Fahrzeughydraulik

Mobile Hydraulics
Hydraulique mobile

Zahnradpumpen
Gear pumps
Pompes engrenage

Automationstechnik

.
$

1
2
3
4
5
6
7

Zahnradpaar
Lagerbuchsen
Gehuse aus Prealuminium
Pumpendeckel
Wellendichtung
Gleitlager
Dichtring fr axiale Druckkompensation
8 DUO-Pumpe, Zahnradpaare
9 Mitnehmer

1
2
3
4
5
6
7
8
9

Gears
Bearings
Extruded aluminium body
Covers
Shaft seal
Plain-bearing
Thrust pressure seal
DUO-Pump, gear pairs
Centre coupling

1
2
3
4
5
6
7

Pignons
Paliers
Corps en aluminium fil
Couvercles
Bague dtanchit
Bagues
Joint dlimitant le champ de
compensation axial
8 Pompe DUO, pignons
9 Entraneur

Allgemeines / General / Gnralits 5

Programm-bersicht

Product range

Programme de fabrications

Bosch-Zahnradpumpen werden in
den 4 Baureihen B, F, N und G angeboten, deren Frdervolumen
wiederum durch unterschiedliche
Zahnradbreiten gestaffelt werden.

Bosch gear pumps are produced in

4 different versions, B, F, N and G
with the different displacements
obtained by using gears of different
widths.

Nous proposons nos pompes

engrenage en quatre tailles classes
par des lettre B, F, N et G. Les
cylindres stagent par variation de
la largeur des pignons.

Weitere Ausfhrungsvarianten
entstehen durch verschiedene Flansche, Wellen, Ventilanbauten,
Mehrfach-Pumpenkombinationen.

Further different versions arise

through the use of different flanges,
shafts, valves and multiple pump
combinations.

Ferner wird eine DUO-Version fr

geringe Gerusch-Emission angeboten.

A DUO version is available for lownoise applications.

Dautres variantes sont constitues

par diffrentes flasques, arbres
dentranement, dotation en valves
incorpores et par le nombre de
pompes montes sur un axe (pompes multiples).

Standardgren V [cm3/Urev]
t
Standard sizes
Tailles standard

n
B 1/2/3
n
F 4 / 5,5 / 8 / 11 / 14 /

16 / 19 / 22,5
n
N 20 / 25 / 28 / 32 / 36
n
G 22,5 / 28 / 32 / 38 /
45 / 56

Notre programme comporte galement une version DUO caractrise par son fonctionnement extrmement silencieux.

6 Typenbersicht / Synopsis of Types / Programme de fabrications

Gre
Size
Taille

Ausfhrung
Version
Modle

U
1 ... 3 cm3/ rev

cm3/U
cm3/rev
cm3/t
1
2
3

Seite
Pages
Pages
36

Ausfhrung
Version
Modle

cm3/U
cm3/rev
cm3/t
2
3

Seite
Pages
Pages
38

Gre
Size
Taille

U
4 ... 22,5 cm3/ rev
t

Ausfhrung
Version
Modle

cm3/U
cm3/rev
cm3/t
4
5,5
8
11
14
16
19
22,5
4
5,5
8
11
14
16
19
22,5
4
5,5
8
11
14
16
19
22,5
8
11
14
16
19
22,5

Seite
Pages
Pages
39

40

41

42

2
3

37

5,5
8
11
14
16
19
22,5
4
5,5
8
11
14
16
19
22,5
11
19

43

4
5,5
8
11
14
16
19
22,5
8
11
14
16
22,5

46

4
5,5
8
11
14
16
19
22,5
4
5,5
8
11
16
22,5

44

45

3
3, 8
4, 6

37

4 19 50
5,5 22,5
8
10
11
14
16
4
51
5,5
8
11
14
16
19
22,5
4
52
8
11
14
16
19
22,5
4
5,5
8
11
14
16
19
22,5
4
5,5
8
11
16
19

