Documente Academic
Documente Profesional
Documente Cultură
307-01b
PAGE
307-01b
307-01b
(Continued)
Apply Components .............................................................................................................307-01b-11
Shift Elements ..................................................................................................................307-01b-11
Shift overlap control .........................................................................................................307-01b-14
Hydraulic System ...............................................................................................................307-01b-14
Fluid Pump .......................................................................................................................307-01b-14
Fluid Pan, Gasket and Filter ............................................................................................307-01b-17
Transmission Control Module (TCM) and Main Control Valve Body .................................307-01b-17
Electrostatic Discharge (ESD) .........................................................................................307-01b-17
Personal Wrist-Band Earthing ..........................................................................................307-01b-18
Shoes and Foot Earthing Straps ......................................................................................307-01b-18
Transmission Link Harness Electrical Connector Layout ................................................307-01b-18
Transmission Electronic System ......................................................................................307-01b-20
TCM .................................................................................................................................307-01b-20
Solenoids .........................................................................................................................307-01b-20
Controller Area Network (CAN) Interface .........................................................................307-01b-20
Brake Pedal Position (BPP) Switch .................................................................................307-01b-20
Engine Coolant Temperature (ECT) Sensor ....................................................................307-01b-20
Accelerator Pedal Position (APP) Sensor ........................................................................307-01b-21
Input Shaft Speed (ISS) Sensor ......................................................................................307-01b-21
Output Shaft Speed (OSS) Sensor ..................................................................................307-01b-21
Transmission Fluid Temperature (TFT) Sensor ...............................................................307-01b-21
Position sensor .................................................................................................................307-01b-21
3-Bit Code ........................................................................................................................307-01b-21
Sport mode shifter position ..............................................................................................307-01b-21
TCM Monitoring Functions ...............................................................................................307-01b-21
Supply Monitoring ............................................................................................................307-01b-21
Solenoid Supply Monitoring .............................................................................................307-01b-21
Sensor Supply Monitoring ................................................................................................307-01b-22
Electronically Erasable Program Read Only Memory (EEPROM) Monitoring .................307-01b-22
Watchdog Monitoring .......................................................................................................307-01b-22
Monitoring the Substrate Temperature Sensor ................................................................307-01b-22
Plausibility Checking ........................................................................................................307-01b-22
Pressure Regulator/Solenoid Monitoring .........................................................................307-01b-22
Output Speed Monitor ......................................................................................................307-01b-22
Input Speed Monitor .........................................................................................................307-01b-22
Transmission Fluid Temperature Sensor Monitoring .......................................................307-01b-22
Position Sensor Monitoring ..............................................................................................307-01b-23
Gear Ratio Monitoring ......................................................................................................307-01b-23
Torque Converter Monitoring ...........................................................................................307-01b-23
Torque Converter Lock-up Control ..................................................................................307-01b-23
Shift Energy Management ...............................................................................................307-01b-23
Pressure Modulation ........................................................................................................307-01b-23
Shift Quality Adapts .........................................................................................................307-01b-23
Shift Point Selection .........................................................................................................307-01b-23
Transmission Shift selection ..............................................................................................307-01b-24
Shift Map Selection ..........................................................................................................307-01b-24
Normal Mode ....................................................................................................................307-01b-24
Cruise Mode .....................................................................................................................307-01b-24
Hot Mode ..........................................................................................................................307-01b-24
Traction Control Mode .....................................................................................................307-01b-24
Hill/Trailer Towing Mode ..................................................................................................307-01b-24
Driving Mode Priority ........................................................................................................307-01b-24
Adaptive Shift Strategies ..................................................................................................307-01b-25
Safety features .................................................................................................................307-01b-25
307-01b
307-01b
(Continued)
DIAGNOSIS AND TESTING
Diagnostic Strategy ............................................................................................................307-01b-26
