AZZAWIYA CONTROL SYSTEM MODERNIZATION PROJECT

WELDING PROCEDURE SPECIFICATION

JOINT VENTURE

(SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE)

Contract No .
Company Name
Welding Process (es)

: 10/2008
: ABB GEMMO JV
: GTAW & SMAW

PQR No.
Date

: Gemmo Spa / Lloyd's 04

: 22/01/2006

Type (s)

: Manual / Automatic

WPS No.

: 10-08-0000-Q93-PR-00

JOINT

JOINT DETAILS

Joint Design

: Single V Butt Joint

Backing

: N/A

Backing Material

: N/A

6.02 mm
2.5 TO 4 mm

No. of layers according to material wall thicknes

FILLER METAL (QW-404)

BASE METALS (QW-403)

P Number

: P No. 1 To

P No.1

Specification (SFA)

: 5.18 , 5.1

Specification Type &Grade

: ASTM A 106 Gr.B

AWS classification

: ER-70 SG , E 70

F No.

:6,4

Pipe Dia & Size

Wall Thickness
QUALIFIED RANGE

: 6" NB
: Sch. 40 (6.02 mm)

Size of Electrode

: 2.4 mm dia , 2.5

Material Qualified

: ASTM A 106 Gr.B

Welding position

: 6G

DIA Qualified

: 2.5" NB & Above

Progression

: Up hill

Tickness Qualified

: 1.5 To 12.04

Position of fillet

: N/A

Groove Position
Fillet
PRE HEAT (QW-406

: All
: All

Pre-heat Temp.

: Min. 10 C

Temperature

: N/A

Interpass Temp.

: max. 250 C

Time

: N/A

Other

: When ambient temperature is below

5 C, preheat to at least 50 C

Heat rate
: N/A
Heating method
: N/A
ELECTRICAL CHARACTERISTICS (QW-409)

Shielding gas

: Argon

Current

: DC

% Composition

: 99.9 %

Polarity GTAW

: DCEN

Trailing

: N/A

Polarity SMAW

: DCEP

Backing
TECHNIQUE (QW-410)

: N/A

POSITION (QW-405)

POST WELD HEAT TREATMENT (QW-407)

SHIELDING GAS (QW-408)

Sting or Weave Bead

: String for root and other pass Weave (Max 2.5 times of dia
of electrodes)

Cleaning

: Grinding / Brushing, as required

Multiple/Single pass

: Multiple pass

Multiple/Single Electrode

: Single

Peening

: N/A

Weld Layer

Process

Filler Metal

Current

Class

Dia mm

Polarity

Amps Range

Volts Range

Travel Sp
(mm)/m

Root Pass

GTAW

ER 70 SG

2.0/2.4

DCEN

93-97

19-21

50-80

Hot Pass

GTAW

ER 70 SG

2.0/2.4

DCEN

93-97

19-21

50-80

Filling

SMAW

E-7018

2.5/3.15

DCEP

72-77

20-21

50-10

Capping

SMAW

E-7018

2.5

DCEP

76-79

18-26

70-10

PREPARED BY : ABB GEMMO JV QC

ABB GEMMO APPROVED

CLIENT

Name

Name

Name

Signature

Signature

Signature

Date

Date

Date

IYA CONTROL SYSTEM MODERNIZATION PROJECT

WELDING PROCEDURE SPECIFICATION

SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE)

: Gemmo Spa / Lloyd's 04/05

: 10-08-0000-Q93-PR-00003
37.5 2.5

1.6 0.8 mm
2.5 TO 4 mm

No. of layers according to material wall thickness

: ER-70 SG , E 7018
: 2.4 mm dia , 2.5/3.15

Travel Speed
(mm)/min.

Remarks

50-80

.----------

50-80

.----------

50-100

.----------

70-100

.-----------

CLIENT APPROVED
:
: