Manual MT 25T SRH Eng

730287-S
CONTENTS BINDER
INSTRUCTION MANUAL RO
LOOSE SUPPLY (OPTIONS)
GENERAL DISCRIPTION OF THE

EQUPMENT
CLEANING EQUIPMENT
SEA WATER SUPPLY PUMP
TECHNICAL DATA
-
P&ID
Partlist P&ID
Operational parameters and settings
Declaration of Conformity
10 SANDFILTER
-
Installation drawing
Installation and operating Manual
INSTALLATION
-
Manufacturers instructions
Installation drawing RO
Installation drawing system
Installation instructions
11 REHARDENING FILTER
-
Installation and operating Manual
ELECTRICAL DRAWINGS
12 SAFETY DATA SHEETS
OPERATING
-
MAINTENANCE
-
Operating manual
Trouble shooting guide
Maintenance schedule
Maintenance instructions
Log sheet
List of Consumables
MANUFACTURERS INSTRUCTIONS
-
High pressure pump
CONTENTS CD
-
Instruction manual, RO
Instructions, Loose supply
Manufacturers datasheets
13 OTHERS
14 TEST REPORT
730108-D
2013-05-10
General description of
the RO process
Seawater desalination with
Reverse Osmosis
730108-D
2013-05-10
CONTENTS
1
DESCRIPTION OF THE PROCESS ..................................................................................................................... 1

1.1
REVERSE OSMOSIS .................................................................................................................................... 1
1.2
FUNCTION ................................................................................................................................................ 2
MEMBRANE FOULING ................................................................................................................................... 3

2.1
SCALING ................................................................................................................................................... 3
2.2
METAL OXIDES .......................................................................................................................................... 3
2.3
PARTICULATE FOULING ............................................................................................................................. 4
2.4
COLLOIDAL FOULINGS ............................................................................................................................... 4
2.5
BIOLOGICAL FOULINGS ............................................................................................................................. 4
2.6
HYDROLYSE BY CHLORINE ......................................................................................................................... 4
CLEANING ..................................................................................................................................................... 5
3.1
CLEANING AGENTS ................................................................................................................................... 5
3.2
CLEANING ORDER ..................................................................................................................................... 5
3.3
STERILIZATION .......................................................................................................................................... 5
3.4
CLEANING AND STERILIZATION PROCEDURES ........................................................................................... 5
730108-D
2013-05-10
1 DESCRIPTION OF THE PROCESS

1.1 REVERSE OSMOSIS
RO is the abbreviation for reverse osmosis. The word Osmosis has its origin in the greek
language, osmos = pressure, thrust. Osmos is the capability of liquids and liquid soluble
substances to permeate a membrane. Osmosis takes place when two solutions of
different concentrations are on either side of a membrane. The highest concentrated
solution will always attract water from the weaker until the same concentration is
attained on both sides of the membrane. This occurs under the condition that the water,
and not the dissolved substance, can pass through the membrane. The membrane is
permeable for one substance but not the other i.e. semi permeable or partially
penetrable. Its used to separate different substances.
RO involves utilizing osmosis with the help of technology. By raising the pressure of the
contaminated liquid, the water is forced through a synthetic, semi permeable
membrane, which separates the smallest particles, molecules and ions, and only allows
clean water to pass.
PRESSURE
OSMOTIC
PRESSURE
FRESH WATER
SALT WATER
MEMBRANE
Figure 1. Osmosis
Figure 2. Osmotic equilibrium
Figure 3. Reverse Osmosis
730108-D
2013-05-10
The membrane is fitted in a pressurized vessel. This construction is referred to as an

RO-module or just module.
MEMBRANE ELEMENT
SEPARATOR
COLLECTION CHANNEL FOR

TREATED WATER
INPUT WATER, THAT TURNS TO
CONCENTRATE
CLEAN WATER
Figure 4. Spiral wounded module
1.2 FUNCTION
Before the water is desalinated in the membrane, the water must be free from chlorine,
iron, aluminum, silicic acid, particles, organic and biological contaminants, etc.
Its common that the feed water is pretreated before it passes through the system.
Pretreatment is intended to reduce particles and contaminants that would otherwise
damage the membrane, block piping or damage the high pressure pump.
The water filter requires a certain pressure to be able to clean the water. To achieve the
necessary pressure, a feed water pump raises the pressure of the feed water before it
reaches the filter.
Thereafter, the water flows through a second filter to remove smaller particles, and then
through a high pressure pump. The pump increases pressure of feed water until it
exceeds the osmotic pressure, before the water is desalinated in the membrane.
Its important for the high pressure pump, that water keeps required working pressure
when passing, lower pressure can result in pump failure. A pressure control valve is
installed before the pump. It automatically stops the flow of water if the pressure is too
low.
After the water has passed the RO-module, two flows are produced. One is desalinated
water and the other is salt concentrate (brine). The brine is immediately discharged.
The treated water (product water) from the RO-module passes through a conductivity
cell that measures the conductivity in the product water. If the conductivity is too high,
the water is automatically discharged through a 3-way magnetic valve.
730108-D
2013-05-10
2 MEMBRANE FOULING
Membran-fouling is a complex phenomenon which involves trapping material in the fibre
bundle or on the surface of the membrane inside the RO-module. When a RO-module
fouls, the salt concentration of the product water usually increases. The conductivity
meter shows higher conductivity. When it has reached an unacceptable level is it time
for chemical treatment.
The following foulings are the most common:
- Scaling
- Metal oxides
- Particulate matter
- Colloids
- Biological matter
- Hydrolyse by chlorine
2.1 SCALING
Scaling is caused by deposits of minerals. A high concentration of minerals as CaCO3
and CaSO4 precipitate in the RO-module.
2.2 METAL OXIDES
Fouling with metal oxides is caused by the formation of the oxide and/or the hydroxide of
iron, manganese or aluminium, but iron is the most common reason.
Iron fouling can be avoided by selecting the best non corrosive material on the
feedwater side of the unit.
Fouling by metal oxides is identified by rapid conductivity increasing (within 24 hours) to
a level of full scale on the meter.
730108-D
2013-05-10
2.3 PARTICULATE FOULING

the mechanical filtration of particulate matters which are
Particulate plugging is caused by big particles (larger than 20 micron) stucked between
the walls of the membrane. To avoid particulate plugging, be sure that right micro
cartridge is used and is properly installed.
2.4 COLLOIDAL FOULINGS
Colloidal fouling is caused by coagulation of colloids at the membrane surface. Colloids
are very small particles usually ranging from 0,3 to 1,0 micron in size. To avoid colloidal
fouling do not operate the unit in harbours and water which is polluted. If the unit is
intended to be operated in such water, an extended pre-treatment section is required.
2.5 BIOLOGICAL FOULINGS
Biological fouling occurs when feed water contains sufficient nutrients, to sustain rapid
growth of organisms inside the RO-module. This growth leads to deposition of slimes.
To avoid biological fouling, do not operate the unit in water which is strongly
contaminated with bacteria. Such as harbour water etc.
2.6 HYDROLYSE BY CHLORINE
If the unit is operated with water containing chlorine, water needs a pre-treatment. Use a
carbon filter or a dosage of chemicals to reduce chlorine contents, see membrane
manufacturers data sheet.
Chlorine, even in very week concentration will cause damage to membranes.
Flush water from storage, can sometimes contain chlorine e.g. when the water tanks
have been filled up with water which contains chlorine. It is of highest importance that
the carbon cartridge is properly installed in the filter house for flush water and has not
been replaced by a normal cartridge filter.
Normal seawater does not contain any chlorine.
730108-D
2013-05-10
3 CLEANING
3.1 CLEANING AGENTS
There are three different agents used for cleaning:
1. MT 10 P3-ultrasil 10 pH 12,5
Useful in removing inorganic scale (e.g. calcium carbonate, calcium sulfate, barium
sulfate, strontium sulfate) and metal oxides/hydroxides (e.g. iron, manganese, nickel,
copper, zinc), and inorganic-based colloidal material.
2. MT 20 Sulfamic Acid pH 1,2
Useful for removing calcium sulfate scale and to moderate levels of organic foulants of
natural origin.
3. MT 5 Biosperse 250 microbiocide
Useful in the removal of organic foulants of natural origin and biological material (fungi,
mold, slimes and biofilm).
3.2 CLEANING ORDER
When performing a cleaning, both low pH and high pH agents are used. The agents are
used in the following order:
1. MT 10 P3-ultrasil 10
2. MT 20 Sulfamic Acid
pH 12,5
pH 1,2
3.3 STERILIZATION
When performing a sterilization, microbiocide is used, but high pH agent is used as pretreatment. The agents are used in the following order:
1. MT 10 P3-ultrasil 10 pH 12,5
2. MT 5 Biosperse 250 microbiocide
3.4 CLEANING AND STERILIZATION PROCEDURES
Cleaning and sterilization of the unit is done with the following procedures:
Water is produced to the cleaning tank (dont use chlorinated fresh water).
Chemical agent is mixed in the cleaning tank.
The solution is circulated in the system.
Circulation is stopped, and the solution is soaked in.
The solution is circulated.
The solution in the container is discharged.
Feed water is connected and the system is started.
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
written by: Dmn

Checked by:
Approved by:
PART LIST P&ID MT 10-35T SRH

ITEM NO.
TYPE
Conductivity sensor
3-way valve
3-way valve
3-way valve
Check valve
Check valve
Filter housing
Filter cartridge
Filter housing
Filter cartridge
Flow rate indicator
High pressure pump
High pressure pump
Pulsation damper
PD 2010
Ball valve
HV 2010
Ball valve
HV 2020
PCV 2050 Pressure control valve
Pressure gauge
PI 2010
Pressure gauge
PI 2011
Pressure gauge
PI 2012
Pressure gauge
PI 2050
PLCO 2010 Pressure cut off
PSV 2010 Pressure relief valve
Membrane element
RO 2030
QT
CCV 2050
CCV 2060
CCV 2055
CV 2010
CV 2020
F 2010
F 2010
F 2020
F 2020
FI 2060
HPP 2010
DESCRIPTION
2EL5
PA-160
PA-160
PA-160
PA-409
6062
Big blue 20"
BB 20 CP5
Big blue 10"
Act.Carbon CEP-10
HV 4FC
CAT 1051
CAT 2531
35210
546
222200
8F-V12LN-SS
RChg
RChg
RChg
RChg
PS41-20-4MGS-C-HC-E
SS R4M8F8
8M-C8L-50BN-SS
8M-C8L-50-B
SEA 5-4040
DIM./CAPACITY
MATERIAL
K=1,0 Pt 100
1/2"
1/2"
1"
1"
1/4"
3/4"
PVDF
SS
SS
SS
SS
PP
3/4"
PP
1,8m3
0,35 lit. 1/2"

d32mm
1/4"
0-6 bars, 1/4"
0-6 bars, 1/4"
0-100 bars 1/4"
0-100 bars 1/4"
0,3-2 bars 1/8"
1/2"
1/2"
ABS
SS
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
SS
SS
brass
SUPPLIER
Jumo
PA ventil
PA ventil
PA ventil
PA ventil
OEM
Fileder
Fileder
Fileder
Fileder
Kytl
CAT Pump
CAT Pump
CAT Pump
GF
BICT
parker
ARMATURENBAU
ARMATURENBAU
ARMATURENBAU
ARMATURENBAU
GEMS
Swagelok
parker
parker
Oltremare
PART NO.
13560
16649
16649
13361
13401
13416
10291
10256
10284
10305
13536
13054
13111
13048
16198
13409
13411
13518
13514
13504
13504
13562
14500
13427
13428
17589
NOTE
MT 10-20T SRH
MT 25-35T SRH
Spring 177-13K-R4-C
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
written by: Dmn

Checked by:
Approved by:
1/4" 24V
24V DC
24V DC
Plasticon
Brkert
Brkert
Brkert
12997
13451
16402
16401
MT 25T SRH 50 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
7,5kW/1420/15.3A/IP55
SPA 1180
C 75-36B
SPA 3-250
SPA 3-100
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13115
13290
13226
13301
13282
13271
13264
MT 25-35T SRH 60 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
8,6kW/1750/15,1A/IP55
SPA 1180
C 75-36B
3 SPA 250
3 SPA 90
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13115
13290
13226
13301
13306
13271
13264
MT 35, 50 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys, pump
Drive pulleys, motor
Drive bushes, pump
Drive bushes, motor
11kw/1450rpm/22A
SPA 1120
C 75-36B
3 SPA 200
3 SPA 112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13121
13285
13226
13297
13288
13271
13264
RO 2030
FV 2020
FV 2060
FV 2061
Pressure vessel
Solenoid valve
Solenoid valve
Solenoid valve
MT 10-20T SRH 50 HZ
2 x704040
6013A-3-MS
5282A-13 NO
5282A-13 NC
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
written by: Dmn

Checked by:
Approved by:
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
MT 10-20T SRH 60 HZ
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
5,5kW/1420/12,8A/IP55
2 x SPA 1150
4 x C 75-36B
SPA 2-224
SPA 2-112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13062
13289
13226
13294
13287
13271
13264
6,4kW/1750/12A/IP55
2 x SPA 1180
4 x C 75-36B
SPA 2-250
SPA 2-112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13062
13290
13226
13300
13287
13271
13264
730392-B
2012-09-12
OPERATIONAL SETTINGS AND PARAMETERS MT 10-35T SRH

1 OPERATIONAL CONDITIONS
Feed water temperature
Feed water (after filter)
Flush water
Product water, back-pressure
Working pressure
Salt content in feed water
Min.
0C (32F)
0.5 bar
2.0 bar
40 bar
Max.
45C (113F)
4.0 bar
4.0 bar
2.5 bar
70 bar
42,000 mg/l
(4.2%, approx. 60,000 S/cm).
2 OPERATIONAL PARAMETERS
2.1 FLOW AND PRESSURE
The Reverse osmosis unit is designed for:
Feed water temperature
25C
Feedwater TDS
35,000ppm
Product TDS
max 500ppm
MT 10T SRH
1
2
3
4
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
flow pressure flow pressure flow pressure flow pressure flow pressure
P&ID
m/h (bar)
m/h (bar)
m/h (bar)
m/h (bar)
m/h (bar)
1,7
1,9
2
3
3,3
- PI-2011
1,7
57,8
1,9
60
2
63,6
3
60,5
3,3
68,9 PI-2012
1,3
57,4
1,4
59,2
1,3
62,6
1,9
57,9
2
65 PI-2050
0,4
0
0,6
0
0,8
0
1
0
1,3
0 FI-2060
730392-B
2012-09-12
2.2 PRODUCT CAPACITY

The RO-unit has a specific design flow. When feed water conditions changes, pressure must
be adjusted to maintain design flow.
The capacity depends on:
1. Feed water temperature
2. Feed water salt content
If salt content increases or decreases adjust pressure to obtain design flow
If temperature increases or decreases adjust pressure to obtain design flow
NOTE!
The maximum working pressure is 70bars. If surrounding conditions requires
higher pressure than 70bars, the product flow must be adjusted instead.
When the product flow decreases without changes in temperature or salt content
in feed water, the membranes may require cleaning.
The red values show the capacity at which it decreases by about 15%. It can then be time for
chemical cleaning. See maintenance instructions.
Temp. 25C (77F)
Temp. 15C (59F)
Temp. 5C (41F)
System Max. flow Normal flow Low flow Normal flow Low flow Normal flow Low flow
MT 10 T
375
375
320
375
320
330
280
MT 15 T
560
560
475
560
475
475
404
MT 20 T
750
750
640
750
640
625
530
MT 25 T
1040
1040
885
1040
885
960
815
MT 35 T
1450
1450
1230
1450
1230
1250
1060
The table is based on a salt content of 30,000 mg/l (3.0%, 45,000 S/cm) in the feed water.
The flow is shown in liters/hour.
EC DECLARATION OF CONFORMITY FOR

MACHINERY
Original
Directive 2006/42/EC, Annex II 1A
Manufacturer (and where appropriate his authorised representative):

Company:
Enwa Production AB
Address:
Backa Strandgata 8, 422 46 Hisings Backa
Representative:
Address:
Hereby declares that:
Type of machinery:
MT 25T
No. of machinery:
9000010066
Complies with the requirements of Machinery Directive 2006/42/EC.

Complies also with applicable requirements of the following EC directives:
2004/108/EC, EMC (electromagnetic compatibility), 2006/95/EC, LVD (low voltage directive), 97/23/EC, PED
(pressure equipment directive)
Where appropriate, notified body (EC type-examination/full quality assurance system)
The following harmonized standards have been applied:

EN ISO 12 100:2010(Safety of machinery - Basic concepts, general principles for design -- Risk assessment and
risk reduction), EN 60 204-1 (Safety of machinery - Electrical equipment of machines), EN 13 857 (Safety of
machinery - Safety distances)
EN 349 (Safety of machinery - Minimum gaps), EN 50 081-1, EN 50 081-2 (electromagnetic compability emission), EN 50 082-1, EN 50 082-2 (electromagnetic compability -immunity)
The following other standards and specifications have been applied:
Authorized to compile the technical file:

Name:
Daniel Madsen
Address:
Signature:
Place and date:
Hisings Backa 2013-06-07
Signature:
Name:
Bengt Hillemyr
Position:
VD
[ENWA Production AB]

CEDOC 3.1.0 ( Cedoc AB, 2009)
9000010066 CE mrkning 25T SRH STANDARD eng.ced
Sida 1
2264
Access for service min. 1200 mm
1050
607
Access for service min. 1200 mm
231
872
Flush water 1/2" BSP

female
Brine 1/2" BSP
female
Product waste 1/2" BSP
female
231
Product tank 1/2" BSP

female
96
47
Feed water 1" BSP

female
Cleaning hose inlet n25
118
595
927
Piping information
1010
Assembly n10 (4x)
20
20
40
A ( 1:10 )
B-B ( 1:10 )
555
Copyright 2005 ENWA AB
100 120 85 85 85
Flush water DN 15 (1/2")

Brine DN 15 (1/2")
Product waste DN 15 (1/2")
Product tank DN 15 (1/2")
Feed water DN 25 (1")
Designed by
Checked by
Approved by
Date Scale
PW
ENWA
A Dimensions added
Rev
Comments
090625
Date
BO
Auth. Appr.
WATER TREATMENT
Date
Mass
2008-04-22
N/A
Installation RO-unit MT 25-35T SRH

531124
Edition
Sheet
1/1
730106-B
2011-06-23
Installation directions
For the units:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730106-B
2011-06-23
Keep this operating instruction in a safe and accessible location close to the
system. Read these instructions in their entirety before starting the system.
Installation of the system, as well as all work that affects it, must be carried out
in accordance with the applicable regulations for electrical equipment and
personal safety.
ADDRESS TO THE NEAREST SERVICE CENTER