Basic Diagnosis .................................................................................................................307-01b-27
Check Fluid Level & Condition .........................................................................................307-01b-27
TRANSMISSION QUICK REFERENCE DTC LIST ...........................................................307-01b-28
CONTINUOUS (Cont.) .....................................................................................................307-01b-28
KEY-ON ENGINE-OFF (KOEO) ......................................................................................307-01b-28
KEY-ON ENGINE-RUN (KOER) ......................................................................................307-01b-28
MIL ON Y/N ......................................................................................................................307-01b-28
General note when encountering multiple DTCs ............................................................307-01b-28
Using the World-wide Diagnostic System (WDS) ............................................................307-01b-29
Transmission Fluid Level Checks. ...................................................................................307-01b-29
Transmission Link Harness Electrical Connector Layout ..................................................307-01b-63
Electrostatic Discharge (ESD) .........................................................................................307-01b-63
Personal Wrist-Band Earthing ..........................................................................................307-01b-63
Shoes and Foot Earthing Straps ......................................................................................307-01b-63
Transmission Link Harness Electrical Connector Layout ................................................307-01b-63
System inputs and outputs .................................................................................................307-01b-66
GENERAL PROCEDURES
Transmission fluid level check ...........................................................................................307-01b-67
Transmission Fluid Drain and Refill ...................................................................................307-01b-68
Transmission Fluid leak RectificationProcedures. (Transmission Installed) ......................307-01b-68
REMOVAL AND INSTALLATION
Oil pan / Oil pan gasket replace ........................................................................................307-01b-69
Parking lock seal ................................................................................................................307-01b-69
Output shaft seal ................................................................................................................307-01b-70
Mechatronic plug O-ring seal replacement ........................................................................307-01b-74
Selector Shaft Seal ............................................................................................................307-01b-75
Gearbox Breather Pipe replacement .................................................................................307-01b-76
Mechatronic unit and mechatronic unit seals .....................................................................307-01b-77
Renew the torque converter and shaft sealing ring on the oil pump .................................307-01b-82
Transmission ......................................................................................................................307-01b-84
307-01b-1
307-01b-1
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307-01b-2
307-01b-2
307-01b-3
307-01b-3
Downshifts
Under certain conditions the transmission will
downshift automatically to a lower gear range (without
moving the gearshift lever). There are three
categories of automatic downshifts, coastdown, torque
demand and forced or kickdown shifts.
Coastdown
The coastdown downshift occurs when the vehicle is
coasting down to a stop.
Torque Demand
The torque demand downshift occurs (automatically)
during part throttle acceleration when the demand for
torque is greater than the engine can provide at that
gear ratio. If applied, the transmission will disengage
the TCC to provide added acceleration.
Kickdown
For maximum acceleration, the driver can force a
downshift by pressing the accelerator pedal to the
floor. A forced downshift into a lower gear is possible
below calibrated speeds. Specifications for downshift
speeds are subject to variations due to tire size and
engine and transmission calibration requirements.
The Accelerator Pedal Position (APP) sensor has a
slight tight spot near the Wide Open Throttle (WOT)
position. This allows the driver to "feel" the
approximate kickdown position. However kickdown is
dependant on a number of variables so kickdown can
take place either side of the tight spot.
Upshifts
307-01b-4
307-01b-4
Gear Selection
To select a gear, depress the button (1) and move
selector to the desired position.
N = Neutral
This gear should be selected when starting the engine
or when idling. No power is transmitted to the drive
wheels. The engine will not operate over 3000 rpm
(6000 rpm FPV) when neutral (N) or Park (P) is
selected. N or P will be displayed on the instrument
cluster and N or P is illuminated on the gear selector
console.
D = Drive
The transmission will automatically select the
appropriate gear required by the driving conditions.
When the gear selector lever is in D (Drive), Adaptive
Automatic Mode is active. The transmission will
automatically select the appropriate gear and adapt to
your driving style.
A spirited driving style will yield high performance
transmission shift patterns and firmer feel. Easy
driving will result in economical shift patterns.
NOTE: The transmission will automatically up-shift at
5000 rpm to prevent engine overspeed when driven in
the D position and 5500 rpm when driven in the sport
01/2006 2006.0 BF Falcon
307-01b-5
307-01b-5
1 = First
NOTE: When operating in "sport" mode, 6th gear will
not be automatically selected.
NOTE: When towing heavy loads it is recommended
that Performance Mode is selected. This will result in
cooler transmission temperatures.
Manual Mode
2 = Second
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3 = Third
This gear should be selected for ascending or
descending moderate grades or when you wish to
lock out 4th, 5th and 6th gear for responsive
acceleration or increased engine braking. 3 will be
displayed on the instrument cluster display.
NOTE: It is recommended not to exceed 115 km/h in
this gear.
01/2006 2006.0 BF Falcon
307-01b-6
307-01b-6
Torque converter
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307-01b-7
307-01b-7
Item
1
2
3
4
5
6
7
8
9
Description
Torque converter retaining plate
Lock-up clutch lined plate
Torque converter cover
Turbine
Impeller
Stator
Stator one-way clutch
Space behind lock-up clutch
Lock-up clutch piston
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307-01b-8
307-01b-8
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Geartrain
Power is transmitted from the torque converter to the
planetary gearsets through the input shaft.
Clutches are used to hold and drive certain
combinations of gearsets. This results in six forward
ratios and one reverse ratio, which are transmitted to
the output shaft and differential.