53

48

14
16
19
22,5

55

49

22,5

56

47

54

12 Gear pumps

Specification

General
Construction
Mounting
Line connections
Direction of rotation *
(looking on shaft)
Mounting position
Ambient temperature range
Fluide

Viscosity

Fluid temperature range

Filter **)
(further informations see page 27)

* Definition of direction of rotation

Always look on the drive shaft.

external gear-type pump

flange or throughbolting with spigot
screw, flange
clockwise or anti-clockwise
The pump may only be driven in the
direction indicated.
any
15 C to +60 C
mineral oil-based hydraulic fluids
to DIN/ISO,
other fluids to order
12 ... 800 mm2/s permitted range
20 ... 100 mm2/s recommended range
... 2000 mm2/s permitted for starting
15 C to +80 C
contamination class 10 to NAS 1638
obtained with filter 25 = 75

**) During the application of control

systems or devices with critical counterreaction, such as steering and brake valves, the type of filtration selected must
be adapted to the sensitivity of these
devices/systems.
Safety requirements pertaining to the
whole system are to be observed.
In the case of applications with high
numbers of load cycles please check.

Definitions of pressures

Note: Dimensions drawings always

show clockwise-rotation pumps. On
anti-clockwise-rotation pumps the positions of the drive shaft and the suction
and delivery ports are different.

Duration of load
p1 max. continuous pressure
p2 max. intermittent pressure
p3 max. peak pressure


Size B
Displacement
Inlet pressure
max. continuous pressure p1
max. intermittent pressure p2
max. peak pressure p3
min. rotational speed at % 210 bar
max. rotational speed at
p1
max. rotational speed at
p2
Size F
Displacement
Inlet pressure
max. continuous pressure p1
max. intermittent pressure p2
max. peak pressure p3
min. rotational speed
% 100
at bar
100 ... 180
180 ... p2 0
max. rotational speed at
p1 0
max. Drehzahl bei
p2 0
1) with extended bearings
Size F-DUO
Displacement
Inlet pressure
max. continuous pressure p1
max. intermittent pressure p2
max. peak pressure p3
min. rotational speed
% 100
at bar
100 ... 200
max. rotational speed at
p1 0
max. Drehzahl bei
p2 0
Size N
Displacement
Inlet pressure
max. continuous pressure p1
max. intermittent pressure p2
max. peak pressure p3
min. rotational speed
% 100
at bar
100 ... 180
180 ... p2 0
max. rotational speed at
p1 0
max. Drehzahl bei
p2 0
Size G
Displacement
Inlet pressure
max. continuous pressure p1
max. intermittent pressure p2
max. peak pressure p3
min. rotational speed
% 120
at bar
120 ... 150
150 ... 210
max. rotational speed at
p1 0
max. Drehzahl bei
p2 0
Differing service conditions on request.

Specifications 13

cm3/rev

min1

1000
5000
6000

210
230
250
850
4000
5000

cm3/rev

bar

5.5

bar

min1

cm3/rev

600
1200
1400

500
1200
1400
3500
4000

250
280
300
500
1000
1400

bar

min1

1200
3500
4000

1000
3500
4000

cm3/rev

20

22.5

230
250
270
500
600
800
2500
3000

230
250
270
500
600
800
2500
3000

22.5

28

bar

min1

cm3/rev

bar

min1
2500
3000

3
3.8
min. 0.7 max. 3 (absolute)
190
200
210
230
750
2000
3000
4000

11
14
16
19
min. 0.7 max. 3 (absolute)
210
230
250
500
500
500
500
1000
800
800
800
1200 1000 1000 1000
3000 2500 2000 2000
3500 3000 3000 3000

4.6
140
160
180

22.5

22.51)

180
210
230
500
800
1000
2000
2500

210
230
250
500
800
1000
2000
3000

11
14
16
min. 0.7 max. 3 (absolute)
250
280
300
500
1000
800
800
3000
2500
2000
3500
3000
3000