For service and after sale, contact:
ENWA AB
tel.: +46 (0)31 742 92 50
e-mail: service@enwa.se
ENWA AS
tel.: +47 52 76 16 50
e-mail: service@enwa.com
In case of operational failure or disturbances, turn off the system and call for
authorized service. Insist that only original spare parts are used. Attempt to correct
problems without following the recommendations in the service and maintenance
instructions can endanger the systems future operational reliability. Always specify
product ID numbers when contacting a service centre.
730106-B
2011-06-23
CONTENTS
1
GENERAL SAFETY INSTRUCTIONS
INTENDED APPLICATION AREAS
TRANSPORT AND HANDLING
UNPACKING
PLACEMENT
INSTALLATION
730106-B
2011-06-23
1 GENERAL SAFETY INSTRUCTIONS
Under no circumstances may the equipment be under power

or pressure when work is performed. Work on the equipment,
even that which is seemingly insignificant, may only be
performed by qualified personnel.
Compliance with all applicable electrical regulations are of
greatest importance, both in regards to personal safety and
the equipments operational reliability
Faults that may occur because of failure to comply with the
specified recommendations can entail that the manufacturer
and agents guarantee commitments no longer apply.
This equipment is not intended for placement outdoors.
The equipment shall be served and maintained by authorized service staff or
especially qualified and trained personnel. All work on or modifications to the
equipment shall be approved by the manufacturer or dealer for their liabilities and
guarantees to apply
Tampering with the systems safety equipment can result in non-compliance with
applicable European safety directives.
2 INTENDED APPLICATION AREAS

ENWAs desalination systems are designed and manufactured to purify water in
normal industrial and household applications. The system may not be used where
there is an obvious risk for fire, for example, adjoining storage of flammable liquids,
gasses or other substances. In applications where after treatment, the water is be
stored in some form of storage tank, suitable equipment shall be installed to ensure
water quality. Consult your dealer in such cases. The equipment may only be used in
applications for which it is originally designed, and in accordance with these
instructions. All other use is inappropriate, and in such cases, the manufacturer and
dealer decline all liability relating to damages and any returns/complaints.
730106-B
2011-06-23
3 TRANSPORT AND HANDLING

The equipment may only be lifted and transported in accordance with the following
instructions.
Whenever possible, transport the equipment in the supplied packaging.
4 UNPACKING
DISPOSE OF ALL PACKAGING MATERIAL IN AN ENVIRONMENTALLY CORRECT MANNER.
After unpacking, check that the equipment is intact and that there is no visible
damage.
If in doubt, do not use the equipment before contacting the manufacturer or you
dealer for advice. All packaging materials (plastic sheeting and bags, nails, screws,
wood, metal straps, etc.) shall be considered as hazardous waste, especially in
regards to children, and shall be sorted and disposed of in accordance with
applicable environmental directives.
5 PLACEMENT
Proper placement of the equipment can extend its service life. The room must be
spacious, dry and well ventilated.
The desalination unit must be bolted horizontally.
The desalination unit must be bolted horizontally where the location chosen
should:
-
The ambient temperature may never exceed 45C (113F).
The temperature of incoming water must be between +5C (41F) and +45C
(113F).
There must be sufficient space for operation and maintenance.
Ensure that unanticipated leaks cannot cause damage.
730106-B
2011-06-23
6 INSTALLATION
6.1 FEED WATER
Install pump under the waterline, with pump shaft horisontal
and outlet facing upwards, this is done to avoid air
accumulation in pump. Connect inlet or inlet section to a
cleanable coarse filter.
Figure 1. Feedwaterpump
CAUTION!
Pipes and fittings must be made of corrosion resistant materials
Ground feed water pump separately to avoid corrosion.
Feedwater system must not consist of galvanized steel, carbon steel or copper.
When using feedwater with constant pressure (without
feedwater pump), an automatic feedwater valve must be
installed and connected to the electrical cabinet according
to the wiring diagram.
6.2 PRODUCT
Product water from RO-unit is led to fresh water tank.
6.3 DISCHARGED BRINE AND PRODUCT WATER
Connect product water and brine discharge outlet so that
neither seawater nor contaminated water can flow
backwards when the system is stopped. The water must be
released above the waterline. When the system is stopped,
air flows backwards into the RO-module to prevent
vacuums from being created in the system.
CAUTION!
If a valve has been installed to product-, waste- or brine pipe, it must be open
during operation. If unit is operates towards a closed valve, water pressure
raises until connections finally break.
730106-B
2011-06-23
6.4 FLUSH WATER

Connect a line from the freshwater pressure system (cold
water) to the flush water valve upstream from the flush
water filter.
6.5 ELECTRICAL CONNECTIONS
Connect the electrical components as shown on the wiring
diagram.
NOTE!
Install a ground fault breaker for the systems electrical circuitry.
730284-C
2012-09-12
Operating Manual
Manual for systems:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730284-C
2012-09-12
Keep this operating instruction in a safe and accessible location close to the system.
Read these instructions in their entirety before starting the system. Installation of the
system, as well as all work that affects it, must be carried out in accordance with the
applicable regulations for electrical equipment and personal safety.
ADDRESS OF NEAREST SERVICE CENTER

For service and after sale contact:
ENWA AB
Phone: +46 (0)31 742 92 50
ENWA AS
Phone: +47 52 76 16 50
In case of operational failure or disturbances, turn off the system and call for authorized
service. Insist that only original spare parts are used. Attempt to correct problems without
following the recommendations in the service and maintenance instructions can endanger the
systems future operational reliability. Always specify product ID numbers when contacting a
service centre.
730284-C
2012-09-12
CONTENTS
1
CONTROL UNIT
INITIAL START
START
STOP
730284-C
2012-09-12
1 CONTROL UNIT
Figure 1. Control Unit
1.1
-
SYSTEM ON
The feed water pump starts / the feed water valve opens.
The system is in standby position, flush and dump valve is working.
- When the RO stop producing water, It gets a flush and after than in set intervals.
1.2
SYSTEM OFF
- The system is turned off.
- The system will flush when the switch is turned to OFF.
- A flush takes about 10-15 minutes. Clean water runs through the system and is
discharged if the line from the freshwater pressure system is connected.
- The system will then flush automatically with intervals of set numbers of hours/days.
1.3
HP-PUMP AUTO
- When the system is in the AUTO position (and system ON), the high pressure-pump
starts. Possible dosing unit, stops and relays also starts.
1.4
HP-PUMP MAN
- The high pressure-pump starts without possible dosing unit, stops and relays.
1.5
SALINITY ON/OFF
- When the switch is set to ON (and HP-pump, AUTO) the product water will be discharged
if the salt content exceeds set value. If not, it will be led to the storage tank. If the salt
content exceeds the limit for more than 15 minutes, the unit stops.
- When the switch is set to OFF the salt content can be read on the display but the water
will be discharged even if the salt content is accepted
730284-C
2012-09-12
1.6
LOW PRESSURE SWITCH

- If the feed water pressure falls below set value (see technical data), the low pressure
control valve (PS- 2010) will stop the system if it is operating in automatic mode.
1.7
LEVEL SWITCH
- When the system is equipped with a level switch connected according to wiring diagram,
the system starts automatically when the level has reached set low level.
- It will continue to produce clean water until the storage tank is full.
- The system will not start if the fresh water tank is full while performing an initial start or a
cleaning. Empty the tank or wait until the level is low.
- While performing a cleaning the HP-pump can be run in manual position to produce water
to the cleaning tank.
NOTE!
The switch system, must be set to ON and the HP-pump to AUTO to make the
level switch work.
1.8 ALARM
The red light on the control cabinet indicates alarm when following situations occurs:
- The safety disconnection breaker releases, the system stops automatically.
- The feed water pressure is too low, the system stops automatically.
- The conductivity level is too high, the water is discharged.
- The conductivity meter is broken, the water is discharged.
- Low level in chemical tank for dosage pump (option), system stops automatically.
NOTE!
Reset the Alarm by stopping and starting the unit, press: OFF ON .
1.9
MAN BACKWASH
- If the control cabinet is equipped with the switch MANUAL BACKWASH, it is used for
starting a backwash of the sandfilter.
- The Ro-unit will stop during the time of the backwash and will not produce any water.
730284-C
2012-09-12
1.10 TIMER SETTINGS

Timer settings can be changed in the control unit, located in front of the electrical cabinet (figure
2)
1. press OK
2. Press arrow down until PARAMETER flashes.
3. Press OK. PARAMETER T1 will flash.
4. Press arrow up or down until the time
parameter to be changed is displayed.
figure 2. control unit
NUMBER
T3
T4
T5
T6
T8
T13
UNIT NAME
RO, flush time
Sand filter, back wash frequency
Sand filter, back wash time
Sand filter, rinse time
RO, flush frequency
Low feed water pressure, delay time
DEFAULT SETTING
15min
24h
10min
5min
96h
2s
5. Press OK to confirm the choice.

6. Press OK to enter change mode.
7. Press arrow left or right to reach the edit space.
8. Press arrow up or down to change the time.
9. When the time is changed, press OK.
10. Press ESC until normal operation window is displayed (see figure 2).
730284-C
2012-09-12
2 INITIAL START
Follow these instructions the first time the desalination system is used, or after an extended
period of non-operation.
CAUTION!
If the unit is combined with water filters, dosage units etc, perform necessary
preparations on the filters according to their user manuals.
1. Check the oil level in the high-pressure pump
(figure 3).
2. Check that the filter cartridges are installed
and clean.
3. Check that the following valves are open:

figure 3. Correct oil level
- Feed water valve HV-2010.

(figure 4)
figure 4. HV-2010 open
- Manual flush water valve (HV-2020).(figure 5)
- Pressure control valve PCV-2050 shall be

turned fully counter clockwise.(figure 6)
figure 6. PCV-2050 open
730284-C
2012-09-12
4. Secure that valves before and after

the RO- unit are open (if fitted).
- The bottom valve for the feed water inlet (if
fitted)
- Brine outlet (if fitted)
- Product to discharge (if fitted)
figure 7. CCV-2055
- Tank valve (if fitted)

5. Open valve from feed water
CCV-2055. (figure 7)
6. Start the feed water pump (FP-1010)
SYSTEM ON. (figure 8)
figure 8. start of feed water pump. salinity off.
7. Turn off the conductivity meter

SALINITY OFF. (figure 8)
figure 9. start high pressure pump
8. Turn on the high pressure pump (HPP-2010)

HP PUMP AUTO. (figure 9)
9. Wait until the system is filled with water and
has stabilized.
10. Adjust the working pressure as recommended
in OPERATIONAL PARAMETERS.
Slowly turn the dial on the pressure control
valve gradually PCV-2050 clockwise (figure
10).
11. Let the system run like this for at least 15
minutes (product water to discharge). This is
done to flush the system from chemicals, etc.
At the same time, check that no leaks occur.
12. Turn on the conductivity meter

SALINITY ON. (figure 11)
figure 10. adjusting the working pressure
figure 11. Salinity on.
NOTE!
To stop the system, refer to the instructions under STOP.
7
730284-C
2012-09-12
3 START
CAUTION!
If the system has been turned off for more than 96 hours, the system must be
flushed for at least 15 minutes by discharging the produced product water.
Turn off the conductivity meter. In this position, the product water is always
automatically discharged.
After the system has been started the first time as described in section 2, the system can be
started as follows:
1. Check that the flush water valve HV-2020 is
open.(figure 12)
figure 12. HV-2020 open.
2. Open the feed water valve HV-2010.

(figure 13)
3. Open the feed water valve CCV-2055 from

feed water pump. (figure 14)
figure 14. CCV-2055 from feedwater
730284-C
2012-09-12
4. Start the feed water pump.

SYSTEM ON. (figure 15)
5. Turn on the high pressure pump.
HP PUMP AUTO. (figure 15)
figure 15.Start of feedwater pump
Start of highpressurepump
6. Adjust the working pressure as recommended

in DIMENSIONS AND TECHNICAL DATA.
Slowly turn the dial on the pressure control
valve PCV-2050 clockwise.(figure 16)
figure 16. adjusting the working pressure
4 STOP
Turn off system as follows:
1. HP-PUMP OFF. figure 17)
2. SYSTEM OFF. (figure 17)
figure 17. feedwater pump off

highpressurepump off
SYSTEM SHUTDOWN FOR EXTENDED PERIODS
CAUTION!
If the system will be off for an extended period (more than 3 weeks), or when
the systems automatic flush system is not in operation, it must be treated to
prevent the growth of bacteria. Follow the instructions according to LONGTERM PRESERVATION MAINTENANCE INSTRUCTIONS.
Writtenby:Dmn
Checkedby:
Approvedby:
730377
20091218
MT1035T,50TSRH
TROUBLE SHOOTING GUIDE MT 10-35, 50T SRH

FAULT
Feedwater
pressure
Motor overload
Dosage pump
CAUSE
REASON
Feedwaterfilter clogged
Low feed water pressure
Coarse filter clogged
Overcooling current relay / motor
Engine uses too much power and is
overheated
protector cuts the current
Check manufacturers manual for
Check the display on the pump to see cause of the problem. (Low level in
what has caused the alarm
tank, Leakage, air in system, clogged
valves or defect membrane)
ALARM, system
stops
Membrane defect
change in seawater condition
High
g salinityy
Conductivity in produced water has

exceeded limit (is too high)
The conductivity sensor/cell may be
broken or defect
ALARM
Salinity switch off
Conductivity valves are not activated.

The produced water will be led to
waste
Salinity switch is turned off
High-pressure pump does not start

High-pressure pump starts but stops
after 1-30 minutes
The working pressure shows zero
even if the pressure control valve
(PCV-2050) is nearly closed.
Thermal fuse in engine could have

stopped the pump
Overload
Check function of valves in high

pressure pump .
Perform necessary actions according to

manufacturers manual.
Clean the system. If it doesn't help, change
membrane.
Check the seawater temperature and salt
content. Read the document "operational
parameters" for information.
Check that the conductivity is shown on
the display.
Check the conductivity with a manual
instrument.
Replace the sensor.
Turn on or replace sensor
Check powersupply and engine
according to the manufacturers
instructions on the attached CD.
Check that there is sufficient ventilation
around the electric motor.
Check the powersupply (generator)
Correct problems using manufacturers
on th
the attached
CD.
iinstructions
t ti
tt h d CD
Check
Ch
k for
f damaged
d
d seals
l around
d the
th
pistons in the high pressure pump.
The capacity has decreased by more

Membrane Fouling
than 10-15%.
The display indicates "Low feed water Temporary low pressure
REMEDY
Replace feedwater filter
Clean filter
Check for high working pressure
pressure, let
system cool and restart
Read the information in "Seawater

desalination with reverse osmosis"
Pressure increases
IFTHEPROBLEMREMAINS,CONTACTENWASSERVICEDEPARTMENT.
Clean the system

Normal in short periods
1/1
writtenby:Dmn
Checkedby:
Approvedby:
730439
20100917
MT1035TSRH
MAINTENANCE SCHEDULE
ACTIVITY
UNIT
Log of operating parameters
RO
Adjustment of parameters
RO
Change of filter cartridge

Change of filter cartridge
WHEN
INSTRUCTION
24 hours
24 hours (if necessary) or when feedwater
condition changes
730117 Log sheet
Feedwater filter, RO
when feedwater pressure is min 0,5 bars
730388 Maintenance Instructions
Flushwater filter, RO
approx. 3times/year
RO
when capacity has decreased by more than

10-15%
RO
when salt content in product is too high

without changed feedwater quality
Membrane exchange
RO
When cleaning no longer improves the

capacity of the membranes
Membrane conservation
RO
Check of function
Check of function
Initial oil change
Oil change
Membrane cleaning
730392 Operational parameters
Safety valve, RO
pressure switch, RO
High pressure pump, RO
when the unit is not to be used for over 1

month
4000 hours
4000 hours
50 hours
300 hours

change of seal
1500 hours
Service manual CAT pump
change of valves
Initial check of belt tension
Check of belt tension

RO
RO
3000 hours
approx. 24 hours
every month
Service manual CAT pump

730388-C
2012-02-23
Maintenance
Instructions
Manual for systems:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730388-C
2012-02-23
1
Read these instructions in their whole before starting the system. Installation of the

ENWA AB
Phone: +46 (0)31 742 92 50
ENWA AS
Phone: +47 52 76 16 50
In case of operational failure or disturbances, turn off the system and call for
authorized service. Insist that only original spare parts are used. Attempt to correct
problems without following the recommendations in the service and maintenance
instructions can endanger the systems future operational reliability. Always specify
product ID numbers when contacting a service centre.
730388-C
2012-02-23
CONTENTS
1
SAFETY INSTRUCTIONS ............................................................................................................................ 3
CLEANING AND STERILIZATION ............................................................................................................... 4
LONG-TERM PRESERVATION ................................................................................................................... 9
WINTER PRESERVATION ........................................................................................................................ 10
FEED WATER FILTER REPLACEMENT ...................................................................................................... 11
FLUSH WATER FILTER REPLACEMENT .................................................................................................... 11
LUBRICATION OF HIGH PRESSURE PUMP .............................................................................................. 12
CHECK OF SAFETY VALVE ....................................................................................................................... 12
LOW PRESSURE SWITCH ........................................................................................................................ 12
10
LOOSEN THE PRESSURE VESSELS ........................................................................................................... 13
11
EXCHANGE OF MEMBRANES ................................................................................................................. 14
12
CHECK OF BELT TENSION ....................................................................................................................... 16
13
DRIVE BELT REPLACEMENT.................................................................................................................... 16
730388-C
2012-02-23
1 SAFETY INSTRUCTIONS
CHEMICALS CAUSE IRRITATION TO THE SKIN, EYES AND THROAT. AVOID

EXTENDED OR REPEATED CONTACT WITH ANY PART OF THE BODY.
MAY NOT BE INHALED! ENSURE GOOD VENTILATION!
IF THE SOLUTION COMES IN CONTACT WITH SKIN OR EYES, IMMEDIATELY

AND THOROUGHLY RINSE WITH WATER FOR AT LEAST 15 MINUTES. IF THE
SOLUTION GETS INTO THE EYES, SEEK MEDICAL CARE IMMEDIATELY
AFTER RINSING, AND IF POSSIBLE, CONTINUE RINSING EN ROUTE.
DISPOSE WASTE WATER FROM CLEANING AND PRESERVATION IN

ACCORDANCE WITH APPLICABLE ENVIRONMENTAL LAWS AND
DIRECTIVES.
READ THIS INSTRUCTION ON CHEMICAL CLEANING BEFORE USING THE

CHEMICALS.
When any of the chemicals are used, extreme caution must be observed.
When a chemical cleaning solution is prepared, the chemicals must be dissolved and
thoroughly mixed before the solution enters the RO-module.
CAUTION!
Chlorine will damage membranes even in very small amounts.
The freshwater used in chemical treatment may not contain chlorine. Normal tap water
must be dechlorinated with a carbon filter. The product water from the system can be
used immediately. Wear protective gloves and goggles.
730388-C
2012-02-23
2 CLEANING AND STERILIZATION

Vacuum might arise in hoses while cleaning if the feedwater filter is full of particles. If
vacuum appears, stop the unit, replace the feedwater filter and continue cleaning. (see
FEED WATER FILTER REPLACEMENT section 5).
When the membranes are cleaned, particles from the membranes stick to the feed
water filter. Always replace the filter after cleaning. (instruction 5)
Cleaning, sterilization and preservation of the unit is done with the following procedures:
Water is produced to the cleaning tank.
Chemical agent is mixed in the cleaning tank.
The solution is circulated in the system.
Circulation is stopped, and the solution is soaked in.
The solution is circulated.