Gear Ratio
Gear
Ratio
1st
4.17:1
2nd
2.34:1
3rd
1.52:1
4th
1.14:1
5th
0.87:1
6th
0.69:1
Reverse
3.40:1
307-01b-9
307-01b-9
Item
1
2
3
4
5
6
7
Description
Baffle plate A
Ring gear
Planetary gear 1
Sunwheel
Planetary gear spider
Turbine shaft
Cylinder A
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307-01b-10
307-01b-10
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307-01b-11
307-01b-11
Item
1
2
3
4
5
6
7
8
Description
Planetary gear spider brake D
Planetary gears (short)
Ring gear 2
Output
Double planetary gears (long)
Planetary gear spider clutch E
Sunwheel 3 clutch B
Sunwheel 2 clutch A
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Apply Components
Shift Elements
The other shift elements in addition to the torque
converter lock-up clutch are:
Three rotating multi-plate clutches A, B and E.
Two fixed multi-disc brakes C and D.
All gear shifts from 1st to 6th or from 6th to 1st are
power-on overlapping shifts, that is to say during the
shift one of the clutches must continue to transmit the
drive at lower main pressure until the other clutch is
able to accept the input torque.
307-01b-12
307-01b-12
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307-01b-13
307-01b-13
Item
1
2
3
4
5
6
7
Description
Multi-plate clutch B
Clutch cylinder B, outer plate carrier
Multi-disc brake C
Brake cylinder C, outer plate carrier
Shaft key
Brake cylinder C, outer plate carrier
Transmission housing
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307-01b-14
307-01b-14
Item
1
2
3
4
5
6
7
8
9
10
11
Description
Lubricating transmission fluid passage
Turbine shaft
Main pressure supply to clutch E
Ring gear
Cylinder E
Piston E
Cup spring
Clutch plate cluster
Baffle plate
Space for dynamic pressure equalization
Inner plate carrier E
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Hydraulic System
Fluid Pump
The fluid pump is of a "half-moon" pattern and
delivers approximately 16 cc of transmission fluid per
revolution.
It is located between the torque converter and the
transmission housing.
The torque converter is supported in the fluid pump by
a needle roller bearing. The fluid pump is driven
directly from the engine by the torque converter shell
and supplies transmission fluid to the transmission
and the hydraulic control unit.
The fluid pump draws in transmission fluid through a
filter and delivers it at high pressure to the main
pressure valve in TCM and main control valve body
unit. This valve adjusts the pressure and returns
excess transmission fluid to the fluid pan.
307-01b-15
307-01b-15
Item
1
2
3
4
5
6
7
8
9
10
11
Description
Fluid pump housing
Intermediate plate
Centring plate
Stator shaft
Intake port
To mesh filter
Seal
Bearing
Retaining clip
Shaft seal
Impeller
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Item
12
Description
Ring gear
307-01b-16
307-01b-16
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307-01b-17
307-01b-17
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307-01b-18
307-01b-18
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307-01b-19
307-01b-19
Item
1
2
3
4
5
6
7
8
9
10
Description
TCM
Output speed sensor
Transmission fluid temperature sensor
Position switch
Pressure regulator 6
Solenoid valve
Pressure regulator 5
Pressure regulator 4
Pressure regulator 3
Pressure regulator 2
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Item
11
12
13
14
15
Description
Pressure regulator 1
Discharge port
Suction port
Turbine speed sensor
Main control valve body
307-01b-20
307-01b-20
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307-01b-21
307-01b-21
Position sensor
The TCM uses the position of this switch housed on
the TCM and main control valve body, to determine
the selected gear range on the Automatic side of the
selector lever.
The selector lever is connected to the transmission by
a cable, which operates the transmission selector
shaft between positions Park, Reverse, Neutral and
Drive. The TCM detects the drivers choice of manual
range selection (+ or -) by means of a 3-bit code
generated by the printed circuit board (PCB) housed
within the selector assembly. This 3-bit code is then
transformed in to a CAN message by the PCB and
transmitted on to the CAN bus where it is detected by
the TCM.
3-Bit Code
Position
3-Bit Code
2nd Gear
0
1
0
3rd Gear
0
1
1
4th Gear
1
0
0
5th Gear
1
0
1
P,R,N,D
1
1
1
The TCM uses this information to generate the CAN
message "Gear Position Selected", which must not be
confused with the similar message "Gear Position
Actual" indicating the current mechanical gear ratio
activated by the TCM.
Movement of the lever between Park, Reverse,
Neutral and Drive manually controls the flow of
transmission fluid, the TCM having control of the
forward gear selected in Drive. Additional movement
of the lever to 5, 4, 3 and 2 positions does not
manually modify the fluid flow, the TCM detects these
positions, and controls the gear selected
electronically.
