BACHELOR OF SCIENCE IN MARINE ENGINEERING COURSE SPECIFICATIONS Engineering Materials Table A4ll/1 Function: Maintenance and Repair Table A4Il/2 Function: Marine Engineering STCW’78 as amended Issue Date January 2014 0 Mumberofpages : 12ulti Form No. Bachelor of Science in Marine Engineering sue, Date: 2 COURSE SPECIFICATIONS fev Stats: 00 Zl Engineering Materials Prepared yS STOW Table AUII/ and AAIL2 fowuea ty — Pate ao REVISION HISTORY COURSE SPECIFICATIONS wo. | vate REVISIONste, Form Neo Bachelor of Science in Marine Engineering [ssue. Date: oi i COURSE SP=CIFICATIONS Bev Stats: 00 Z E Engineering taterals Erpara by oo stew tase Ril and 2 Reviewed by = eine sere roteooe COMPETENCE (UNDERSTANDING AND) PERFORMANCE Mone ROHN Friis ofan (Gace and Sai a Na ed Ps ores fools machine tole and tans ofierits yneasuing instumerts sedinconstucton and fir beatonandrepar Fepaof ships and bnboara feuipment Deserbes in simple tems the production ofpigiron fomiron oe Describes the prinples ofthe open-heart, te Bessemer and more modem processes Uusedin the production of tel fom pig ion EBplainsthe pnp trences between sand casing, ie casing, erttigl casing ‘ergigs, cod working and hot oled pate, bars and athe sectors States the nomal range ofearbon content in mild steel, tol sel, cas steel and cast ron Describes the prince ference betucen ferrous and non-ferrous metals Ges examples of appeatons of non‘frous metals n manne engineering States the purpose ofthe alloying elements rickel chromium and melyoderumin sels lsedin mare engineering estes the metals used in non-erous aloys commonly employed in Marne enginening ropes and Uses 6 Hours Espainsin snp terms whatinfuencesthe choice of material fra maine engineering component Deserbe in simple terms whats meant bythe ‘lowing mechanical properties: Letty [ beeness [ pardnese [strength [ foughness [ ietiey [ ateabity [plastyste, i E x mS hae roteooe cowrerence |unosseratans ad ROHN Popropist use ofhand- (Characteristics and fools machine tole and tans ofierits yneasuing instumerts sedinconstucton and fir beatonandrepar Fepaof his and fpnboard(Cant) equipment (Cort) (characterises and Statens ofprocesses {Griabieason and repair Bachelor of Science in Marine Engineering COURSE SPECIFICATIONS. Engineering Materials SSTCW Table AIIM and AIL PERFORMANCE ‘Bipans whatis meant bylow-,mediun-andhigh-cabon steels Compares the tense strength, dusty and hardness eflow-,edium+-and high-carbon sole ‘Sates the uses oflon-.maum and high-carbon steels Desorbes the properiesofeaston and ges examples oft use Defnes an slay ‘Stats the uses ofatuminum, copper. zine, lead and armony ‘States the component metals of brass, bronze ad whe metal ‘Sates the uses ofthe above aloye Explains whythe above alloys ae sable the usesinthe above objective Lenfes samples ofmetals deserbed inthe above obectves Non Metalic Materials rocess [plains the reasons fr using the flowing les in polyners: giass thre ‘Stats that polymers canbe plastid sergio elastomeric ‘Stats the properties and imeations of polymers sts polymers and other nonmetal materiasin common use ‘Sates appeabon ofpelymers and ater non-mefale materials onboard ship plains the purpose otheatrestment Ferm No lesue. Date: Rev Status: 00 Prepared by Reviewed by Approved by Page aot ‘APPROX ‘HOURS 2 Hours 5 Hours Describes the folowing heat reatment processes andthe types ofstelto which they right be appied Poneaingste, Form Neo lesue. Date: Bachelor of Scene in Marne Engineering 5 i COURSE SPeciricaTions RevStats: 00 Zl Is Engineering Materials Prepared a: STCW Table Adland A1II2 eve by — Pane soa jowneose vepnox COMPETENCE \NOEASTAISING Ano PERFORMANCE sega FeOrENSY ania we ota Chamoun na ‘oraina Slemenevara mecamcteozens | = Satine {Grtabnoston and repas (Core) - Tereernt ora) set Tso Gaon Sel sss Sutesow abn se cn ees Seiratjorcon de esos cae rend Desibs ntaie tem 2 auch wearer poses commen can els, ents popes opin Ele fens tntmetionin tale whch hese owing ets rte ‘Sep thao ae “aipenbre ie 5°) ton Sto cons Paton ene plans how erponeistenpee rough ts nl cose sein ats Une ad ropes ant sss seer sect] eles ess ash ena esac pent eam a eemaly REGUS) Sas Mapes Bites Ste ste debratn protein mately an exes apd ad binberats Sess reasoning Test Sores Sur Musats nt the ad of simple setches a material under each ofthe applied leasingste, i E x mS hae roteooe cowrerence |unosseratans