The solution in the container is disposed in accordance with applicable
environmental laws and local directives.
Feed water is connected and the system is started.
While cleaning, sterilizing, and preserving the unit, the cleaningtank must be connected
according tofigure 1.
figure 1. connecting the cleaningtank
from cleaningtank
to cleaningtank
2.1 CHEMICAL CLEANING WITH MT-10 AND MT-20

To ensure that the system is properly cleaned, two cleaning agents are used:
MT-10
MT-20
4
730388-C
2012-02-23
5
Follow the instructions below:
1. Turn off the system.
HP PUMP OFF
SYSTEM OFF
2. Open the 3-way valve for cleaning tank CCV2060 (figure 2). Check that the cleaning tank is
connected.
figure 2. CCV-2050/60
3. Turn off the conductivity meter.

SALINITY OFF.(figure 3)
figure 3. salinity OFF
4. Start the system in the manual mode

SYSTEM ON
HP PUMP MAN
5. Produce water until the cleaning tank is almost
full.
6. Stop the system.
HP PUMP OFF
SYSTEM OFF
figure 4. flush water valve closed.
7. Mix 0.5 litres MT-10 solution in the cleaning tank.

- Mix.
8. Turn on the heater (if equipped) on the tank and
warm until 35-40C.
9. Turn off the manual flush water valve HV-2020.
(figure 4)
figure 5. CCV-2050 open to cleaning tank
10. Open the 3-way waste valve CCV-2050 in

position open to cleaning tank. (figure 5)
11. Open the valve CCV-2055 from cleaningtank.
(figure 6)
12. Fully open the pressure control valve PCV2050.(figure 7)
figure 6. CCV-2055 from cleaning tank
13. Do not start the feed water pump.
figure 7. PCV-2050 open
730388-C
2012-02-23
6
14. Start the high pressure pump HPP-2010
HP PUMP MAN. (figure 8)
CAUTION!
If the temperature of the solution
exceeds 40 C (104F), the pump
must be stopped so that the
solution can cool. The best
temperature range for the
treatment is 30-35 C (8695F);
the lowest permitted temperature
is 25C (77F).
figure 8. start of HPP 2010 manual position
Let the system run for about five minutes.

15. Stop the high pressure pump.
HP PUMP OFF
16. Let the system remain stopped for 15
minutes so that the solution soaks the
equipment.
17. Start the high pressure pump again and let
the solution circulate for 5 minutes.
HP PUMP MAN
18. Stop the high pressure pump.
HP PUMP OFF
19. Repeat points 14-18 if the water seems to
be much dirtier after the cleaning agent
has soaked in.
Dispose waste water in accordance with

applicable environmental laws and local
directives.
20. Discharge water from container, collect
water from valve CCV-2050, start high
pressure pump in the MAN position until
tank is empty. (figure 9)
HP PUMP MAN
figure 9. CCV 2050.
730388-C
2012-02-23
NOTE!
When the system is flushed, the
pressure control valve must be
fully open and the product water
valve open to discharge.
21. Flush the cleaning agent from the system
with feed water for at least 15 minutes.
Open feed water valve CCV-2055 from the
feed water pump. (figure 10)
figure 10. CCV-2055 open from feed water.

directives.
22. Rinse the cleaning tank with produced water, collect water after use.
- Open CCV-2050 to tank
- SYSTEM ON
- HP PUMP Man
- Regulate pressure to produce water
- HP PUMP OFF (when tank is filled)
- System OFF
- Collect water from CCV-2050.
23. Open CCV-2055 from tank
HP Pump MAN until tank is empty
24. Repeat points 1 22 but use 0.2 litres MT-20 as the cleaning agent.
NOTE!
Contact ENWA if the chemical cleaning procedure seems to have no effect.
730388-C
2012-02-23
8
2.2
STERILIZING WITH MT 5
Sterilization is performed if the bacteria content becomes too high, which is usually detected
by the water the system produces tasting bad.
CAUTION!
If the temperature of the solution exceeds 40 C (104F), the pump must be
stopped so that the solution can cool. The best temperature range for the
treatment is 30 35 C (8695F); the lowest permitted temperature is 25C
(77F).
Treat the system with MT-10 (CHEMICAL CLEANING WITH MT-10 AND MT-20). Flush for
at least 15 minutes.
Follow points 119 in the instructions under (CHEMICAL CLEANING WITH MT-10 AND MT20). Under point 7, use 10 litres of MT-5 solution.
If the system is to be put in service:

directives.
figure 11. CCV-2050 open to discharge.
20. Flush the cleaning agent from the system

with feed water for at least 15 minutes. The
pressure control valve must be fully open
and water collected from waste valve CCV2050 (figure 11). Open the feed water
valve CCV-2055 from feed water pump.
(figure 12)
figure 12. CCV-2055 open from feedwater.
21. Start the system, use START UP

instructions in OPERATION MANUAL.
If the system will not be used:
Let the MT-5 solution remain in the system. The system may not be flushed.
730388-C
2012-02-23
3 LONG-TERM PRESERVATION
When the system will be off for more than three weeks, or when the systems automatic flush
system is not in operation, it must be preserved with MT-5 solution.
CAUTION!
Preservation agents containing chlorine may not be used, these agents will
destroy the membranes.
Protect the system against frost damage, see WINTER PRESERVATION,
section 4.
NOTE!
The longest permitted length of time that the system may go unused when
preserved with MT-5 solution is one year. If the system will not be operated for
more than one year, preservation procedures must be repeated.
Do not flush the system after preservation. (The preservation solution will
then be washed away.)
Follow points 114 in the instructions for CHEMICAL CLEANING WITH MT-10 AND MT-20.
- Under point 7, use 5 litres of MT-5 solution.
Next, continue with the following instructions:
Dispose waste water in accordance with applicable environmental laws and

local directives.
15. Let the system run until the cleaning tank is almost empty. (the whole unit must be full
with cleaning agent)
16. Stop the high pressure pump (HPP-2010).
HP PUMP OFF
17. Discharge water from container, collect water from valve CCV-2050,
start high pressure pump in MAN position until the tank is empty.
HP PUMP MAN
730388-C
2012-02-23
10
4 WINTER PRESERVATION
When the system will not be operated for an extended period under cold conditions, the
membrane can be preserved with propylene glycol and MT-5 to better withstand freezing
temperatures.
CAUTION!
The membrane is very sensitive to frost. ENWA leaves no guarantee that the
membrane are not affected and recommends membrane to be removed and
stored at a temperature above 0C (32F) after preservation.
Follow points 1 Fel! Hittar inte referensklla. in the instructions under
- Under point 5, water is produced to fill half of the tank.
- Under point 7, propylene glycol and MT 5 are used.
Preparation of chemicals:
Add 5 litres of MT-5 and 25 liters of propylene glycol to the produced water and mix well.
Dispose waste water in accordance with applicable environmental laws and

local directives.
After preservation is complete, pipes and pumps should be flushed and emptied of water,
collect the water.
When the system is to be used:

Start in accordance with the instructions in OPERATING MANUAL.
10
730388-C
2012-02-23
11
5 FEED WATER FILTER REPLACEMENT
Shut down system and take all steps necessary to relieve system pressure.
1. Remove filter housing (figure 13).

2. Remove old filter and O-ring.
3. Insert new filter.
4. Lubricate O-ring with glycerin or
silicon,
check that its properly seated.
5. Mount the filter housing properly by
hand force.
figure 13. feed water filter
6 FLUSH WATER FILTER REPLACEMENT

1. Remove filter housing (figure 14).
2. Remove old filter and O-ring.
NOTE!
Only use ENWA approved feed
water and flush water filters. An
incorrect choice of filter cartridges
can damage the system.
3. Insert new filter.
4. Lubricate O-ring with glycerin or
silicon,
check that its properly seated.
5. Mount the filter housing properly by
figure 14. flush water filter
hand force.
11
730388-C
2012-02-23
12
7 LUBRICATION OF HIGH PRESSURE PUMP

NOTE!
Use multigrade motoroil SAE 40,
with oil change after 300 h,
or hydraulic oil SAE 100, with oil
change after 500 hours.
1. Remove oil plug (figure 15).
2. Drain contents of pump.
3. Mount oil plug with seal.
4. Remove fill cap.
figure 15. oil plug
5. Refill with oil to right level.

6. Mount fill cap.
8 CHECK OF SAFETY VALVE

1. Increase working pressure temporarily
by turning pressure control valve
(figure 16) to 72 bar.
2. Adjust opening pressure if valve has not
opened at 72 bar.
3. Return to normal operating pressure
directly after the check.
figure 16. pressure control valve
9 LOW PRESSURE SWITCH

1. Slowly close the inlet valve (figure 17).
2. When pressure reaches 0,5 bar the unit
shall stop.
3. Reset inlet valve after test.
figure 17. inlet valve
12
730388-C
2012-02-23
13
10 LOOSEN THE PRESSURE VESSELS

If theres not enough space on both sides of the RO-unit the pressure vessels have to be
dismounted before the exchange is performed. Use instructions below:
Shut down system and take all steps necessary to relieve system pressure
from the vessel.
1. Loosen the outlet (figure 18).
2. Loosen the couplings on the permeate
figure 18. loosen outlet
piping (figure 19).
3. Loosen the inlet (figure 20).
figure 19. permeate couplings
4. Loosen all reject piping (figure 21).
figure 20. loosen inlet
figure 21. reject piping
13
730388-C
2012-02-23
14
5. Loosen all of the bolts that holds pressure
vessels on the skid (figure 22)
(on both sides).
NOTE!
When the vessels are lifted off the
skid, make sure the flow direction
is kept in order.
figure 22. vessel to skid bolts
11 EXCHANGE OF MEMBRANES
To change membranes, follow the procedure below:
1. Dismount the end-plates on both sides
by loosening the nuts on the tie-bars
(figure 23).
figure 23. end plate
2. Dismount the end-cap A and the

permeate port B on both sides
(figure 24).
A
figure 24. end cap and port
figure 25. after removal
14
730388-C
2012-02-23
15
CAUTION!
Do NOT use oil, grease, or petroleum jelly based compounds for lubricating.
3. Lubricate a thin layer of silicon based gel or a mixture of 50% glycerin in water
on permeate ports, membrane seals, head seals and shells, use as little as
possible.
CAUTION!
Its very important to insert the membranes in the flow direction, do not
scrape the pipe along the vessel surface.
NOTE!
Make sure the connector and spacer is placed correctly.
4. Push the used membranes out by inserting new. Insert the membranes in the flow
direction.
This is how the membranes are connected inside the vessel:
2/VESSELS
spacer
connector
sealing
figure 26. membrane connection 2/vessel
figure 27. pushing out old membranes
1/VESSEL
spacer
sealing
figure 28. membrane 1/vessel
figure 29. pushing out old membrane
15
730388-C
2012-02-23
16
12 CHECK OF BELT TENSION

Right tension is important for the performance of the unit with.
Turn off the power to the drive.

- Push the belts down (figure 30).
- If one of the belts can be pushed more
than 10mm, the tension is to low and
needs adjustment.
figure 30. belt tension
13 DRIVE BELT REPLACEMENT

1. Loosen electrical motor to rack bolts,
release belt tension (figure 31).
2. Remove old belts.
NOTE!
Change all belts at the same time.
figure 31. adjustment bolts
3. Install new belts.

4. Set correct belt tension according to
CHECK OF BELT TENSION.
5. Tighten electrical motor to rack bolts.
6. Check the tension once again after run
in procedure, approximately 24 hours.
16
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
LOGSHEET
Unit ID nr:
Type of unit:
START UP
Date
General operation area
Installed by
Company
TIMER SETTINGS
NUMBER
UNIT NAME
TIME
DOSAGE PUMP SETTINGS
UNIT
T1
Delay, HP pump start
T2
Alarm, low feed water pressure
T3
RO, flush time
T4
Sand filter, back wash frequency
T5
Sand filter, back wash time
min
T6
Sand filter, rinse time
min
T7
Alarm time, high salinity
min
T8
RO, flush frequency
T13
Low feed water pressure, delay time
min
h
MODE OF OPERATION
Manual Impuls Other
Antiscaling
Chlorine
Other:
www.enwa.com - info@enwa.se
SETTING
UNIT
730117-C
2010-02-05
MAINTENANCE
CHANGE OF FILTER CARTRIDGE, FEEDWATER
DATE
WORKING
HOURS
SIGN.
CHANGE OF FILTER CARTRIDGE, FLUSHWATER

DATE
WORKING
HOURS
SIGN.
MEMBRANE CLEANING
DATE
WORKING
HOURS
SIGN.
730117-C
2010-02-05
MAINTENANCE
REFILL OF ANTISCALING
DATE
WORKING
HOURS
VOLUME
MEMBRANE CONSERVATION
%
SIGN.
DATE
WORKING
HOURS
SIGN.
LUBRICATION OF HIGH PRESSURE PUMP

WORKING
DATE
HOURS
SIGN.
CHECK OF SAFETY VALVE

DATE
WORKING
HOURS
SIGN.
CHECK OF LOW PRESSURE SWITCH

WORKING
DATE
HOURS
SIGN.
730117-C
2010-02-05
OPERATING PARAMETERS
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
NOT.
SIGN.
730117-C
2010-02-05
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
NOT.
SIGN.
730117-C
2010-02-05
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
NOT.
SIGN.
Doc.No. 730394
2010-05-17
MT 10-35T SRH
Written by: dmn

Checked by:
Approved by:
No.
Description
1
2
3
4
5
6
6
7
7
7
7
7
Cleaning agent MT 10
Cleaning agent MT 20
Preservation agent MT 5
Filter Cartridge, feedwater
Filter Cartridge, flushwater
Oil, CAT pump 1051 for 10-20T
Oil, CAT pump 2531 for 25-35T
Membranes 10T
Membranes 15T
Membranes 20T
Membranes 25T
Membranes 35T
Dim./Volume/capacity
Unit
Quantity installed
LIST OF CONSUMABLES MT 10-35T SRH
P3 Ultrasil 10, 0,5L

Sulfaminsyra, 0,2L
EA
EA
0
0
Biosperse 250, 5L
BB 20 CP5
Act.Carbon CEP-10
oil Delvac 1340 40W
oil Delvac 1340 40W
SWC 3 4040
SWC 3 4040
SWC 3 4040
SWC 3 4040
SWC 3 4040
EA
EA
EA
LTR
LTR
EA
EA
EA
EA
EA
0
2
1
1,26
2,5
2
3
4
6
8
Enwa part no.
13635
13642
13629
10256
10305
15532
15532
15638
15638
15638
15638
15638
Manufacturer
Ecolab
Brenntag
Ashland
Fileder
Fileder
Svenska Statoil AB
Svenska Statoil AB
Hydranautics
Hydranautics
Hydranautics
Hydranautics
Hydranautics
25 Frame
Plunger Pump
2530
2 5 31
2537
Standard Brass
Model
Stainless Steel
Model
Nickel Aluminum
Bronze Model
FEATURES
Superior Design
Triplex plunger design gives smoother liquid flow.

Hi-Pressure Seals are completely lubricated and cooled by
the liquid being pumped.
Inlet and discharge valve assemblies interchange for easier
maintenance.
Lubricated Lo-Pressure Seals provide double protection against
external leakage.
Oil bath crankcase assures optimum lubrication.
Close tolerance concentricity of the ceramic plunger maximizes
seal life.
All stainless steel valves are heat treated and seats are roller
burnished for a positive seal and extended valve life.
Brass, 316 Stainless Steel or Nickel Aluminum Bronze manifolds
are strong and corrosion resistance.
Special concentric, high density, polished, graphite impregnated,
solid ceramic plungers are abrasion resistant and result in
extended seal life.
Specially formulated, CAT PUMP exclusive, Hi-Pressure Seal
offers unmatched performance and seal life.
Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
Chrome-moly crankshaft gives unmatched strength and surface
hardness.
Oversized crankshaft bearings with greater loading capacity
mean longer bearing life.
Metric Measure
2530 AND 2531
Flow........................................................25 GPM
Pressure Range.........................100 to 1000 PSI
RPM ...................................................1025 RPM
MODEL
(95 L/M)
(7 to 70 BAR)
(1025 RPM)
2537
Flow .......................................................21 GPM

Pressure Range.........................100 to 1200 PSI
RPM ....................................................860 RPM
(80 L/M)
(7 to 85 BAR)
(860 RPM)
(Flooded to 4.9 BAR)

Inlet Pressure Range ..............Flooded to 70 PSI
Bore...........................................................1.260"
(32 mm)
Stroke........................................................1.516"
(38.5 mm)
Crankcase Capacity ..................................84 oz.
(2.5 L)
Maximum Liquid Temperature ..................160F
(71C)
Inlet Ports (2) ...................................1-1/4" NPTF
(1-1/4" NPTF)
Discharge Ports (2).............................3/4" NPTF
(3/4" NPTF)
Pulley Mounting .................................Either Side
(Either Side)
Shaft Diameter ..........................................1.181"
(30 mm)
Weight.......................................................82 lbs.
(37.1 kg)
Dimensions..........................19.11 x 15.04 x 7.8" (485.44 x 382 x 198 mm)
HORSEPOWER REQUIREMENTS
MODEL
2530, 2531
Easy Maintenance
MODELS
U.S. Measure
COMMON SPECIFICATIONS
Quality Materials
SPECIFICATIONS
Wet-end is easily serviced without entering crankcase, requiring

less time and effort.
Preset packings mean no packing gland adjustment is necessary,
reducing maintenance costs.
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.
2537
FLOW
U.S.
GPM
25
21
21
18
15
DETERMINING
THE PUMP R.P.M.
DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE
PSI
800
BAR
55
13.7
11.5
11.5
9.9
8.2
L/M
95
80
80
68
57
PRESSURE
PSI
PSI
1000
1200
BAR
BAR
70
85
17.2
N/A
14.4
17.3
14.4
17.3
12.3
14.8
10.3
12.4
RPM
1025
860
860
738
615
Rated G.P. M.
Rated R.P. M.
Desired G.P. M.
Desired R.P. M.
GPM x PSI
1460
Electric Brake
H. P. Required
Motor Pulley O.D.

Pump R.P.M.
Pump Pulley O.D.