Supply Monitoring
If the battery voltage is either too great or too low, the
TCM will detect a fault condition. For the TCM to be
able to identify this fault the engine must be running
and the transmission fluid temperature sensor must
be functioning correctly.
307-01b-22
307-01b-22
Watchdog Monitoring
The watchdog monitoring function has two functions.
Firstly it checks that it is possible to inhibit output
control by the activation of the solenoid supply
transistor. Secondly the watchdog checks that the
safety circuit is functioning correctly.
During initialization the watchdog checks that it is
possible to inhibit control of the pressure regulator
and solenoid valves by switching the solenoid supply
transistor. There is a fault if activation of the solenoids
cannot be inhibited by the watchdog (NB. The supply
to the solenoids can still be inhibited by the high side
switch responsible for control of each solenoid i.e.
One safety path is lost).
Plausibility Checking
The TCM detects a fault if an excessive voltage jump
is identified between any two consecutive
measurements. Also, with the engine started from
cold the transmission fluid temperature will start to
rise. Therefore the substrate or fluid temperature will
also start to rise because the TCM is surrounded by
transmission fluid. If the engine and output shaft
speed is higher than a set threshold for a
predetermined length of time without the substrate
temperature rising above a set threshold a fault will be
detected.
307-01b-23
307-01b-23
307-01b-24
307-01b-24
Cruise Mode
Hot Mode
This is one of the adaptive modes the transmission
can enter when conditions are correct. When the
transmission fluid temperature, chip temp, engine oil
temp or coolant temperature becomes hot enough to
reach threshold values, the TCM will cause the
transmission to enter Hot mode. This mode will
automatically engage new shift and lock-up maps to
reduce heat generated within the transmission. The
shift map will enable the transmission to change to
higher gears at lower vehicle speeds and the lock-up
map will engage the lock-up clutch at lower vehicle
speeds and in lower gears. The effect of this is that
less heat will be generated within the transmission
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307-01b-25
307-01b-25
Safety features
The safety functions are designed to safeguard
against mis-operation by the driver as well as against
system malfunctions. The mis-operation system
prevents reverse gear from being engaged at high
forward speeds (Above 5 kph) and prevents manual
downshifting at excessive engine speeds.
Great attention has been paid to safeguarding
against, and detecting, malfunctions in the electronic
control system. The design of the electrical and
diagnostic system is such that system integrity is
protected at all times.
The hydraulic system has "fail-safe" characteristics
regarding its electrical energisation, i.e. as a result of
the power supply being lost to the electro-hydraulic
actuators the transmission engages a reliable
emergency gear ratio to facilitate a basic limp-home
mode.
Recognition of critical shift operation by monitoring the
last element in the signal path, i.e. the solenoid valve,
and checking by means of redundant measured
variables, i.e. engine speed, input speed and output
speed.
Measures are in place which guarantee a high degree
of availability of safeguard functions, i.e. monitoring of
safety circuits. For this purpose each time the vehicle
is started there is a check on the entire safety
hardware, this is during TCM initialization and the
BF00006 en
307-01b-26
307-01b-26
Diagnostic Strategy
The complexity of the electronics involved with the
automatic transmission preclude the use of workshop
general electrical test equipment. Therefore, reference
should be made to the Ford approved diagnostic
system for detailed instructions on testing the
automatic transmission.
Where a fault involving the automatic transmission is
indicated by the Ford approved diagnostic system,
some basic diagnostic methods may be necessary to
confirm that connections are good and that the wiring
is not damaged, before installing new components.
1. Verify the customer concern by operating the
vehicle. Refer to the automatic transmission
diagnostic drive cycle in the DTC summary
section.
2. Check the fluid levels and condition of the fluid.
3. Check for non-factory fitted items.
4. Check the selector lever cable for correct
adjustment. REFER to Section 307-05.
5. Visually inspect for obvious signs of mechanical,
electrical or hydraulic damage:
Visual Inspection Chart
Mechanical
Damaged shift
mechanism/linkages
Damaged automatic
transmission casing
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Electrical
Blown fuse
Wiring harness
Damaged Transmission Control
Module (TCM)
Damaged rotary switch
Damaged, loose or corroded
connectors
Hydraulic
Fluid level too high/low
Poor condition of fluid
Fluid leak
307-01b-27
307-01b-27
Basic Diagnosis
Check Fluid Level & Condition
CAUTION: The vehicle should not be driven if
the fluid level is low as internal failure can result.
NOTE: The transmission oil temperature must not be
allowed to exceed 50 C (122 F) whilst checking
level. Should the temperature rise above this figure,
abort the check and allow the transmission oil to cool
to below 30C (86F).
Adding Fluid
CAUTION: The use of any other type of
transmission fluid than specified can result in
transmission damage.
