3 i UDC 621,824.44 DEUTSCHE NORM. March 1986 Involute splines with 30° pressure angle Hobs Pinion type cutters Broaches Zahnwellen-Verbindungen mit Evolvententianken; ‘Supersedes December 1975 edition. Eingriffswinkel 30°; Walzfraser, Schneidrader, Raumwerkzeuge In keeping with current practice in standards published by the Internations! Organization for Standardization (1SO), ‘a comma has been used throughout as the decimal marker. Dimensions in mm 4+. Symbols and quantities : 1 Working range 2. Hobs for flank contred spline shafts Dieses and trance hit 30" pressure angle Form circle diameter, effective diameter. - a 7 7 ue Marking... . 2.2. Dimensions end tolerances 22 Dimensions and oer 8. Spe inion yp ctr. 2.4 Form circle diameter, effective diameter. 2 jtnaereal Broecie Marking _ 4.1. Working range eeeae 42 Types, overall sizes... 43. Dimensions. 2 Prion pe cto for flank enrages 4 Working denne with 30° presure angle... == 5 45 Marking... Continued on pages 2 to 11 ‘paras Ono un nsec sia Geman Snes ORM) ‘DIN 5480 Part 16 Engl. Price group 8 Sales No.0108Page 2. DIN 5480 Part 16 1. Symbols and quantities dyer tool/shaft (or hub) centresto-centre distance form clearance pitch diameter pinion type cutter tip diameter shaft tip diameter base diameter pinion type cutter base diameter generated root diameter shaft root diameter generated form circle diameter shaft effective root diameter tolerance on tool addendum ‘addendum of basic rack profile of too! dedendum of basic rack profile of tool form addendum of basic rack profile of tool form dedendum of basic rack profile of tool height of tooth tip chamfer or of tooth tip, radiusing on pinion type cutter, hiceo - - on basic rack profile of tool module piteh machining allowance ‘addendum modification umber of teeth root diameter deviation space width deviation ‘tooth thickness deviation deviation for test dimension My deviation for test dimension My base tangent length deviation deviation factor of tool setting = Ayo/A, deviation factor for test dimension My = Ayae/A deviation factor for test dimension M; = Ay/Ay base tangent length deviation factor test dimension over pins for external s ‘test dimension between pins for internal spline base tangent length If there is likely to be confusion, the following subscripts pressure angle ‘tool pressure angle (pressure angle on generating circle) pressure angle on measuring circle tool setting relief (clearance) angle on pinion-type cutter tooth tip radius of basic rack profile of tool root fillet radius of basic rack profile of toot generated mean root fillet radius flank relief (clearance) angle on pitch circle of pinion-type shaper cutter shall be used. Subscript Refers to tooth tip space width (of hubs), upper limit value tooth root lower limit value ‘tooth thickness (of shafts) ‘generating circle ‘generated dimension form circle diameter tooth tip chamfer ‘outer test dimension over pins (for shafts) inner test dimension between pins (for hubs) effective diameter basic rack base tangent length tool shaft ubDIN 5480 Part 16 Page 3 2 Hobs for flank centred spline shafts with 30° pressure angle 2.1. Working range ‘The hobs dealt with in this standard are standard hobs enabling al profiles of the modules concerned to be produced. In contrast with these, there are special hobs which are designed to produce specific forms of shaft profile (see subclause 2.6) ‘and are not covered by this standard. 