ad SRO FENY [eproprit use ofhand-Propertes and foals, machn els and parameters considered in yneasuing instants the tbrcston and epar fir tabroatonandrepas ptsstems and fnboard (Cort) components (Cort) Mecation Fama Bachelor of Science in Marine Engineering [ssue. Date: COURSE SPECIFICATIONS Rev Sta 00 Engineering Materials Prepared by Stew Tab Ril and 2 evened by Pane core aren PERFORMANCE srry han above bes, sg aro oS nd and sae a daria Iilcwe seman Spans how tess and san can be eaten tems lating anata situnons brine aes nahn ees Genes ese neo abjesede xeon Sas ‘ellpon Uinge Seng Seng srr Ecsta inte ssc int tole’ lappy Sines ook ton a Sheesoran a Since Grier ne tnt standin Hk’ asthe Nos of sty Fonsi show tees wh snl areal ane Shec.ov ashen! gag ooaia abn sfresenng exes wate he tehusw ofan ese cers ners sng td nese oon pos ieevanoe ‘Stes Siemrcenegnesng race ofthe fur phys poperisine oe ccs Sites iat vraon seventh tht of singe roe ora cession offre SHOU applied suddeniytoelaste materials ‘States that the tres easing wraion in 2 ship usual rest for an balance inthe machinery Desorbesthe main sources of hip bron a5: rmachwery uth reprocatng components (9 piston ete.)ste, i E x mS hae roteooe cowrerence |unosseratans ad SRO FENY [eproprit use ofhand-Propertes and foals, machn els and parameters considered in yneasuing instants the tbrcston and epar fir tabroatonandrepas ptsstems and fnboard (Cort) components (Cort) Ferm No Bachelor of Science in Marine Engineering Issue, Date: COURSE SPECIFICATIONS. Rev Stats: 00 Engineering Materials Prepared SSTCW Table AIIM and AIL eve by Page Tote PERFORMANCE approx Ship's propeler Blades reting rough water of varjing pressure and velocty ‘ating machinery bich has not been balanead (g same crankshats) tating machinery becoming unbalanced tough damage erosion, coosion oF eposts (eg. at sale. te) unbalanced power nthe cinders ofa dese engine ‘wom bearngsinetaing machinery ‘States that a ship's srucure and machinery are consiucted largely of materia which areeaste ‘Sate that wbrations are anarited fom one elastomer componentte another ‘States that an—vbraton mataals ae sometimes placed between connecing pars in orderta rede vation ‘Sates thatifa components vibrating a reversing sess ispresentin the material ‘States that in normal working condaonsthe seesses ue to raion ae wel within limits alowed frinthe design ‘States that vbratonsin a component maybe fom diferent sources, resonance and magntythe efect ‘Sates that if vbrations become excessive he stresses induced can cause permanent damage ‘States that excessive bration should nat be alowed te continue ‘States that hen \aryng the rotational speed of machinery, stages maybe encountered there vratons become excesse Explains that the condtion desorbed inthe above objective is nomally due to 3 resonance ofbraons wich oorus at whats tnownas"ercal speed? ‘Sates that excessive vation wahin machiney isnot aye apParent ‘States that tical speeds are predictable and should be clearly marked on conrls and ooanto engineer offers ‘States that machinery should natbe alowed to operate eer at or close to acta! speed hich can causeSa hae vaowLEDoe cowperence |unosesvawon ano PROFICIENT [eproprit use ofhand-Propertes and foals, machn els and parameters considered in yneasuing instants the tbrcston and epar fir tabroatonandrepas ptsstems and fnboard (Cort) components (Cort) Bachelor of Science in Marine Engineering COURSE SPECIFICATIONS. Engineering Materials SSTCW Table AIIM and AIL PERFORMANCE ‘Sates that ical speed ranges should be passed trough as quickly as possible ‘Sates that in addon tinting sess, bration may cause securing de oes to work loose Explains how vation maybe reduces Settseowed Joints ‘Shetses the sages ofmalng seltseoued joints Permanent Joints sts the trent ways ofmaking permanent joes Bonding Pastes Desorbesthe pipe of bending bonding plstios ‘States the range of sotening temperature fr pastes Eiplainsthe care and safeguards necessary when heating pastes lsdnesives and Bonding Heath and satty iplainsthe care necessary when sing adhesives, incde: ‘Shin prtecton| Storage Fre “Toricty ‘States the adsatages and dsadvortage of adhesive bonding Desorbes the base pines ofjmnng by using an adhesive Ferm No lesue. Date: Rev Status: 00 Prepared by Reviewed by Approved by Page Botte ‘APPROX ‘HOURS 1 Hour 1 Hour 1 Hour 2 HoursSt, Form No & Bachelor of Science in Marine Engineering ue oat g COURSE SPECIFICATIONS Bey St Zl 3 Engineering Materials Created: oS STCW Table Al and Al2 Reviewed by — Pate ours ieiowiEoce seprox coverence —|uwoeneTaHione a0 PERFORMANCE apreix PROFICIENCY ‘erie use ofhand Proper and kes ie burdens tnnsacine tls and paritrsconsgeein| Stasi purpose of annor ane uing an ponesn Fresatngiraneress: fc tincaeanionar | | garnae meme tana Ur rcsen aaron pastors ne Expane he ntaons oe serdecondns oeporyesns fn boa (Ca) Eamponet (Cort) Sutestht spel ony resi ae mode n ee paar ore cndons Lise steps necessary when boning gee “oma congonets Fcin mer toed estes ety etal boning an ppatins using: eacorpane Bends or ry Sn ena pases Stteshe three meted ofing lass Suter he needinune te conee este frie pascto bejsnet Sies and nese cone achesie rs arty of appleatons ra ae of srengh tess nelued nine oboe seohes Spans whats meaty ele gst nd pacing Enansthe dftreces near pst and peng Enpanshos puting ae used Shona pckigs sch as nustypes of Osngs dla pacangs mechan elo et an th pcg? Lunchmineigecot |” Enshon ute ese shu acl genes Schoo fbstpesofnon getaiousesot ret oes, non-use gastro gases an ermal gets Eiplins how sealants are used showing acual sealants such 2s various ypes of sealants, liquid packings and sal tapesste, ZI COMPETENCE Pppropii use ofRand fools machine tole and yneasuing insruments ‘Gr abnosion and epas fnboara (Cort Maintenance and repair Ptshpboard machinery fnd equpmere i: ee KNOWLEDGE, \UNDERSTANDING AND) PROFICIENCY Us oftanoustypes of ears and packings (com) [Design characterises Sed selscton of mates Ireonsroston of fequpment Bachelor of Science in Marine Engineering COURSE SPECIFICATIONS. Engineering Materials SSTCW Table AIIM and AIL PERFORMANCE Selon often Consoton of Eaament Ferm No lesue. Date: Rev Status Prepared by Reviewed by Approved by Page ‘plains what mataals ae used fr constusing major pats ofthe ouing equipment: ‘dese engnes: crank shat. cinder ine and hea, piston exhaust ale bearing, ‘Seam urbines-tubin casing, oo, lade, nol, reduction gear, g2sturbine-tutine casing rotor, compressor gas generator Bolers:watertube, umaoe, steam, water cum, superheater ‘hating! propeller sha, stm tube bearing propeser, pumpsimpeller. casing, sha, casing ring, sleve, gear. sere. pstnfbucet ng heat exchangers: hesing tube, cooing ube, shel ‘compressors piston ng, vahe,eyinder block, inde ner purters spindle, gravy isching dam, boul body high pressuretemperatire vave-body, valve vate seat (Design Characestos plains design characteris developed improve perfomance in highly skewed propeler const of sel engines Consivsbon of steam tune constucbon ofgasturine consi ofboier (Design characteris of earings Plain Bearings ips the intatons of rectined bearings roett2 ‘APPROX ‘HOURS 6 Hours 6 Hoursgin, Fama Se Bachelor of Slence in Marne Engineering levee g COURSE SPECIFICATIONS Bev Stats: Z Ss Engineering Materials Erpara by oo stew able lit and AD evened by nd Page tote vaowLEDoe cowperence |unosesvawon ano PERFORMANCE e550 PROFICIENT Wenanor rapa ssn orcetses | Desies n ed ses Ciahesond mcery sedation oeias| _Besgweseanty Sedegspner at)” rennin st eee ous pene (Cor) ‘medion ated ners ‘hievwaled ners rapped bushes Lststhe ideal properties of 2 beatin olf plain beaings Describes he reasons fr using ute metal. copperead loys, lead bronzes, in bones, un metals and aumiiumbased! loys fr pan bearings lat and Rae Bearings ‘Compares the loas-caring abies ofbal and role bearings Compares the abit of ballad aller bearings ocaryradial and ail oads| ‘Sates the tipeofbearng stable fr sats sbjectto angular mésognment Desorbes how bal and ale beanngs are Wercated ‘Sates the proportonofavaiabe vokime tbe fled when using grease ‘Sates the maximum heghtofkbzantin a saonarybearng when vsng oil Desrucive and non-desrucve texting of mater Describe commen methods ofnon destructive testing of materials and their applationto main and ausarymachinry components Discuss destucie tests on specimens such assess tess, hardnesstests and rmetalographictests {naineeing processes used in constudin and repairSir, Form Neo Se Bachelor of Scence in Marine Engineering ive Dae g COURSE SPECIFICATIONS Bev Stats Z E Engineering Meters Prepared gi STCW Table Al and Al2 sees hae Page: 12 of 12 ieiowiEoce COMPETENCE | UNDERSTANDING AND| PERFORMANCE Mone PROFICIENCY Tetnlgyotrateats 7 Hors