90
120
120
150
60
240
480
480
480
180
390
60+90
240
70
480
180
420
180
60
120
180+300
480
Piping work,PCI
PCI
PM,IF,EF
MF
480
480
Mold clean
Brake fail
RC
EF
Tread flash,u/l arm
MF
SF
SF
Press auto opening
IF
120
480
60+300
480
480
60+150
60
60
480
60
Dome gasket leak

Dome gasket leak,auto opening
Piping work
Press operating
SF
MF
MF,IF
PM,RC
EF
SF
BC
BC
Press operating,auto opening
EF,IF
u/l arm
MF
BC(deshape)
Brake fail
BC
vcl finger loosed,vacuum
BC(L),BC(pin hole)
BC
MF
BC
MF,IF
BC
BC
Internal steam pipe leak
BC(L)
255
BC
IF
BC
RC
steam leak+TF
IF,TF
vcl center out,locking,center out
MF
vcl sensor
RC
EF
RC
180+60
60
180
2580
2920
3360
5
Downtime(min)
A
B
C
SF
BC
Offcure,mold tight
60
PM
120+60
60
Reasons
PM
180
PM
60
480
480
25/5/2015
Responsible
Department
SF
BC
IF,RC
Plunger raise
MF
SF
PM
PCI,Tread flash,shaping over tead flash,offcure
Press opening,Motor jam,shaping over tread
Shaping over tread flash
SC
SF
PM
IF,MF
EF,MF,IF
IF
SC
Size change,PCI unlocking
SC,IF
BC
BC
Shaping
RC
IF
RC
SF
PCIunlocking
SF
EF
Press locking
Platen temp drop,Int pipe leak
EF
IF
B/H adjustment
MF
IF
MF
EF,RC
RC
EF
60+60
60
60
120
120+60
480
90
240
480
480
60
210
480
360
480
360
60
PM
60
120
480
120
480
480
480
480
360
c/w pipe leak

PCI beam
Short circuit,PCI locking,OGDC
RC,Tread flash
Power off,press opening
120
Bottom leakage,u/l arm
MF
BC
BC
60
240
480
120
120
60
PM
120
240
60
420
Plunger raise
c/w line leak
auto opening,Press operating
Ext drop problem
MF
IF
IF,EF
IF
back pressure,piping work,dome gasket(2)

piping work,u/l arm,
IF,MF
MF
IF,EF
auto opening
c/w pipe leak
BC
EXt drop problem
IF
MF
BC
IF
355
vacuum,355
sensor change vcl
RC
IF,RC
EF
355
drain
RC
IF
448,b/clmap loose,vcl center,355
IF,MF
120
420
210
60
60
90
60
120
90
120
30
120
60
330
90
60
480
480
480
back pressure
IF
60
465
120
vcl center out
MF
VCL finger
MF
vcl center out

355,offcure
Segment operating
MF
DE,IF
EF
60
5220
330
240
5355
4620
15
Downtime(min)
A
B
C
30
60
180
60+210
30
PM
60
PM
30
120+180
360
BC
75
BC
BC
PM
60+30
90
90
PM
BOR leak,PCI
Press over travel,shaping
Shaping over
BH adjustment
PCI
u/l arm
PM
MF,IF
EF,IF
IF
MF
MF
EF
BOR leak
MF
Press open
EF,chuck loader up,vcl out
EF
EF,MF,IF
leakage
IF
BC,B/clamp loose
BC
BC
BC
MF,IF
PCI
PCI
tread flash
u/l arm
Piping work
MF,IF
MF
IF,EF
MF
EF
IF
PM
PM
gear
MF
60
180
240
c/w line leak

BC
360
240
Reasons
26/5/2015
Responsible
Department
IF
90
300
30
60
240
120
20
60
480
480
360
120
210
360
360
60+60
60
180+60+60
180
120
120
60
60
60
120
300
360
60
Plunger up
IF
BC
MF
IF
BC
dome gasket leak
MF
150+90
Steam pipe leak
IF
180
210
Plunger down,copper tube leak
MF,IF
Locking
EF
c/w pipe leak
MF
55
60
Segment broken
Brake fail
Dirty mold,Plunger raise
vcl center out
DE
MF
RC,EF
MF
55
vcl air pipe

BC(L),Side wall clean
IF
BC,RC
MC,Platen drop
c/w pipe leak,BC
MC,IF
MF,BC
u/l arm return
EF
Top ring raise

BC
R16DE
IF
BC
DE,RC
180
180
120
240
60+60
120
120
55
55
240
240
120
120+60
60
330
480
120
60
480
30
60
330
15
Downtime(min)
A
B
C
120
Respon 26/5/2015
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
u/l arm,BC EF,BC
30+30
150
480
480
90
30
30
BC,TOR leak,u/l BC,MF,EF

arm
255
60
480
PM,vcl in PM,EF,IF,EF
60
30+60
auto opening,u/l arm
IF,MF
60
60
Plunger raise
IF
480
90+30
120+150
120
60
120
240
30
180
60
30
60
MC
VCL in
MC,vcl in
MC
IF
MC,IF
PCI locking
IF
G08 MC
MC
BC(L)
BC
480
120
360
120
30
120
240
90
240
60
60
120+360
120
60
150
BC,Press late open

BC,EF
60+60
EF
EF
150
210
60
60c/w line leak,Brake fail

IF,EF
480
300
480
180
180
120
480
480
480
PM
PM
480
120
480
MF
MF
390
420
60
IF,BC,item 3/4 leakIF,BC

Press operating EF
240
120+60
120
360
480
60
120
75
240+180
Motor brake
EF
BC
BC
BC,Press operating
BC,EF,IF
480
120
240
240+240
60
90
465
480
30
60
120
480
150
480
480
60
180+60
High pressure downSF

steam line leak IF
Brake fail
MF
BC(deshape),Q6 vcl sensor
BC,EF
480Segment operating
DE,EF
120Segment operating EF
120Segment operating
EF,MF
90
180
480
60
180+150
BC(deshape) BC
60 Side wall dirty,BH adjustment,BOR
RC,MF leak 90
SF
SF
45+90
120
145R12cssR1 MC
60
60
180
60
VCL in
IF
85
c/m shaft seal

BOR leak
BC(deshape)
MF
MF
BC
60
480
120
120
60
90
480
60
30
115
300
480
120
180
30
60
Reasons
BC
BC(2)
RC
28/5/2015
Respon
sible
Depart
ment
BC
BC
RC
RC
RC
VCL
PCI
IF
MF,IF,EF
Int drop,u/l arm,PCI beam
IF,EF,MF
RC,vcl problem,c/w line leak
RC,EF,IF
PCI unlocking
MF
Operating
EF
BH adjustment
BC(L)
MF
BC
PCI unlocking,leakage work

Dome plate leak
Brake fail
Leakage work
Top ring raise
IF
MF
EF
IF
EF
PM
PM
Operating
EF
u/l arm,top o ring
EF,MF
Press operating
SF
EF
SF
Brake plate
VCL sensor
Segment slow work
MF
EF
MF,EF
BC(deshape)
Segment operating
Offcure
auto opening
BC
EF
IF
IF
RC,vcl down
RC,EF
vcl in
EF
448
IF
Dirty mold
448 int,Vacuum
Operating,brake fail
RC
IF
EF,MF
2015
30/5/2015 Respon
sible
Depart
ment
Downtime(min)
A
B
C
Reasons
Offcure,Press operating
MF,EF
390
30
190
75
240
90
PCI air
c/m shaft,Timer recycle
PCI beam
IF
MF,EF
MF
BC(L),PCI locking
Press open, TORleak
BC,EF
EF,MF
Bottom leaked,BC
VCL finger
MF,BC
MF
c/m head plate bolt,steam leakage
MF,IF
Bottom o ring leak,TOR leak
Rc,MF
BC
Press opening
BC
IF
Bottom leaked
MF
BC(L)
EXt drain,PCI locking
BC
IF,EF
PCI beam
MF
120
480
u/l arm c/w pipe leak
IF
60
auto opening,Offcure
IF
480
PM
PM
BC
BC
180
60
300
45
30+60
105
120
40
60
90
60
90
120
240
120
240
120
120
480
480
480
480
Motor,Press operating
EF,MF
Shaping
IF
Shaping direct
BC(L),c/m shaft leak,Piping
IF
BC,MF,IF
u/l arm c/w pipe leak,Sypon problem

