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  • VCIPL PQCS-HM-01-40 Process Quality Control Sheet for Forging & Trimming

    Încărcat de

    Balram Ji
    155 vizualizări1 pagină
    1) The document is a process quality control sheet for forging and trimming tube flanges. It lists 15 quality parameters to inspect, including dimensions, radii, angles, and visual defects. 2) Specifications for each parameter are provided along with tolerances, inspection methods and frequency. Samples will be inspected and records kept according to the quality control forms listed. 3) Responsibilities include informing operators of issues and getting corrections. The tool room incharge will be informed of dimensional or defect problems.

    Descriere originală:

    PQCS for a Hot Forging Process for manufacturing of Tube Flange

    Titlu original

    PQCS Tube Flange Rough - Forging

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    1) The document is a process quality control sheet for forging and trimming tube flanges. It lists 15 quality parameters to inspect, including dimensions, radii, angles, and visual defects. 2) Specifications for each parameter are provided along with tolerances, inspection methods and frequency. Samples will be inspected and records kept according to the quality control forms listed. 3) Responsibilities include informing operators of issues and getting corrections. The tool room incharge will be informed of dimensional or defect problems.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    155 vizualizări1 pagină

    VCIPL PQCS-HM-01-40 Process Quality Control Sheet for Forging & Trimming

    Încărcat de

    Balram Ji
    1) The document is a process quality control sheet for forging and trimming tube flanges. It lists 15 quality parameters to inspect, including dimensions, radii, angles, and visual defects. 2) Specifications for each parameter are provided along with tolerances, inspection methods and frequency. Samples will be inspected and records kept according to the quality control forms listed. 3) Responsibilities include informing operators of issues and getting corrections. The tool room incharge will be informed of dimensional or defect problems.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 1

    VCIPL

    PQCS-HM-01-40
    Rev. No. 00

    PROCESS QUALITY CONTROL SHEET

    PART NAME :
    TUBE FLANGE ROUGH

    PART No. : 10032200-LH


    10032201-RH

    OPERATION :
    FORGING & TRIMMING

    Op. No. : 40, 50

    CUSTOMER DRG. NO. 10032199 REV NO. :"B"

    MACHINE : HAMMER 2 TON

    TOOLS
    FORGING DIE --- From Customer

    No. of Strokes
    Blocker - 3

    This Sketch is for 10032201-RH


    Sketch for 10032200-LH is
    symmetrically opposite

    Finisher - 4

    Die Pre-Heating Temp.


    250 - 310C

    Billet Temperature
    1150 - 1200C

    SETUP APPROVAL
    IN-PROCESS INSPECTION
    SAMPLE
    SAMPLE
    RECORD ON
    FREQ.
    RECORD ON
    SIZE
    SIZE

    S.
    NO.

    PARAMETER

    SPECIFICATION

    TOL.

    INSPECTION
    METHOD

    Dimension

    80.30

    +1.5 / -0.0

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    48.40

    +1.5 / -0.0

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    60.5

    +1.5 / -0.0

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    35.00

    +1.5 / -0.0

    Vernier Caliper

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    26.0

    +1.5 / -0.0

    Vernier Caliper

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    11

    0.75

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Radius

    20.60

    +1.5 / -0.0

    Radius Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Dimension

    193.02

    0.75

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    Radius

    20.60

    +1.5 / -0.0

    Radius Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    10

    Dimension

    34.04

    0.75

    Height Gauge

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    11

    Diameter

    70.00

    +0.0 / -1.5

    Vernier Caliper

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    12

    Angle

    50

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    13

    Angle

    45

    QFM-QC-05

    2 Hrs.

    QFM-QC-25

    14

    Visual Defects

    Free from unfilling, dent,


    mismatch, damage etc.

    VISUAL

    10

    QFM-QC-05

    15

    Acid Etching Test

    Free from Crack, Lap etc.

    VISUAL

    QFM-QC-05

    Bevel Angle
    Protector
    Bevel Angle
    Protector

    15 Minutes QFM-QC-25
    2 Hrs.

    QFM-QC-25

    Responsibility : Quality Control Supervisor


    Reaction Plan - In case of Mismatch, Dent, damage inform to operator and get corrected. In case of any dimensional
    problem, Unfilling, any other defect inform to Tool Room Incharge
    Note : All the dimensions are in mm, unless otherwise specified.

    PREPARED BY

    APPROVED BY

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