19

25
28
32
min. 0.7 max. 3 (absolute)
230
210
180
250
230
200
270
250
220
500
500
500
600
600
600
800
800
800
2500
2300
2300
3000
2800
2800

36

32
38
45
min. 0.7 max. 2 (absolute)
210
200
180
250
230
270
250
500
600
800
2300
2100
2800
2600

210
230
250
800
2000
3000

160
180
200
500
600
800
2100
2600

56
160
200
220

1800
2300

16 Zahnradpumpen / Gear pumps / Pompes engrenage

Berechnung von
Pumpen

Design calculations
for pumps

Dtermination
des pompes

Bei der Auslegung von Pumpen werden

folgende Gren berechnet:

The design calculations for pumps are

based on the following parameters:

V
Q
p
M
n
P

V
Q
p
M
n
P

[cm3/U]
[l/min]
[bar]
[Nm]
[U/min]
[kW]

Verdrngervolumen
Frderstrom
Druck
Antriebsdrehmoment
Antriebsdrehzahl
Antriebsleistung

[cm3/rev] Displacement
[l/min]
Delivery
[bar]
Pressure
[Nm]
Drive torque
[rev/min] Drive speed
[kW]
Drive power

Lors de la dtrmination dune pompe,

les paramtres suivants sont calculer:
V
Q
p
M
n
P

[cm3/t]
[l/min]
[bar]
[Nm]
[t/min]
[kW]

cylindre
dbit nominal
pression
couple dentranement
vitesse dentranement
puissance absorbe

Hierbei sind Wirkungsgrade zu bercksichtigen. Es sind dies im einzelnen:

It is also necessary to allow for different

efficiences such as:

Dans les calculs il faut galement tenir

compte des diffrents rendements:

v volumetrischer Wirkungsgrad
hm hydraulisch-mechanischer
Wirkungsgrad
t Gesamtwirkungsgrad

v Volumetric efficiency
hm Hydraulic-mechanical efficiency
t Overall efficiency

v rendement volumtrique
hm rendement hydraulique et mcanique
t rendement global

The following formulas describe the

various relationships. They include correction factors for adapting the parameters to the usual units encountered in
practice.

Les formules qui suivent indiquent les

corrlations entre les diffrents paramtres ci-dessus.
Nous y avons indroduit les facteurs de
conversion ncessaires lemploi des
units de mesure utilises dans la
pratique.

In folgenden Formeln sind die Zusammenhnge beschrieben.

Korrekturfaktoren zur Anpassung an die
in der Praxis blichen Maeinheiten sind
darin enthalten.
Achtung: Diagramme zur berschlgigen Berechnung finden Sie auf den folgenden Seiten.

Note: Diagrams providing approximate

selection data will be found on subsequent pages.

Q = V n v 105

Remarque: Vous trouverez dans les

pages suivantes des diagrammes qui
vous permettront deffectuer des calculs
approchs.

V=

Q
105
n v

n=

M hm
1,59 p

M = 1,59 V p

6 P t
p

p=

p=

M hm
1,59 V

V=

P=

pQ pQ
=
6 t 600

Q=

V [cm3/U] Q [l/min]

p [bar]

n [U/min] P [kW]

M [Nm]

Q
105
V v
1
hm

6 P t
Q

Achtung
z. B.
Note
[%] e.g. 95 [%]
Attention
p.e.

Zahnradpumpen / Gear pumps / Pompes engrenage, B 17

Diagramme
Diagrams
Diagrammes
Gre
Size
Taille

= 35 mm2/s, T = 50 C
CAUDAL REAL
5,5

CAUDAL TEORICO :
Q=VxN
Q = 3 Cm3/ rev x 2000 rev/ min
Q = 6000 Cm3/ min
Q = 6 l / min