SF
IF
SF
120
SF
SF
120
60
210
RC
BC(deshape),vcl center out
RC
BC,MF
u/l arm, vcl in out,c/w line leak,RC
MF,IF
dirty mold
RC
MC
MC
VCL finger colaps
IF
60
480
60
60
480
60
120
180
300
90
60
60
120
90
60
3600
180
30
60
2525
150
3270
5
Downtime(min)
A
B
C
480
30+45
65
135
30
480
60
120
160
90
60
210+30
60
60
480
120
240
240
45
120
300
60
35
230
60
45
240
60
60
480
60
240
480
480
480
420
240
120
70
105+105
80
120
120
120
150
90
330
60+150
315
180+180
300
360
120
180
180
4525
2460
2685
DOWN
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
Reasons
1/6/2015
Responsible
Department
Downtime(min)
B
Plate leak,RC,Offcure
MF,RC,MF
240+170
480
Plunger raise
MF
BC
BC
Offcure,TOR leak
Press locking
BC
BC
IF,MF
EF
PCI locking
MF
30
PCI locking
EF,IF
60+120
BC,c/m shaft
BOR leak
BC
BC,MF
MF
BC
c/m shaft
MF
Int drop, shaping

Auto opening
IF
IF
Press operating
EF
Air fluctuation
IF
90
BC(mark)
BC
180
Steam line leak
IF
210
120+60
BC(L)
u/l arm
BC
IF
180
240
420
Offcure
IF
480
60
PM
Press operating,VCL brake fail
PM
EF,MF
480
120
480
120
60
150
60
150
60
60
60
420
300
150+120
180
60
K-04
K-05
K-06/07
K-08/09
BC(mark)
BC
K-10/11
Plunger raise
MF
K-12/13
BC
BC
N-Row
SF
N-01
N-02c/m shaft,BC,double molding,operating,Plunger down MF,BC,EF,MF
N-03
N-04
High pressure down
IF
N-05/06
N-07/08
BC(mark)
BC
N-09/10
N-11/12
P-Row
SF
SF
P-09/10
Offcure,Rubber remove
IF,RC
P-11/12
Q-Row
SF
SF
Q-01/02
Bottom o ring leak
MF
Q-03/04
Q-05/06
Q-07/08
Operating,BC(L),c/w line leak
EF,BC,IF
Q-09/10
BC(L)
BC
Q-11/12
Q-13/14
Q-15/16
VCL in,c/w line,cavity jurking
IF,MF
Q-17/18
Q-19/20
Pressure switch
EF,IF
R-Row
SF
SF
R-01/02
R-03/04
Shaping late
IF
R-05/06
R-07/08
R-09/10
Bottom o ring leak
MF
R-11/12
R-13/14
R-15/16
VCL finger colaps
IF
R-17/18
60
120
180
60
120+120.
60+60
480
240
180
120+300
120
30
60
120+60
180
120+330
120+60
120
120
30
240
4290
3060
wntime(min)
C
480
Reasons
2/6/2015 Respon
sible
Depart
ment
Downtime(min)
B
C
Offcure problem
Press open
MF
EF
480
PCI
MF
30
PCI
MF
30
60
Brake fail
c/m shaft deff/leak
EF
MF,IF
180
165+270
480
c/m shaft
MF
240
VCL operating
Offcure problem
EF
IF
210
lube line leak,c/w pipe leak

Piping work,u/larm
TOR leak
BC(L)
MF,IF
IF,EF
MF
BC
60+60
240
60
255
u/l arm
u/l arm
IF
MF
40
PM
PM
480
480
75
120
60
120
480
75
160
140
100
480
480
480
480
195
90
480
135
90
3750
Plunger deff
MF
420
Reasons
4/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
448
MF
480
60
Tread off register

BC,c/m shaft
RC
BC,MF
120
30
210
150
c/m shaft,Back pressure,Press open

c/w pipe leak
u/l arm,RC
RC,Gland pipe leak
MF,IF,EF
MF
EF,RC
RC,MF
300
60
90
75+45
PCI stopper
MF
60
Top ring down

VCL in out
IF
EF
120
60
BC(L),c/m shaft
BC ,MF
BC
BC
PM
PM
480
BOR leak,Plunger down
MF,IF
180
leakage work
Shaping overr
TOR leak
MF
IF
MF
120
PM
PM
480
480
300
100+60
240
150
120
480
480
60
60
60
480
480
16.9 SAGT 8,c/m shaft leak
MC,MF
480
480
u/l arm raise
EF,MF
60
300
BC, double molding
BC,IF
270
400
Brake fail
EF
180
480
480
360+120
120
480
Press operating,Ext temp drop,Piping work,Gland pipe

EF,IF,MF
IF
IF
480
MC,bottom o ring leak
MC ,MF
480
BC(deshape)
center out
BC
MF
c/w line leak,Top ring line

Int late
IF,MF
IF
90+90
c/m shaft seal
MF
180
RC
RC
120
Brake fail,vcl in
vacuum
BC
MF
IF
BC
120
240
180
60
120
330
4650
300
360
90
4870
3660
DOWN TIME STATUS IN

Reasons
BC(2)
6/6/2015
Respon
sible
Depart
ment
BC
Downtime(min)
B
C
360
60
100
60
90
120
90
60
PCI air drop

Press open
PCI deff
PCI deff
IF
EF
EF
EF
60
240
PCI deff
MF
150
BOR leak
MF
u/l arm adjust,Opening

offcure,c/m shaft leak,BC
BC
MF,MF
IF,MF,BC
BC
120
PCI unit unlocking,Shaping

Offcure,mold tight,Timer
MF,IF
IF,RC,EF
60
150
Shaping
BC
IF
BC
60
BC(L)
BC
RC,Tread flash
RC,MF
480
PCI deff,Vacuum
MF,IF
360
PCI deff,Vacuum
EF,IF
120
u/l arm
EF
Dome gasket leak,Internal drop,Housing leak MF,IF,MF
PM
BC
PM
BC
120
30
30+60
60
60+30
120+120
90
120
60
90
120
45
120
60
60
60+300
120+300
480
480
480
120
480
auto opening
IF
120
120
Operating problem,u/l arm raise
EF
480
120
Shaping
IF
u/l arm
EF
75
Mold clean,Dome gasket leak
RC ,MF
480
BC(L),Operating
BC,EF
150+270
Line leak
IF
120
BC,Q8 B out
BC
Brake plate broken

VCL adjust
MC
c/m shaft
VCL up c/w pipe leak
MF
MF
MC
MF
MF
c/m shaft
MF
240
u/l arm hold
IF
180
Operaating, jaming
EF,MF
180+180
Plunger slow work
IF
120
120
480
60
120
480
210
60
180
30
240
60
4695
120
2655
60
2680

Reasons
10/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
Shaping problem,Press operating

IF
IF,EF
IF
60
120
120
BC
PCI locking
BC
IF
c/m shaft leak offcure
MF
PM
RC
Top ring slow
Offcure,Opening,u/l arm,opening
PM
RC
IF
IF,EF,MF,EF
480
480
180
240
120
180
Mold clean,BC(L)
RC,BC
300
120
BC,BC(L)
BC
Vacuum,BC(L),PCI
IF,BC,IF
120+60
BOR leak,internal line leak
MF,IF
60+60
PM
SF
Plunger down
PM
480
EF
240
60+60
240
90
240
60
480
300
440
60+240
120
180
480
150
480
345
Mismatch,Vacuum,SF
DE,IF
150+60
90
c/m shaft leak ,offcure,SF
MF,IF
270
120+120
Shaping
IF
300
SF
SF
SF
SF
Vacuum
IF
240
390
390
390
390
240
Motor,Press opening
EF
180
8.25,SF
SF
SF
Offcure,c/m shaft
Copper tube leak
MC
SF
SF
IF,MF
IF
300
VCL finger adjust,segment c/w pipe leak,vcl finger MF,IF,MF