Motor R.P.M.
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure and additional technical information.
Customer confidence is our greatest asset
PARTS LIST
ITEM
2530 MATL
2
5
8
10
11
15
20
21
25
31
32
33
38
39
40
48
49
50
51
53
54
56
59
64
65
70
75
88
90
95
96
97
98
99
100
101
106
110
116
117
125
143
150
154
155
157
164
165
166
167
168
185
186
188
250
260
269
270
279
281
282
283
990036
92508
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
92508
25625
23170
27768
27767
27762
27488
27790
92519
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
45750
30908
89822
45832
48220
14203
11731
48241
45752
18690
11744
48242
14520
11745
28240
45751
46857
14014
48238
48243
45839
45840
110682
45753
30908
89573
26516
30614
30206
30059
30278
30967
10069
34334
STL
STZP
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
STZP
STCP
NBR
AL
NBR
AL
S
PE
STZP
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
BB
STZP
STZP
SNG
STG*
NBR
FPM
EPDM
BB
NBR
FPM
EPDM
NBR
FPM
EPDM
BB
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
BBCP
STZP
STCP
STCP
STZP
F
STL
STZP
NBR
PART NUMBER
2531 MATL 2537 MATL
DESCRIPTION
990036
118824
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
118824
25625
23170
27768
27767
27762
27488
27790
92538
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
48583
19085
88398
45832
48220
14203
11731
48241
45835
18690
11744
48242
14520
11745
28240
45834
46857
14014
48238
48243
45839
45840
110682
48585
19085
89628
26516
30614
30206
30059
30278
30967
10069
34334
Key (M8x7x40) [2/00]

Screw, Sems HHC (M8x25)
Cover, Bearing
O-Ring, Oil Seal Case - 70D
Seal, Oil, Crankshaft - 70D
Bearing, Ball
Rod, Connecting
Washer, Tab
Crankshaft - Dual End [2/00]
Protector, Oil Cap
Cap, Oil Filler
O-Ring, Oil Filler Cap -70D
O-Ring, Dipstick - 70D
Dipstick
Plug, Drain (1/4"x19BSP)
O-Ring, Drain Plug - 70D
Cover, Rear
O-Ring, Rear Cover - 70D
Crankcase w/Guide Pins
Pin, Guide
Pan, Oil
Pin, Crosshead
Rod, Plunger
Seal, Crankcase Oil -70D
Slinger, Barrier
Washer, Keyhole
Plunger (M32x93)
Stud, Retainer (M7x71)
Back-up-Ring, Plunger Retainer
O-Ring, Plunger Retainer - 70D
O-Ring, Plunger Retainer
O-Ring, Plunger Retainer
Gasket, Plunger Retainer
Retainer, Plunger [7/02]
Retainer, LPS, Front
Retainer, LPS, Rear
Wick, Long Tab (M32)
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Manifold, Inlet
Lockwasher, Split
Screw, HSH (M12x40)
Seal, HPS w/SS
Seal, HPS w/SS
O-Ring, I.V. Adapter-Rear
Adapter, Inlet Valve
O-Ring, I.V. Adapter-Front
O-Ring, D.V. Spacer
O-Ring, D.V. Spacer
O-Ring, D.V. Spacer
Spacer, Discharge Valve
Seat [1/96]
O-Ring, Seat
O-Ring, Seat
O-Ring, Seat
Valve
Spring
Retainer, Spring
Manifold, Discharge
Lockwasher, Split
Screw, HSH (M12x65)
Protector, Shaft
Rail, Angle Assy (Inclds: 27808, 30902, 30930, 30908, 30911)
Pulley (10") [See Drive Packages, Tech Bulletin 003]
Hub, H, M30 (Keyway M8) [See Drive Packages, Tech Bulletin 003] [2/00]
Oilers (1 oz.)
Glass, Oiler
Gasket, Oiler
Kit, Oil Drain
STL
S
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
S
STCP
NBR
AL
NBR
AL
S
PE
S
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
SSL
S
S
SNG
STG*
NBR
FPM
EPDM
SSL
NBR
FPM
EPDM
NBR
FPM
EPDM
SS
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
SSL
S
S
STCP
STZP
F
STL
STZP
NBR
990036
118824
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
118824
25625
23170
27768
27767
27762
27488
27790
92538
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
45830
19085
88398
45832
48220
14203
11731
48241
45835
18690
11744
48242
14520
11745
28240
45834
46857
14014
48238
48243
45839
45840
110682
45836
19085
89628
26516
30614
30206
30059
30278
30967
10069
34334
STL
S
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
S
STCP
NBR
AL
NBR
AL
S
PE
S
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
NAB
S
S
SNG
STG*
NBR
FPM
EPDM
SSL
NBR
FPM
EPDM
NBR
FPM
EPDM
SS
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
NAB
S
S
STCP
STZP
F
STL
STZP
NBR
QTY
1
8
2
2
2
2
3
3
1
1
1
1
1
1
8
1
1
1
1
1
2
1
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
4
4
3
3
3
3
3
3
3
3
3
6
6
6
3
6
6
6
6
6
6
6
1
8
8
1
1
1
1
3
3
3
1
EXPLODED VIEW
Models

2530 MATL
290
299
300
310

6104
814838
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100
BB
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
Standard - 2530
Stainless Steel - 2531
Nickel Aluminum Bronze - 2537
2531 MATL
6104
816735
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100

July 2002
SS
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
2537 MATL
6104
816538
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100
NAB
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
Gasket, Liquid (1 oz.)

Head, Complete
Kit, Seal (Inclds: 97,106,125,143,154,155)
Kit, Seal (Inclds: 97,106,125,143,154,155)
Kit, Seal (Inclds: 97,106,125,143,154,155)
Kit, Valve (Inclds: 143,154,155,164,166,167,168,165) [Prior to 11/95 6 Req.] [1/96]
C.A.T. (For R.O. or Industrial Applications)
Adapter (2 per C.A.T.) (See Data Sheet for complete selection)
Plunger Pump Service Video
Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic
(Fill to specified crankcase capacity prior to start-up)
1
1
1
1
1
2
2
2
1
2
1
1
Industrial discount. Bold print part numbers are unique to a particular pump model. Italics are optional items. Silicone oil/grease required.
[ ] Date of latest production change. *Review material codes for individual items (STG generally may be used as alternate).
See Tech Bulletins 002, 003, 024, 036, 043, 053, 074, 076, 077, 083 and 085 for additional information. Production parts are different than service parts.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CM=Chrome-moly
EPDM=Ethylene Propylene Diene Moname F=Cast Iron FCM=Forged Chrome-moly FPM=Fluorocarbon (Viton ) HS=High Strength
NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N) NY=Nylon PE=Polyethylene PTFE=Pure Teflon PVDF=Fluoroplastic (High Strength)
S=304SS SS=316SS SNG=Special Blend (Buna) Black SSL=316SS/Low Carbon STG=Special Blend (Teflon ) White STL=Steel SSHS=316SS/High Strength
STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated TNM=Special High Strength
19.11 (485.44)
14.86 (377.40)
13.91 (353.40)
15.04 (382)
8.42 (214)
7.48 (190)
7.52 (191)
(2) 3/4" NPTF DISCHARGE
1.18 (30)
.31 (8)
2.68 (68)
7.80 (198)
.39 (10)
4.33 (110)
4.25 (108)
.39 (10)
0.59 (15)
2.21 (56.17)
0.59 (15)
2.09
(53)
2.36 (60)
(2) 1-1/4" NPTF INLET
4.92 (125)
4 -.51 (13)
6.89 (175)
6.89 (175)
8.66 (220)
.98 (25)
7.87 (200)
10.61 (269.50)
Models 2530, 2531, 2537

2
13
10
12
9
11
5
4
11
9
2
3
4
Die cast aluminum crankcase means

high strength, light weight, and excellent
tolerance control.
Dipstick offers top access for easy oil
level check.
Oversized crankshaft bearings provide extended bearing life and pump performance.
Chrome-moly crankshaft provides
unmatched strength and surface hardness
for long life.
Matched oversized high strength connecting rods are noted for superior strength and
bearing quality.
6
7
Special stainless steel plunger rods with

high tensile strength crossheads for long life.
The stainless steel slinger provides backup protection for the crankcase seal, keeping pumped liquids out of the crankcase.
Special concentric, high density, polished,
graphite impregnated, solid ceramic
plungers are abrasion resistant and result
in extended seal life.
Manifolds are a high tensile strength brass,
316 stainless steel or nickel aluminum bronze
for long term, continuous duty.
10 100% wet seal design adds to service life

by allowing pumped liquids to cool and
lubricate on both sides.
11 Stainless steel valves, seats and springs
provide corrosion-resistance, positive
seating and long life.
12 Specially formulated, CAT PUMP exclusive, Hi-Pressure Seals offer unmatched
performance and seal life.
13 Crosshead is 360 supported for uncompromising alignment.
Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580
CAT PUMPS (U.K.) LTD.
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: sales@catpumps.com
www.catpumps.com
1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet

Hampshire GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: sales@catpumps.co.uk
N.V. CAT PUMPS INTERNATIONAL S. A.

The Pumps with Nine Lives
Heiveldekens 6A, 2550 Kontich, Belgium

Phone 32- 3- 450.71.50 Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be
International Inquiries
CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329

e-mail: intlsales@catpumps.com
Buchwiese 2, D-65510 Idstein, Germany

Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: catpumps@t-online.de www.catpumps.de
PN 993117 Rev A 7203
25PFR PLUNGER PUMP SERVICE MANUAL
25 FRAME SPLIT MANIFOLD:
2530, 2531, 2537
INSTALLATION AND START-UP INFORMATION

Optimum performance of the pump is dependent upon the entire liquid system and will be obtained only
with the proper selection, installation of plumbing, and operation of the pump and accessories.
SPECIFICATIONS: Maximum specifications refer to individual attributes. It is not
implied that all maximums can be performed simultaneously. If more than one
maximum is considered, check with your CAT PUMPS supplier to confirm the
proper performance and pump selection. Refer to individual pump Data Sheets for
complete specifications, parts list and exploded view.
DISCHARGE CONDITIONS: OPEN ALL VALVES BEFORE STARTING SYSTEM to

avoid deadhead overpressure condition and severe damage to the pump or system.
LUBRICATION: Fill crankcase with special CAT PUMP oil per pump specifications
[84 oz., 2.5 L]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE. Change
initial fill after 50 hours running period. Thereafter, change oil every 3 months or
500 hour intervals. Oiler adjustment is vertical to start feed, horizontal to stop
feed, dial to adjust flow rate. Additional lubrication may be required with increased
hours of operation and temperature.
A reliable Pressure Gauge should be installed near the discharge outlet of the high
pressure manifold. This is extremely important for adjusting pressure regulating
devices and also for proper sizing of the nozzle or restricting orifice. The pump is
rated for a maximum pressure; this is the pressure which would be read at the
discharge manifold of the pump, NOT AT THE GUN OR NOZZLE.
PUMP ROTATION: Pump was designed for forward rotation to allow optimum
lubrication of the crosshead area. Reverse rotation is acceptable if the crankcase oil
level is increased slightly above center dot to assure adequate lubrication.
PULLEY SELECTION: Select size of motor pulley required to deliver the desired
flow from Horsepower Requirement and Pulley Selection Chart (refer to Tech
Bulletin 003 or individual Data Sheet).
MOTOR SELECTION: The motor or engine driving the pump must be of adequate
horsepower to maintain full RPM when the pump is under load. Select the electric
motor from the Horsepower Requirement Chart according to required pump
discharge flow, maximum pressure at the pump and drive losses of approximately
3-5%. Consult the manufacturer of gas or diesel engine for selection of the proper
engine size.
MOUNTING: Mount the pump on a rigid, horizontal surface in a manner to permit
drainage of crankcase oil. An uneven mounting surface will cause extensive
damage to the pump base. To minimize piping stress, use appropriate flexible
hose to inlet and discharge ports. Use the correct belt; make sure pulleys are
aligned. Excessive belt tension may be harmful to the bearings. Hand rotate pump
before starting to be certain shaft and bearings are free moving.
LOCATION: If the pump is used in extremely dirty or humid conditions, it is
recommended pump be enclosed. Do not store or operate in excessively high
temperature areas or without proper ventilation.
INLET CONDITIONS: Refer to complete Inlet Condition Check-List in this manual
before starting system. DO NOT STARVE THE PUMP OR RUN DRY .
Temperatures above 130F are permissible. Add 1/2 PSI inlet pressure per each
degree F over 130F. Elastomer or RPM changes may be required. See Tech
Bulletin 002 or call CAT PUMPS for recommendations.
C.A.T.: Installation of a C.A.T. (Captive Acceleration Tube) is recommended in
applications with stressful inlet conditions such as high temperatures, booster pump
feed, long inlet lines or quick closing valves.
Install a Pulsation Dampening device on the discharge head or in the discharge line
as close to the head as possible. Be certain the pulsation dampener (Prrrrr-o-lator) is
properly precharged for the system pressure (see individual Data Sheet.)
Use PTFE liquid (sparingly) or tape to connect accessories or plumbing. Exercise

caution not to wrap tape beyond the last thread to avoid tape from becoming
lodged in the pump or accessories. This condition will cause a malfunction of the
pump or system.
PRESSURE REGULATION: All systems require both a primary pressure regulating
device (i.e., regulator, unloader) and a secondary pressure safety relief device
(i.e., pop-off valve, safety valve). The primary pressure device must be installed on
the discharge side of the pump. The function of the primary pressure regulating
device is to protect the pump from over pressurization, which can be caused by a
plugged or closed off discharge line. Over pressurization can severely damage the
pump, other system components and can cause bodily harm. The secondary safety
relief device must be installed between the primary device and pump. This will
ensure pressure relief of the system if the primary regulating device fails. Failure to
install such a safely device will void the warranty on the pump.
If a large portion of the pumped liquid is by-passed (not used) when the high
pressure system is running, this by-pass liquid should be routed to an adequately
sized, baffled supply tank or to drain. If routed to the pump inlet, the by-pass liquid
can quickly develop excessive heat and result in damage to the pump. A
temperature control device to shut the system down within the pump limits or multiple
THERMO VALVES must be installed in the by-pass line to protect the pump.
NOZZLES: A worn nozzle will result in loss of pressure. Do not adjust pressure
regulating device to compensate. Replace nozzle and reset regulating device to
system pressure.
PUMPED LIQUIDS: Some liquids may require a flush between operations or before
storing. For pumping liquids other than water, contact your CAT PUMPS supplier.
STORING: For extended storing or between use in cold climates, drain all pumped
liquids from pump and flush with antifreeze solution to prevent freezing and
damage to the pump. DO NOT RUN PUMP WITH FROZEN LIQUID (refer to Tech
Bulletin 083).
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve).
Failure to install such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility
for the operation of a customers high pressure system.
Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580
CAT PUMPS (U.K.) LTD.
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com
The Pumps with Nine Lives
1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet

Hampshire GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: sales@catpumps.co.uk
N.V. CAT PUMPS INTERNATIONAL S. A.

Heiveldekens 6A, 2550 Kontich, Belgium
Phone 32- 3- 450.71.50 Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be
International Inquiries
CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329

e-mail: intlsales@catpumps.com
Buchwiese 2, D-65510 Idstein, Germany

Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: catpumps@t-online.de www.catpumps.de
PN 30053 Rev G 5343
Removal of Discharge Socket Head Screws
Separation of Discharge Manifold from Inlet Manifold
Discharge Manifold with both Inlet Valve Adapters and

Discharge Valve Spacers.
SERVICING THE VALVES

Disassembly
1. To service the Valves, the Discharge Manifold must be removed. Using a M10 allen wrench remove the eight
Socket Head Screws.
2. Support the underside of the Discharge Manifold and
lightly tap the top back of the manifold with a soft mallet.
Two screwdrivers may be needed to further separate the
Discharge Manifold from the Inlet Manifold.
6. Both the Inlet and Discharge use the same Valve

Assembly. With a flat head screwdriver, carefully pry the
Seat, O-Ring, Valve, Spring and Retainer from the manifold chamber.
CAUTION: Exercise caution to avoid scoring the manifold chamber wall.
NOTE: This Valve Assembly does not snap together.
Reassembly
3. Remove the Discharge Manifold and place it crankcase

side up.
NOTE: For certain applications apply liquid gasket to

the O-Ring crevices and seal surfaces. See Tech
Bulletin 053 for model identification.
NOTE: The Discharge Valve Assembly is secured in

the upper chambers by the Discharge Valve Spacer,
while the Inlet Valve Assembly is secured in the lower
chambers by the Inlet Valve Adapter.
4. The Discharge Valve Spacers will remain in either
Inlet Manifold or the Discharge Manifold. To remove
Spacer from the manifold, insert two screwdrivers on
posite sides under the machined lip on the outside of
Spacer and pry out.
the
the
opthe
5. Use a reverse pliers to remove the Inlet Valve Adapters

from the Discharge Manifold or insert two screwdrivers
into the secondary groove on opposite sides of the
adapter and pry from valve chamber.
Removal of Disharge Valve Spacers
NOTE: EPDM elastomers require a silicone-base

lubricant.
1. Inspect the Spring Retainer for any scale buildup or wear
and replace as needed. Place the Spring Retainer into the
valve chamber.
2. Examine the Spring for fatigue or breaks and replace as
needed. Place the Spring into the Retainer.
3. Examine the Valve for pitting or grooves and replace as
needed. Set the Valve onto the Spring with the concave
side down.
Removal of Inlet Valve Adapters
Discharge Valve Assembly
Inlet Valve Assembly
Removal of I.M. Socket Head Screws
4. Place the Seat into the valve chamber with the concave
side down. Then apply liquid gasket to the O-Ring and
press squarely into the lip on the Spring Retainer.
NOTE: Effective with 6-95 mfg date, the O-Ring was
moved to the back side of the Seat with the O-Ring installed first, onto the lip in the manifold chamber, then
the Seat with the machined O-Ring groove down.
NOTE: Effective with 11-95 mfg date, the Seat was
modified to a new thicker style, still with the O-Ring
installed first, onto the lip in the manifold chamber,
then the Seat with the machined O-Ring groove down.
5. Examine the Seat for any grooves, pitting or wear and replace. Place the new Seat onto the the O-Ring with the
concave side down.
Rotate Crankshaft to position plungers
10. Fit the new O-Rings into the groove on the outside of the
Discharge Valve Spacer. Apply liquid gasket into the
O-Ring crevice and carefully press the Spacer completely
into the Discharge Manifold chamber with the smaller
diameter side down.
11. Replace Discharge Manifold over the Plunger Rods with
Discharge Valve Spacers to the top and Inlet Adapters to
the bottom. Tap with a soft mallet until completely seated
in chambers.
12. Reinstall the eight Socket Head Screws and torque in
sequence to specifications in torque chart.
IMPORTANT: Follow the torque sequence to assure
the proper alignment.
6. Look for wear or damage to both the inner and outer

O-Rings on the Inlet Adapter and replace.
7. Fit the O-Rings into both the outer groove and face
groove of the Inlet Adapter and apply liquid gasket into the
O-Ring crevice.
8. Press the Inlet Adapter into the lower manifold chamber.
9. Remove and examine both O-Rings on the Discharge
Valve Spacer for wear or cuts and replace as needed.
Removal of Inlet Manifold
Removal of Hi-Pressure Seals
Removal of Lo-Pressure Seals
Plunger Arrangement
SERVICING THE SEALS
SERVICING THE PLUNGERS
Disassembly
Disassembly
1. Remove the Discharge Manifold as described in SERVICING THE VALVES section.