2.2 Dimensions and tolerances 2.2.1. Basic rack profiles of too! Finish-eutting Pre-cutting Reference line pani tek Basic rack profiles oimemin) | Peete | eae tr ecg tor for subsequent | for subsequent finisheurting | grinding ishing ispo 060. m | 060-m+017Ym | 060- m+ 040 Ym hiro oin aes-m | 06s. m—o17 Ym | 065- m- 040 Yr no as2-m — | y= 008m | go~ O10- ti 60: m — | ha 005m hiya ~ 080+ m Aygo oe: m — | 008. m 010+ m (at0 em ax6-m | 016: m 020+ m toms 00m — | 010. m 020: m ar oas-m | = - Generated: he 060. q 0 0,17 Yn sin 30° 0,40 Ym - sin 30° *) For distinguishing the pre-cuting tol from the finish cutting tool inthe Context of formulae, te subserit V shall be used adtionaly. Figure 1. Basic rack profiles for hobsPage 4 DIN 6480 Part 16 2.2.2 Overall sizes ‘The overall sizes of the hobs shall be as specified in DIN 8002. Deviations are permitted, depending on the space available for hob run-out. 2.23 Accuracy ‘The accuracy of hobs for shaft profiles as specified in this standard corresponds to the tolerances associated with quality classes A and AA as specified in DIN 3968 which are recommended for spline qualities 8 and ‘coarser and for 7 and finer respectively. Irrespective of module, the tool addendum tolerance, Faro, shall be + 0,02 mm. 2.3: Working dimensions Root diameter ‘The root diameters generated by the hob (or by the rack type generating too!) as a function of tooth deviations and machining allowances are des an = 2» 24+ 2 EE pax ~ 2 Nao resin = + 244 2 Ger Mia ~ 2 Haro where hago is the addendum of the finish-cutting (or precutting too}; py" isthe generating addendum modification 2s specified in subelause 3.3.1 The deviations are then: Aaeinac = Ahern ~ dp Aina = dma ~ dy ‘The pre-cutting tool cuts the finished sizeof the root diameter (and the resulting dedendum, ep). In order to ‘obtain the specified machining allowance, 2, the too! ‘addendum related to the reference line, po, shall be calculated as follows: pa hip + alsin a Tooth form corrections 9. for spining internally centred shafts or increased tool dedendum for avoiding overcutting of a shaft shoulder adjacent to the spining in the region of the hob run-out ae to be agreed with the tool manufacturer (see subclause 2.6). Tool setting “The tool setting, Ado, is @ change in the position of the generating tool relative to the shaft, producing root diameter deviation, Ag, of 2 Aagy and ‘tooth thickness deviation, 4,, of 2 apy tan a. Depending on the tooth thickness deviation, 4, and the deviations of the measured quantities, Aw and Age the Aw _ Ame sin ay Qetana 2-sina 2 sina Putting a = 30° and for ay4 ~ a, the following is obtaine ag) = 0.866 - Ay= Ay ~ Ayal? ‘where the tolerance or the shaft root diameter deviation corresponding to the tooth thickness deviation of flank centred joints are not permissible, e.g. by reason of the hob interfering with adjacent bearing seating diameters fr undercuts, then special hobs as specified in subelause 2.6 shall be used. ‘The mean root radius generated, of, is determined by the relative path of the hob tooth tip traced out between the shaft form circle diameter and the root diameter and variable within the following limits due to the variable shaft addendum modifies 2.4 Form circle diameter, effective diameter ‘The form circle diameters generated, dry, are always smaller than the effective diameters, dy, so that the form clearance, ep = 0,5° (dey — drei) is always positive In the case of transition and interference fits, a check is ‘to be made to determine whether the root form circle diameter generated at the shaft tooth root guarantees a ‘minimum form clearance. If necessary, the hub ‘addendum will have to be shortened accordingly, the hhub designed with tooth tip chamfer or a special tool as used in subclause 2.6. Figure 2. Hob and shaft profile 2.5 Marking ‘Standard hobs for flank contred shaft profiles shall be ‘marked as follows (examples): module m3 pressure angle 030° tool addendum apo 0,60" m DIN number DIN 5480, ‘material number serial number manufacturer's symbol 2.6 Special hobs Working range hobs are understood to mean hobs designed for Profiles or tooth-number groups of shaft profiles, satisfying special requirements regarding shaft root diameter, root fillet radiusing and tooth form correction. All such hobs can be manufactured so as to generate the