VCL up
IF
30
345
480
480
480
480
60
120+180
180
75
195+150
195
60+90
120
480
480
60
30
VCL up,VCL center out
IF,MF
60
60
Side wall dirty,BC
RC,BC
270
60
R row shaping over
IF
Top ring raise
MF
Vacuum 446
IF
30
15
90
60
3600
5340
5585
Reasons
11/6/2015
Respon
sible
Depart
ment
locking problem
MF
30
Tread flash
MF
30
PCI deff
EF
60
PM
RC,VCL up down
BC,VCL
Opening
PM
RC,IF
BC,MF
EF
480
300+180
30+120
120
PCI deff
IF
150
Plunger rasie
MF
270
c/w line leak
IF
420
PM
PM
480
Downtime(min)
B
C
Vacuum
IF
120
Shaping
IF
420
Leakage
IF
420
Shaping
IF
15
BC
Brake fail
BC
MF
60
105
Press operating,vcl center out
EF,MF
60+60
BOR leak
Steam line leak
MF
IF
90
210
VCL in
EF
90
Side wall dirty
RC
450
4020
DOWN TIME STATUS IN CU

Reasons
Offcure
BC(L)
offcure,c/m shaft leak
Offcure,BC,offcure,EF
BOR leak
13/6/2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
IF
120
BC
180
IF,MF
90+60
IF,BC,IF 60+60+60
180
480
MF
60
Press locking
PCI locking
BOR leak,Tread flash
PCI limit block
MF
IF
MF
MF
60
90+30
60
60
6.50-16 TR10
BC(L)
PCI deff
SC
BC
EF
270
60
60
u/l arm deff
IF
120
Int pipe leak
IF
480
120
Press auto opening

Low gas
IF
LG
60
480
480
240
PCI conveyor roller
MF
60
Press auto opening

u/l arm return,BC(L)
Press auto opening
IF
IF,BC
IF
480
60+60
60
PM
Low gas
Low gas
PM
480
330
420
480
480
480
Low gas
Low gas
Low gas
Low gas
Low gas
Low gas
480
480
420
420
120
120
c/w line leak
IF
BC(L)
c/w nipple leak
BC
MF
240
Operating
EF
240
Low gas
SF
480
HP steam down
SF
60
BC(L), vents block

VCL center out
BC,DE
MF
Offcure,c/m shaft leak,Offcure,Int offcure
410
480
480
240
120
480
480
150
60
120
300
30
IF,MF,IF
210
195+195
120
BC,Plunger down
BC,MF
60
vcl center out

copper tube leak
MF
IF
360
60
60
7560
3230
3330

SF
15/6/2015
Responsible
Department
SF
Motor
EF
480
SF
VCL out in
SF
EF
240
Brake loose
MF
90
PCIstopper down
BC
MF
BC
60
PCI unlocking
PCI deff,BOR leak
VCL up
Press opening
BOR leak
Shaft raise
SF
PCI unlocking
PCI deff,Shaping,PCI
Top ring raise
IF
IF,EF,MF
IF,EF
EF
MF
IF
SF
IF
IF,EF,IF,EF
MF
Piping work
SF
Piping work,SF
IF
SF
IF,SF
TOR leak
MF
u/l arm, Plunger raise

Vacuum,u/larm in
MF,EF,IF
IF,EF
60
360
180
120
120
RC,BC(L)
RC,BC
360
480
120+180
SF
PM
SF
PM
60
480
480
BC(L)
BC
Reasons
Downtime(min)
A
B
C
210
480
480
30
60
120
90
90
300
60
60
30
480
120
60
30
300
60+30
420
60
180
120
60
60
60
420
60
120
Top ring raise,piping work
IF
420
auto opening
SF
u/l arm
IF
SF
MF
60
75
SF
SF
120
SF,PF
SF
30
BC
BC
Rc,VCL finger loose
VCLdown
Locking
VCL up air drop
Plunger down
BC
BC
RC,MF
IF
MF
IF
EF
180
150
15
60
90
240
30
30
30
420
60
c/m shaft,c/w down, c/m shaft,BC(deshape

SF,PF
SF,PF
30
Plunger raise
u/l arm,vcl finger,operating
Operating
IF
EF,IF,EF
EF
120
75
45
vcl center out

Shaping over
MF
IF
30
4665
15
30
90
60
3240
2730
Reasons
16/6/2015
Responsible
Department
Downtime(min)
B
C
BC
BC
45
Int Pipe leak

motor
IF
EF,IF
300+120
VCL in out
IF
60
PCI, BH adjustment
MF
VCL deff
Opening problem, Dirty mold
BOR leak,Shaping,BC
Shaping,BC
IF
EF,RC
MF,IF,BC
IF,BC
Plunger up
PCI
MF
MF,IF
Piping work
BC
Vacuum
IF
BC
IF
BC,BOR leak
BC,MF
u/l arm,PCI beam up

BC
MF,IF
BC
PCI deff,BC
60
180
60+60
60
360
120
120
270
45+60
45+60
480
480
120+120
240
60
300
60
30
300
360
360
60
EF,BC
60
240
Vacuum,BC(L)
Vacuum
Operating problem
BOR leak
IF,BC
IF
EF
MF
180
240
Pm
PM
480
Offcure
IF
180
60
480
120
180
300
480
120
Top ring down
IF
BC,Shaping
BC,IF
u/l arm
BC
MF
BC
Plunger up
EF
Plunger raise c/w pipe
MF
MF,BC,Deff 422
Back pressure
MFBC,IF
IF
c/m shaft seal,Q4 offcure
MF,IF
Vacuum,u/l arm,VCL center out

355 load adjusted
Brake plate broken
VCL up
IF,MF
RC
MF
IF
c/m shaft,c/w down, c/m shaft,BC(deshape)MF,IF,MF,BC

BC(deshape)
BC
60
60+60
150
60
480
240
180
120+150
120
195
150+60
60+60
80
120
240
240
120
150+90+30
60
u/l arm
EF
90
Operating problem
BC(L)
EF
BC
240
Steam pipe leak
IF
240
480
Shaft down,Top ring c/w pipe leak,Plunger raise

Steam pipe leak,BC(pin hole)
Q-16 448,c/m shaft deff,BC(L)
60
3230
3810
3540

Reasons
17/6/2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
BC
BC
BH adjust,Offcure
BC
BC
MF,IF
90
60
Supply pipe leak
IF
PCI limit deff

Press over travel
EF
EF
RC
RC
330
Plunger down
BC
MF
BC
390
60
BC(L)
BC
BOR leak
MF
150
18/6/2015
Reasons
PF
RC, Tread flash
Tread flash
180+60
120
Leakage
120
60
Over travel
Supply pipe leak
Open vacuum
Press operating
MC spjc
PCI deff
BH adjusted
150
60
BC
u/l arm broken,BC(L)
MF,BC
PCI locking
180
60
Piping work,BOR leak

Shaping,c/w pipe leak
EF
60
PCI deff,u/l arm deff
u/l arm up and return
EF,MF
60+60
Offcure,RC,Offcure
c/m shaft raise
IF,RC,IF
MF
240
120
480
PM
PM
480
480
120+120
c/w line leak

RC,Offcure,vents block
Piping work
PM
Press operating
Missmatch
u/l arm deff
MF
180
BC
VCLup+u/l arm slow work
BC
IF
60
u/l arm
EF
300
Mold change 16.9
120
B clamp loose
shaping
IF
120
Offcure,C/M shaft deff

IF,MF
480
BC(deshape)
BC
u/l arm, VCL center out,Operating,SteamMF,EF,IF
pipe leak
480
Side wall clean
RC
180
Shaft down,Top ring c/w pipe leak,Plunger
MF,IF
raise
90
Steam pipe leak,BC(pin hole) IF,BC
Q-16 448,c/m shaft deff,BC(L)IF,MF,BC 30+180
Vents block,BC(L)
DE,BC
Vacuum
IF
RC,BC(L)
RC,BC
c/w line leak,shaping
240
60
120+60
120+60
60
120
120
BC(pin hole)
75
60
60
150
BC(leak),Operating
VCL up
BC,side wall dirty, segment cylinder
BC(leak)
BC(leak)
Press operating
Vacuum,BC,BOR leak
BC(leak)
60
VCLin
Shaping
BC,BC(pin hole)
BC
60
120
448,vents block,Offcure
IF,DE,IF
180+180
180
480
4110
2070
1365
offcure
N CURING
18/6/2015
Respon
sible
Depart
ment
PF
RC,MF
MF
Downtime(min)
A
B
C
30
360
270
30
30
IF
270
EF
IF
IF
MF
60
MC
IF,MF
480
30
480
240
Reasons
PF
20/6/2015
Respon
sible
Depart
ment
PF
Downtime(min)
A
Pipe leak
BH adjust
IF
MF
120
120
Operating problem,BH adjust