If fluid needs to be added, add fluid in 0.50 litre
increments through the fill hole opening. Do not
overfill the fluid. For fluid type, refer to the General
Specification chart in this section. REFER to
Transmission Fluid Level Check in this section.
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307-01b-28
307-01b-28
GENERAL PROCEDURES
307-01b-29
307-01b-29
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307-01b-30
307-01b-30
P0218 Transmission
overheating (above
130C)
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Condition
Cont KOEO
KOER
Cont
KOER
Cont
KOER
MIL ON
Y/N
Possible Cause
Diagnostic procedures
Check the condition of the wiring between the PCM and CKP
sensor.
Monitor the RPM signal and carryout a wiggle test at idle. Always
exercise great care when working around a running engine
If P0300, P0315, P0316 or P0320 are recorded, this is a concern
with the CKP circuit or sensor
Using WDS datalogger monitor engine speed (RPM),
transmission speed signals (OSS, TCCMACT and TSS, if
available) and vehicle speed (VSS). Road test the vehicle, ensure
the RPM approximates the true engine speed.
This DTC may be recorded if the vehicle has been driven
enthusiastically over uneven road surfaces.
307-01b-31
307-01b-31
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
N
Cont
Cont
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Possible Cause
Diagnostic procedures
307-01b-32
307-01b-32
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
N
Possible Cause
Diagnostic procedures
P0613
- TCM error
Cont KOEO
KOER
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307-01b-33
307-01b-33
Condition
Cont KOEO
KOER
Cont KOEO
KOER
MIL ON
Y/N
N
Possible Cause
Software concern
NOTE: It is unlikely this DTC will be
displayed as there may be difficulty
communicating with the PCM
NOTE: Transmission may be in
"LIMP-HOME" mode
Engine may be operating in "Guard Mode"
May also have a crank non-start situation
Cont KOEO
KOER
P0641 Transmission
sensors, incorrect
voltage
BF00006 en
Cont KOEO
KOER
Diagnostic procedures
307-01b-34
307-01b-34
Condition
Cont KOEO
KOER
Cont
P0658 Cont
Shifter supply voltage
short to ground
BF00006 en
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-35
307-01b-35
Condition
Cont KOEO
KOER
P0659 Only during
Shifter supply voltage TCM
short to power
initialisation
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
BF00006 en
Diagnostic procedures
Check the condition of the wiring between the PCM and TCM
multi-plug.
This could be caused by multiple faults in the transmission.
Record all DTCs and clear. Test vehicle and monitor with WDS,
noting DTCs as they occur.
Ensure TCM and PCM are operating current software
If a number of PCM related DTCs are recorded, investigate and
rectify these prior to replacing transmission components.
If only P0701 is indicated this indicates a concern with the TCM.
Replace the TCM and Main Control Valve Body. Re-flash with the
latest calibration. SEE NOTE RE- TCM reprogramming at the
beginning of this list
307-01b-36
307-01b-36
Condition
Cont KOEO
KOER
P0705 Cont KOEO
Shifter not registering KOER
correct position
MIL ON
Y/N
Possible Cause
Diagnostic procedures
Cont
Cont KOEO
Cont KOEO
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307-01b-37
307-01b-37
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
Cont KOER
BF00006 en
307-01b-38
307-01b-38
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
N
Improper connection;
TFT sensor shorted to Vehicle Power
(VPWR) or Vehicle Reference Voltage
(VREF),
Sensor open circuit
Cont KOER
Cont
P0716 Cont
Turbine speed sensor
operating outside
range TSS
P0713 Transmission
temperature sensor
outside self-test range
(too high)
TFT
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Possible Cause
Diagnostic procedures
307-01b-39
307-01b-39
Condition
Cont KOEO
KOER
Cont
BF00006 en
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-40
307-01b-40
BF00006 en
Condition
Cont KOEO
KOER
Cont
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-41
307-01b-41
BF00006 en
Condition
Cont KOEO
KOER
Cont
Cont
MIL ON
Y/N
N
Possible Cause
Diagnostic procedures
307-01b-42
307-01b-42
BF00006 en
Condition
Cont KOEO
KOER
Cont
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-43
307-01b-43
BF00006 en
Condition
Cont KOEO
KOER
Cont
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-44
307-01b-44
BF00006 en
Condition
Cont KOEO
KOER
Cont
Cont
MIL ON
Y/N
Possible Cause
Diagnostic procedures
307-01b-45
307-01b-45
BF00006 en
Condition
Cont KOEO
KOER
Cont KOER
Cont
MIL ON
Y/N
N
Possible Cause
Diagnostic procedures
307-01b-46
307-01b-46
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
P0751 Cont
Shift solenoid A stuck
off
Defective solenoid.
