Designation: F 441/F 441M — 02 ay Standard Specification for Chlorinated Poly(Viny! Chloride) (CPVC) Plastic Pipe, Schedules 40 and 80' ‘hs andi sed drt ed dsgnton PAVE 41M he nurses ing te design noe yar TP ston neu of ee. hee fat vison A tamber press inde tye of i aor ‘seri spon) ons snl age sce be at eon ep ‘is tna ben approved or ae by eee of Deparment of Deen 1, Scope L.A. This specification covers chlorinated poly(vinyl chlo- ride) (CPVC) pipe made in Schedule 40 and 80 sizes and Dressure-rated for water (see appendix). Included are criteria for classifying CPVC plastic pipe materials and CPVC plastic pipe, system of nomenclature for CPVC plastic pipe, and. Tequirements and test methods for materials, workmanship, dimensions, sustained pressure, burst pressure, Natening, and ‘extrusion quality. Methods of marking are also given Nowe 1—The CPVC pipe covered by this specification was covered peviouly in Speciscaton 1785. ‘Nowe 2—The sustained apd burt presure est requirments and the peso lig nthe pen ae calculated fom sess valves caine’ rom test made pipe 2. (50 man) and smaller. However, tests on Tage pipe ave shown hse sues vals to be valid 1.2 The products covered by this specification are intended for use with the dstibuton of pressurized liquids only, which ‘are chemically compatible with the piping materials. Duc to nteent hazards associated with toting components and sys tems with compressed air or other compressed gases some ‘manufacturers donot allow paeumati testing oftheir products. Consult with specific producUcomponent manufacturers for their specific testing procedures prior to pneumatic testing. [Nom 3—Presuizad (compres) air or ther compressed pass conan age amounts of stored energy. which present serious sey avards shoul!» system fal fr any reson 1.3 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These ‘notes and footnotes (excluding those in tables and figures) shall not be considered as requirements ofthe specification. 14 The values stated in ether inch-pound units or ST units are to be regarded separately as standard. Within the text, the ‘St units are shown in brackets. The values stated in each System are not exact equivalents, therefore, cach system shall "speci ld hui of ASTM Commies Foe Pate Fping Sys nt oe et exp of Somme F1725 on Vay Sed Poe “Set etsoe spore Nov 10, 202. Pblibed Juuay 2003. Originally epee in 1 Lat pins een apron in 19998 Fa - 98 be used independently ofthe other. Combining two systems may result in nonconformance with cation 1.5 The following safety hazards caveat pertains test methods portion, Section 8, of this speci standard does not purport to address all ofthe safety ‘fany, associated with ts se. Its he responsibility Of this standard to establish appropriate safety practices and determine the applicability of regu tions prior to us. A specific precautionary st in Note 6. 2, Referenced Documents 2.1 ASTM Standards D618 Practice for Conditioning Plastics and Insulating Materials for Testing? 1D 1598 Test Method for Time-to-Faiure of ‘Under Constant Intemal Pressure? 1D 1599 Test Method for Short-Time Hydraulic sure of Plastic Pipe, Tubing, and Fieings? 1D 1600 Terminology for Abbreviated Terms Plastics? 1784 Specification for Rigid Poly( Vinyl ‘Compounds and Chlorinated Poly(Vinyl (CPVC) Compounds? D 1785 Specification for Poly(Vinyl Chloride) tie Pipe, Schedules 40, 80, and 120° 2122 Test Method for Determining Dis moplastic Pipe and Fittings? 