2. To service the seals the Inlet Manifold must be removed,
use a M10 allen wrench to remove the 4 Socket Head
Screws.
3. Support the Inlet Manifold and lightly tap the top back side
with a soft mallet. Remove the Inlet Manifold and place it
crankcase side down.
4. Use a reverse pliers to remove the Hi-Pressure Seals.
5. The Lo-Pressure Seals may stay on the Plungers or in the
Inlet Manifold.
6. Invert the Inlet Manifold with the crankcase side up.
7. Remove the Lo-Pressure Seal using a reverse pliers or
slide it off the Plunger by hand.
Reassembly
NOTE: Replace Seals and O-Rings with the same
material called out by your pump model number (i.e.,
.0110 for FPM [Viton], .0220 for EPDM).
NOTE: For certain applications apply liquid gasket to
the O-Ring crevices and seal surfaces. See Tech
Bulletin 053 for model identification.
NOTE: EPDM elastomers require a silicone-base
lubricant.
1. Examine the Lo-Pressure Seal for wear or spring fatigue
and replace. Apply liquid gasket to the outside of the new
Lo-Pressure Seal and carefully press it into the Inlet
Manifold chamber with the spring down.
NOTE: When using alternate materials, the fit of the
special materials may be snug and require gently
driving the LPS into position with a cylinder of the
same diameter to assure a square seating and no
damage to the LPS.
2. Invert the Inlet Manifold and place the crankcase side
down. Examine the Hi-Pressure Seal for deformity or
wear and replace. Apply liquid gasket to the outside of the
new Hi-Pressure Seal and carefully press it into the Inlet
Manifold chamber with the metal side down.
NOTE: The Ceramic Plungers and the Plunger

Retainers should be examined on the same schedule
as servicing the seals.
1. To service the Ceramic Plungers, first remove the Seal
Retainers.
2. Loosen the Plunger Retainer about three or four turns
using a M14 hex tool.
3. Grasp the Ceramic Plunger and push toward the
Crankcase until it separates from the Plunger Retainer.
4. Unthread the Plunger Retainer with Gasket, O-Ring,
Back-up-Ring and Ceramic Plunger. Remove the Keyhole
Washer and Barrier Slinger from the Plunger Rod.
Reassembly
1. Examine the Barrier Slinger for any wear or damage and
place on the Plunger Rod with the concave side facing
out.
2. Examine the Keyhole Washer and place on the Plunger
Rod with the slot down.
3. Examine the O-Ring and Back-up-Ring on the Plunger
Retainer and replace if worn or damaged. First install
the Gasket, then the O-Ring and Back-up-Ring. Lubricate
the Plunger Retainer O-Ring to avoid cutting during
installation.
4. If the Plunger Retainer unthreads from the stud during removal, thread the stud into the retainer.
5. Examine the Ceramic Plunger for scoring, cracks or scale
and replace if needed. The Ceramic Plunger can be
cleaned with a scotchbrite pad. Slide the Ceramic Plunger
onto the retainer and stud assembly with the shallower
counterbore away from the retainer.
NOTE: Plunger can only be installed one direction. Do
not force into Plunger Rod.
6. Apply locktite 242 to the threads of the Plunger Retainer
Stud and thread onto the Plunger Rod. Then torque to
specifications in chart.
7. Reinstall the Seal Retainers with the slots to the top and
bottom.
8. Rotate the Crankshaft to line up the outside Plungers.
Then lightly lubricate the Plungers with oil.
SERVICING THE CRANKCASE SECTION

1. While Inlet Manifold, Plungers and Seal Retainers are removed, examine crankcase seals for wear.
2. Check for any signs of leaking at Rear Cover or Dipstick.
9. Carefully slide the Inlet Manifold over the Ceramic

Plungers and press until flush with the Crankcase.
3. Check oil level and for evidence of water in oil.
10. Reinstall the four Inlet Socket Head Screws and torque to
specifications in chart.
4. Rotate Crankshaft by hand to feel for smooth bearing

movement.
11. The Hi-Pressure Seals may shift while installing the Inlet
Manifold. Use one of the Discharge Valve Spacers to
press the Seals back into position.
5. Examine Crankshaft Oil Seals externally for drying, cracking or leaking.
12. Carefully press the Discharge Manifold into the Inlet

Manifold. Use a soft mallet to tap into place and reinstall
the eight Socket Head Screws. Torque in sequence to
specifications in torque chart.
TORQUE SEQUENCE
5
6. Consult CAT PUMPS or your local distributor if Crankcase

service is required. See also Tech Bulletin 035.
See Section II of the Plunger Pump Service Video for

additional information.
INLET CONDITION CHECK-LIST

PREVENTATIVE MAINTENANCE CHECK-LIST
Check
Daily Weekly 50 hrs. 500 hrs.* 1500 hrs.** 3000 hrs.**
Clean Filters
Oil Level/Quality
Oil Leaks
Water Leaks
Belts, Pulley
Plumbing
Initial Oil Change
Oil Change
Seal Change
Valve Change
Accessories
* If other than CAT PUMPS special multi-viscosity ISO68 oil is used,

change cycle should be every 300 hours.
** Each systems maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours,
check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change.
Duty cycle, temperature, quality of pumped liquid and inlet feed
conditions all effect the life of pump wear parts and service cycle.
** Remember to service the regulator/unloader at each seal servicing
and check all system accessories and connections before resuming
operation.
Refer to video for additional assistance.
TORQUE CHART
Pump Item
Thread
Tool Size
[Part No.]
Torque
in. lbs. ft. lbs. Nm
Plunger Retainer
M7
M14 Hex
[25053]
108
9.0
12
Inlet Manifold Screws
M12
M10 Allen
[33047]
355
29.6
40
Discharge Manifold Screws
M12
M10 Allen
[33047]
355
29.6
40
Crankcase Cover/
Bearing Cover Screws
M8
M13 Hex
[25324]
115
9.6
13
Connecting Rod Screws
M8
M13 Hex
[25324]
216
18.0
24
Bubble Oil Gauge
M28
Oil Gauge Tool

[44050]
45
3.6
Mounting Bolts
M12
M19 Hex
355
29.6
40
TECHNICAL BULLETIN REFERENCE CHART

No.
Subject
Models
002
Inlet Pressure VS Liquid Temperature
All Models
003
Power Unit Drive Packages
3PFR - 68PFR, 10FR - 60FR
024
Lubrication of Lo-Pressure Seals
All Models
035
Servicing Crankcase Section
7PFR - 60PFR
036
Cylinder and Plunger Reference Chart
All Models
043
LPS and HPS Servicing
All Plunger Models
053
Liquid Gasket
All Plunger NAB-S.S. Models
064
By-Pass Hose Sizing
All Unloaders/Regulators
074
Torque Chart
Piston and Plunger Pumps
076
Valve Seat and O-Ring
2530 and 2537
077
Oil Drain Kit
All Models (except 2SF/4SF)
081
Seal Case and Wick
2530 and 2537
083
Winterizing a Pump
All Models
085
M8 Keyway
25FR, 25PFR, 28PFR
Review Before Start-Up

Inadequate inlet conditions can cause serious malfunctions in the best designed
pump. Surprisingly, the simplest of things can cause the most severe problems or go
unnoticed to the unfamiliar or untrained eye. REVIEW THIS CHECK-LIST BEFORE
OPERATION OF ANY SYSTEM. Remember, no two systems are alike, so there can
be no ONE best way to set-up a system. All factors must be carefully considered.
INLET SUPPLY should exceed the maximum flow being delivered by the pump to
assure proper performance.
Open inlet shut-off valve and turn on water supply to avoid starving pump. DO
NOT RUN PUMP DRY.
Temperatures above 130F are permissible. Add 1/2 PSI inlet pressure per each
degree F over 130F. Elastomer or RPM changes may be required. See Tech
Bulletin 002 or call CAT PUMPS for recommendations.
Avoid closed loop systems especially with high temperature, ultra-high pressure
or large volumes. Conditions vary with regulating/unloader valve.
Low vapor pressure liquids, such as solvents, require a booster pump and C. A.T.
to maintain adequate inlet supply (where compatible).
Higher viscosity liquids require a positive head and a C. A.T. to assure adequate
inlet supply.
Higher temperature liquids tend to vaporize and require positive heads and
C. A.T. to assure adequate inlet supply.
When using an inlet supply reservoir, size it to provide adequate liquid to
accommodate the maximum output of the pump, generally a minimum of 6-10
times the GPM (however, a combination of system factors can change this
requirement); provide adequate baffling in the tank to eliminate air bubbles and
turbulence; install diffusers on all return lines to the tank.
INLET LINE SIZE should be adequate to avoid starving the pump.
Line size must be a minimum of one size larger than the pump inlet fitting. Avoid
tees, 90 degree elbows or valves in the inlet line of the pump to reduce the risk of
flow restriction and cavitation.
The line MUST be a FLEXIBLE hose, NOT a rigid pipe, and reinforced on SUCTION
systems to avoid collapsing.
The simpler the inlet plumbing the less the potential for problems. Keep the
length to a minimum, the number of elbows and joints to a minimum (ideally no
elbows) and the inlet accessories to a minimum.
Use pipe sealant to assure air-tight, positive sealing pipe joints.
INLET PRESSURE should fall within the specifications of the pump.
Acceleration loss of liquids may be increased by high RPM, high temperatures,
low vapor pressures or high viscosity and may require pressurized inlet
and C. A.T. to maintain adequate inlet supply. DO NOT USE C.A.T. WITH
SUCTION INLET.
Optimum pump performance is obtained with +20 PSI (1.4 BAR) inlet pressure
and a C. A.T. for certain applications. With adequate inlet plumbing, most pumps
will perform with flooded suction. Maximum inlet pressure is 70 PSI (4.9 BAR).
After prolonged storage, pump should be rotated by hand and purged of air to
facilitate priming. Disconnect the discharge port and allow liquid to pass through
pump and measure flow.
INLET ACCESSORIES are offered to protect against over pressurization,
contamination or temperature and control flow.
A shut-off valve is recommended to facilitate maintenance.
Installation of a C. A.T. is essential in applications with stressful conditions such
as high temperatures, booster pump feed or long inlet lines. Do not use C. A.T.
with negative inlet pressure.
A stand pipe can be used in some applications to help maintain a positive head
at the pump inlet line.
Inspect and clean inlet filters on a regular schedule to avoid flow restriction.
A pressure transducer is necessary to accurately read inlet pressure. Short
term, intermittent cavitation will not register on a standard gauge.
All accessories should be sized to avoid restricting the inlet flow.
All accessories should be compatible with the solution being pumped to prevent
premature failure or malfunction.
Optional inlet protection can be achieved by installing a pressure cut off switch
between the inlet filter and the pump to shut off pump when there is no positive
inlet pressure.
BY-PASS TO INLET Care should be exercised when deciding the method of by-pass
from control valves.
It is recommended the by-pass be directed to a baffled reservoir tank, with at
least one baffle between the by-pass line and the inlet line to the pump.
Although not recommended, by-pass liquid may be returned to the inlet line
of the pump if the system is properly designed to protect your pump. When a
pulsation dampener is used, a PRESSURE REDUCING VALVE must be
installed on the inlet line (BETWEEN THE BY-PASS CONNECTION AND THE
INLET TO THE PUMP) to avoid excessive pressure to the inlet of the pump. It is
also recommended that a THERMO VALVE be used in the by-pass line to monitor the temperature build-up in the by-pass loop to avoid premature seal failure.
A low-pressure, flexible cloth braid (not metal braid) hose should be used from
the by-pass connection to the inlet of the pump.
Caution should be exercised not to undersize the by-pass hose diameter and
length. Refer to Technical Bulletin 064 for additional information on the size and
length of the by-pass line.
Check the pressure in the by-pass line to avoid over pressurizing the inlet.
The by-pass line should be connected to the pump inlet line at a gentle angle of
45 or less and no closer than 10 times the pump inlet port diameter e.g. 1-1/2"
port size = 15" distance from pump inlet port.
Handy Formulas to Help You
HOSE FRICTION LOSS

PRESSURE DROP IN PSI PER 100 FT OF HOSE
WITH TYPICAL WATER FLOW RATES
Hose Inside Diameters, Inches
Water*
Flow
Gal/Min
1/4
5/16
3/8
1/2
5/8
3/4
1"
0.5
16
5
2
1
54
20
7
2
2
180
60
25
6
2
3
380
120
50
13
4
2
4
220
90
24
7
3
5
320
130
34
10
4
6
220
52
16
7
1
8
300
80
25
10
2
10
450
120
38
14
3
15
900
250
80
30
7
20
1600
400
121
50
12
25
650
200
76
19
30
250
96
24
40
410
162
42
50
600
235
62
60
370
93
*At a fixed flow rate with a given size hose, the pressure drop across a given hose length
will be directly proportional. A 50 ft. hose will exhibit one-half the pressure drop of a 100
ft. hose. Above values shown are valid at all pressure levels.
WATER LINE PRESSURE LOSS

PRESSURE DROP IN PSI PER 100 FEET
Water
GPM
Steel PipeNominal Dia.
Brass PipeNominal Dia.

1/4 3/8 1/2 3/4 1 11/4 11/2
Copper Tubing O.D. Type L

1/4 3/8 1/2 5/8 3/4 7/8
8.5 1.9
6.0 1.6
120 13 2.9 1.0
30 7.0 2.1
20 5.6 1.8
400 45 10 3.4 1.3
60 14 4.5 1.1
40 11 3.6
94 20 6.7 2.6
1/4 3/8 1/2 3/4
1
2
3
5
8
10
15
25
40
1 11/4 11/2
150 36 12 2.8
100 28 9.0 2.2
230 50 17 6.1 3.0
330 86 28 6.7 1.9
220 62 21 5.2 1.6
500 120 40 15 6.5
520 130 43 10 3.0
320 90 30 7.8 2.4
180 56 22 10
270 90 21 6.2 1.6
190 62 16 5.0 1.5
120 44 20
670 240 56 16 4.2 2.0
470 150 40 12 3.8 1.7
330 110 50
66 17 8.0
39 11 5.0
550 200 88
37
17
23
11
52
29
40
19
210 107
48
61
28
60
80
100
RESISTANCE OF VALVES AND FITTINGS

Nominal
Pipe
Inside
Size
Diameter
Inches
Inches
Equivalent Length of Standard Pipe in Feet

Gate
Valve
Globe
Valve
Angle
Valve
45
Elbow
90
Elbow
180
Close
Ret
Tee
Thru
Run
Tee
Thru
Branch
1/2
3/4
1
11/4
11/2
0.622
0.824
1.049
1.380
1.610
0.41
0.54
0.69
0.90
1.05
18.5
24.5
31.2
41.0
48.0
9.3
12.3
15.6
20.5
24.0
0.78
1.03
1.31
1.73
2.15
1.67
2.21
2.81
3.70
4.31
3.71
4.90
6.25
8.22
9.59
0.93
1.23
1.56
2.06
2.40
3.33
4.41
5.62
7.40
8.63
2.067
2.469
3.068
4.026
1.35
1.62
2.01
2.64
61.5
73.5
91.5
120.0
30.8
36.8
45.8
60.0
2.59
3.09
3.84
5.03
5.55
6.61
8.23
10.80
12.30
14.70
18.20
23.90
3.08
3.68
4.57
6.00
11.60
13.20
16.40
21.60
2 1/2
3
4
Arriving at a total line pressure loss, consideration should then be given to

pressure loss created by valves, fittings and elevation of lines.
If a sufficient number of valves and fittings are incorporated in the system to
materially affect the total line loss, add to the total line length, the equivalent
length of line of each valve or fitting.
TYPICAL RESERVOIR TANK

RECOMMENDED 6 TO 10 TIMES SYSTEM CAPACITY
Supply Line
Bypass Line
(from regulator or unloader)
MIN. 4"
(Dia of pipe)
T
X
Level Sensing
Device
1.5 x D (Min.)
Flexible Hose
to Pump
FILTER
MIN. 4"
Minimum
Liquid
Level
Bypass Line
(from regulator or
unloader)
Minimum Two Baffles

Sealed at Bottom
Q. How can I find the RPM needed to get specific GPM

(Gallons Per Minute) I want?
Rated RPM
A. Desired RPM = Desired GPM x
Rated GPM
Q. I have to run my pump at a certain RPM. How do I figure
the GPM Ill get?
Rated GPM
A. Desired GPM = Desired RPM x
Rated RPM
Q. Is there a simple way to find the approximate horsepower
Ill need to run the pump?
A. Electric Brake
GPM x PSI
=
Horsepower Required
1460
(Standard 85%
Mech. Efficiency)
Q. What size motor pulley should I use?

Pump RPM
A. Pump Pulley (Outer Diameter) x
Motor/Engine RPM
(Consult
Engine Mfr.)
Q. How do I calculate the torque for my hydraulic drive

system?
GPM x PSI
A. Torque (ft. lbs.) = 3.6
RPM
Avoid Cavitation Damage
One or several of the conditions shown in the chart below may

contribute to cavitation in a system resulting in premature wear,
system downtime and unnecessary operating costs.
CONDITION
Inadequate inlet
line size
Water hammering
liquid acceleration/
deacceleration
Rigid Inlet Plumbing
Excessive Elbows in
Inlet Plumbing
Excessive Liquid
Temperature
SOLUTION
Increase line size to the inlet port or one size
larger
Install C.A.T. Tube
Move pump closer to liquid supply
Use flexible wire reinforced hose to absorb

pulsation and pressure spikes
Keep elbows to a minimum and less than 90
Use Thermo Valve in bypass line

Do not exceed pump temperature specifications
Substitute closed loop with baffled holding tank
Adequately size tank for frequent or high
volume bypass
Pressure feed high temperature liquids
Properly ventilate cabinets and rooms
Air Leaks in Plumbing Check all connections
Use Teflon tape
Size tank according to pump output
Agitation in Supply
Tank
Minimum 6-10 times system GPM
Baffle tank to purge air from liquid and
separate inlet from discharge
High Viscosity Liquids Verify viscosity against pump specifications
before operation
Elevate liquid temperature enough to reduce
viscosity
Lower RPM of pump
Pressure feed pump
Increase inlet line size
Perform regular maintenance or use clean
Clogged Filters
filters to monitor build up
Use adequate mesh size for liquid and pump
specifications
DIAGNOSIS AND MAINTENANCE

One of the most important steps in a high pressure system is to establish a regular maintenance program. This will vary slightly with each
system and is determined by various elements such as the duty cycle, the liquid being pumped, the actual specifications vs rated specifications
of the pump, the ambient conditions, the inlet conditions and the accessories in the system. A careful review of the necessary inlet conditions
and protection devices required before the system is installed will eliminate many potential problems.
CAT PUMPS are very easy pumps to service and require far less frequent service than most pumps. Typically, only common tools are required,
making in-field service convenient, however, there are a few custom tools, special to certain models, that do simplify the process. This service
manual is designed to assist you with the disassembly and reassembly of your pump. The following guide will assist in determining the cause
and remedy to various operating conditions. You can also review our FAQ or SERVICE sections on our WEB SITE for more facts or contact
CAT PUMPS directly.
PROBLEM
PROBABLE CAUSE
SOLUTION
Low pressure
Worn nozzle.
Belt slippage.
Air leak in inlet plumbing.
Pressure gauge inoperative or not registering accurately.
Relief valve stuck, partially plugged or improperly adjusted.
Inlet suction strainer (filter) clogged or improperly sized.
Abrasives in pumped liquid.
Leaky discharge hose.
Inadequate liquid supply.
Severe cavitation.
Worn seals.
Worn or dirty inlet/discharge valves.
Replace with properly sized nozzle.

Tighten belt(s) or install new belt(s).
Tighten fittings and hoses. Use PTFE liquid or tape.
Check with new gauge. Replace worn or damaged gauge.
Clean/adjust relief valve. Replace worn seats/valves and o-rings.
Clean filter. Use adequate size filter. Check more frequently.
Install proper filter.
Replace discharge hose with proper rating for system.
Pressurize inlet and install C.A.T.
Check inlet conditions.
Install new seal kit. Increase frequency of service.
Clean inlet/discharge valves or install new valve kit.
Pulsation
Faulty Pulsation Dampener.