basic dimensions specified in DIN 5480. Special hobs with tip chamfering flanks for externally ‘centred shaft profiles with tooth tip chamfer and, special hobs with projection at the tooth tip for internally centred shaft profiles with root clearance are designed {for specific tooth-number groups and are usable only for these.DIN 5480 Part 16 Page 5 ‘Special hobs for multiple-width spaces (multiple-width teeth) are multi-start corresponding to the pitch factor and the ‘number of teeth on the shaft, The larger diameter of multi-start hobs requires more run-out, which is to be taken into ‘account in the design of the spline shart. ‘The basic rack profiles of special hobs are to be agreed between manufacturer and user. 26.2 Marking In addition to be marking as specified in subclause 2.5, special hobs are to be marked with the profile symbol as specified in DIN 5480 Part 1, March 1986 edition, clause 7, 9: DIN 5480 — WA 120 x 3 x 30 x 38 h6 x Se 3 Pinion type cutters for flank centred spline joints with 30° pressure angle 3.1. Working range For each module several pinion type cutters with different numbers of teeth have been specified, which are usable respectively = for all numbers of shaft teeth, = forall numbers of shaft teeth and given numbers of hub teeth, = and for all numbers of hub teeth starting from a given minimum number of teeth (see table 1). “The cutters dealt with in this standard are standard pinion type cutters, in contrast with special pinion type cutters which are designed for specific single profiles or tooth number groups of shaft and hub profiles and are not covered by this, standard. 3.2. Dimensions and tolerances 3.2.1. Basic rack profiles of tool Finish-cutting Pre-cutting Reference line hwo apo. Basic rack Basic rack profiles profiles of tool recommended for pre-cutting Dimension *) | recommended for for subsequent for subsequent finish-eutting grinding finishing hizo 065: m | 065+ m+ 017 Ym | 065. m+ 040 Yn ipo nin 065+ m 065- m= 017 Ym | 065+ m— 040 Ymr ero Os? m haze — 008m Tiygo 0.10» m eto min 0,60. m Jago ~ 0.05 + m Jago — 0.10 - me axe max 0,08 - m 0.08 m 10. m aromax 016-m | 0,16- m 020. m 170 ax 010-m — | 010+ m 020. m hap o4s-m | = - Generated: he 0.65 - m 4 ° 0.17 Ym sin 30° | 040 Ym sin 30° *) For distinguishing the pre-cutting tool from the finish-cutting tool in the context of formulae, the subscript V shall be used additionally. Figure 3. Basic rack profiles for pinion type cuttersPage 6 DIN 5480 Part 16 ‘The tool addendum, of the basic rack profile of pinion. type cutters for finish-cutting hub and shaft profiles (see igure 3) ensures that the tooth profile as specified in DIN 5480 Parts 3 to 13 is maintained in the full effective range of the pinion type cutter and for every application within the working range of the tool concerned. ‘The variable numbers of teeth and addendum modifications of work and tool call for variable generating pressure angles for cutting hubs and shafts. For this reason, the nominal values of the dedenda ‘generated by standard pinion type cutters differ more or less from the addendum of the basic rack profile of pinion type cutters, the maximum values being ~ 0,05 - m (hub dedendum) and + 0,05 - m (shaft dedendum) respectively. These deviations are to be taken into ‘account as tolerance components when calculating the root diameters generated by pinion type cutters. See subclause 3.3 for working dimensions. 3.2.2 Ovorall sizes ‘The overall sizes of the pinion type cutters shall be as, specified in DIN 1825, DIN 1826, DIN 1828 and DIN 1829 Part 1 and Part 2; see aiso table 1. Disc and hub type cutters are suitable for spline shafts; they are only suitable for spline hubs if the number of hub teeth is at least 1,75 to 1,3 (the factor decreases with increasing number of hub teeth; see table 1) times the number of teeth of the cutter. Shank type cutters are suitable only for spline hubs with ‘correspondingly small numbers of teeth. In such cases, however, suitably shaped disc type or hub type cutters with appropriate cutter holder should also be used where possible since they can be made at lower cost and with ‘greater accuracy. 