1D 2837 Test Method for Obtaining ym Basis for Thermoplastic Pipe Materials F412. Terminology Relating to Plastic Piping 2.2 Federal Standard Fed, Std. No. 123 Marking for Shipment (Civil 23 Military Standard: ‘MIL-STD-129 Marking for Shipment and Stonagl * aml Boo of ASTM Stas oi OHO Amal Bok of ASTM Sando, el OOS. 1 Aun tm Sandan Documents Ole Des, ide SS etn Aves Pipi, PA 1111-386, At: NPODS. opt A570 Ba eh, PO Box 7, Yl Cnc PASE, es Sat 7My save asim —02 24. NSP Standards: ‘Standard No, 14 for Plastic Piping Components and Related Mate? Standard No, 61 for Drinking Water Systems ‘Components—Health Etec? 3. Terminology 3.1 Delinisions—Defintions ate in accondance with Term nology F412, and abbreviations are in accordance with Ter- tminology D 1600, unless otherwise specified. The abbreviation for chlorinated poly(vinyl chloride) is CPV. ‘32 Definitions of Terms Specific to This Standard: 3.2.1 hydrostatic design seress—the estimated maximum Aensile stress the material is capable of withstanding continu- ‘ously with a high degree of certainty that failure of the pipe ‘ill not occur, This stress is circumferential when intemal Iydrostatic water pressure i applied 3.22 pressure rating (PR)—the estimated maximum water pressure the pipe is capable of withstanding continuously with [mhigh degre of certainty that failure ofthe pipe will ot occur 3.23 relation benween dimensions, design stress, and pres- sure rating—The following expression, commonly known as ¢ ISO equation” js used in this specification to relate dimensions, hydrostatic design stress, and pressure rating Bye = (Yoin= 1 hydrostatic design stress, psi [MPa]. pressure rating, psi [MP average outside diameter, in. [mm], and ‘minimum wall thickness, in, [rm]. 3.24 standard thermoplastic pipe materials designation ‘eqde—The pipe materials designation code shall consist ofthe Abbreviation CPVC for the type of plastic, followed by the ‘ASTM type and grade in Arabic numerals and the design stress Jn units of 100 psi (0.7 MPa) with any decimal figures dropped. ‘When the design stress code contains less than two figures, a cipher shall be used before the number. Thus a_ complete Inaterial code shall consist of four letters and four figures for (CPVC plastic pipe materials (see Section 5). |. Classification 4.1 General—This specification covers CPVC pipe made from one (see X1.2) CPVC plastic pipe material in Schedule 40 and 80 sizes. 4.2. Hydrostatic Design Stesses—This specification covers ‘CPVC pipe made from CPVC plastic as defined by hydrostatic sign stresses which have been developed on the basis of Tong-term tests (see appendix). 5, Materials 1. General—Chlotinated polyvinyl chloride) plastics used pipe meeting the requirements of ths specification are gorized by means of two criteria, namely, (1) short-term > vate re Non Ssatn Foto P.O. Box, An Ae, $180.8 161-198, Pipes of Paes Mare fr te Tao of Pde (Cosie Dior and Nomi Press) Pat, Met Stes, strength tests and (2) long-term hydrostatic strength tests at both 73 and 180°F [23 and 82°C} 3.2 Basic Materals—This specification covers CPVC pipe rade from compounds meeting the requirements of Class 23447 as defined in Specification D 1784. The materials shall have Hydrostatic Design Stress (HDS) listings equal to or greater than 2000 psi (13.80 MPa) at 73°F [23°C] and $00 psi [245 MPa} at 180°P [82°C] when evaluated in accordance with Test Method D 2837. Nore 4—Mechaicl suength, heat resistance, Sanmobiiy, and chemical resistance proper sre covered in Specification D 1784 53 Rework Material—The manufacturers shall use only their own clean rework pipe material and the pipe produced shall meet all the requirements of this specification 6 Requirements 61 Dimensions end Tolerances: G.L1 Dimensions and tolerances shall bea shown ia Table 1 and Table when measred in acordance wih Tet Method 2122 Te tolerances for oura-oundnes sal apply only {0 pipe po to sip 8:2 Wal Tiles Range—The wal hckness ange sal ot exceed 12% when measured in acorance with Tet Meiod 2122 62 Suntined Presre—TDe pipe sal not fa, aloon, burt or weep as defined in Test Meth DT598, ahe et press gnen in Table 3, when xed in cordance with 8 G21 Acoeerated Regression Test—The aslo. srcson test shal be edn lice ofboth he ssa erm pres ees he option of the manufacturer THe test Shall be conc in accordance with a Te pipe hall Cemonstae 1 hydosatc denga bis peojeon at the 100 00 here tat mee yd deg Category equeea! ee Table 1 Text Method D857) fer the CPVC, material wed in its-manufctre. Ifthe lower Confidence’ value at 100000 h fers from the exaplaed LETHS vale by more than 15 