Operating problem
EF,MF
MF
300+45
MC
MC
480
Bottom leaked,BC(L)
MF,BC
135+90
PCI open
IF
120
C/m shaft open,Offcure,Shaping
MF,IF
360+120
360
180
MF
240
60
BC
180
IF,MF
IF
180
300+60
60
IF,MF
60
150
IF
RC,IF,RC
IF
420
180+300
PM
480
360+120
480
480
480
480
480
480
Brake
Offcure,RC,Ext drop,RC
PM
VCL deff
BC
MF
255
IF,RC,IF,RC 255+180
PM
MF
BC
480
EF
150
RC
MC
MF
300
480
Offcure,RC
u/l arm+open problem
IF,RC
EF
Operating problem
EF
operating,Sypon problem
EF,IF
240
60
MF,IF
360
60+60
150
BC,EF
150
IF
BC,RC,MF 60+60+120
BC
150
BC
EF
60
60
30
60
180
BC(L) 4 times
BC
355
RC
offcure
IF
Platen steam pipe leak
IF
c/m shaft seal change,BC(L),Offcure MF,BC,IF
brake fail
IF,BC,MF
BC
300
240+240
Plunger cylinder leak,c/w pipe leak,seal change

MF,IF,MF
BC
480
480
60+120
420
120
270
480
MF
60
120
EF
IF
60
IF
270
3330
90
480
3270
4440
4125
DOWN TIME STATUS

Downtime(min)
B
C
15
120
60
Reasons
SF
22/6/2015
Respon
sible
Depart
ment
SF
A
45
Downtime(min)
B
C
SF
SF
60
PCI air inflation
IF
120
Vacuum
Operating,Bottom leaked
IF
EF
80
135
Steam tube leakage,Press open

Press locking
IF,EF
MF
110
BC(L)
BC
135
PCI locking
EF,MF
60
100
480
120
90
60
480
360
60
180+300
480
vents block
RC
480
480
480
480
480
VCL deff,BC(L)
IF,BC
195
60+240
180
480
480
480
480
480
390
60
Shaping
IF
vacuum,Plunger raise,Bottom o ring leak IF,MF
vents block
RC
Miss match
RC
195
120
480
120+120
480
360
480
Double molding
VCL c/w pipe leak
IF
MF
120
120
B/clamp open,short circuit,Operating
BC,EF
120+240
480
480
BC(L),Dome temp down
BC,IF
180
480
180+120
210
BC(deshape),TOR leak
BC(L),Shaping,c/m seal change
BC,MF
BC,IF,MF 60+60+120
420
60
150+240
30
2100
Q14 vent block

C/M change,Steam pipe leak
RC
MF,IF
210
480
480
120+120
c/w pipe leak,VCL in
IF,EF
150+60
180
offcure
RC
90
VCL finger loose,VCL up
MF
Offcure,c/m seal change,O
300
3225
3295
Inside offcure, c/m sea
90
3880
420
3240

Reasons
23/6/2015
Responsible
Department
Downtime(min)
B
Tread flash
MF
180
Brake fail
MF
60
PCI deff
MF
480
Operating problem
Flash
BOR leak
EF
MF
MF
U/l arm drop

Dome valve problem
IF
IF
RC
RC
480
120
PM
PM
480
480
160
60
60
60
120
480
480
RC
Mismatch,Dome plate leak
RC
RC,MF
300
480
Operating problem
MF,EF
240+240
Press operating
EF
240
BC
Top ring leak
VCL center out
BC
BC
MF
60
vents block
DE
Offcure,c/m seal change,Offcure,seal change
IF,MF,IF,MF
15
Plunger up down/c.w leakage
MF,IF
BC
BC
Inside offcure, c/m seal, c/m shaft down MF,IF

Gear deff
MF
BC(deshape)
BC
480
60
60
480
90
60
180+60+120
60+60
60
30
120+60
930
2760
120
60
2590
DOWN TIM
Reasons
24/6/2015
Responsible
Department
Downtime(min)
A
B
C
Bottom leaked
MF
35
Locking problem
MF
60
PCI locking,PCI limit deff
MF,EF
180+60
25/6/2015
Reasons Responsibl
Bottom O riMF
Tread flashMF
Top ring le MF
Operating
BC,Offcure
EF
BC,IF
60
75
210
Offcure
IF
BOR leak MF
c/m shaft d MF
Dome valve deff
IF
180
u/l arm deff
MF
60
PM
PM
480
360
120
u/l arm deffMF

u/l arm deffMF
PM
PM
Dome gaske
MF
u/l arm deffMF

Internal no EF,BC
Shaping IF
Motor,VCL fEF, MF
Timer fault
EF
240
PF
195/65
Q8 VCL center out
MF
Brake fail
MF
465
480
480
150
PF
MC
VCL center MF
BC
BC
BC
BC
c/m shaft d MF
brake fail
MF
Dirty mold, RC,BC,IF

BC
BC
Plunger rai MF
1655
990
810

Downtime(min)
A
B
75
75
Respon 26/6/2015
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
27/6/2015
Reasons
Tread flash
E6 Bladder
MF
60
60
PF
RC
45
PF
PCI deff
240
Shaping
240
IF
BOR leak, BC(item leaked)

MF,BC
240
180
180
480
Shaping
IF
BC
BC
270
BC(L)
Shapping,O
VCL operat
300
U/l arm def
75+180
60
u/l arm deff
300
480
PM
PM
BC(L), Operating, BC(L),BC

BC,EF,BC
480
480
480
PM
75+30
60
60
BC
120
VCL operat
Dome gasket
480 u/l arm deff
60+120
MF
480
480
300
u/l arm deff
Dome gaske
180+75
15
330
360
120
60Clamp open
BC
135
BC
15
Seal change
MF
120
SF
BOR leak
BOR leak
MF
240
Q8 VCL center out MF
480
480
270
30
BC(deshape
Q8 VCL cen
BC
Segment cy
60
VCL center
BC,Pitted
c/w pipe le
60 Segment cylinder leak,BOR

MFleak
30
480
60
60
90
BC,C/W pipe leakBC,IF

PF
VCL in
IF
90
45
60
VCL in
BOR leak
BC
360
60
90+90
VCL finger
360
2685
945
BC(L), Va
145/70 R13ET
1695
MC
480
2505
360
2070
2115
DOWN TIME STATUS IN C

Responsibl Downtime(min)
A
B
PF
RC
270
DE
420
PF
MF
BC
IF,EF
IF,BC
Reasons
C
40
480
480
29/6/2015
Respon
sible
Depart
ment
Downtime(min)
A
Tread flash
DE,RC
330
BC
BC
Plunger down poblem

PCI locking
PCI unit deff
SC
Plunger down
Operating
Shaping,Press operating
EF
EF
EF
SC
IF
EF
IF,EF
VCL up press operating

PCI locking
EF
EF
Press open problem
EF
PCI locking, BC(L)

PCI inflaion, PCI unlocking
EF,BC
IF,EF
480
u/l arm
MF
480
480
PM
PM
480
BC, C/M shaft bend
BC,MF
360
180
240
40
175
140
120
180+50
200
MF
90
MF
240
PM
480
BC
180
180
480
EF
MF,IF,RC
120 240+240
400
MF
480
480
VCL motor
MF
Vents block, Dome gasket leak RC,MF
Dome gasket leak, u/l arm up MF,IF,EF
U/l arm
MF
u/l arm early in
EF
VCL in,Press auto opening
EF,IF
240
180
90
480
MF
60
BC
120
BC
BC
180
30
25
SF,PF
SF,PF
60
BC
DS,Pitted mold
VCL center out Q8
BC
DS,De,RC
MF
60
405
180
75
VCL up down,BOR leak
MF
240
60
BC
DS,RC
Vacuum
BC
Ds
IF
300
150
30
30
R3 VCL prob B.out
MF
315
60
DS
BC(L)
DS
BC
120
120
BC(L), Vacuum
BC,IF
120
SF
MF
BC,RC
MF,BC
BC
MF
MF
BC,RC
IF
90
240+75
60 90+90
420
480
60
300
30
90
270
EF
MF
BC
60
MF
BC,IF
50+240
3375
1880
3410
5450
STATUS IN CURING
15
Downtime(min)
B
C
270
Reasons
30/6/2015
Respon
sible
Depart
ment
Downtime(min)
B
C
Tread flash
MF
360
PF
PF
15
Operating
EF
135
PCI deff
Size change 6.50 TR14,BC
Top ring shaft stuck
Plunger down
MF
SC,BC
MF
MR
240
480
95
180
PCI deff
PCI deff
EF
IF
120
240
Bottom leaked
u/l arm deff,Bottom leakage
MF
MF
120
120+70
U/L arm deff
IF
120
360
60
240
480
180
60+120
300
60
60+120
60+120
480
480
300
480
480
PM
PM
480
480
480
180
120+240
c/m shaft bent
IF
480
480
480
270
240
480
60
120
480
60
60
60
Dome gasket leak,Vents block

