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1. Calculateaveragehvaluebasedontherateofheatgeneratedbythemicrochip,
qV hAs Ts T .
Then,assumingthattheflowislaminar,wecanusetheequationforlaminarflowoveraflat
plate,
Nu 0.664 Re 0.5 Pr 1 3 .
Usethefilmtemperature(Tf=42.5deg.C)toevaluatethepropertiesofair:Kinematic
viscosity=17x10^6m2/s,Pr=0.705,thermalconductivity=0.0273W/m.K.
Bulkfluidvelocity=3.95m/s.
CheckReynoldsnumbertoseeiftheflowisindeedlaminar!
Thesolutiontotheboundarylayerequationsshowsthatformaximumheattransfer,we
wanttohavethethinnestboundarylayeroverthesurfaceofthechip.Tominimisethe
boundarylayerthicknessandmaximumtheheattransfercoefficient,wewanttoorientthe
shortdimensionofthechipparalleltotheflow.
2. Q=Heattransferrate=Heatfluxxsurfacearea=5.7x10^3x(piDL)=2.04x10^3kJ/hr
Q=(massflowrate)cp(TexitTinlet)
Texit=16.0713deg.C
UsingColburnanalogyatT(average)ofapproximately16deg.C,
Averagevelocity=3.75m/s
Re=95242(Turbulent)
fF=0.0046
Cf/2=fF/2=StPr^2/3>St=(0.0046/2)/(7^(2/3))=0.001059
St=h/(rhoVCp)>h=9851W/m2.K
q=h(TsTfluid)>Ts=16.23deg.C
3. Usethefollowingpropertiesofoilat20deg.C(thisistheinlettemperature;so,thisisan
approximationonly.Thecalculationsmayhavetoberedoneiftheexittemperatureis<<
inlettemperature):
Density=888kg/m3,thermalconductivity=0.145W/m.oC,kinematicviscosity=
901x10^6m2/s,heatcapacity=1880j/kg.oC,Pr=10400.
CheckReynoldsnumbertodeterminelengthofentranceregion>Re=666,so:
Lt 0.0575 Re Pr D =119,480m.
So,theentrancelengthregionofthepipeismuchlongerthanthepipeitself!Thisistypical
offluidswithveryhighvaluesofPrnumber.
Useequationforthermallydevelopingregion: Nu 3.66
0.065D L Re Pr
23
1 0.04D L Re Pr
So,h=18.0W/m2.oC.Forthecaseofconstantsurfacetemperature,
a.
Ts Te
exp s hL
Ts Ti
m C p
So,Texit=19.71deg.C.Asthemeantemperatureoftheoildoesntdecreaseverymuch
from20deg.C,wedontneedtoreevaluatethepropertiesoftheoilattheaverage
temperature.
b. Determinelogmeantemperaturedifference, Tln
Te Ti
,thencalculateheat
lnTe Ti
v 2 L
2 D
=1.14x10^5Pa
Pumpingpowerrequired=Pxvolumeflowrate
=16.1kW
4. Thisisaconjugateheattransferproblem,i.e. Qr
T ,i T ,o
ln( Do / Di )
1
1
2k
Di hi
Do ho
Calculatehvalueinsidethepipe:
Asflowisfullyturbulent,wecanuseDittusBoelterequation.Propertiesofwaterat
themeantemperature:thermalconductivity=0.67W/m.K,Pr=2.2.
hi D
>hi=2765W/m2.K
k
Nu D 0.023 Re 4 5 Pr 1 3
Calculatehvalueoutsideofpipe,usingtheZukauskascorrelation:
Nu D C Re D
where:
Pr
Pr
Prs
n
4 hi D
Re
C
m
140
0.75
0.4
401000
0.51
0.5
5
10002x10 0.26
0.6
2x105106 0.076 0.7
IfPr10,n=0.37,otherwisen=0.36.
Note:IrealisedIhaventtalkedaboutthiscorrelationinclass.Thebenefitofthiscorrelation
isthatthefluidpropertiesareallevaluatedatthebulkfluidtemperature( T ),exceptfor
Prs,whichisevaluatedatthesurfacetemperature.Now,aswedontknowthesurface
temperatureofthepipeatthisstage,letsassumethatthechangeinPrandtlnumber
between Ts and T isnegligible,so Pr Prs isapproximately1.
Propertiesofairatthebulkfluidtemperature(25deg.C):
Kinematicviscosity=15.89x10^6m2/s,thermalconductivity=0.0263W/m.K,Pr=
0.707.
Re=31,466
ho=120W/m2.K
Therateofheattransfercanthenbecalculated:Q=489W/m.