3.2.3: Splining accuracy ‘The splining accuracy of pinion type cutters for hubs ‘and shafts as specified in this standard corresponds with ‘the permitted individual deviations of quality class A as specified in DIN 1829 Part 2. Irrespective of the module, the tool addendum tolerance, /xapo, shall be + 0,02mm. Cutters designed to give a greater splining accuracy shall be specially agreed. 3.3. Working dimensions When calculating the root diameters and deviations of shaft and hub produced by the pinion type cutter as 8 function of the tooth thickness and space width deviations, and possibly of a flank machining allowance 4, the influence exerted on the effective size of the tool ‘addendum by the aggregate of the addendum ‘modifications of the generating gearing shall be taken into account. For this purpose the following are needed: bg effective height of the pinion type cutter as given in table 1; ba, measured residual effective height; dy diameter of tip of cutter in the new condition; dios diameter of tip of cutter in the used condition; ‘addendum modification of cutter in the new zoom ‘condition; o1+m addendum modification of cutter in the used condition, yg = Mm 20429: M+ 2 harm with apo = hip + a/sin dugy = dyo~ 2 (03~ by) + tan tan é tan @ js m= os m— (bs — bs) 3.3.1. Spline shaft dy, root diameter of shaft as given in table 1 ‘of DIN 5480 Part 1 2y+2xy°m—2hep dees generated shaft root diameter ati root diameter deviation Awe upper tooth thickness deviation Ag lower tooth thickness deviation Gaux maximum value of machining allowance man minimum value of machining allowance Aw | Goa Gxey gag = 8 E+ +4 2tana” sina As, Gin (5 - Moin = 1+ m+ +t tana” sina ate 2 (205+ Hey mga) tan ) ege( tao J er + 20 3.3.2 Spline hub ‘The sign definitions for internal gears as specified in DIN 3960 shall be observed. gq hub root diameter as given in the table im: zy +2x_°m—2hep deez _ generated hub root diameter Aata root diameter deviation Ace upper space width deviation Aa lower space width deviation max maximum value of machining allowance min minimum value of machining allowance Ace, Gin (202° Ma = = 4: m= AS 4 Aa Gnas 2" Mdgan =~ Hm = A 4 Some “Bian a * sine 2 (toi + cami) * tan a campy arc iy | 285 inv Ey att 7 8 Co (evoznm) agi Aaa deez min ~ taTool setting ‘The tool setting, Aap, is a change in the position of the generating tool relative to the hub. When cutting the hub, the negative signs of distance ag and of the hub root diameter, dra, are to be taken into account. Too! setting ao, generates a root diameter deviation of the spline shaft, Agn, of 2 Aaoy Tool setting Aag2 generates a root diameter deviation of the spline hub, Agga, of 2 aoa. ‘The changes in induced tooth thickness by changes in the tool setting are to be calculated using the deviation factors obtained with the generating pressure angles, igo. from the root diameter calculation, Spline shaft rem 22h 08 NOt ay 2 SiN enor so that Ags = 201° Spline hub “Aja = 20% = 2088 Ag” 2» sin ayoa 819 6402 |e, sothat Ay =2.4.a02» ———"% orputting 4, sin ax02 Ag =-2 800 ‘The relationship between the change in tooth thickness and the change in the measured quantity is governed by the deviation factors specified in the tables given in DIN 5480 Parts 3 to 13. Spline shaft ‘Aig = AM = 8H Me Ag sin ane Sin avon So that Ay = 2 ay» Alig ES. . _ Aw Ay = 2% = cos « As sothat Ay = 2 Aa) sin aso Spline hub AN so that Ay = 2 Age - Aig» “222 cosa When small deviations are involved, itis possible to use 44 ~ ayo * & = 30? for approximation calculations, whence: Ane Aw Bag) SE = og 7 Aw and oz Avi simon crane Son rr nara ed susan kerf DIN 5480 Part 16 Page 7 Generated mean root fillet radius ‘The mean root fillet radii generated by standard pinion type cutters, gp, with tip chamfer height Mxcromex OF ‘tooth tip radius Qupomax amount to 0,16 -m to 0,32 m, ‘owing to the variable tool and work addendum modifica: tions. If, in a specific case, minimum values are required which are not obtainable when using the standard tool, it will be necessary to produce the component concerned by means of a special cutter designed for this purpose. 