C/M shaft deff,Safety leakage
U/L arm
MF,RC
MF,IF
MF
Brake fail, u/l arm cylinder,Press open

EF,MF,EF
30
15
60
240
480
480
480
480
480
180+80
60
60
10
30
15
55
30+150
PF
BC(deshape), BOR leak
Side wall dirty
PF
BC,MF
60
VCL center out Q8,BC

355(3)
BOR leak
BC(deshape)
MF,BC
RC
MF
BC
300
60
120
60
120
240+90
120
180+210
480
240
480
30
60
120
480
120
60
420 vacuum, Brake fail,c/m seal change IF,MF
420
Top ring down,134, c/m seal cross IF,MF

BC(L)
BC,IF
BC
BC
300
5100
3315
90+90+60
85
90
3950
2525
3475
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
Reasons
PF
Press open
Wednesday, July
01, 2015
Responsib
le
Departme
nt
PF
EF
Downtime(min)
B
C
15
270
PF
PF
15
Press open
MF
360
Press operating, BOR leak
EF,MF
60+30
VCL finger open

Shaping
IF
IF
60
300
Press Open, Shaping over, PCI unlocking

Internal line leak
MC
EF,IF,MF
IF
MC
60+90+60
180
300
PF
PF
15
u/l arm
IF
90
PM
PM
480
BC(L)
BC
480
480
60
Int steam pipe leak
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
Top ring shaft down,C/M shaft

U/L arm
Press auto open
IF,MF
MF
IF
120
480
Press open
U/L arm early in
EF
EF
60
60
Plunger down
MF
60
PF
355
PF
RC
15
BC(L)
355
VCL center out
BC
Q16 448, vents block
BC
RC
MF
BC
IF,De
60
480
BC
BC
BC
BC
60
BC
BC
60
Top ring slow work, c/m shaft deff, BC(L)

Plunger raised
IF,MF,BC
IF
480
480
480
480
60
15
30
30
60
165+75
480
120
240+240
270+90
30
1710
1635
3960
Reasons
Friday,
July 03, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Mold replace
BC(L)
De
BC
130
Mold cleaning,u/l arm adjust
RC,MF
345
BC
BC
120
u/l arm cold water line leak
IF
480
Shaping
IF
480
PCI unlocking
c/m shaft deff
MF
MF
180
Operating
.
EF
40
u/l arm deff
MF
Internal gland leak
MF
VCL finger open close,Back pressure EF,IF
Top ring raise
IF
Int steam pipe leak, offcure, vents blockIF,RC
120
30
480
300
480
60
75+240
120
240
480
180
60+120
Safety below
u/l arm
Shaping
IF
MF
IF
480
240
Drain
IF
255
PF
VCL center out
PF
MF
BC
BC
Shaping
IF
Bake fail
MF
145/80 R13 ET
MC
240
448
BC
Locking
DS
BC
RC
120
60
480
480
480
480
30
55
90
210
405
480
60
3800
2175
2935
Reasons
IF
Saturday,Respon
July 04, 2015
Downtime(min)
sible
Depart
A
B
C
ment
IF
90
Monday, July 06
Reasons
BOR leak,Plunger up down
Sr# misplace
BC
BC
Bottom leaked,Operating
RC
MF,EF
RC
Operating
EF
240
100
180
270
60
EF,MF
VCL finger open

Shaping+Offcure
PCI unlocking
PCI unlocking
U/L arm
MF
390
IF, Operating
BC(L)
PCI deff
MF
90
BC
BC
90
press locking
BC
C/M shaft cross
BC
MF
90
Offcure, Auto opening
IF
420
120
BC
c/w issue,c/m shaft raise, Top ring leak
60
Internal leakage
u/l arm
MF
Operating
Top ring up
EF
EF
Motor deff
VCL up
EF
EF
480
480
480
120
60
420
480
u/l arm
u/l arm very slow
Dome gasket leak

c/ shaft raise
Motor
60
Plunger raise
PF
PF
Press delay adjust,BC(L), c/m shaft seal change
EF,BC,MF
u/l arm cylinder, Mold sibe bent
MF,DE
c/w leakage work
IF
BC(L)
BC
Top ring up Q16

BC(L)
Brake fail, RC
MF
BC
MF,RC
180
60
90
15
90
60
Shaping
15
SF,PF
VCL
60center out, BC(deshape), center out, BC(L)
BC
120
210
240+240
300
330
Opening
B/H adjust, VCL in
VCL in, BC
BC(deshape)
Press operating,BC(deshape)
Press operating, Platen steam pipe,355
BC
BC(134)
u/l arm copper tube
Offcure
c/m shaft seal, 448 deff
Locking problem
IF
MF,IF
EF,MF
60
240
60
60+60
2920
2175
1575
Press locking
BC(deshape),Opening
165/65 R13 EUK
Monday,
July 06, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Reasons
Mold dent
MF
120
RC
EF,MF
180
210
180+60
EF
IF
60
EF,IF
EF,IF
120+120
120+120
IF,EF
360
BC
IF
BC,MF
MF
BC,IF
EF
DE
120
120
65
280
BC, C/M head leak

F19 VCLdefect
BC, Shaping
Press open
vents block
210+120
480
480
75+280
PCI defect
EF
240
press open
EF
SF
SF
u/l arm slow work
MF
100
180
EF
BC
IF,MF
Tuesday,
July 07, 2015
Respon
Downtime(min)
sible
Depart
A
B
ment
DE
210
480
60
180
480
300
80
480
120
MF
IF
MF
MF
EF
480
480
120
120
480
480
Plunger raise
u/l arm
MF
MF
SF
Plunger raise
c/m shaft bent
Steam leak
SF
EF
MF
IF
210
PF
Offcure(Trap changed)
PF
IF
90
480
480
480
60
240
120
480
IF
480
IF
SF,PF
MF,BC,MF,BC 210+60
BC
60
EF
EF,BC
MF,EF
EF,BC
BC
EF,BC
EF,IF,RC
60
60+120
120+60
60
120
180+90
BC
BC
IF
60
60
30
MF
BC,MF
MC
60
90
60+60
15
60+120
15
120
BC(deshape)
BC
BC(Deshape),VCL center outBC,MF
210
2700
30
60
120+90
60
90
480
3465
RC,VCL in out
RC,MF
Vacuum
IF
145/80 R13 ET
MC
480
270
330
60
30
150
Internal offcure
IF
360
Opening+Jaming
MF
480
165/65
480 R13 EUK, Piping, VCL up,R17
MC,iF,MF
Bout
210+120
2730
3000
360
315
3765
5
wntime(min)
C
480
Wednesday,
July 08, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
DE
480
480
480
Mold dented
BOR leak
MF
90
Tread flash
MF
240
120
Timer fault
EF
180
BC(L)
Plant air drop, Press locking
BC
SF,MF
180
120
PCI deff
MF
60
Top ring up
EF
120
430
MF,Press operating
MF,EF
80
Press operating
EF
Operating
EF
SF
SF
C/M shaft raise, Steam leakage
MF
SF
SF
BC(L)
BC
50
120
240+210
180
210
480
100
85
300
420
285
360
330
60
405
480
420
Dome gasket leak, Steam pipe lea
480
480
300
225
60
120
60
480
4180
Plunger raise
u/l arm
u/l arm
SF
BC(L), BC(L)
BC, BC(L), c/m shaft
MF
MF
MF
SF
BC
BC
480
480
480
480
60
c/m shaft bent