Foreign material trapped in inlet/discharge valves.
Check precharge. If low, recharge, or install a new dampener.

Clean inlet/discharge valves or install new valve kit.
Worn High Pressure or Lo-Pressure Seals.

Worn adapter o-rings.
Humid air condensing into water inside the crankcase.
Excessive wear to seals and V-Packings.

Install new o-rings.
Install oil cap protector. Change oil every 3 months or 500 hours.
Knocking noise
Inlet supply
Bearing
Pulley
Inadequate inlet liquid supply.

Broken or worn bearing.
Loose pulley on crankshaft
Check liquid supply. Increase line size, pressurize or install C.A.T.

Replace bearing.
Check key and tighten set screw.
Oil leak
Crankcase oil seals.
Crankshaft oil seals and o-rings.
Drain plug
Bubble gauge
Rear cover
Filler cap
Worn crankcase oil seals.

Worn crankshaft oil seals or o-rings on bearing cover.
Loose drain plug or worn drain plug o-ring.
Loose bubble gauge or worn bubble gauge gasket.
Loose rear cover or worn rear cover o-ring.
Loose filler cap or excessive oil in crankcase.
Replace crankcase oil seals.

Remove bearing cover and replace o-rings and/or oil seals.
Tighten drain plug or replace o-ring.
Tighten bubble gauge or replace gasket.
Tighten rear cover or replace o-ring.
Tighten filler cap. Fill crankcase to specified capacity.
Pump runs extremely rough

Inlet conditions
Pump valves
Pump seals
Restricted inlet or air entering the inlet plumbing

Stuck inlet/discharge valves.
Leaking High Pressure or Lo-Pressure seals.
Correct inlet size plumbing. Check for air tight seal.

Clean out foreign material or install new valve kit.
Scored plungers.
Over pressure to inlet manifold.
Abrasive material in the liquid being pumped.
Excessive pressure and/or temperature of pumped liquid.
Running pump dry.
Starving pump of adequate liquid.
Replace plungers.
Reduce inlet pressure per specifications.
Install proper filtration at pump inlet and clean regularly.
Check pressure and inlet liquid temperature.
DO NOT RUN PUMP WITHOUT LIQUID.
Increase hose one size larger than inlet port size. Pressurize and
install C.A.T.
Replace manifold. Check liquid compatibility.
Water leak
Under the manifold
Into the crankcase
Premature seal failure
Eroded manifold.
SEAL KIT
1-REQUIRED
PLUNGERS
3-REQUIRED
PUMP
DISCHARGE
VALVE KIT /
REQUIRED
OIL SEAL
3-REQUIRED
SEAL KIT
1-REQUIRED
PLUNGERS
3-REQUIRED
30
30821 / 2
43228
30623
43367
350W
30821 / 2
43228
30623
43367
31 / 310
30821 / 2
43228
30623
43367
3CP1120
33062 / 2
46839
33983
46976
34 / 340
30821 / 2
43228
30623
43367
3CP1221
30982 / 1
46839
33985
46976
35 / 350
30821 / 2
43228
30623
43367
3CP1130
33062 / 2
46839
33983
46976
45
30683 / 2
43228
30629
45783
3CP1231
30982 / 1
46839
33985
46976
51
30820 / 2
43228
30610
43311
3CP1140
33062 / 2
46839
33983
46976
53 / 530
30820 / 2
43228
30488
43232
3CP1241
30982 / 1
46839
33985
46976
55 / 550
30820 / 2
43228
30610
43311
3DX25GSI
33057 / 1
47215
30530
542403
56
33820 / 2
43228
30799
43232
3DX30GSI
33057 / 1
47215
30530
542403
57
33820 / 2
43228
30799
43232
3SP30G1I
31647 / 1
25301
31644
547091
58
30820 / 2
43228
30488
43232
3SP35GEI
31647 / 1
25301
31644
547091
59
33820 / 2
43228
30799
43232
4SF30GS1
34055 / 1
34770
27339
34054
45848
60
33820 / 2
43228
30799
43232
4SF32ELS
34055 / 1
34770
27339
34054
45848
ECONO VALVE
KIT 1-REQUIRED
OIL SEAL
3-REQUIRED
INLET VALVE
KIT
1-REQUIRED
DISCHARGE
VALVE KIT /
REQUIRED
ECONO VALVE
KIT 1-REQUIRED
PUMP
INLET VALVE
KIT
1-REQUIRED
Cat Pump Kit Selector
899100
899100
899100
70
33822 / 2
43228
33799
45890
4SF35GS1
34055 / 1
34770
27339
34054
45848
230
30915 / 2
25301
30914
43901
4SF40ELS
34055 / 1
34770
27339
34054
45848
240
30915 / 2
25301
30914
43901
4SF40GS1
34055 / 1
34770
27339
34054
45848
270
30915 / 2
25301
30914
43901
4SF45ELS
34055 / 1
34770
27339
34054
45848
650
30820 / 2
43500
30798
43300
5CP3120
33060 / 2
46838
33629
46884
899110
651
34387 / 2
43500
30798
43300
5CP5120
33060 / 2
46838
33630
46893
899110
660
30820 / 2
43500
30798
43300
5CP5150
33060 / 2
46838
33630
46893
899110
661
34387 / 2
43500
30798
43300
5CP6120
30820 / 2
46838
33628
46841
1050
34920 / 2
43500
30913
43552
5DX40G1
34260 / 2
29257
34062
46727
899110
1051
34387 / 2
43500
33916
43552
5DX50G1
34260 / 2
29257
34062
46727
899110
1057
34387 / 2
43500
33916
43552
66DX30G1I
34260 / 2
48911
34262
48752
2530
33952 / 2
27785
30952
45749
66DX35G1I
34260 /2
48911
34262
48752
1LX100
33452 / 1
29250
33451
48333
66DX40G1I
34260 /2
48911
34262
48752
1LX125
33452 / 1
29250
33451
48333
7CP6170
34920 / 2
48281
31933
48559
2DX20ES
33057 / 1
47215
33053
542403
2DX27GS
33057 / 1
47215
33053
542403
2DX30GS
33057 / 1
47215
33053
542403
2SF10ES
34052 / 1
34668
25461
34053
45847
2SF20ES
34052 / 1
34668
25461
34053
45847
2SF22ELS
34052 / 1
34668
25461
34053
45847
2SF22ES
34052 / 1
34668
25461
34053
45847
2SF22GS
34052 / 1
34668
25461
34053
45847
2SF22SLS
34052 / 1
34668
25461
34053
45847
2SF29ELS
34052 / 1
34668
25461
34053
45429
2SF30ES
34052 / 1
34668
25461
34053
45847
2SF30GS
34052 / 1
34668
25461
34053
45847
2SF35ES
34052 / 1
34668
25461
34053
45847
2SF35GS
34052 / 1
34668
25461
34053
45847
2SFX20ES
34056 / 1
34668
25461
34053
45847
2SFX22ES
34056 / 1
34668
25461
34053
45847
2SFX22GS
34056 / 1
34668
25461
34053
45847
2SFX25ES
34056 / 1
34668
25461
34053
45847
2SFX29ELS
31642 / 1
34668
25461
34053
45429
2SFX30GS
34056 / 1
34668
25461
34053
45847
2SFX35GS
34056 / 1
34668
25461
34053
45847
310W
30821 / 2
43228
30623
43367
340W
30821 / 2
43228
30623
43367
Manual agitator
787
overflow
female BSP 1/2"
40
615
From RO (CN2081)
d20x1/2"
450
541,28
635
To RO (CN2080)
d25x3/4"
Copyright ENWA AB
Electrical heater
Drawn by
HE
Date Checked by
Date Validated by
Verified by
2009-06-30
Date Drawing type
Installation
Project
ENWA
WATER TREATMENT
Article description
Tvttank 100l inkl. mixer, vrmare
Specification
Weight
N/A
Project no.
Article no.
16559
Drawing no.
Cleaning tank 100L incl. mixer, heater 531590
Rev
150
75
79,5
Outlet
female BSP 1"
9,5 (2x)
Weight (kilos)
Empty
Full
25
26
Inlet
female BSP 1 1/2"
380
206
204
262
228
10
Copyright ENWA AB
102
160
53
95
Drawn by
188
HE
Date Checked by
Date Validated by
Verified by
2009-06-08
Installation
Project
ENWA
WATER TREATMENT
Rev
Date Drawing type
Article desciption
BNM 25_160AE-BE 60Hz
Specification
Feed water pump
1
Project no.
Article no.
13195
Drawing no.
531560
01/2009
NM, NMD
60 Hz
Close Coupled Centrifugal Pumps

with threaded ports
Construction
Close-coupled, centrifugal pumps; electric motor with
extended shaft directly connected to the pump.
NM: single-impeller
NMD: with two back-to-back impellers (with axial thrust
balancing).
Connections: threaded ports ISO 228/1 (BS 2779).
Applications
- For clean liquids without abrasives, which are, non-aggressive
for the pump materials ( solids content up to 0.2%).
- For water supply.
- For heating, air-conditioning, cooling and circulation plants.
- For civil and industrial applications.
- For fire fighting applications.
- For irrigation.
Operating conditions
Liquid temperature from -10 C to +90 C.
Ambient temperature up to 40 C.
Total suction lift up to 7 m.
Maximum permissible working pressure up to 10 bar
(16 bar for pumps NMD 25/190; NMD 32/210; NMD 40/180).
Continuous duty.
Motor
2-pole induction motor, 60 Hz (n = 3450 rpm).
NM, NMD:
three-phase 220/380 V, 380/660 V.
NMM, NMDM: single-phase 220 V.
With thermal protector up to 1.1 kW.
Insulation class F.
Protection IP 54.
Constructed in accordance with IEC 60034.
Materials
Components
Pump casing
Lantern bracket
NM, NMD
Cast iron
GJL 200 EN 1561
B-NM, B-NMD
Bronze
G-Cu Sn 10 EN 1982
Brass P- Cu Zn 40 Pb 2 UNI 5705
Cast iron
Bronze
GJL 200 EN 1561
G-Cu Sn 10 EN 1982
Cr steel AISI 430
Cr Ni Mo steel
Cr Ni steel AISI 303
AISI 316
1,1 -1,5 - 2,2 kW
Carbon - Ceramic - NBR
Impeller
NM 17
Shaft
Mechanical seal
Special features on request

- Other voltages.
- Protection IP 55.
- Special mechanical seal
- Higher or lower liquid or ambient temperatures.
Coverage chart n = 3450 rpm

5
4
U.S. g.p.m.
10
Imp. g.p.m.
20
30
10
20
40
30
50
100
40
50
200
100
300
200
400
300
130
400
NMD 32/210
100
NM, NMD
300
NMD 25/190
NMD 40/180
200
NMD 20/140
50
NM 3
40
NM 25/20
ft
NM 12
30
NMD 20/110
NM 20/160 NM 25/160
NM 2
100
90
80
70
60
NM 11
20
NM 1
NM 25/12
NM 10
50
40
NM 17
10
30
20
5
4
1
m /h
Q l/min
30
40
3
50
6 7
100
8 9 10
150
200
20
300
400
30
500
40
50
1000
100
1500
72.823.C
NM, NMD
60 Hz

with threaded ports
Performance n 3450 rpm
P2
NM
NM
NM
NM
NM
NMM
NM
NMM
NM
NM
1/AE-60
2/BE-60
2/SE-60
2/AE-60
3/CE-60
3/CE-60
3/BE-60
3/BE-60
3/AE-60
B-NM
NM
B-NMD
NMD
B-NMD 20/110BE-60
B-NMD 20/110ZE-60
B-NMD 20/110AE-60
B-NMDM 20/140BE-60
B-NMD 20/140BE-60
B-NMDM 20/140AE-60
B-NMD 20/140AE-60
B-NM
20/160BE-60
B-NM
20/160AE-60
NMD 20/110BE-60
NMD 20/110ZE-60
NMD 20/110AE-60
NMDM 20/140BE-60
NMD 20/140BE-60
NMDM 20/140AE-60
NMD 20/140AE-60
NM
20/160BE-60
NM
20/160AE-60
B-NM
NM
B -NMD
NMD
B-NM
B-NM
B-NM
B-NM
B-NM
B-NM
B-NM
B-NMD
B-NMD
B-NMD
25/12BE-60
25/12AE-60
25/160BE-60
25/160AE-60
25/200BE-60
25/200AE-60
25/200SE-60
25/190CE-60
25/190BE-60
25/190AE-60
NM
NM
NM
NM
NM
NM
NM
NMD
NMD
NMD
kW
HP
0,37
0,55
0,55
0,75
1,1
1,1
1,5
1,5
2,2
0,5
0,75
0,75
1
1,5
1,5
2
2
3
P2
kW
HP
0,45
0,55
0,75
1,1
1,1
1,5
1,5
0,75
1,1
0,6
0,75
1
1,5
1,5
2
2
1
1,5
NM
NM
NM
NM
NMM
NM
NM
NM
NM
NM
kW
HP
25/12BE-60 0,55
25/12AE-60 0,75
25/160BE-60 1,1
25/160AE-60 1,5
2,2
25/20BE-60
3
25/20AE-60
4
25/20SE-60
2,2
25/190CE-60
3
25/190BE-60
4
25/190AE-60
0,75
1
1,5
2
3
4
5,5
3
4
5,5
10/FE-60
10/DE-60
10/AE-60
10/SE-60
11/BE-60
11/BE-60
11/AE-60
12/DE-60
12/CE-60
12/AE-60
1,2
1,5
1,89
2,4
3,6
4,2
4,8
5,4
6,6
7,5
8,4
l/min
16
20
25
31,5
40
50
60
70
80
90
100
110
125
140
22
27
32
36
21,8
26,5
31,5
35,5
39,5
40
45,5
47
55,5
21,5
26
31
35
39
39,5
45
46,5
55
21
25,5
30,5
34,5
39
39,5
45
46
54,5
20,3
25
30
34
38
39
44,5
45,5
54
19,4
24
28
32,5
37
38
44
45
53,5
18,1
23
25,5
31,5
36,5
37
43
44,5
53
16,3
22
23
30
35
36
42
43,5
52,5
14,2
20
19,5
28,5
33,5
34
41
42
52
32*
39*
40*
51*
29*
36*
37*
49*
32*
33,5*
46,5*
28*
42*
35*
H
m
P2
kW
HP
0,55
0,75
1,1
1,5
1,5
1,5
2,2
2,2
3
4
0,75
1
1,5
2
2
2
3
3
4
5,5
27
Q
m3/h
1,2
1,5
1,89
2,4
3,6
4,2
4,8
5,4
6,6
7,5
8,4
l/min
16
20
25
31,5
40
50
60
70
80
90
100
110
125
140
36,5
41
47
59
60
66,5
77
35,5
40
46,5
58,5
59,5
65,5
76,5
34
38
45
58
59
65
76
32
36
42,5
57
58
64
75
33
39
28,5
32,5
39
55
56
62,5
73,5
33
38,5
24
28
34
52
53
60
71
32
38
19*
23
29
47,5
49
57,5
69
31
37
45
55
66
30
36
51
63
28,5
35
47,5
59
26,5
34
54
25
33
23*
31*
4,8
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
250
280
H
m
Q
m3/h
P2
NM
Q
m3/h
l/min
2,4
3,6
17*
23,5*
40
50
60
80
100
110
125
140
160
180
200
220
20,8
24,5
20,8
24,6
32
38
46
53
60
67
80
97
20,7
24,6
31,5
37,5
45,5
52,5
59,5
65
78
95
20,3
24,3
31
37
45
52
59
60
73
92
19,6
23,6
30
36
44
51,5
58,5
53
67,5
87
19,2
23,1
29
35,5
43,5
48,5
58
50
64
84
18,4
22,4
28
34,5
42,5
50
57,5
42
58
79
17,6
21,6
26,5
33
41,5
49
56,5
16,1
20,4
23,5*
31
39
47,5
55
14,3
19
12
17
9,3
14,5
27,5
36,5
45,5
54
22,5*
33*
43
52
40*
50
51,5
72,5
41*
63*
H
m
69
81
98
45,5
Q
m3/h
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
18,9
21
24
27
30
l/min
110
125
140
160
180
200
220
250
280
315
350
400
450
500
13,5
19
24
26
29
30,5
36
38
44,5
56,5
13
19
24
25,5
28,5
30
35,5
37,5
44
56
12,5
18,5
23,5
25,5
28
29,5
35
36,5
43
55,5
12
18
23
25
27
29
34
35
42
55
11,5
17,5
22
24,5
26
28
33
34
41
54
10,5
16,5
21,5
24
25
27
32,5
32*
40
53
9
15,5
20
22,5
22,5
25
31
21
20
23*
29*
19
16,5
12,5
H
m
14
19,5
24,5
26
29,5
31
36,5
39
45
57
37
51
34*
49*
NM, NMD
60 Hz

with threaded ports
Performance n 3450 rpm
1
P2
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
NMD
32/210DE-60
32/210CE-60
32/210BE-60
32/210AE-60
40/180DE-60
40/180CE-60
40/180BE-60
40/180AE-60
NMD
NMD
NMD
NMD
NMD
NMD
NMD
NMD
B-NM
B-NM
B-NM
B-NM
B-NM
32/210DE-60
32/210CE-60
32/210BE-60
32/210AE-60
40/180DE-60
40/180CE-60
40/180BE-60
40/180AE-60
kW
HP
4
5,5
7,5
9,2
4
5,5
7,5
9,2
5,5
7,5
10
12,5
5,5
7,5
10
12,5
P2
NM
17/HE-60
17/GE-60
17/FE-60
17/DE-60
NM
NM
NM
NM
17/HE-60
17/GE-60
17/FE-60
17/DE-60
kW
HP
1,1
1,5
2,2
3
1,5
2
3
4
Q
m3/h
5,4
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
18,9
21
24
l/min
90
100
110
125
140
160
180
200
220
250
280
315
350
400
68
89
110
121
67
88
109
120
65
87
108
119
63
85
106
118
60
68
86,5
93,5
60
83
104
117
58,5
67,5
86
92,5
55
79
100
114
57
66,5
84,5
91,5
50
74
96
110
55,5
65,5
83,5
90,5
45
68
91
105
53,5
64
82
89
40*
63
86
99
51,5
63
80
87
52*
78*
89*
47,5
59,5
77,5
84,5
43,5
57
74
83
38,5
50
68
75,5
33,5
47,5
65,5
73,5
58*
66*
54
60
66
75
84
96
1250
1400
1600
H
m
Q
m3/h
21
24
27
30
33
37,8
42
48
l/min
350
400
450
500
550
630
700
800
900
1000
1100
9,2
12
9
11,8
16
8,7
11,6
15,8
18
8,5
11,5
15,5
17,7
8
11
15
17,5
7,5
10,5
14,5
17
6,5
9,5
14
16,5
5
8
12,7
15,5
3,5*
6,5
11,5
14
4,5*
10
12,5
8*
11*
H
m
NM, NMD
Standard construction.
B-NM, B-NMD Bronze construction.
P2 Rated motor power output.