af theater or Min Appendix X2 (lest Melod D 283) is zero or nave or Bn be equation b= a+ fn Appendix X1 (Test Method D 2837 is postive conte the dal natal “3 Burst Presnure—Therinimam Durst pressures for Ccrve! plate pipe salle at given in Tw wen Getgmind in acoiance with Test Method D 1538. Si Flatening—Toee sal be no evidence of splitng, cking. or breking when the pipe is eed in soctdanee wih 83 7. Workmanship, Finish, and Appearance 7.1 The pipe shall be homogeneous throughout and free from visible cracks. holes, foreign inclusions, ar othe defects, ‘The pipe shall be as uniform as commercially practicable in ‘color, opacity, density, and other physical properics. Nore $—Color and rasparency or opacity sould be specie in tbe conaract or push det 8, Test Methods 8.1 Conditioning—Condition the test specimens at 73.4 = 3.6°F (23 + 2°C} and 50 + 5% relative humidity for not less~w TABLE 1 Outside Diameters and Tolarances for CPVC Plate Pipe, Schedules 40 and 80 In (mm) ES | ‘upon Ooo Reon Inasimam mins rerun Sate) onl Pe Ss ‘ousie Danetr ‘Se 40 ss ‘Sowa 1 wane anand ovr Sinai Soneae 90, saves Was owanan =a 0) oo16(oan) Seria} Soon (a30, oarstos) deo raia| 00041010) ooretoan) ‘oso ze 20 (08) said, ce 081) ‘0 22) ce 081) ‘00 ea ‘24 (081) 257s 203), dae 081) ears ra) 009 078) 500 fe) B00 1078) 400 054 owo(aee) 010 076) ‘500 (149) io ss) 000 (07), Sees ata) Sos oo (22) eas eas) Soom (028) ary Sara) eas a0) Soars psa, owas 0 229) 10700 273.1) 20015039), 80 (98) 20 80) ‘2ra0 239) oats oa biso a. 0120 (508) 000558) som 03a) 200 508), 6.004084) 25010 aa, 020 (813) ‘TABLE 2. Wall Thicknessos and Tolerances for CPVC Plast Pipe, Schedules 40 an 80, nm) aah Noni Pee Se we Taare te Tonnes er aap a0 acao ost These TaoeoinsT “0, Se 34) “aca 51 Oras ssa) ‘bao 051) wet ere er acao 0st bir 7 ‘ao 05) ao one ear, aca0 051 isa at ‘aca0 051 ves 21 938) oaa0 st Bi faas) avers a wise, ‘Soaz0 st 1 fas) Tecea(osal aol O15 68, “oa jest] 00 (508) aces 061 ea, Stet Bat) ‘a0 681) o2re (554) “oeae cl te 2095.10) Stet fos) 276701) {03s Ste, ate 48) ‘pom sera ‘oae ost) ao. 226 67 aoerte 8 os ‘as cos, Seo, Saar Saozn(oo"] Om ee, {aso fa, sis] 0250685) aoat (9) os os Taoss 4 Shea, zs0 (73) Shooe(oae) ase rar “ase {tat fo, 32 (816) heae oe] 1500 (270) “aso 5 ‘oan Ss (0271 Too 1509 506) Sart) 2.00) face (1031 ‘ee 124) ber (785) ‘se 0e) 440, oa 0) 00591 3) 050 1905) 202291 00) 80 1270, $060 (32 as 214) aon esr) Tears oe a en tp ey Ss stan Ao than 40 h prior to test in accordance with Procedure A of Practice D 618, fr those tests where conditioning is required, 8.2 Test Conditions—Conduct ests in the standard labora- tory atmosphere of 73 36°F [23 + 2°C) and 50 + 5% relative humidity, unless otherwise specified in the test meth- ‘ode ot in this speciation 83 -Sampling—The selection of the sample or samples of pipe shall be as agreed upon by the purchaser and the seller. In ‘case of no prior agreement, any sample selected by the testing Jaboratory shall be deemed adequate. ‘8.311 Test Specimens—Not less than 50 % of the test speci- ‘mens required for any pressure test shall have at eas a part of 730 eos wo Bo hw nina aOR the marking in their ceatral sections. Te central section is portion of pipe whichis atleast one pipe diameter away f an end closure ‘84 Sustained Pressure Test—Select the test specimens random. Test individually with water atte internal press given in Tale 3, si specimens of pipe, each specimen at ten times the nominal diameter in length, but not less than 29) el x ire $8 UGE sd ora closures and bearing the permanent marking on the pi Maat th sprints ao pres indcued for apex 1000 h, Hold the pressure as closely as possible, but witht £10 psi [269 KPa]. Condition the specimens at theyy F sau aaim 02 3. Sustained Pressure Test Contons for Water at 72°F {PE°C] for CPVC 4120 Piet Pipe, Schedulas 40 and 80 8888838 338283 k TABLE 4. Burst Pressure Requirements for Water at 73°F [23°C] for CPVC 4120 Plastic Pipe, Schadlen 40 nna 80 Fo ze isi) woo i300) jes naa iso Hoo) 1200 fees ooo (0) tm zm) mo