3.4 Form circle diameter, effective diameter ‘The generated form circle diameters dprx and dp¢a are always smaller (internal gear diameter negative in formulae, see DIN 6480 Part 1) than the effective diameters dyes and dyezo, so that the form clearance, ep" 0.5 * (dyer.2—dern.2) is always positive, In the case of transition and interference fits a check has ‘to be made to determine whether the root form circle diameter generated at the shaft tooth root guarantees ‘the minimum form clearance. If necessary, the hub addendum will have to be shortened accordingly, the hub designed with tooth tip chamfer, or a special pinion type cutter as used in subclause 3.6 Figure 4. Pinion type cutter and shaft profile 3.5 Marking Standard pinion type cutters for flank centred hub and shaft profiles shall be marked as follows (examples) module m3 pressure angle 30° tool addendum hypo 065° m umber of teeth 234 DIN number DIN 5480 material number serial number manufacturer's symbol 3.6 Special pinion type cutters 3.6.1 Working range Special pinion type cutters are designed for specifi profiles or tooth number groups of hub and shaft profiles, satistying special requirements regarding hub and shaft root diameter, root fillet radiusing and tooth form correction. All such cutters can be manufactured 0 a5 to generate the basic dimensions specified in DIN 5480.Page 8 DIN 5480 Part 16 Special pinion type cutters with tip chamfering flanks for externally centred shaft profiles with tooth tip chamfer and special pinion type cutters with projection at the tooth tip for internally centred shaft profiles with root clearance ar designed for specific tooth-number groups and are usable only for these. Cutters for externally centred hub profiles are Usable for single profiles or hub tooth number groups, depending on the centring diameter tolerances. 3.6.2 Marking ‘Special pinion type cutters for specifie hub and shaft profiles are to be marked additionally with the profile symbol as ‘given in DIN 8480 Part 1, DIN 5480 — WA120 x 3 X 30 X 38 X h6 x Se 2 Table 1. DIN 5480 30° pressure angle Number Effec Number Effec Module | of | Relief | tive Module | of | Relief | tive wath | angle | height teeth | angle | height m 6 ° b3 ™ ° bs To & = z 50 4 os [oe 8. Ssnhemeal 38. af 40 | a0 _[ 5 | 52 8 a 16) x [12 20_[- 2°30 | 428 = 10, 10, 20 [3 8 = 3 8 8. 80 | = 8 = a 40 cr 6) 40_[ ray | 6 | 2 8 30 14 20 | 30 | _s _| 28 = 8) [Tie] [2 = 16_| 280 [5 [23 = 10, 10] 16 = 720 [3° 70 = é 8 10 | 14 = 90s 10. = 6 34 14 = e (075) [40 [x30 [8 6 26 [emiaueleess 6 16 [230 [62 = 3 eee) at [mecca ae = 12 | pao [6 | 18 = 10, 10 | 16 = 720-3" 70, = 3 8 10 | 4 = 90 | 10 = 6 28 16__| 36 6 os 40_|- 230 | 8 | 88 6 20 16 | 38 6. 16 | pao_[ 6 | 23 = o eee coe |meenoen leas 6 gael sigs spe [emeeaee/ eta) = 10. 14__[ 16 = 700 |"3" 70. = 6 8 [04 = ao (ee 10, = e_| 24 16 | 34 é 16 | pay_[ 8 | 34 = 20_| 16 | 28 6 10 | yag_| 6 116. = 5 16 | « [16 | 24 6 [80 [3° 72. = 6 10, 14 | 16. = 60 | 12, = 6 a 10 | 14 = 128 [16 | 30 [103 = 20 1s | & 10 | a0 [8 | 46. = 18, 16 | 25. 6 3_| pay [6 | 14 = o 16] x [716 [26 6 we 14, = 6 10. 14 | 16. = 50_| 3" 14 = 6 8 cigee|aenta = oo 16 | pag_[ 12 | 38. = 16 16 | 24 é 10 [eae | 10 116. = A “| x [716 [20 6 3 | esy_| 8 | 14 = 10. 