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Level 4
Credits 4
Purpose This unit standard is for senior technical personnel working with any types of
industrial knitting machines, and for quality control/quality assurance
personnel in any of the sectors of the knitting industry.
People credited with this unit standard are able to: measure yarns for length
and weight to calculate yarn counts; convert yarn counts between different
counting systems; relate yarn counts to machine gauge and stitch density;
calculate fabric weights and yields; and calculate percentage fibre-content of
knitted fabrics composed of different fibres.
Status Registered
Standard setting body (SSB) Apparel and Textile Industry Training Organisation
Special notes
2 This unit standard relates to the calculations carried out in a knitting plant in respect
of:
a yarn counts;
b fabric weights and/or yields;
c fibre-contents in fabrics.
4 In this unit standard, the term ‘yarn count’ (and related variations) has been used
exclusively for simplicity of description.
This is traditional trade usage for all yarn numbering systems in which a length of
yarn and its weight (mass) are related, and covers denier and all indirect counting
systems such as metric, YSW (Yorkshire skein), cotton count, worsted count, and so
on.
The term ‘yarn count’ is also used here to cover the ISO descriptive of ‘linear density’
and yarns measured under this system in terms of ‘tex’ and ‘decitex’.
Direct counts –
Count Length unit Standard wt unit
Tex 1,000 m No. of grams weight
Decitex 10,000 m No. of grams weight
Denier 9,000 m No. of grams weight
Indirect counts –
Standard length unit
Count (No. of multiples of) Wt unit
Metric 1,000 m 1 kg
Cotton count 840 yds 1 lb
Worsted count 560 yds 1 lb
YSW 256 yds 1 lb
(1 lb – 1 Imperial pound = 453.6 grams; 1 yd = 0.9144 metres).
7 In terms of fabric yield, warp-knitting may use both grey yield and finished yield.
8 ‘Fabric Weight’ is defined as weight of fabric per unit area (e.g. grams per square
metre) or running length (e.g. grams per metre). ‘Fabric Yield’ is length of fabric per
unit weight (e.g. metres per kg.).
Performance criteria
1.1 The counting system is specified, and defined in terms of its standard units of
length or weight specific to that system.
1.2 A predetermined length of yarn is weighed, and the measured length and its
weight are extended to relate to the standard units of the specified counting
system.
1.3 The yarn count is calculated according to the formula relating to the specified
counting system.
1.4 The calculated yarn count is described in the terms applying to that counting
system.
Element 2
Performance criteria
2.1 The counting system that the yarn count is to be converted into, is specified,
and the conversion factor identified for that calculation.
2.2 Yarn counts are converted from one counting system to another by means of
the specified conversion factor.
2.3 The converted yarn count is described in the terms applying to that counting
system.
Element 3
Performance criteria
3.1 The range of yarn counts used on each type and gauge of machine in
production is identified and described according to company practice.
3.2 The stitch density of fabric produced on each type and gauge of machine is
identified in terms of company practice.
3.3 The relationship of yarn count to the stitch density of fabric produced by each
type and gauge of machine in production is identified in terms of company
practice.
Element 4
Performance criteria
4.1 A fabric sample is measured for its dimensions and/or weighed according to
company practice.
4.2 The sample weight and dimensions are extended to specified parameters of
fabric weight and/or fabric yield according to company practice.
Element 5
Performance criteria
5.1 The individual components of a sample are separated and weighed according to
company practice.
5.2 The percentage composition of each fibre component of the fabric is calculated
according to company practice.
Please note
Industry Training Organisations must be accredited by NZQA before they can register
credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards
must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this
standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The
AMAP also includes useful information about special requirements for organisations
wishing to develop education and training programmes, such as minimum qualifications for
tutors and assessors, and special resource requirements.