P0752 Cont
Shift solenoid A stuck
on
Defective solenoid.
BF00006 en
Diagnostic procedures
307-01b-47
307-01b-47
Condition
Cont KOEO
KOER
Cont KOEO
MIL ON
Y/N
Possible Cause
P0756 Cont
Shift solenoid B stuck
off
Defective solenoid.
P0757 Cont
Shift solenoid B stuck
on
Defective solenoid.
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Diagnostic procedures
307-01b-48
307-01b-48
Condition
Cont KOEO
KOER
Cont KOEO
MIL ON
Y/N
Possible Cause
P0761 Cont
Shift solenoid C stuck
off
Defective solenoid.
P0762 Cont
Shift solenoid C stuck
on
Defective solenoid.
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Diagnostic procedures
307-01b-49
307-01b-49
Condition
Cont KOEO
KOER
Cont KOEO
MIL ON
Y/N
N
Cont KOEO
Cont
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Possible Cause
Diagnostic procedures
307-01b-50
307-01b-50
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
N
Cont
Cont
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Possible Cause
Diagnostic procedures
307-01b-51
307-01b-51
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
Cont
Cont
Cont
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Diagnostic procedures
307-01b-52
307-01b-52
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
Cont
Cont
Cont
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Diagnostic procedures
Check the wiring to the PCB for correct power supply and ground
connections.
Check the operation of the shifter mechanism
Inspect the PCB for evidence of damage or contamination.
For additional checks refer to SECTIONS 307-05
Internal fault with transmission
Carry out a transmission level and condition check: refer to section
Damaged or defective clutch packs
AUTOMATIC TRANSMISSION - FLUID LEVEL CHECK - 307-01
Defective TCM
If during this check a high level of contamination is evident,
Incorrect TCM/PCM software, including VID suspect internal gearbox failure.
parameters
Check the PCM and TCM are operating on current software,
Incorrect torque converter fitted
including VID parameters.
If a new torque converter has been fitted, ensure it is the correct
specification
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, install a new Transmission.
Defective wiring or connections to the
Check condition of wiring to multi-plug on the transmission
transmission multi-plug
ensuring all power (VPWR) and ground (GRND) connections are
Defective TCM/valve body assembly
serviceable
Defective solenoid
Using WDS select PC_A PID (if available) and monitor signal.
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, install a new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
307-01b-53
307-01b-53
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
N
Cont KOER
Cont
Cont KOER
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Possible Cause
Diagnostic procedures
307-01b-54
307-01b-54
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
Possible Cause
P0975 Cont
Shift Solenoid B
Control Circuit Range/
Performance
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Cont KOER
Diagnostic procedures
307-01b-55
307-01b-55
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
Possible Cause
P0978 Cont
Shift Solenoid C
Control Circuit Range/
Performance
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Diagnostic procedures
307-01b-56
307-01b-56
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
Possible Cause
P0981 - Shift
Solenoid D Control
Circuit
Range/Performance
Cont
Cont KOER
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Diagnostic procedures
307-01b-57
307-01b-57
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
N
Cont KOER
Cont KOER
P1707 Cont
Transmission range
sensor not indicating
P or N during self test
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Possible Cause
Diagnostic procedures
307-01b-58
307-01b-58
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
Possible Cause
P1911 Cont
Reverse lamp control
circuit short to ground
P1912 Cont
Reverse lamp control
circuit short to VPWR
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Diagnostic procedures
307-01b-59
307-01b-59
Condition
Cont KOEO
KOER
Cont
MIL ON
Y/N
N
Cont KOER
Cont KOER
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Possible Cause
Diagnostic procedures
Retrieve all DTCs. Note all VSS related DTCs. If there are a
range of VSS related DTCs i.e. to the Instrument Cluster (IC) or
PCM. This would indicate a corrupted signal at source. (Suspect
ABS concern)
Ensure all modules are operating on correct software and VID
details are correct.
Carryout a NETWORK test and rectify any DTCs recorded
Monitor VSS signal with WDS datalogger. If VSS is correctly
recording on WDS suspect communication error to TCM
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, install a new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
Ensure the battery and charging system is operating correctly.
Check the operation of the torque converter lock-up clutch under
road-test conditions with WDS/PDS
Check the wiring and connections on the transmission loom.
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, install a new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
Check the operation of the torque converter lock-up clutch under
road-test conditions with WDS/PDS
Check the wiring and connections on the transmission loom.
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, install a new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
307-01b-60
307-01b-60
Condition
Cont KOEO
KOER
Cont KOER
MIL ON
Y/N
Possible Cause
Cont
Cont KOEO
KOER
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Diagnostic procedures
Retrieve all DTCs and try and identify a common theme i.e. low
voltage to a range of actuators.