Operating, Motor coupling
MF
EF,MF
240
u/l arm
Plunger raise,BC
SF
Safety below
EF
EF,BC
SF
IF
60
120+120
360
SF
VCL center out,c/m shaft leak
BC(pinhole)
c/w leakage
355, BC(L)
SF
MF
BC
IF
RC,BC
BC(pinhole)
BC(pinhole)
BC
BC
90
BOR leak
MF
60
c/m shaft deff, BC

145R12CSS, operating
Offcure
Offcure,Plunger raise
355
VCL up, BC(deshape)
MF,BC
MC,EF
IF
IF,MF
RC
MF,BC
360
120
30
480
240
195
480
85+360
120
480
120
30
90
15
120
15
60
90
30
120
60
330
60
300
420
5040
210+120
60+60
420
120
4755
480
60
120
4410
Thursday,
July 09, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
MC,IF
90
MC,auto opening
PM
PM
480
480
BOR leak, c/w pipe leak

Operating, Locking
MF
EF
60
120
120
30
BC(L)
BC
VCL down
MF
BC
Opening
RC, offcure
BC
MF,EF
RC
480
150
Friday, July 10, 201

Reasons
PM
Bottom leakage
70
BOR leak, VCL up, Pluger raise
60
330
240
vents block,Platen drop, Operating

RC,IF,EF
360+120
180+90
RC
115
PLC deff
MC
BC
BC
180
SF
Leakage work
PCI locking
PCI beam
IF
MF
BC(L)
BC
BH adjust
MF
SF
SF
c/m shaft raise
IF
240
480
70
480
300
120
PCI deff, Timer faulty

PCI deff
BC, TOR leak
Dome gasket leak, Brake fail
300
60
c/m shaft raise
Dome gasket leak, Steam pipe leakMF,IF
60+60
Shaping
Plunger rasie
u/l arm
u/l arm
MF
MF
MF
480
480
480
480
c/m shaft def,BC
MF,BC
480
180
brake fail,Overtravel, u/l arm
MF
180+300
480
480
480
u/l arm
MF,IF
75+360
Timer fault
BC
MF
Locking, bottom leak
SF
vcl center out
BC(L)
BC
PLC working, BC(L)
SF
MF
BC
BC
EF,BC
30
120
60
VCL in, side wall dirty
EF,RC
60+180
355
RC
c/w leakage work
IF
30
15
Sidw wall dirty
BC(deshape)
60
90
60
120
90
30
c/w copper tube leak, BC(deshape)

BC
180
Shaping
Gear deff
355, vacuum
center sleave change
MF
RC,IF
MF
240
4170
150+60
90
2970
60
3210
Mold adjusted, Steam leakage, 448

Steam leakage, vcl in
Friday, July
10, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
Reasons
Shaping
PM
MF
480
270
EF
MC
PM
480
IF
IF
210
EF
IF
BOR leak, c/m shaft raise
EF
IF
MF,IF
150
150
PCI plate+VCLup
BOR leak
Operating
BOR leak
DE
MF
MF
EF
MF
DE
60
Top ring raise
EF
300
Mold change, Shaping

BC(L), Shaping
MC,IF
BC,IF
420
BC
BC
60
Steam leakage
PCI deff
MF
IF
480
60
PCI deff
IF
405
40+130
BC, Shaping
C/M shaft leak
BC,IF
IF
180
480
480
Shaping
IF
240
480
480
480
120
120
480
480
420
MF,EF,IF,EF
EF
480
60
60
BC,MF
360
60
480
240
MF
IF
PM
120+120+240
SF
IF
IF
480
180
MF,EF,IF,EF
Rc
480
Monday, July
13, 2015
Respon
Downtime(min)
sible
Depart
A
ment
IF
360
180
MF
MF,iF
480
360+120
EF
360
MF
MF
480
120
RC
BC
210
u/l arm
Double molding
MF
IF
480
BC
IF
EF
EF
BC
IF
EF
EF
vacuum, BOR leak

SF
Press locking
IF,MF
SF
MF
c/w pipe leak, BC(L)

c/w pipe leak
Offcure
VCL up
IF,BC
IF
IF
IF
120
Offcure, c/m shaft seal change
IF,MF
120+60
Offcure, Top ring down, Timer
IF,EF
120
R16 segment flash
RC
60
120
210
480
60
180
240
120+90
180
IF,EF
RC,IF
IF
480
430
60
BC
IF,BC
BC
480
420
120+115
120+120
150
4710
180
120
3540
3670
5685
2015
Downtime(min)
B
C
180
480
480
480
120+360
Reasons
Shaping
BOR leak
PM
MF, BC
Tuesday, July
14, 2015
Respon
Downtime(min)
sible
Depart
A
B
C
ment
IF
315
MF
60
Press operating
PM
PM
PM
PM
MF,BC
180
180
PCI open problem
IF
80
venting work, 145 st
DE,MC
480
BC(416)
BC
90
Press operating
EF
Mold cleaning air pipe

SF
Steam leakage
PCI locking
Pci air
IF
SF
MF
IF
IF
180
448, HMI fixing+Timer, BC(L)
IF,EF,BC
60+90
120
300+100
480
120
120+150
90
120
90
480
155/80, BC, VCL out,Press o

480
480
120
Operating., BC(L), PLC de

120
120+60
480
480
120
120
480
120
Press open
300
480
480
BC(L), PCI unit air
300
120
480
60
480
300
480
u/l arm deff

Top ring shaft raise, shaft fix, Motor deff IF,MF,EF
Mismatch
Shaping
RC
IF
90
360
360
480
480
60
120
30
390
480
Press auto open

u/l arm
Press auto open, BC
IF
MF
EF,BC
240
480
240
60
BC(L), Dome gasket leak, Operating
60
Dome plate steam leak
MF
60
Motor faulty, Gear deff

u/l arm tube leak
Q6 offcure, c/m shaft seal change
MF
IF
IF,MF
480
480
180
BC,MF,EF120+120+90
480
Motor gearbox coupling

u/l arm+PLunger, BC(L), P
Dome plate leak
180
480
90
480
60
480
60
120
120
Shaping, BC(L)
90
100
VCL up
Brake fail
Q-16 item deff
145
4795
60
120
90Vacuum,Internal pipe, BC(leak+bru
Press opening, BC(deshape), O
VCL finger open
Dirty mold, Locking problem,Open+vacuum

RC,MF,EF,IF240+30+60
Dirty mold
Platen temp drop, vents blocked
VCL, Operating
Brake fail
BC(L)
4330
MF
MF
BC
RC
IF,DE
EF
MF
BC
240
210
4445
450
225+240
30
120
240
3420
90
60
BC, locking problem
3900
Wednesday,
July 15, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
IF
105
Shaping
Press operating EF
75
PM
PM
PM
PM
PM
RC
RC
155/80, BC, VCL out,Press
MC,BC,IF,EF
open
120
390
Operating., BC(L), PLC

EF,BC,EF
deff
80+80
Press open
EF
SF
SF
Steam leakage housing
MF
BC(L), PCI unit air
BC,IF,EF
PCI deff
IF
BC(L)
u/l arm deff
Motor faulty
BC
EF
EF
Mismatch
MF
Shaping+ dome pressIF
165
480
100+120
135
480
120+180
150
330
180
120
480
60
Reasons
Shaping
Thursday,
July 16, 2015
Respon
Downtime(min
sible
Depart
A
ment
IF
60
PM
PM
PM
Press open problem
EF
60
Plunger down problem, BC
EF,BC
BOR leak
BOR leak
Press open problem
Press open problem
MF
MF
EF
EF
60
50
Press operating
Timer operating
EF
EF
60
180
480
Housing leak
MF
480
BC(L), Dome gasket leak,PCI,c/w pipe
BC,MF,IF,EF,IF100+45
leak
PCI deff
IF
260
PCI deff
IF
405
120
480
480
400
120
60
480
480
Shaping
Motor faulty,Operating
IF,EF
EF
180
240
12.4 PL6
MC
480
Press locking
EF
165
Steam leakage, BC
Plunger raise pipe, Missmatach
u/l arm
IF,BC
IF,RC
EF
285
u/l arm deff