14 | 16. = Bos 14. = 6 8. igi ext = 40s 14_| 58 6 12, 16] 18) a 78) 6 | vay] 12 | aa = ao [510] » [a6 6 10 | ag [10 [46 = 8 12 [14 = | rer ts 1 = Cutter addendum modification in new condition, x9 m Cutter flank clearance angle at pitch circle, {= 2°. Bracketed modules shall be avoided where possible.4 Internal broaches 4.1. Working range Broaches for spline hubs as specified in this standard are single purpose tools because as form-cutting tools they will each cut only one profile (in contrast with generating tools). Broaches cut the hub profile by applying the principle of progressively increasing depth of cut; the ‘cutting edges are given profile taper (see DIN 1415 Part 1 for concepts). They are used for all modules and all numbers of teeth from 6 upwards. At the present time, the largest outside diameter is around 300mm. The broaches are designed to cover a range of hub length 4.2 Types, overall sizes 4.2.1 Types Broaches for hub profiles as specified in this standard are made in two types. Type 1, for flank centred hubs with tooth tip chamfer in 3 tolerance zone groups Group 1203 for tolerance zones applicable for space width as in DIN 5480 7H 8H 9H root diameter H12 HI2 H12 ‘ip diameter Hin HIT HIT ‘Type 2, for externally centred hubs with tooth tip chamfer Group 1 for tolerance zones applicable for space width as in DIN 5480 8H root diameter, H7 tip diameter an Both types of broach are not suitable for manufacturing the finished size of the hub tip diameter. Other types, e.g. broaches = for other tolerance zones specif = for internally centred hubs, = for simultaneous broaching of hub tip and root diameters to finished size or for grinding allowance, — meeting special concentricity requirements relating to spline diameters d, to ds or complying with closer eccentricity tolerances are not covered by this standard. in DIN 6480, 4.2.2 Overall sizes Reference shall be made to DIN 1415 Part 1 for details of the design of @ spline hub broach and the concepts sed, ‘The connecting pieces, shank and tal end shall be designed as specified in DIN 1417 Part 1. ‘The previous shank and tail end design as specified in DIN 1416 Part 3 and Part 4 is to be specially agreed. DIN 1416 shall be taken into account regarding the design of the teeth and chip spaces. ‘The overall length of the broach depends on the work- piece, i.e. the length of cut, cutting properties of the hub metal, overall height of the broaching fixture, and ‘on the available broaching machine (broach travel). DIN 5480 Part 16 Page 9 4.2.3. Splining acouracy of internal broaches Recommended spline quality as in DIN 3962 for hub space width tolerance zone ‘Type of deviation as in DIN 3960, 7H | an | on ‘Adjacent pitch errr, fp Difference brween adjacent pitches, fa (Cumulative pitch error, Fy 5/6] 6 Curmulative crculerpiteh error, Fa! Devietion in racial runout, Fe Range of tooth thickness erors, Ry Profile form deviation, Ve e|s)s ‘Tota profile deviation, Fr Higher splining quality shall be specially agreed. 43 Dimensions 4.3.1 Addenda/dedenda ‘The broaches are designed for nominal values of the hub dedendum 0,55 m and the hub addendum 0,45 «m. 43.2 Tooth profile Circular are profiles may be substituted for the involute profile of the hub tooth flank. The hob teeth have @ corrected profile differing from the hub profile. The orm correction depends on the rise per tooth chosen to suit the task performed by the broach. The profile dimensions of the tool cannot be measured on the sizing ‘teeth of the broach. The workpiece profile can only be measured using a test ring broached by the tool. 4.3.3. Hub tooth tip chamfer ‘The usual design of broaches provides tooth tip chamfer (on the hubs for all numbers of teeth with the exception (of hubs having a module m not exeeding 1. This improves the cutting conditions in the range of small involute pressure angles arising with small numbers of teeth, end simplifies the profile grinding of the broach at the tran sition from the flank to the root. Profile shapes ditfer- ing from this design are