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UJUNG PANGKAH DEVELOPMENT

OFFSHORE PHASE II

HESS (INDONESIA-PANGKAH) LTD

(WHP-B EPCC)

Strandjack Bracket Design For Jacket and Topside

D1 22-July-09 Issued For Approval DBES HKM MARK

A 18-May-09 Issued for Review DBES HKM MARK

By Check App By Date
Rev. Date Description Contractor Approval Company Approval
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TABULATION OF REVISED PAGES

REVISIONS REVISIONS
SHEET SHEET
B1
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TABLE OF CONTENTS

CHAPTER PAGE

1.0 INTRODUCTION 4

2.0 SCOPE OF WORK 4

3.0 DESIGN SPECIFICATION 4

4.0 DESIGN APPROACH 5

5.0 DESIGN OF STRAND JACK SUPPORT 6

6.0 MANUAL DESIGN VERIFICATION 11

APPENDICES

APPENDIX – A STRAND JACK SPECIFICATION

APPENDIX – B WEIGHT CONTROL SUMMARY & ESTIMATION OF REQUIRED PULL

FORCE

APPENDIX – C STRAND JACK SUPPORT DRAWINGS

APPENDIX – D FEM INPUT & OUTPUT FILES

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1.0 INTRODUCTION
This document presents the analysis and structural design of strand jack support for loading out
WHP-B Jacket Structure at Bakrie Fabrication Yard. The WHP-B Jacket Structure will be skidded out
from its fabrication position onto the transportation barge using hydraulic strand jack system. These
strand jacks will be mounted on the existing skid frame temporary support structures that support the
entire weight of the WHP-B Jacket Structure.
For typical strand jack specification and details, refer to Appendix – A.

2.0 SCOPE OF WORK

Design checks are limited to global and local strength of the strand jack support and its attachments
where the strand jack supports are to be mounted and maximum pull forces are supported.
Detailed skid frame, tie back system and jacket member structural integrity strength checks are
beyond the scope of this report.

3.0 DESIGN SPECIFICATION

(1) API RP 2A 21st Edition – Recommended Practice fo Planning, Designing and Constructing
Fixed Offshore Platforms (WSD) by American Petroleum Institute
(2) AISC Manual of Steel Construction (Allowable Stress Design) – by American Institute of Steel
Construction

Generally, increases in basic allowable stresses ARE NOT allowed for load out condition.

The following basic and combined allowable stressed criteria are adopted (Fy is material yield
strength):

Axial Tension, Fat = 0.60Fy

Axial Compression, Fac = Max 0.60Fy
Bending Stress, Fby = 0.66Fy
Shear Stress, Fv = 0.40Fy
Von Mises Stress, Fvm = 0.80Fy for combined axial, bending and shear stresses
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4.0 DESIGN APPROACH

(a) Strand Jack Support Arrangement

The Strand Jack Support System are to be arranged in such the manner that the induced forces due to
skidding operation will be adequately transferred to the existing temporary support structures and skid
frame system.

(b) Design Loadings / Assumptions

The following design loadings are considered:
Weight Control Report No: UPD-BC-W2-WC-RP-0002, Rev 3
Factored Weight = 403.7MT
Assumed vertical static load on support can = 73MT per leg
Assumed coefficient of friction = 20% during initial skidding stage,
Nos of Strand jack, N = 2 Nos
Estimated pull force per jack = 43.4MT / jack
(Refer to Appendix – B for Weight Control Summary & Estimation of Required Pull
Capacity)

(c) Analysis and Design Methodology

Analysis and design are performed using SAP2000 Finite Element Software (FEM) and verified by
manual calculation.

(d) Materials
All plate materials shall be of ASTM 36 (Min. Yield Strength = 248MPa) or equivalent, unless
specified otherwise. All welding shall comply with AWS1.1 and shall be of full penetration welds,
unless specified otherwise.
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5.0 DESIGN OF STRAND JACK SUPPORT

5.1 GENERAL ARRANGEMENT

The Strand Jack Support System are to be arranged in such the manner that the induced forces due to
skidding operation will be adequately transferred to the existing temporary support structures and skid
frame system. It shall be ensured that the all the strands are clash-free with jacket or other temporary
structures. For detail strand jack support drawings, refer to Appendix – C.

SAP2000 Ver.10 software is used for structural modelling and analysis of the strand jack support
system. The temporary support can and strand jack supports are modelled as finite element (shell
element) with appropriate restraint conditions (fixed-supported).

The following presents the isometric view of the simplified structural model of strand jack support
system:

Temporary Support Can Dia1181x32thk

Strand Jack Support (Typ) Top FLG/Ring Plate PL25

Exist'g Bottom FLG/Ring PL25

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5.2 ELEMENT PROPERTIES

The following table summarizes the element and material properties assumed in the analysis:

Material
Shell Thk
S/N Description Element Type Shell Grp Yield Strength
[mm] [Mpa]
1 Strand Jack Support Shell PL25 25 248
2 Support Can Dia1181mm Shell PL32 32 248
3 Exist'g Bottom Flange Plate Shell PL25 25 248
4 Additional Top Flange/Stiff Plate Shell PL25 25 248

5.3 LOAD COMBINATION

The following table summarizes all the basic load cases, associated load factors and combined load
condition:

Load Combined Load Condition

Basic Load Case
Case 1000 -
Jacket Weight = 73MT* per leg STA1 1.00
Stand Jack Pull Force = 44MT per leg PUL2 1.00
Note *Assumed max static vertical load on each leg for design purpose only.
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5.4 ANALYSIS RESULT

The following presents the Finite Element Model Analysis results – Max Von Mises Stresses
(Combined Axial, bending, and shear stresses) of the proposed strand jack design:

(a) Von Mises Stress – Overall

(b) Von Mises Stress – Support Can (32mm thk Pipe Wall)
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(c) Von Mises Stress – Strand Jack Support Bottom Flange / Skid Frame Top Flange Plate

(d) Von Mises Stress – Strand Jack Support Top Flange Plate (with additional flange plate)
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Findings
Generally, the overall stress level (Von Mises Stress) is less than 105MPa.
High stress zones (i.e. 186MPa) are limited to areas such as the strand jack bearing surface, mainly
attributed to modelling technique using point load at strand jack supporting joint locations.
Stress levels on Temporary Support Can are also less than 90MPa (at interface between strand jack
support and support can).
For detailed FEM Input & Output Files, refer to Appendix – D.

Summary
Conservatively, max Von Mises Stress is found to be 186.7MPa, which is within the allowable stress
(0.80Fy = 0.80 x 248 = 198MPa) as specified in Section 3.0.
Therefore, the strand jack design appears to be structurally fit.
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6.0 MANUAL DESIGN VERIFICATION

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APPENDIX – A

STRAND JACK SPECIFICATION

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APPENDIX – B

WEIGHT CONTROL SUMMARY

AND
ESTIMATION OF REQUIRED PULL FORCE
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APPENDIX – C

STRAND JACK SUPPORT DRAWINGS

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APPENDIX – D

FEM INPUT & OUTPUT FILE