Pes) too Bet to eat fm feta tm (Sao 7 (trl 7 (sua) 7 (eo) oles “The a sos 19 iv ese ol pratre Opa 4 PH femperature of 73: 3.6°F 23 + 2°C]. Test in accordance with Method 1 1598, except maintain the pressure atthe values in Table 3 for 1000 h. Evidence of failure of the pipe as defined in Test Method D 1598. Accelerated Regression Test—~Test in accordance with in Test Method D 1598, using ether free end or ‘end fittings. A minimum of six specimens shall be ‘Test three specimens at a single pressure that will result failures at or below 0.10". Test an additional three Specimens at « single pressure that will result in falares at about 200 Additional data points may be generated if necessary 10 improve the LTHS or LCL, or both. No points shall be excluded unless an obvious defect is detected in the failure area of the test sample, or there was an obvious ‘malfunction of dhe test equipment. Characterize the daa using the least-squares regression described in Test Method D 2837 [Note 6 Caution: Since the rope ofthe est specimen it expected in ‘quick burst an high sess repression esting, wel silded tes equipment td protective pesonlequpment sould be wed when conducting the 85 Flattening—Flatten three specimens of the pipe, 2 in [50 mm long, herween parallel plates ima eoitahle pense wi the distance between the plates is 40 % ofthe ouside diameter of the pipe or the walls of the pipe touch, whichever occurs fist. The rate of loading shall be uniform and such thatthe compression is completed within 2 to 5 min. On removal ofthe load examine the specimens for evidence of splitting, cracking, or breaking. 9, Retest and Rejection 9.1 Ifthe results of any test(s) do not meet the requirements ofthis specification, the test(s) shall be conducted again only by agreement between the purchaser and the seller. Under such ‘agreement, minimum requitements shall not be lowered, changed, or modified, nor shall specification limits be changed, If upon retest, failure occur, the quantity, of praduet repre- sented by the tests) does not meet the requirements of this specification 10. Marking 10.1 Quality of Marking—The marking shall be applied to the pipe in such a manner that it remains legible (easily read) after installation and inspection. 10.2 Content of Marking: 102.1 Marking on the pipe shall inslude the following, spaced at intervals of not more than 5 ft [1-5 m 10.2.1.1 Nominal pipe size (for example, 2 in, (50 mm)), 10.2.1.2 Type of plastic pipe material in accordance withthe ‘designation code prescribed in 3.2.4, for example, CPVC 4120, 10:2.1.3 Schedule size (40 oF 80, whichever is applicable) and the pressure rating in pounds-force per square inch for water at 73°F [23°C] shown as the number followed by psi (or ‘example, 200 psi (1380 KPa). When the indicated pressure rating is lower than that calculated in accordance with 8.4 (see Aanpendix) this shall be indicated by placing a stat aftr the “ASTM designation F441. or FA44IM or F-441/F 441M,” with which the pipe complies, 10.2.15 Manufacturer's name (or trade mark) and code, and 102.16 Pipe intended for the tensport of potable water shal also include the seal or mark ofthe laboratory making the evaluation fortis purpose, spaced a intervals specified by the laboratory. ons 7—Manufactres using the seal o mask ofa laboratory mus ‘kan prior authorization tom he labor concerned. 11, Quality Assurance 11.1 When the product is marked with this designation, F 441/ F-441M, the manufacturer affirms thatthe product was ‘manufactured, inspected, sampled, and tested in accordanceAly F save aaim - 02 with this specification and has been found to meet the requirements of this specification. SUPPLEMENTARY REQUIREMENTS POTABLE WATER REQUIREMENT ‘This requirement applies whenever a regulatory authority or user calls for product 0 be used to ‘convey oF tobe in coutact with potable wate. Si. Potable Water Requirement—Products intended for the health effects portion of NSF Standard No. te ‘contct with potable wate shall be evaluated, tested, and accepable certifying organization when required by Whe enited for conformance with ANSUNSE Standard No. 61 or latory authority having jurisdiction. ADDITIONAL SUPPLEMENTARY REQUIREMENTS GOVERNMENT / MILTARY PROCUREMENT ‘These requirements apply only to federalmilitary procurement, not domestic sales of transfer. 