BC
MF
BC
BC
BC
Motor gearbox coupling
MF
u/l arm+PLunger, BC(L),
EF,BC,EF
PLC
Dome plate leak MF
480
480
220+50
480
60
90
480
480
60
u/l arm
BC(L), Press auto open
MF
BC,IF
480
180
u/l arm
EF
gearbox coupling
MF
SF
SF
Segment block loosed

BC(L)
DE
BC
390
60
BC(L)
BC(L)
Vacuum
BC
BC
IF
240
BC(deshape)
BC
480
55
oto faulty, gear deff, copperMF,IF

tube leak 450
Segment block broken
DE
120+90
Shaping, BC(L) IF,BC

BC(L)
BC
90+60
60
60
um,Internal pipe, BC(leak+brust),

IF,BC,IF vacum60
ess opening, BC(deshape),
EF,BC,EF
Operating60+60
VCL finger open EF
120
Press open+vacuumIF
480
120
240
120
120+120+60
420
Press open, c/m shaft sealEF,MF

change 240+150
Locking
MF
BC(deshape) BC
BC, locking problem
BC,MF
120+90
4315
BC
BC
150
BC
BC
60
u/l arm adjust,Plunger updown,u/l arm sensor
MF,IF,EF 60+60+150
3670
3390
4795
6, 2015
Downtime(min)
B
C
PM
PM
240+60
Wednesday,
July 22, 2015
Respon
Downtime(min)
sible
Reasons
Depart
A
B
C
ment
270
180
120
c/w line leak, Int gland pipe leak IF,MF
Mold clean
RC
240
PM
PM
PM
PM
PM
BC
BC
60
Press overtravel, BC(L)
EF,BC
120+180
BOR leak
MF
120
BOR leak, Bottom leakage, Opening
MF,EF
60
u/l arm hold
IF
VCL deff, VCL in, Shaping
IF,EF,IF
Housing leakage
MF
c/w line leak, Dome gasket leak, Locking IF,MF,EF
vent block
EF,RC
PCI beam up
MF
60
90
480
60+60
120
120
480
480
120+240
60
240
480
120
120
360
120
120
240
30
480
420
120
480
180+120
360
120
480
480
480
180
480
120+120
480
Plunger raise, u/l arm

pl6
IF,EF
MC
480
Steam leakage, Plunger raise
IF
60
auto opening, u/l arm
IF,EF
240
360
60+120
180
120
120
120
300
480
120
480
u/l arm
MF
480
480
480
480
Gear box coupling

Top ring raise
u/l arm holding, Top ring pipe leak
Steam leakage
MF,EF
IF,EF
EF,MF
IF
480
120+360
120+180
300
480
480
c/m shaft seal change

Press operating
MF
EF
120
180
180
BC(deshape), Operating
BC,EF
60
180
90
BC(L)
Vacuum,c/m shaft deff, vacuum
Operating
BC(leak+deshape),c/m shaft
BC
IF,MF,IF
EF
BC,MF
120
180
120
90
120+120
90
VCL in out cylinder

Press operating,BC,no shaping
BOR leak
Press opening
MF
EF,BC,EF
MF
IF
60
180
60
450
Press operating
EF
180
175/70 ET,item dirty
MC,RC
480
5820
60
480
30
120
30
60
60
120
60
60
75
90
480
60
60+60+150
3570
2460
360
4740
60
4485
Reasons
PF
Bead offcure, Over travel

Respon
Downtime(min)
sible
Depart
A
B
C
ment
30
MF,EF
30
60
Top ring leaked
MF
PCI unit deff, Motor faulty

PCI locking cylinder
BC(L)
EF
MF
BC
Operating
u/l arm deff
EF
EF
45
90
280
60
Bottom O ring leak
MF
60
Steam line leak
IF
90
RC
Locking and open, PCI def
Offcure,PCI open
RC,MF
MF,IF
IF,EF
480
360
480
u/l arm deff, Press operating

u/l arm deff,Lower ring raise
PL6,Press operating
MF,EF
MF,IF
MC,EF
Steam leak
DE
Cylinder leak, u/l arm
IF
DE
MF,EF
135
85
90
480
180
120
60
480
210
480
120+120
480
480
480
480
75
135
110
120
375
480
Total
30
90
0
0
45
0
0
0
225
85
90
0
0
0
0
0
0
0
280
60
0
0
0
60
0
0
90
0
0
0
0
0
0
1440
435
795
0
0
0
0
230
180
1335
0
0
0
0
1170
960
0
Tyre
Lossed
5
0
0
2
0
0
9
3
3
0
0
0
0
0
0
0
20
4
0
0
2
0
0
5
0
0
0
0
0
29
9
16
0
0
0
0
5
4
28
0
0
0
24
16
0
u/l arm deff
MF
Motor deff,Offcure,BC,External drain valveEF,IF,BC,IF

Shaping problem,BC
IF,BC
Shaping problem, Steam line leakk
IF
Locking
SF
355,BC(pin hole)
u/l arm, 355
BC(deshape), VCL
355, Greasing work,BC(L)
c/w line leak, 355
480
480
90
210
MF
SF
RC,BC
60
MF,RC
BC,MF
120+120
RC,MF,BC 60+120
IF,RC
330
BC(deshape)
BC
210
355, B/Clamp loose
RC,BC
90+30
No shaping
EF
BC
BC
BC, 355, Mold sibe bent, 355

Press operating
480
420
480
180+180
360
420
60
90
120
60
30
90
30
330
BC,RC,DE,RC 120+90
EF
90
5160
120
60
60
4110
60
3550
0
1440
0
0
0
0
0
0
900
450
630
0
0
0
60
90
120
150
0
90
360
0
210
0
0
0
0
0
0
330
0
120
0
0
120
150
12820
0
30
0
0
0
0
0
16
8
11
0
0
1
10
13
0
8
31
0
18
0
0
0
0
0
29
0
10
0
0
10
13
395
Press #
E-Row
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
F-Row
F-01/02
F-03/04
F-05/06
F-07/08
F-09/10
F-11/12
F-13/14
F-15/16
F-17/18
F-19/20
F-21/22
F-23/24
F-25/26
G-Row
G-01/02
G-03/04
G-05/06
G-07/08
G-09/10
G-11/12
G-13/14
G-15/16
G-17/18
G-19/20
G-21/22
J-Row
J-01/02
J-03/04
J-05/06
J-07/08
J-09/10
J-11/12
J-13/14
J-15/16
J-17/18
J-19/20
K-Row
K-01
K-02
K-03
K-04
K-05
K-06/07
K-08/09
K-10/11
K-12/13
N-Row
N-01
N-02
N-03
N-04
N-05/06
Reasons

Responsible
Department
A
PCI unlocking, BC
IF,BC
180+60
BOR leak
MF
120
Top ring raise
IF
300
PCI unlocking
EF
120
greasing and oiling

VCL deff
MF
EF
240
60
Supply pipe leak
IF,MF
120+120
BC
BC
60
Housing leak
u/l arm out of order
u/l arm in problem
MF
MF
EF
480
360
240
Plunger full down
MF
480
Motor faulty
u/l arm
u/l arm return
EF
MF
EF
480
240
240
u/l arm
MF
480
Shaping lever
IF
300
h/w line leak
IF
360
Downtime(min)
B
C
Total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
120
0
0
0
300
0
0
120
0
0
240
60
0
0
0
60
0
0
480
360
240
0
0
480
0
480
240
240
0
0
0
0
0
0
0
0
480
0
0
0
0
300
0
360
Tyre
Lossed
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
21
0
5
0
0
13
3
0
0
0
2
0
10
7
5
0
0
10
0
10
5
5
0
0
0
0
0
0
0
10
0
0
0
4
0
7
N-07/08
N-09/10
N-11/12
P-Row
P-09/10
P-11/12
Q-Row
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-Row
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
Press open problem
EF
60
Off register
tread flash
RC
MF
300
60
BC(L)
BC(deshape)
145/70 R12ST, c/w line leak
c/w line leak
BC
BC
MC,IF
IF
60
60
300+90
150
Shaping over
IF
30
Segment flash
RC
90
BC
BC
30
BC, c/m shaft seal change,Offcure
BC,MF,IF
60+240+90
press operating, segment flash
EF,RC
60+150
5400
0
0
60
0
300
60
0
0
60
60
0
150
0
0
30
0
90
0
30
0
0
0
0
0
0
0
0
5400
0
0
1
7
1
0
5
5
0
13
0
0
3
0
8
3
0
0
0
0
0
0
0
0
168
CODE
SIZE
NO OF
CAVITIES
PRODUCTION
DOWNTIME(MIN)
SCHEDULE ACTUAL% ACHIEVED
113
11160
11133
11179
11196
11193
11146
PASSENGER CAR TYRES (RADIAL)