H Total head in m.
Rated currents
P2
kW
HP
220 V
1~
IN A
0,37
0,45
0,55
0,75
1,1
1,5
0,5
0,6
0,75
1
1,5
2
3,4
4,1
5,2
6,5
8,5
10,6
P2
IA/IN
kW
HP
2,3
2,5
3,1
2,9
3
3,8
0,37
0,45
0,55
0,75
1,1
1,5
2,2
3
4
0,5
0,6
0,75
1
1,5
2
3
4
5,5
5,5
7,5
9,2
7,5
10
12,5
220 V / 380 V Y
380 V / 660 V Y
IN A
IN A
IN A
3
2,6
3,3
4,5
5,7
9
10,7
13
IA/IN
1,7
1,5
1,9
2,6
3,3
5,2
6,2
7,5
11,3
6,5
3,8
3,5
4,3
5,2
5,3
6
5,9
9,5
9,8
14,5
18,2
21,5
8,4
10,5
12,4
8,2
9,5
8,2
P2
Rated motor power output.
IA/IN D.O.L. starting current / Rated current
With single-phase motor = NMM - NMDM.

Maximum suction lift 1-2 m.
Tolerances according to ISO 9906, annex A.
NM
60 Hz
with threaded ports
Characteristic curves n = 3450 rpm

25
0 U.S. g.p.m. 5
0 Imp. g.p.m. 5
10
A 113
15
10
43 45
46
15
0 U.S. g.p.m. 5
0 Imp.g.p.m. 5
30
45 50
20
10
A 143
70
ft
60
D 46,5%
46
40
80
NM 1
39 41
20
15
20
15
10
30
15
35 37.5
40
20
20
25
NM 2/A-B
120
ft
100
D 42%
B 124
80
60
40
10
0 Q m3/h 1
0.60
0.50
P
0.40
kW
0.30
0.20
6
NPSH
4
m
2
0
40
0 Q m3/h 1
0 U.S. g.p.m. 5
0 Imp. g.p.m. 5
H
m
S 135
3
10
30
35
30
4
15
10
15
40
0.6
P
0.5
HP
0.4
15
NPSH
10
ft
5
0
120
0.2
3
NPSH
2
m
1
0 Q m3/h 1
100
ft
80
6
1.2
1.0
P
HP
0.6
0.4
3
20
A 171 30
30
20
72.501
16
12
NPSH
ft
4
0
40
30
NM 3
34 35
180
160
ft
140
D 36%
B 3~ 158
35
34
B 1~ 156
C 3~ 1
47
C 1~
14
120
100
30
80
20
1.2
S 1.0
P
0.8
HP
0.6
0.4
0 U.S. g.p.m. 10
0 Imp. g.p.m. 10
40
72.502
0 Q m3/h 1
m
50
40
2
60
0 Q m3/h 1
0.2
6
NPSH
4
m
2
60
40
0.8
P
0.6
kW
0.4
20
D 41%
0.8
P
0.6
kW
0.4
NM 2/S
20
10
72.500
40
10
0 Q m3/h 1
1.0
0 Q m3/h 2
3
P
2
kW
1
A
C
0
6
NPSH
4
m
2
8
NPSH
ft
4
2
0
0
10
10
0 Q m3/h 2
4
P
3
HP
2
1
0
16
12
NPSH
ft
4
0
72.503 10
NM
60 Hz
with threaded ports

30
H
m
20
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
40
40
S 116
58 61
A 114
D 103
60
80
60
63 64
100
80
40
NM 10
D 65%
6463
61
F 88
80
ft
60
58
30
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
70
60
m
50
40
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
10
15
25
20
A
D
F
40
15
40
A 178
60
45 47,5
20
60
50
C 164
D 153
20
2
P
HP
1
2.4
2.0
P
kW
1.2
0.8
80
D 52%
72.504
25
200
ft
150
50
100
20
10
15
15
20
110
ft
100
90
80
70
0 Q m /h
3
0
8
6
NPSH
4
m
2
0
0 Q m3/h
11
120
54
55
D 57%
10
15
20
B 3~
B 1~
10
200
100
50 55 60
62,5
64
3.5
3
P
HP
2
1.5
1
20
NPSH
10
ft
0
72.505 20
15
100
300
200
60
NM 17
D 65%
50
ft
40
62,5
60
30
20
55
10
20
40
80
60
D
F
3
P
2
kW
1
20
NPSH
10
ft
0
72.506 25
130
53
B 1~ 128
0
0 Q m3/h
4
25
6
P
HP
4
3
2
1
0
A
C
10
20
20
50
50
80
NM 11
B 3~ 131
0 U.S. g.p.m.
0 Imp. g.p.m.
20
D 110
F 105
15
H G 94
m
10 H 88
100
80
NM 12
20
A 146
8
6
NPSH
4
m
2
0
0 Q m3/h
20
NPSH
10
ft
0
30
10
0 Q m3/h 5
5
4
P
kW
2
1
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
10
60
25
20
0
0 Q m3/h 5
2
P
kW
1
40
m
35
40
10
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
20
40
60
5
4
P
3
HP
2
1
0
20
NPSH
10
ft
0
72.507 80
NM
60 Hz
with threaded ports

B

A
NM 20/160

A

B

NM 25/12

D

D

Q
Q

A
B

Q

NM 25/160

A

B

Q

D
A

Q

Q

S

A
B

Q

D

NM 25/20

B

S

A
B

12

Q

NMD
60 Hz
with threaded ports

60
0 U.S. g.p.m. 5
5
0 Imp.g.p.m.
118/1
18
111/1
11
115/9
8
50
m
40
10
25
15
10
15
180

160
ft
140
30
D 33%
120
30
100
30
35
15
20
20
25
38

240
ft
200
D 39%
38 160
120
60
0
m /h 1
3
1.0
P
0.8
kW
0.6

0.4
6
NPSH
4
m
2
0
15
40
80
20
10
10
0 U.S. g.p.m. 5
10
0 Imp.g.p.m. 5
80
143/14
3 - 3~ 30

m
134/1
34 - 1~
127/1
60
27 - 3~
127/1
27 - 1~
20
m3/h 1
72.540
40
20
0
2.5
1.4
1.2
P
1.0
HP
0.8
0.6
80
m /h 1
3
2
P
1.5
kW
1
0.5
6
NPSH
4
m
2
16
12
NPSH
ft
4
0
13
m3/h 1
6
3~ 3
1~ P
HP
2
1.5
1
72.541
16
NPSH
ft
8
4
0
NMD
60 Hz
with threaded ports

0 U.S. g.p.m. 10
0 Imp.g.p.m. 10
110
A 162/166
100
m
80
20
30
20
30 32,5
B 150/150
30
35
60
50
80
200
35
34
40
12
A
C
1
8
NPSH
6
m
4
0 Q m3/h 2
0 U.S. g.p.m.
0 Imp.g.p.m. 20
100 A 172/156
B 156/156
40
40
8
60
60
40
45
80
C 142/142
m D 136/136
60
47
44
40
10
80
100
20
0 Q m3/h 3
12
10
P
kW
6
4
2
8
6
NPSH
4
m
2
0
0 Q m3/h 3
6
P
HP
4
3
2
25
NPSH
20
ft
15
10
72.542 12
100
80
NMD 40/180
300
ft
45
D 48%
200
40
100
20
0 Q m3/h 5
10
P
kW
5
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
10
15
20
A
B
C
D
26
10
P
HP
5
0
10
15
20
60
50
20
NPSH
10
ft
0
72.544 26
14
70
60
ft
400
NMD 32/210
35
320
36
D 36,5%
D 145/145
240
35
160
33
40
10
50
40
60
32,5
30
4
P
3
kW
2
300
ft
D 37%
36
30
0 Q m3/h 2
5
40
40
0 U.S. g.p.m. 20
30
20
0 Imp.g.p.m.
30
140
A 186/186
30
120
B 186/174
H
m
100
C 165/165
50
NMD 25/190
C 140/142
70
40
12
15
A
B
D
18
80
16
P
12
HP
8
4
12
15
25
20
NPSH
ft
10
5
0
72.543 18
NM
60 Hz
with threaded ports
Dimensions and weights
1
NM
B-NM
kg
kg
kg
8,7
14
14,2
15,1
24
26
8,6
13,1
13,3
14,2
22,9
25,1
26,1
18,4
19,7
12,3
13,3
19,7
21,5
28,6
37,9
41,7
NMM
TYPE
NM 1/AE-60
NM 2/BE-60
NM 2/SE-60
NM 2/AE-60
NM 3/CE-60
NM 3/BE-60
NM 3/AE-60
B- NM 20/160BE-60
B- NM 20/160AE-60
B- NM 25/12BE-60
B- NM 25/12AE-60
B- NM 25/160BE-60
B- NM 25/160AE-60
NM 25/20BE-60
NM 25/20AE-60
NM 25/20SE-60
B- NM 25/200BE-60
B- NM 25/200AE-60
B- NM 25/200SE-60
NM 10/FE-60
NM 10/DE-60
NM 10/AE-60
NM 10/SE-60
NM 11/BE-60
NM 11/AE-60
NM 12/DE-60
NM 12/CE-60
NM 12/AE-60
B- NM 17/HE-60
B- NM 17/GE-60
B- NM 17/FE-60
B- NM 17/DE-60
f
a
l1
DN2
l2
DN2
h3
DN1
h2
g1 h1
4.93.098
m2
n3
m1
n2
w
B-NM
19,9
20,7
13,2
14,2
20,4
22,5
21
22,5
13,5
14,5
22,8
24
32,7
40,7
44,7
18,5
18,8
19,3
21,5
24,1
25,1
30,5
39
43
22,2
23,2
25,2
33,2
19,3
19,4
20,2
22,1
24,7
23
24,2
29,2
30,2
32,2
40,2
n1
NM
NM 1/AE-60
NM 2/AE-60,SE-60,BE-60
NM 3/AE-60,BE-60,CE-60
B-NM 20/160AE-60,BE-60 NM 20/160AE-60,BE-60
B-NM 25/12AE-60,BE-60 NM 25/12AE-60,BE-60
B-NM 25/160AE-60,BE-60 NM 25/160AE-60,BE-60
NM 25/20BE-60
NM 25/20AE-60,SE-60
B-NM 25/200BE-60
B-NM 25/200AE-60,-SE-60
NM 10/SE-60,AE-60,DE-60,FE-60
NM 11/AE-60,BE-60
NM 12/DE-60
NM 12/AE-60,CE-60
B-NM 17/FE-60,GE-60,HE-60 NM 17/FE-60,GE-60,HE-60
B-NM 17/DE-60
NM 17/DE-60
mm
DN2
DN1
ISO 228
h1
h2
h3
m1
m2
n1
n2
n3
l1
l2
G1
G1
G1
G 11/4
G 11/2
G 11/2
G1
G1
G1
G 3/4
G1
G1
40
45
50
53
56
56
80
95
112
100
90
100
132
150
180
150
140
160
176
203
240
228
195
228
40
32
40
32
55
43
37,5 27,5
37,5 27,5
37,5 27,5
170
190
245
190
170
190
140
160
205
150
130
150
9,5
9,5
11,5
9,5
9,5
9,5
77
87
110
102
85
102
81
90
113
102
88
102
G1
63
125
180
253
45
32,5
245
200
45
11,5
125
125
G 11/2
G1
63
125
180
253
45
32,5
245
200
45
11,5
125
125
G2
G2
G 11/4
G 11/4
63
70
100
112
150
170
228
240
50
50
35
35
190
210
140
160
50
50
13
15
90
103
97
110
G2
G 11/4
70
132
190
260
50
35
240
190
50
15
125
127
G 21/2
G 21/2
80
112
160
240
50
35
210
160
17
17
37
30
9
30
49
42
49
42
30
37
47
45
37
20
35
35
45
38
38
38
G 11/2
261
305
375
375
313
380
393
460
405
460
382
400
400
470
417
480
50
14
96
113
171
218
244
246
195
246
251
295
263
295
239
247
247
300
257
295
15
g1
10
10
12
10
10
10
11
11
14
14
14
14
NMD
60 Hz
with threaded ports
Dimensions and weights

NMD 20/140
NMD 25/190
NMD 20/110
f
a
l1
325
93
G1
l2
DN2
g1
4.93.179
36
46
8.5
4.93.005
17
9.5
38
130
170
188
m2
n3
B- NMD 20/110BE-60
B- NMD 20/110ZE-60
B- NMD 20/110AE-60
NMDM
kg
NMD
kg
B-NMD
kg
13
14
15,1
12,1
13
14,2
13,4
14,2
17,4
n1
TYPE
BBBBB-
NMD 20/140BE-60
NMD 20/140AE-60
NMD 25/190CE-60
NMD 25/190BE-60
NMD 25/190AE-60
NMDM
kg
NMD
kg
B-NMD
kg
23,9
25,2
22,7
24,8
39
46,7
51
25,2
27,6
42,7
51
55
mm
DN1
DN2
ISO 228
NMD
B-NMD
B- NMD 20/140AE-60,BE-60
B- NMD 25/190CE-60
B- NMD 25/190BE-60
B- NMD 25/190AE-60
NMD 20/140AE-60,BE-60
NMD 25/190CE-60
NMD 25/190BE-60
NMD 25/190AE-60
n2
m1
w
TYPE
h1
h3
10
95
DN1
200
132
G 1 1/4
G1
DN2
93
h2
75
h1
h2
h3
m1
m2
n1
n2
n3
l1
l2
g1
G 11/4
G1
80
112
150
243
75
55
200
160
9,5
110
110
97
140
180
268
100
70
240
190
50
14
133
133
256
274
306
306
10
G1
37
50
49
49
38
G 11/2
410
447
500
500
13
NMD 32/210
NMD 40/180
f
a
l1
l2
DN2
DN2
DN1
h2
TYPE
h3
g1
h1
s
m2
n1
m1
B - NMD
B-NMD 32/210DE-60
B-NMD 32/210BE-60,CE-60
B-NMD 32/210AE-60
B-NMD 40/180DE-60
B-NMD 40/180BE-60,CE-60
B-NMD 40/180AE-60
NMD
NMD 32/210DE-60
NMD 32/210BE-60,CE-60
NMD 32/210AE-60
NMD 40/180DE-60
NMD 40/180BE-60,CE-60
NMD 40/180AE-60
g2
n2
DN1
DN2
ISO 228
G2
G 11/4
G2
G 11/2
B-NMD
kg
60
70
76,5
99
59
69
75,5
97
66
76
82
105
65
75
81
102
B- NMD 32/210DE-60
B- NMD 32/210CE-60
B- NMD 32/210BE-60
B- NMD 32/210AE-60
B- NMD 40/180DE-60
B- NMD 40/180CE-60
B- NMD 40/180BE-60
B- NMD 40/180AE-60
4.93.077
NMD
kg
mm
a
530
110 550
625
535
121 555
630
n1
n2
155
283 205 175 194
150 215 310 280 250 258
170
355 298 268 286
155
283 205 175 194
150 215 310 280 250 258
170
355 298 268 286
h1
h2
140
190
216
140
190
216
16
h3
m1
m2
z
15
15
54
68
70
54
68
70
10
12
12
10
12
12
l1
l2
139
150 150 108
152
133
145 145 102
145
g1
g2
38
38
38
38
6
6
-
Backwash water
to waste
male 2"
R5(x3)
,5
52,5
29
3
Note! Waste water from backwash

and rinse can be connected to one
common pipe.
85
Compressed air
314
125
Outlet (to RO)

female 11/2"
Inlet
female 11/2"
Copyright ENWA AB
A ( 1:12 )
1881
1958
165
211
Rinse water to waste

female 1"
Drain
female 3/4"
Weight (kilos)
Empty
Full (incl.
130
958
Drawn by
HE
650
Date Checked by
Date Validated by
Verified by
2012-08-23
ENWA
WATER TREATMENT
Date Drawing type
Weight
118,0 kg
Project
Project no.
Article description
Article no.
SA-650T
19166
Specification
Drawing no.
533113
Rev
730153-I
2012-10-15
OPERATIONAL MANUAL
SA-650T
730153-I
2012-10-15

ENWA AB
Phone: +46 (0)31 742 92 50
ENWA AS
Phone: +47 52 76 16 50
service centre.
2/11
730153-I
2012-10-15
CONTENTS
1
OVERALL SECURITY INSTRUCTIONS ......................................................................................................... 4
INTENDED AREA OF USAGE ..................................................................................................................... 4
TRANSPORT AND EQUIPMENT HANDLING .............................................................................................. 4
UNPACKING ............................................................................................................................................ 5
PLACING OF THE WATER FILTER .............................................................................................................. 5
INSTALLATION ......................................................................................................................................... 6
FUNCTION ............................................................................................................................................... 7
FILLING INSTRUCTION ............................................................................................................................. 8
START UP ................................................................................................................................................ 9
10
CHANGE OF BACKWASH SETTINGS ........................................................................................................ 10
11
START OF ADDITIONAL BACKWASH ...................................................................................................... 10
12
DIMENSIONS AND TECHNICAL DATA ..................................................................................................... 11
13
MAINTENANCE ...................................................................................................................................... 11
14
DECOMPRESSION .................................................................................................................................. 11
3/11
730153-I
2012-10-15
1 OVERALL SECURITY INSTRUCTIONS
TURN THE PRESSURE OFF BEFORE INTERFERING WITH THE

EQUIPMENT.
INTERFERENCE WITH THE EQUIPMENT SHOULD ONLY BE MADE
BY AUTHORIZED PERSONNEL.
The equipment should only be handled and maintained by authorized service personnel or
for the purpose qualified and trained personnel. Each interference or change in the
equipment must be approved by the manufacturer or the supplier. Problems that can arise
from neglecting to follow these recommendations could lead to that the product guarantees
for the equipment are withdrawn.
2 INTENDED AREA OF USAGE

ENWAs water cleaning filters are constructed and manufactured to purify water in normal,
industrial and household applications. The water filters must not be used in premises where
there is obvious risk for fires, for example in connection with storage of explosive liquids,
gases and other substances. In applications where the water, after passing the cleaning filter,
is to be stored in a tank, proper equipment should be installed after the tank, to ensure the
quality of the water. For more information consult with the supplier. The water filter is only to
be used in applications to which its originally intended for and in accordance with the
instructions in this manual. All other usage of the equipment is incorrect and will make the
supplier and the manufacturer to revoke all their responsibilities and guaranties for the
equipment as well as complaints, injuries and other damages.
3 TRANSPORT AND EQUIPMENT HANDLING

The equipment must be lifted and transported in accordance with the following instructions:
- Transport if possible the equipment in its original packaging.
- Protect the surface of the filter tank when transporting the equipment.
4/11
730153-I
2012-10-15
4 UNPACKING
DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT FOR
FUTURE TRANSPORTATION OF THE EQUIPMENT.
After unwrapping, control that the equipment is complete and without any visible damages. If
youre unsure dont use it until you have contacted your supplier or the manufacturer for a
consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal
bands et cetera) should be handled as dangerous goods, especially for children, and be
deposited in accordance with the current environmental laws.
5 PLACING OF THE WATER FILTER