Check the wiring and connections on the transmission loom.
Ensure all VPWR, ignition and GRND supplies are correct
Check the operation of the torque converter lock-up clutch under
road-test conditions with WDS/PDS CLEAR ALL DTCs. TEST the
system for normal operation.
If DTC resets, install a new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
Check the wiring and connections between the PCM and
transmission connection. Particular attention should be given to
the connection on the transmission.
If stored with multiple DTCs, attempt to identify a common theme
and which module they are associated with.
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets and you have access to a break out box (BOB).
Check the resistance across pins 2 and 6. Resistance is a nominal
40k (10%). (0 indicates short circuit, Infinity indicates, open
circuit)
If you do not have access to a BOB and the DTC resets, install a
new TCM and Main Control Valve Body.
Re-flash module with current calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
Check the wiring and connections between the PCM and
transmission connection.
If stored with multiple DTCs, attempt to identify a common theme
and which module they are associated with.
CLEAR ALL DTCs. TEST the system for normal operation.
If DTC resets, replace the relevant module and re-flash all
modules with latest calibrations. SEE NOTE RE- TCM
reprogramming at the beginning of this list
307-01b-61
307-01b-61
Condition
Cont KOEO
KOER
Cont KOEO
KOER
MIL ON
Y/N
N
Cont KOEO
KOER
Cont
Set during
Re-flash
procedure
Set during
Re-flash
procedure
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Possible Cause
Diagnostic procedures
307-01b-62
307-01b-62
Condition
MIL ON
Possible Cause
Diagnostic procedures
Cont KOEO
Y/N
KOER
General Notes with reference to DTCs with a "U" pre-fix
DTCs with a "U" pre-fix indicate a communication error.
When using WDS you may run a complete self-test which records a number of "U" codes. Example U0301 TCM communication with other modules. Most of the
diagnostic procedures within the PCM are generic; therefore the PCM will "look" for the TCM during a KOEO test, even though the vehicle is fitted with a manual
transmission, hence the stored DTC. DTCs of this nature do affect the normal operation of the vehicle.
Most "U" codes are associated with incorrect software programming or, more commonly, the signal being corrupted between modules due to wiring or connection
problems.
"U" codes can also occur during module reprogramming. WDS should clear these codes when reprogramming is complete. WDS fails to do this, it indicates there is
a "hard" fault with the system
However if a module is suspected one of the easiest ways to identify the area of the concern is to use the out-put state control (OSC) function on WDS datalogger.
The OSC is identified with a # symbol.
Example: A customer complaining of an erratic tacho (RPM) gauge
Select WDS datalogger
Select IC (instrument cluster)
Select the # key on the right-hand side of WDS screen
Below this button another 3 buttons will appear, one a finger pressing a button, the next a + sign and the third a - sign
Press the finger button, then press the + sign. The RPM gauge will then start to sweep across the gauge.
Further presses of this button will cause the gauge to travel further
If as the gauge moves it can be seen to fluctuate, this would indicate a fault with the gauge itself. If it produces a smooth movement, it would indicate a
communication error between the PCM and the IC.
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307-01b-63
Description
M Gate
CAN Low
Diagnostic K-line
TIP TIP +
CAN High
UDRMV
Not used
Ignition Supply
Park/Neutral Signal
Not used
Not used
Ground
Power supply +V
Reverse Light
Ground
307-01b-64
307-01b-64
PR4
*
*
*
*
PR5
*
*
*
*
*
*
PR6
*
*
*
*
*
*
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307-01b-65
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E
*
*
*
-
CC
*
*
*
*
*
*
-
307-01b-66
307-01b-66
System outputs
The P/N signal (from the internal position sensor) is
used to ensure that the engine is only started with the
transmission gear selector in either the Park or
Neutral position. When the selector is in either Park or
Neutral this output is activated. This in turn closes a
relay that allows the starter to be engaged if allowed
by the Engine management system. If this output fails
the electronic engine controls system uses a CAN bus
signal supplied by the TCM to allow the engine to
start.
Transmission control
The selector lever can be used to engage Park
through to drive (D) mechanically. The link between
the lever and the transmission is by a cable.
The manual side of the shifter, 1 through to position 6
are selected electronically by the CAN bus.
Integrated with this are functions for gear selected
illumination, brake shift interlock and keylock interlock
system. For additional information, REFER to Section
307-05.
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307-01b-67
GENERAL PROCEDURES
307-01b-68
307-01b-68
Refill
Special Tool(s)
Drain
1. Raise and support the vehicle. For additional
information, refer to: Lifting (100-02,
DESCRIPTION AND OPERATION).