145/70TR12 PR4 RAD.ST
P155/80 R13 PR4 XP2000II
175/70 R13 PR4 EUROTYCON
175/65 R15 PR4 EUROSTAR
195/65 R15 R15 PR4 EUROSTAR
-1
0
0
0
0
0
1120
546
216
400
1816
108
0
0
0
0
0
0
300
0
0
60
330
121
12021
12025
12055
12131
12139
12195
12271
LIGHT TRUCK TYRES (BIAS)

4.50-12 PR8 PJC
4.50-12 PR8 CHIEF
6.50-14 PR10 SPJC
6.00-16 PR6 ND
6.50-16 PR14 TR
7.50-16 PR14 GLT
7.00-16 PR14 TR
9
1
0
0
0
0
0
751
69
120
126
90
152
90
0
0
0
0
0
0
0
122
12510
12560
LIGHT TRUCK TYRES (RADIAL)

145 R 12C PR8 CSS
195 R 14C OE PR8 SS
0
0
648
138
0
0
123
12002
RICKSHAW TYRES
1.35-10 PR 10 CHIEF
131
13156
13261
13375
13341
13471
13552
TRCK/BUS TYRES (BIAS)

8.25-20 PR14 TR
9.00-20 PR 14 HCT
10.00-20 PR 16 SL
10.00-20 PR16 TR
11.00-20 PR16 HCT
12.00-20 PR18 SHCT
0
0
0
0
0
0
58
58
44
52
104
44
0
0
0
0
0
0
300
60
0
240
840
0
141
14001
14011
FARM TYRES (FRONT)

6.00-16 PR6 AT
7.50-16 PR6 AT
0
0
816
268
0
0
180
0
142
14061
14049
14088
14043
14068
FARM TYRES (REAR)

12.4/11-28 PR6 PL
14.9/13-28 PR 6 SPL
12.4-28 PR12 BLACK BULL
16.9/14-30 PR8 SAGT
18.4/15-30 OE PR8 SAGT
-2
0
0
0
0
7
486
192
54
88
57
8711
0
0
0
0
0
1680
420
240
0
300
0
120
0
0
0
60
ALL PS&PA
TYRE CURING PRESSES ACTIVITY STATUS

25/7/2015
PRESS #
SIZE
F-01/02 145/70TR12 PR4 RAD.ST
F-03/04
6.00-16 PR6 AT
F-05/06
7.00-16 PR14 TR
F-07/08
6.00-16 PR6 AT
F-09/10
7.50-16 PR14 GLT
F-11/12
7.50-16 PR6 AT
F-13/14
6.50-16 PR14 TR
F-15/16
7.50-16 PR14 GLT
F-17/18
6.00-16 PR6 ND
F-19/20 P155/80 R13 PR4 XP2000II
F-21/22 P155/80 R13 PR4 XP2000II
F-23/24 P155/80 R13 PR4 XP2000II
F-25/26 145/70TR12 PR4 RAD.ST
G-01/02
6.50-14 PR10 SPJC
G-03/04
6.00-16 PR6 AT
G-05/06
6.00-16 PR6 AT
G-07/084.50-12 PR8 CHIEF, PR8 PJC
G-09/10
4.50-12 PR8 PJC
G-11/12 195 R 14C OE PR8 SS
G-13/14
6.00-16 PR6 AT
G-15/16
6.00-16 PR6 AT
G-17/18
7.50-16 PR6 AT
G-19/20
6.00-16 PR6 AT
G-21/22
7.50-16 PR6 AT
J-01/02
11.00-20 PR16 HCT
J-03/04
11.00-20 PR16 HCT
J-05/06
10.00-20 PR16 TR
J-07/08
10.00-20 PR 16 SL
J-09/10
12.00-20 PR18 SHCT
J-11/12
12.4/11-28 PR6 PL
J-13/14
12.4/11-28 PR6 PL
J-15/16
12.4/11-28 PR6 PL
J-17/18 12.4-28 PR12 BLACK BULL
J-19/20
12.4/11-28 PR6 PL
K-01
16.9/14-30 PR8 SAGT
K-02 18.4/15-30 OE PR8 SAGT
K-03
12.4/11-28 PR6 PL
K-04
12.4/11-28 PR6 PL
K-05
16.9/14-30 PR8 SAGT
P.O / P.S / P.A :
Ist 2 hr
II 2hr
III 2hr
IV 2hr
Shift:
NEXT CHANGE
PRESS #
K-06/07
K-08/09
K-10/11
K-12/13
N-01
N-02
N-03
N-04
N-05/06
N-07/08
N-09/10
N-11/12
P-09/10
P-11/12
Q-01/02
Q-03/04
Q-05/06
Q-07/08
Q-09/10
Q-11/12
Q-13/14
Q-15/16
Q-17/18
Q-19/20
R-01/02
R-03/04
R-05/06
R-07/08
R-09/10
R-11/12
R-13/14
R-15/16
R-17/18
E-01/02
E-03/04
E-05/06
E-07/08
E-09/10
SIZE
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
12.4/11-28 PR6 PL
16.9/14-30 PR8 SAGT
16.9/14-30 PR8 SAGT
18.4/15-30 OE PR8 SAGT
18.4/15-30 OE PR8 SAGT
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
14.9/13-28 PR 6 SPL
11.00-20 PR16 HCT
9.00-20 PR 14 HCT
145ET,145/70TR12 PR4 RAD.ST
145 R 12C PR8 CSS
145 R 12C PR8 CSS
145 R 12C PR8 CSS
4.50-12 PR8 PJC
4.50-12 PR8 PJC
1.35-10 PR 10 CHIEF
4.50-12 PR8 PJC
4.50-12 PR8 PJC
EXECUTIVE.________________
Ist 2hr
II 2hr
III 2hr
IV 2hr
NEXT CHANGE
PROD.MANAGER.____________

Downtime Status

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Downtime Status

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DOWN TIME STATUS

BC(L), H/W line

U/L, PO, VCL

TIME STATUS IN CURING

RC, B/clamp loose, vcl L

U/L arm,B mark

C/M, gland pipe leak,BC MF,MF,BC

gaskit leak,BC,Plunger raise, sup

Auto opening prob

BC, Plunger up,345 Def, Tr BC,IF,RC,MF

steampipe lea, shapping

C/M shaftdue to blast

gaskit leak,BC,Plunger raise, supply pipe

Steam line leak

Side wall clean

B/C cur mark

PCI air pipe leak,Ve

PCI air pipe leak,Vent block

Press opening,U/L arm

Top ring leak

B/C cut mark,Bead offcure

B/C 141 Deff,water in tyre,Item 3,4 leak,BC,RC

U/L arm return

Ext drain prob, water in tyre, Bottom leak,C/M leak

BC(leak), Plunger raise

EF, U\L arm

C/W drain, BC,C/M shaft,Top ring

DOWN TIME STATUS IN CURING

U/L arm, VCL finger, Off cure

Top ring raise, U/L arm

Press late open, Timer, Auto open

Top ring leak

Int steam gland pipe

U/L arm break

C/W line leak

Internal valve close

B/H adjsut, C/M shaft

Dome not coming

Internal not come, panel tripped,BC

Mold adjusted,355 Deff

VCL finger close prob,EF,Deff133

Steam line leak

U/L arm deff

PCI unlocking prob,BC

VCL down, U/L arm, TR down

Off cure,RC, PCI locking

Steam pipe leak

Size change, BC(L)

Dome gaskit leak

Off cure, Dome gasket leak

OFf cure, Vents block

U/L arm deff, BC(Pin hole)

Air pipe broken, Brake fail, Operating prob

VCL copper tube

DOWN TIME STATUS IN CURING

Off cure 2 times, Timer air drop

Open vacuum, Int not coming

H/W pipe leaK, Press operating,C/W line leak

Press auto open,BC(cut mark), Auto open

Top ring down

VCL in, Int steam pipe

Press auto opening, B/clamp loose

U/L arm(twice), Shapping adjust