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Fix Tube Sheet Heat Exchanger

General Assembly view


Gasket
Tube side Inlet

Shell side Outlet

Gasket
Shell

Tube Sheet

End Flange
Cover
Distributor
Saddle
Gasket
Tube side Outlet

Shell side Inlet

Tube Sheet

Fix Tube Sheet Heat Exchanger


Cross Sectional View Assembly
Tube

Baffle

Tube Sheet
Shell

Cover

Tube sheet
Distributor

Fix Tube Sheet Heat Exchanger


Split view sectioned parts
Distributor

Gasket

Gasket
Shell-Tube sheet-Tubes
Cover

Gasket
End Flange

Fix Tube Sheet Heat Exchanger


Split View of Parts

Gasket

Gasket

Shell

Tube Sheet

Cover

Saddle

End Flange

Gasket
Distributor

Tube Sheet

Do Not Start The Job Without a Safety Plan

Fix Tube Sheet Heat Exchanger


Maintenance Activity Description
Blind Inlets-Outlets at
plant area

Install Blinds in-Out of


shell

Disconnect and remove


Distributor with gasket
Remove Cover with gasket

Ground level

Fix Tube Sheet Heat Exchanger


Shell Hydro-test
Install pressure gauge

Eliminate leaks if found

Connect water pump

Drain water from shell

Fill the shell by water

Remove PG & Water pump

Raise the pressure at value


indicated by Inspection

Remove blinds, fix gaskets


& tight bolts

PG

Drain

Ground level

Water Pump
7

Fix tube sheet Heat Exchanger

Shell Side Hydro-test Leak elimination from tubes [Details]


Tube sheet

Blind

Tube sheet
PG

Shell

Leak elimination
by Plugs
Water

Plug
Leak

Plug

Tube
PG

Leak elimination
by Expansion
Leak

Expander

Water

Fix tube sheet Heat Exchanger


Tube Side Hydro-test [Details]
Install distributor with new
gasket
Install blinds at inlet-outlet
Install Pressure gauge &
water pump
Install cover with gasket

Fill Water tube side


Raise the pressure up to the
value indicated by Inspection
Check sealing distributor to shell
Check sealing distributor to end flange
Check sealing cover to Shell
Discharge water remove PG & pump
Remove blinds at distributor in-out

PG

Water Pump

Ground level

Fix Tube Sheet Heat Exchanger

Handover & Final House Keeping

By Maintenance

Remove tools and equipment

Close Work permit

Clean and wash the area

Remove scaffold after unit start-up

Ground level
10