2. Place a suitable container under the transmission.
3. Remove and discard the oil level filler plug
NOTE: If an internal problem is suspected, drain
the transmission fluid through a paper filter. A
small amount of metallic particles may be found
2. Carry out a transmission fluid level check. For
from normal wear. However, if excessive metallic
additional information, refer to: Transmission Fluid
particles are present, internal inspection may be
Level Check (307-01 Automatic
required.
Transmission/Transaxle, GENERAL
PROCEDURES).
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307-01b-69
Removal
1. Disconnect the battery ground cable. For
additional information, refer to Section 414-01.
Parking lock seal
2. Raise and support the vehicle. For additional
information, refer to: Lifting (100-02,
1. Apply the parking brake (If using a four post ramp
DESCRIPTION AND OPERATION).
it is recommended a brake depressor is also
utilised)
3. Drain the transmission. For additional information,
refer to: Transmission Fluid Drain and Refill
2. Raise and support the vehicle. For additional
(307-01 Automatic Transmission/Transaxle,
information, refer to: Lifting (100-02,
GENERAL PROCEDURES).
DESCRIPTION AND OPERATION)
4. Remove the retaining bolts.
3. Ensure the ignition is off and the shifter is in the
Neutral (N) position.
4. Remove and discard the screw plug and sealing
ring
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307-01b-70
Special Tool(s)
Socket Output Flange
Remover/Installer
205-789
Slide Hammer
100-012
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307-01b-71
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307-01b-72
7. Tighten to 48 Nm
Installation
1. Using the special tool, install the extension
housing seal.
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307-01b-73
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307-01b-74
General Equipment
Anti-Static Wrist Strap
Removal
CAUTION: Make sure the transmission
control module (TCM) and main control valve
body are protected against electrostatic
discharge. Failure to follow this instruction may
result in component damage.
1. Remove the fluid pan, gasket and filter. For
additional information, refer to: Fluid Pan, Gasket
and Filter (307-01 Automatic
Transmission/Transaxle, IN-VEHICLE REPAIR).
2. Disconnect the electrical connector.
Reposition the electrical connector retaining
ring.
Disconnect the electrical connector.
Installation
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307-01b-75
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307-01b-76
Installation
1. To replace the pipe. Push the pipe into the plastic
collar until the white ring cannot be seen
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307-01b-77
307-01b-77
General Equipment
Anti-Static Wrist Strap
CAUTION: Make sure the transmission
control module (TCM) and main control valve
body are protected against electrostatic
discharge. Failure to follow this instruction may
result in component damage.
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307-01b-78
307-01b-78
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307-01b-79
307-01b-79
Installation
CAUTION: Make sure the transmission
control module (TCM) and main control valve
body are protected against electrostatic
discharge. Failure to follow this instruction may
result in component damage.
1. Install new transmission housing seals
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307-01b-80
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307-01b-81
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307-01b-82
Removal
1. Remove the transmission - For further information
refer to section - 307-01 - Removal and
Installation.
2. Mount the transmission securely on a stand using
the appropriate brackets.
Slide Hammer
(100-012)
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307-01b-83
307-01b-83
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307-01b-84
7.
8.
9.
10.
5. Install the transmission assembly.
6. Replenish the transmission fluid.
7. For additional information refer to - Transmission
Fluid Drain and Refill. (307-01a Automatic
Transmission/Transaxle, GENERAL
PROCEDURES).
8. Check and adjust the transmission fluid level as
required.
9. For additional information, refer to: Transmission
Fluid Level Check (307-01a Automatic
Transmission/Transaxle, GENERAL
PROCEDURES).
11.
12.
13.
14.
15.
Transmission
General Equipment
* Anti-Static Wrist Strap
CAUTION: Make sure the transmission
control module (TCM) and main control valve
body are protected against electrostatic
discharge. Failure to follow this instruction may
result in component damage.
Removal
1. Disconnect the battery.
2. Raise the vehicle. If work is to be carried out on
the transmission or torque converter when
removed from the vehicle, drain the transmission
fluid.
3. Mark the driveshaft and pinion flange alignment
and remove the driveshaft.
NOTE: When disconnecting or removing the
driveshaft it is essential that the position of the
slip yoke relative to the output shaft and position
of the companion flange hardware be identified as
illustrated. Failure to return all parts to their
original position may induce driveline vibration.
For more information, refer to Section 205-01.
4. Remove the catalytic converter assembly by
disconnecting it from the exhaust manifold and
muffler inlet pipe.
5. Remove the cover plate from the front of the
converter housing and remove the converter to
flywheel bolts.
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307-01b-85
307-01b-85
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307-01b-86
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307-01b-87
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307-01b-88
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