Torque Teorico :
M = 1,59 x p x V / 100
M = 1,59 x 200 x 3 / 100
M = 9,54 N-m

Potencia Teorica :
P = p x Q /600 Kw
P = 200 x 6 /600
P = 2 Kw

2,2

10,8

18 Zahnradpumpen / Gear pumps / Pompes engrenage, F

Diagramme
Diagrams
Diagrammes
Gre
Size
Taille

= 35 mm2/s, T = 50 C

Zahnradpumpen / Gear pumps / Pompes engrenage, F 19

20 Zahnradpumpen / Gear pumps / Pompes engrenage, F

Zahnradpumpen / Gear pumps / Pompes engrenage, F-DUO 21

Diagramme
Diagrams
Diagrammes
Gre
Size
Taille

DUO

= 35 mm2/s, T = 50 C

22 Zahnradpumpen / Gear pumps / Pompes engrenage, F-DUO


Diagramme
Diagrams
Diagrammes
Gre
Size
Taille

= 35 mm2/s, T = 50 C

Zahnradpumpen / Gear pumps / Pompes engrenage, N 23

24 Zahnradpumpen / Gear pumps / Pompes engrenage, N


Diagramme
Diagrams
Diagrammes
Gre
Size
Taille

= 35 mm2/s, T = 50 C

Zahnradpumpen / Gear pumps / Pompes engrenage, G 25

26 Zahnradpumpen / Gear pumps / Pompes engrenage, G

36 Zahnradpumpen / Gear pumps / Pompes engrenage, B

A 510 150 033

054

Kenngren, Diagramme, Antriebe,

allgem. Hinweise usw. siehe Seite
10 ... 35.

Specifications, diagrams, drives,

general notes a.s.o. see page 12 ... 35.

Caractristiques, diagrammes, modes

dentranement, notices gnrales etc.
voir pages 14 ... 35.

Typformel
Type code
Codification

Frdervolumen
Displacement
Cylindre

HY/ZBR 1/...

V [cm3/ rev ]

kg

1 A RL 101
2 A RL 101
3 A RL 101

1
2
3

33,2
35,3
37,4

66,3
70,5
74,7

76
81
86

0,9
0,95
1,0

0 510 010 302

0 510 110 302
0 510 112 303

U
t

Ma
Dimension
Cote

0 510 010 003

0 510 110 002
0 510 112 003

Zahnradpumpen / Gear pumps / Pompes engrenage, B 37

A 510 152 036

089

Kenngren, Diagramme, Antriebe,

allgem. Hinweise usw. siehe Seite
10 ... 35.

Specifications, diagrams, drives,

general notes a.s.o. see page 12 ... 35.

Typformel
Type code
Codification

Frdervolumen
Displacement
Cylindre

HY/ZBR 1/...

V [cm3/ rev ]

2
3
3
3,8
4,3
4,6

2
3
3
3,8
4,3
4,6

37,1
39,2
39,2
40,7
39,6
40,7

70,5
74,7
74,7
77,8
79,2
80,3

81
86
86
91
91
91

A L 117
A L 117
A L 117 1/2
A L 117 1/2
A R 117
A L 117 1/2

U
t

Ma
Dimension
Cote

Caractristiques, diagrammes, modes

dentranement, notices gnrales etc.
voir pages 14 ... 35.

Bild
Fig.

1
1
2
2
1
2

kg

0,75
0,90

0 510 110 306

0 510 112 304
1 517 222 979 *)
1 518 222 152 *)

0 510 114 002

1 517 222 814 *)

38 Zahnradpumpen / Gear pumps / Pompes engrenage, B

A 510 150 054

Kenngren, Diagramme, Antriebe,

allgem. Hinweise usw. siehe Seite
10 ... 35.

Specifications, diagrams, drives,

general notes a.s.o. see page 12 ... 35.

Caractristiques, diagrammes, modes

dentranement, notices gnrales etc.
voir pages 14 ... 35.

Typformel
Type code
Codification

Frdervolumen
Displacement
Cylindre

HY/ZBR 1/...

V [cm3/ rev ]

kg

2 A R 107
3 A R 107

2
3

72
76,2

70,5
74,7

81
86

0,80
0,86

U
t

Ma
Dimension
Cote

0 510 110 003

0 510 112 005