to be specially agreed. Excep- tions comprise hubs with modules ranging from 0,5 up to and including 1, with tooth tip thicknesses smaller than 0.8mm. In the case of these profiles, a hub tooth tip radius of 0,1 mm results, since the tooth roots of the broach teeth undergo rounding due to grinding wheel wear. ‘The tooth tip chamfer width shall be 0,1° m to 0,18 m, The usable hub tip diameter shall not be increased by the tooth tip chamfer by more than 0.18: m. 43.4 Hub tooth fillet design ‘The tip diameter of the spare teeth shall lie in the upper third of the deviations of the hub root diameter in order ‘to ensure a maximum tool durability. The broached hub root fillet shal be so designed that the fillet radius, 0, does not begin below the form circle diameter of thePage 10 DIN 5480 Part 16 hub and is not les: than the minimum size specified in ‘This off-centre condition manifests itself as eccentricity,” DIN 5480 Parts 3 to 13. The radius shall tangent the but also causes profile form deviations and varying tooth tooth flank and the hub root diameter thicknesses. Generally speaking, the amount of “wander” does not exceed the clearance between the hub tip 4.4 Working dimensions diameter and the root diameter of the broach. Machining During the cutting operation, internal broaches for Of the outside of the hubs should therefore be carried albround cutting, which include those referred to above, Ut on the basis of the broached splining. are centred only by the cutting force components in ‘the workpiece acting at right angles to the tool axis. If ae ee tetar male ral facet ese effective there ita risk of the broach “wandering” ‘The broaches shall be marked with the profile symbol as ‘hich means thatthe broach deviates from is required _-SPeified in DIN 5480 Part 1, ¢.9. Position thereby causing the broached splining to be for type 1: DIN 5480 — N 120 x 30x 38 x H12 x 9H; offcontre. for type 2: DIN 5480 — NA 120.x 30 x 38 x H7 x 8H. ‘Standards referred to DIN 1415 Part 1 Broaches; classification, nomenclature, types DIN 1415 Part Broaches; A and B round shanks DIN 1416 Part4 —Broaches; C and D round tail ends DIN 1416 Broaches; design of teeth and chip space DIN 1417 Part 1 Broaches; J and K round shanks with inclined driving plane DIN 1825 Pinion type cutters for cylindrical gears; straight tooth dise type cutters DIN 1826 Pinion type cutters for cylindrical gears; straight tooth hub type cutters DIN 1828 Pinion type cutters for cylindrical gears; straight tooth shank type cutters DIN 1829 Part 1 Pinion type cutters for cylindrical gears; parameters, concepts, marking DIN 1829 Part 2 Pinion type cutters for cylindrical gears; tolerances, permissible deviations DIN 3960 Concepts and parameters associated with cylindrical gars and cylindrical gear pairs with involute teeth DIN 3968 Tolerances of single-start hobs for cylindrical gears with involute teeth DIN 5480 Part 1 Involute splines; basic concepts DIN 5480 Part 2 _Involute splines with 30° pressure angle; survey DIN 5480 Part 3. Inwolute splines with 30° pressure angle; basic dimensions and test dimensions for modules 0,6, 0.6, 0,75, 0,8 and 1 DIN 5480 Part 4 _Involute splines with 30° pressure angle; basic dimensions and test dimensions for module 1.25 DIN 5480 Part § _Involute splines with 30° pressure angle; basic dimensions and test dimensions for modules 1,5 and 1,78 DIN 5480 Part 6 Involute splines with 30° pressure angle; basic dimensions and test dimensions for module 2 DIN 5480 Part 7 _Involute splines with 30° pressure angle wensions and test dimensions for module 2,5 DIN 5480 Part 8 —_Involute splines with 30° pressure angle; basic dimensions and test dimensions for module 3 DIN 5480 Part 9 Irwolute splines with 30° pressure angle; basic dimensions and test dimensions for module 4 DIN 5480 Part 10 _Involute splines with 30° pressure angle; basic dimensions and test