2. Repost for Inspection Unless cthervise speci _ Sh Pachging—Unles obese epee in eee rene eee ere the pode seson- voc the materiale sal be packaged in accordance fi eo a imapciom an te egore- supie’s sada pace in a ane ening a earre ee pads may use is Ovn or ny viral in safer condton and whch wil be ‘ther suitable facilites for the performance of the inspection able to the carrier at lowest rates. Containers and packing ‘and test requirements specified herein, unless the purchaser comply with Uniform Freight Classification rules or Nati hoe The ee ee ue. ‘Motor Freight Classification rules. q anpeatons end sae anne $3.2 Marking—Marking for shipment shall be in Shingo weed ey tHE AL ih Fe St No 2" cl sd re -STD-129 for military agencies, % No ts US, feel exact he cnr eee No 9c US Govern renee sid ey snmen Procure: twtr ennesin tt US Coren RE UE aie ann nee APPENDIX (Nonmandatory information) ‘X1. SOURCE OF HYDROSTATIC DESIGN STRESSES X11 The hydrostatic design stress recommended by the X13. The standard method for obaining Hytosth Pred, pipe ieattne is ured to pressure rate CPVC plastic for thermoplastic pipe materials is Test Method Tipe his hydrostatic design sess 2000p (13.80 MPa] for Agdiuonal information reyauling te est method on aioe a MUP (23°C). This hydrostatic design stress applies criteria used in developing these hydrostatic design s Tale pipe meting all the requirements ofthis specification. may be obtained from te Pants Pip Instn, 9 vy ‘The Society of the Plastics Industry, 1275 K Street NW, X12 One CPVC pipe material is inchuded based on the 400, Washington, DC 20005. These hydrostatic design st recuiements of Specifeation D 1788 and. the PPI- may not be suable for mates that show a wide ier fydronatic design sess for water at 73°F from a straight-line plot of ig sess verus lg time to alae, {23°C}, as follows: ‘All the data available to dafe-on CPVC pipe materials made it X12 Type V, Grade 1 (2347), with abyérosttic design the Usted States exhibit « sraighline plot ender these stress of 2000 psi [13.80 MPa}, designated as CPVC$120. plotting conditions. 12AG) F sate 441m —02 X14 ‘The pipes ae fr we wid waterat 73° [25°C] at TABLE KLE ata Brn Rtogs at 79 2° or fhe maximum internal pressures shown in Table X1.1 and CPVC4120 Plastic Pipe, Schedule 80, QEe IT" Lower prow rung thn Gon cleled ia ‘accordance with 8.4 may be recommended, at the option of the Nominat Ploe pate — se manufacture: in which cae be SDR stall ncaded in 2 oe mung Experience of he inausry indies ha CPVC = pre so Ben Plast ppeewtng te requirements ofthis specication gives “41 Re Be FRtstacery serice under normal onion for ong peed See ee Ihew peenao aingh The roacd premrereqcesoeas 16 S 83 Ske Eereinst o these ratings trough the slopes of te stenghy a fire pls of hee reads in pe form. rn Be ped ots hse ie Ss is oe ts XS The hydrostatic design seis eeommenda by he 31, a pce ones acon neue 2 Bet hm ‘ie fom to 2 in a a a = fe i tm X16 These dering factors are suitable fr CPVC pipe 2 2 te is fs eying water at elevated temperatures. To dstenmine el- 10151 eerie oe Ncaperaur ‘ang, omlcply 73F [°C] presen hh yen ket ehion Ge peocage ee as hem °F se Table X13) ae a ome ‘TABLE X13. Water Pressure Ratings at 180°F [82°C] for | Cove zo Pua Pn, Stud oan 0) fee ley 2 —v——es eh 5 fea on ‘Scrmaue 60 Schace 80 1m 89) 085 — ae s ea rf era ane] 9m E i cs marae eee eres ee a wher A ish = ma tt ineo ion ‘soto P sa atm See X11 Water Pressure Ratings at 73°F [23°C] tor CPVC td = Se Bi ier See "0! meat rp Smal re eet BRS sex ‘ees Sin pate fe SB ae = oa Sho BES = re Seo Ret Sea = a Sa3 Bk Bee = ia sao Sk Bee s beet Se = ost » Beal Seq Shon) = a z ain re S ae es 3 aa = es s eo = est 3 te i toa 783yp F eave aaim-02