dimensions for module 5 DIN 5480 Part 11. Involute splines with 30° pressure angle; basic dimensions and test dimensions for module 6 DIN 5480 Part 12 _Involute splines with 30° prossure angle; basic dimensions and test dimensions for module 8 DIN 5480 Part 13. Inwolute splines with 30° pressure angle; basic dimensions and test dimensions for module 10 DIN 8002 Metal-cutting tools; hobs for spur gears, with clutch drive slot or keyway for modules 1 to 20 Previous editions DIN 5480 Part 16: 09.74, 12.75 Amendments ‘The following amendments have been made in comparison with the December 1975 edition. 4) Basic rack profiles of the generating tools for pre-cutting for subsequent grinding or finishing have been included. b) More detailed information relating to the working dimensions of the generating tools have been provided. ©) The tolerance zone groups associated with the overall sizes of the broaches for hub profiles have been amended. {) More detailed information regarding broach splining accuracy has been provided. ) The standard has been editorially revised.DIN 5480 Part 16 Page 11 Explanatory notes ‘This standard specifies the principal design characteristics of generating tools (hobs, pinion type cutters) and of broaches {or 30° spline joints conforming to the DIN 5480 standard series, “The different tool addenda previously specified have been retained in order to limit the generated tooth depth to the value appropriate to each splining method, and hence to ensure the largest core cross section of the shaft to promote ‘maximum torsional strength resulting in maximum load bearing capecity of the joint. This decision was reached on the basis of scientific investigations which revealed that increasing the addenda to obtain larger tool tooth tip radi, smaller curvature of the tooth root fillets generated does not appreciably increase the strength at the tooth root, but on ‘the contrary would markedly reduce the loadbeering capacity of the joint by decreasing the core cross section of the shaft. “The basic rack profiles of the generating tools for pre-cutting for subsequent grinding or finishing have been included {or the first time. The decisive factors in this connection were the machining allowances, q, specified in DIN 3972 and the principle that the pre-cutting tool cuts the root diameter of the finished spline and thus limits the machining allowance on the tooth flanks. Tooth form corrections of the pre-cut spline, e.g relieving of the tooth root, are to be agreed between the tool manufacturer and the user until such recommendations have been standardized. Subclauses 2.3 and 3.3 dealing with the working dimensions of the generating tools have been revised. They now give the {ull calculation of the generated root diameters and deviations as a function of the tooth thickness deviations and ‘machining allowances, taking into account the special generating conditions applying to the splining of hub and shaft with pinion type cutters. Similarly, the calculation of the tool setting as a function of tooth thickness deviations and of deviations specified for other dimensions has been amended. The required formulae have been presented in form suitable for programming. Generally, with an addendum of 0,55 : m and a tooth tip radius of 0,16 - m the broaches may reliably be expected to produce the required minimum form clearance. Cutting the reference diameter of the hub, they are thus suitable also for ‘externally centred joints assuming suitable addendum tolerance. The limiting of the broach addendum to @ minimum of 0,55 «m permits the use of limited overall lengths. ‘The interchangeability of components of 30° spl revised standard continues to be ensured. See also Explanatory notes in DIN 5480 Part 1. joints made in conformity with the previous standard and with the International Patent Classification F 16D 1/06 B23 F 21/16 B23 F 21/26