5.1 ARRANGEMENT OF THE EQUIPMENT
Take the following paragraphs into consideration when placing the filter:
- The surface must be totally flat and strong enough to carry the total weight of the
equipment (paragraph 12).
- Make sure theres enough space around the equipment to fulfil proper usage,
maintenance and inspections.
5.2 VENTILATION
The placing of the water filter could prolong its lifespan. The room should be large enough,
dry and well ventilated. The surrounding room temperature must be 5 - 45C.
5/11
730153-I
2012-10-15
6 INSTALLATION
6.1 CONNECTION TO THE WATER SYSTEM
Assemble shut down valves to the inlet and outlet, so that the water filter can be isolated at
maintenance and service work. Assemble a bypass valve. The flush water is led out of the
filter to the drain.
NOTE!
The down flow pipe should not be connected directly to the drain, an air gap
for about 50 mm is recommended
figure 1. Connection
6.2
PNEUMATIC CONNECTION
- Connect compressed air at maximum 16 bars to the air pressure regulator.
- Adjust air pressure with the regulator to maximum 4 bars.
6.3
ELECTRICAL CONNECTIONS
- Connect the pilot valves to the control cabinet according to wiring diagrams for the
RO-unit.
6/11
730153-I
2012-10-15
7 FUNCTION
The filter works in two different modes:
- Filtration mode, service position
- Regeneration mode
FILTRATION MODE
The incoming water pass down through the filter and gets treated by the material in the tank.
The water is then lead out through the valve. The filter works automatically.
REGENERATION MODE
After a number of working hours, the material needs to be regenerated. In the regeneration
mode the filter works through a cycle/program with different operations.
1. Backwash
The incoming water passes up through the filter material. The water is lead to drain. When
the filter is backwashed, the material is lifted and accumulated particles are flushed to drain.
NOTE!
The minimum water pressure that can guarantee an adequate effect of the
backwash is 2 bars. Check that the required flow rate has been reached.
(chapter 12)
2. Rinse
The incoming water passes down through the filter is flushed to drain.
NOTE!
The water consumed during regeneration is not filtrated.
7/11
730153-I
2012-10-15
8 FILLING INSTRUCTION
The following instruction is to be used when the filter material have been delivered separately
or when the filter is refilled.
a) Drain the filter
b) Empty the filter tank
1. Make sure that the filter is without pressure (paragraph 14)
2. Open the top flange and fill with water (according to the table) to protect the bottom
nozzles.
3. Fill the filter with material according to figure 2.
4. Slowly fill the tank completely with water.
5. Mount the top flange, tighten all screws in a diagonal star pattern sequence.
NOTE!
Always use washers together with screws.
water
liters
100
A 5-10 mm
kilos sacks
50
2
B 3-5 mm
kilos sacks
100 4
C 0.8-1,2 mm
kilos sacks
250 10
D Anthracite N2
liters sacks
100 2
figure 2. Filling instruction
8/11
730153-I
2012-10-15
9 START UP
Before start of the water filter, Check:
- That the connection for the drain of rinse water is correct.
- That the filter is connected correctly to the RO-unit.
- That the connection for the water system is correct.
- That the power connections are correct.
Keep the valves for incoming and outgoing lead closed.
1. Switch on the power on the RO-units circuit breaker.
2. Set the switch marked System in position ON.
3. Activate a backwashing cycle by pushing the button marked Manual backwash
NOTE!
It is very important to fill the filter tank slowly, or there will be a risk for filter
media to accompany water into the automatic valve.
4. Open the valve for incoming water slowly and fill the filter tank with water until water
flows out through the drainpipe.
5. Open the valve fully and rinse the filter, repeat until the water in the drain outlet is
clear.
6. Open the valve for water outlet.
9/11
730153-I
2012-10-15
10 CHANGE OF BACKWASH SETTINGS

The back wash cycle program on the filter has been
factory preset (according to the table) The timers may
be lengthen or shorted in time to suit local conditions.
Backwash
frequency
24 h
Backwash
Rinse
10 min
5 min
Settings for the backwash cycle can be changed on

the display, located on front of the electrical cabinet
(see figure 3).
figure 3. Control unit RO
1. press OK
2. Press arrow down until PARAMETER flashes.
3. Press OK, PARAMETER T1, will flash.
4. Press arrow up or down until the timer parameter
to be changed is displayed.
T4
T5
T6
Back wash frequency

Back wash time
Rinse
5. Press OK to confirm the choice.

6. Press OK to enter change mode.
7. Press arrow left and right to reach the edit place.
8. Press arrow up and down to change the time.
9. When the timer is changed, press OK.
10. Press ESC until normal operation window is
displayed (see figure 3).
11 START OF ADDITIONAL BACKWASH

- Press the button Manual backwash on the
cabinet on the RO.
10/11
730153-I
2012-10-15
12 DIMENSIONS AND TECHNICAL DATA

mm
650
Tot. Height connection In/out

mm
male gg
1958
DN 40
Requisite backwash
flow l/min (2bar)
180
connection
Drain
R 2
Flow capacity l/min

55
Operating weight
approx. kilos
958
Work pressure
Bars
6
Incoming water
temp.
5-45C
Compressed air
bars
16
13 MAINTENANCE
Each month
- Check that the water is clean at the end of the backwash. Adjust the time when
necessary.
Approx. every 10 years
- Exchange all sand in the tank, according to instructions 8.
14 DECOMPRESSION
1. Close the inlet and the outlet valve.
2. Release pressure by starting an additional backwash.
3. Cut the power.
11/11
EC DECLARATION OF CONFORMITY FOR MACHINERY

Original
Manufacturer (and where appropriate his authorised representative):

Company:
Enwa Production AB
Address:
Representative:
Address:
Type of machinery:
SA-650T
No. of machinery:
Standard filter with individual serial number

2004/108/EC, EMC, 2006/95/EC, LVD

EN ISO 12 100:2010, EN 60 204-1, EN 13 857, EN 349, EN 50 081-1, EN 50 081-2, EN 50
082-1, EN 50 082-2

Name:
Daniel Madsen
Address:
Signature:
Place and date:
Signature:
Name:
Bengt Hillemyr
Position:
VD

CE mrkning SA-650T eng.ced
Page 1
A (1:5)
1,3
0,2
n10
Outlet
female 1"
140
1119,78
Inlet
female 1"
445,63
Copyright 2005 ENWA AB
COG
full condition
weight (kilos)
Empty
Full
16
87
254
Drain
female 1/2"
Designed by
Checked by
Approved by
Date Scale
HE
WATER TREATMENT
Mass
86,9 kg
Installation drawing N-40
ENWA
A
Date
2008-03-12
531063
Edition
Sheet
1/1
730230-C
2011-06-16
OPERATIONAL MANUAL
N 40-RO
N 80-RO
730230-C
2011-06-16

ENWA AB
Phone: +46 (0)31 742 92 50
ENWA AS
Phone: +47 52 76 16 50
service centre.
2/10
730230-C
2011-06-16
CONTENTS
2
OVERALL SECURITY INSTRUCTIONS ......................................................................................................................... 4
OVERALL CHARACTERISTICS .................................................................................................................................... 4
INTENDED AREA OF USAGE ..................................................................................................................................... 4
TRANSPORT AND EQUIPMENT HANDLING .............................................................................................................. 4
UNPACKING ............................................................................................................................................................ 5
PLACING OF THE WATER FILTER .............................................................................................................................. 5
INSTALLATION ......................................................................................................................................................... 5
FUNCTION ............................................................................................................................................................... 6
10
FILLING INSTRUCTION ............................................................................................................................................. 7
11
START UP ................................................................................................................................................................ 8
12
FLUSH...................................................................................................................................................................... 9
13
DIMENSIONS AND TECHNICAL DATA ....................................................................................................................... 9
14
ROUTINE SERVICE MEASURES ................................................................................................................................. 9
15
DECOMPRESSION .................................................................................................................................................... 9
16
CHECKING AND REFILLING OF MAGNO-DOL .......................................................................................................... 10
3/10
730230-C
2011-06-16
2 OVERALL SECURITY INSTRUCTIONS
TURN THE PRESSURE OFF BEFORE INTERFERING WITH THE

EQUIPMENT.
INTERFERENCE WITH THE EQUIPMENT SHOULD ONLY BE MADE
BY AUTHORIZED PERSONNEL.
THIS EQUIPMENT IS NOT MADE FOR OUTSIDE USAGE.
The equipment should only be handled and maintained by authorized service personnel or for
the purpose qualified and trained personnel. Each interference or change in the equipment
must be approved by the manufacturer or the supplier. Problems that can arise from
neglecting to follow these recommendations could lead to that the product guarantees for the
equipment are withdrawn.
3 OVERALL CHARACTERISTICS
ENWAs water cleaning filters are filters where the water runs through a container filled with
filter material which is adjusted for the incoming water quality. The water which is to be
cleaned passes through the water filter in which the impurities sticks to the filter material.
After some usage the filter is cleaned by an automatic flushing process and the impurities are
removed into the drain.
4 INTENDED AREA OF USAGE

ENWAs water cleaning filters are constructed and manufactured to purify water in normal,
industrial and household applications. The water filters must not be used in premises where
there is obvious risk for fires, for example in connection with storage of explosive liquids,
gases and other substances. In applications where the water, after passing the cleaning filter,
is to be stored in a tank, proper equipment should be installed after the tank, to ensure the
quality of the water. For more information consult with the supplier. The water filter is only to
be used in applications to which its originally intended for and in accordance with the
instructions in this manual. All other usage of the equipment is incorrect and will make the
supplier and the manufacturer to revoke all their responsibilities and guaranties for the
equipment as well as complaints, injuries and other damages.
5 TRANSPORT AND EQUIPMENT HANDLING

The equipment must be lifted and transported in accordance with the following instructions:
Transport if possible the equipment in its original packaging.
Protect the surface of the filter tank when transporting the equipment.
4/10
730230-C
2011-06-16
6 UNPACKING
DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT
FOR FUTURE TRANSPORTATION OF THE EQUIPMENT.
After unwrapping, control that the equipment is complete and without any visible damages. If
youre unsure dont use it until you have contacted your supplier or the manufacturer for a
consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal
bands et cetera) should be handled as dangerous goods, especially for children, and be
deposited in accordance with the current environmental laws.
7 PLACING OF THE WATER FILTER

7.1 ARRANGEMENT OF THE EQUIPMENT
Take the following paragraphs into consideration when placing the filter.
The surface must be totally flat and strong enough to carry the total weight of the
equipment.
Make sure theres enough space around the equipment to fulfil proper usage,
maintenance and inspections.
7.2 VENTILATION
The placing of the water filter could prolong its lifespan. The room should be large enough,
dry and well ventilated. The surrounding room temperature must be 5 - 45C.
8 INSTALLATION
8.1 CONNECTION TO THE WATER SYSTEM
The filter is connected after the RO-unit according to figure 1.
Mount a bypass valve to isolate the filter at maintenance and service work.
5/10
730230-C
2011-06-16
figure 1 recommended installation
9 FUNCTION
9.1 FILTRATION POSITION
Water from incoming pipe passes through water
filter from below, is treated by filter material in the
filter tank and passed out through the water filter by
an outlet valve. (figure 2)
figure 2. filtration position
9.2 FLUSH POSITION

The filter should be flushed on regular basis with a
higher flow than the RO-unit has the capacity of.
This keeps porosity and prevents the material of
solidifying. (figure 3) For required flow rate see
chapter 13.
figure 3. flush position
6/10
730230-C
2011-06-16
10 FILLING INSTRUCTION
The following instruction is to be used when the filter material has been delivered separately
or when the filter is refilled.
a) Drain the filter
b) Empty the filter tank
1. Make sure that the filter is without pressure (paragraph 15)
2. Open the filling lid and fill with water (according to the table) to protect the bottom
nozzles.
3. Fill the filter with material according to figure 4.
4. Slowly fill the tank completely with water.
5. Put the lid back.
figure 4. filling instruction
7/10
730230-C
2011-06-16
11 START UP
Use the following instructions and figure 5 at first start:
1. Keep all valves for incoming and outgoing lead closed.
2. Open valve D slightly.
3. Open valve C slightly and fill the filter tank slowly with water. Open valve A fully.
NOTE!
It is very important to fill the filter tank slowly, or there will be a risk for filter
media to accompany water into the automatic valve.
4. Open valve D into fully open position.

5. Rinse the filter continuously, until the waste water is clear (approximately 15 min).
6. Open valve B.
7. Close valve D, and the filter is in filtration position.
figure 5. connection
8/10
730230-C
2011-06-16
12 FLUSH
Use the following instructions and figure 5 when performing a flush:
1. Close valve A.
2. Open valve D.
3. Close valve B.
4. Open valve C, flush the filter with clean water and let out coming water
go to waste approximately 10-15 min.
13 DIMENSIONS AND TECHNICAL DATA

N-40
Tot. Height
(mm)
1100
N-80
1520
Type
female G 1
Operating weight Incoming water

approx. (kilos) temp. ( C)
70
5-45
female G 1
120
connection In/out
5-45
N-40
Requisite backwash Flow capacity

flow ( l/min 2bar)
(l/min)
20
15-20
Working pressure
(bar)
6
N-80
25-30
Type
20-30
14 ROUTINE SERVICE MEASURES
Stop the RO unit before each service operation

Each month
Depending on how much water the RO the produce the frequency of the flushing can
vary. But it should be flushed about once/month (Use instructions 12).
2-4 times/year
Check the level of filter material (16,CHECKING AND REFILLING OF MAGNO-DOL)
15 DECOMPRESSION
Follow the instructions:
Close the inlet and the outlet valve.
Release pressure by opening the drain valve in the bottom of the tank
(and then close it).
9/10
730230-C
2011-06-16
16 CHECKING AND REFILLING OF MAGNO-DOL

Magno-Dol is the material used for increasing pH-value. The consumption of material
depends on the quantity of carbon dioxide in the water.
Release tank pressure according to
paragraph 15.
Open the filling lid and use a measurement
rod to see how much material there is left.
(figure 6)
figure 6. measurement of material
compare with the sticker on the tank for

correct level. (figure 7 and figure 8)
figure 7. level sticker
If necessary, fill up with Magno-Dol.

Mount the filling lid and open the valve on
the inlet and the outlet.
Make sure the drain valve is closed.
figure 8. comparing with sticker
10/10
EC DECLARATION OF CONFORMITY FOR MACHINERY

Original
Manufacturer (and where applicable manufacturer's representative):

Company:
Enwa Production AB
Address:

Type of machinery:
N-40, 80 RO
No. of machinery:
Standard filter with individual serial number

2004/108/EC, EMC (electromagnetic compatibility)
2006/95/EC, LVD (low voltage directive)

EN ISO 12 100:2010(Safety of machinery - Basic concepts, general principles for design -- Risk
assessment and risk reduction)
EN 13 857 (Safety of machinery - Safety distances)
EN 349 (Safety of machinery - Minimum gaps)

Name:
Daniel Madsen
Address:
Place and date:
Signature:
Name:
Anders Olsson
Position:
VD
Company:
Enwa Production AB

CE mrkning N-40, 80 RO eng.ced
Sida 1
MSDS
for
MT-10, P3-ultrasil
MT-20, sulfamicacid
MT-5, biosperse 250
SAFETY DATA SHEET

Conforms to EU regulation EC 1907/2006 and amendments
P3-ultrasil 10
Code :
1.
106701E
Version : 6
Date of revision : 26 January 2010
Identification of the substance/preparation and company/undertaking
Identification of the substance or preparation

Product name
: P3-ultrasil 10
Product use
: Cleaning product
Product is for professional use only
Company/undertaking identification
2.
Hazards identification
The product is classified as dangerous according to Directive 1999/45/EC and its amendments.
Classification
: Xn; R22
C; R35
Human health hazards
: Harmful if swallowed. Causes severe burns.
Additional hazards
: Handling and/or processing of this material may generate a dust which can
cause mechanical irritation of the eyes, skin, nose and throat.
See section 11 for more detailed information on health effects and symptoms.
3.
Composition/information on ingredients
Ingredient declaration according to detergent regulation 648/2004/EC:

15 - <30% EDTA
5 - <15% phosphates
<5%
anionic surfactants
Substance/preparation
: Preparation
Ingredient name
EINECS
ethylenediamine tetraacetate
sodium hydroxide
Linear Alkylbenzenesulphonates
CAS
Classification
200-573-9 64-02-8
25 - 30
215-185-5 1310-73-2
246-680-4 25155-30-0
10 - 20
2-5
Xn; R22
Xi; R41
C; R35
Xn; R22
Xi; R41,
R37/38
[1]
[1]
[1]
See section 16 for the full text of the Rphrases declared above
There are no additional ingredients present which, within the current knowledge of the supplier and in
the concentrations applicable, are classified as hazardous to health or the environment and hence
require reporting in this section.
[1] Substance classified with a health or environmental hazard
[2] Substance with a workplace exposure limit
[3] PBT-substance
[4] vPvB-substance
Occupational exposure limits, if available, are listed in section 8.
Date of issue
: 26 January 2010
Page: 1/5
P3-ultrasil 10
4.
First aid measures
First-aid measures
Inhalation
Ingestion
: Move exposed person to fresh air. Get medical attention immediately.

: Wash out mouth with water. Move exposed person to fresh air. Do not
induce vomiting unless directed to do so by medical personnel. Get medical
attention immediately.
Skin contact
: Flush contaminated skin with plenty of water. Remove contaminated

clothing and shoes. Wash contaminated clothing thoroughly with water
before removing it, or wear gloves. Continue to rinse for at least 10 minutes.
Get medical attention immediately.
Eye contact
: Get medical attention immediately. Immediately flush eyes with plenty of

water, occasionally lifting the upper and lower eyelids.
Specific treatments
: Not available.
See section 11 for more detailed information on health effects and symptoms.
5.
Fire-fighting measures
Extinguishing media - Suitable

Extinguishing media - Not
suitable
: In case of fire, use water spray (fog), foam, dry chemical or CO2.
: None known.
Special protective equipment

for fire-fighters
: Fire-fighters should wear appropriate protective equipment and selfcontained breathing apparatus (SCBA) with a full face-piece operated in
positive pressure mode.
6.
Accidental release measures
Personal precautions
: Keep unnecessary and unprotected personnel from entering. Do not touch

or walk through spilt material. Avoid breathing dust. Provide adequate
ventilation.
Environmental precautions
: Avoid dispersal of spilt material and runoff and contact with soil, waterways,
drains and sewers.
: Move containers from spill area. Vacuum or sweep up material and place in
a designated, labelled waste container.
: Prevent entry into sewers, water courses, basements or confined areas.
Vacuum or sweep up material and place in a designated, labelled waste
container.
Small spill
Large spill
Note: see section 8 for personal protective equipment and section 13 for waste disposal.
7.
Handling and storage
Handling
: Do not get in eyes or on skin or clothing. Do not breathe dust. Do not

ingest. After handling, always wash hands thoroughly with soap and water.
Never add concentrated product to warm or hot solutions! Risk of exothermic
reaction!
Storage
: Store in accordance with local regulations. Store in original container

protected from direct sunlight in a dry, cool and well-ventilated area, away
from incompatible materials (see section 10) and food and drink. Keep
container tightly closed and sealed until ready for use.
Store between the following temperatures: -10 and 35C
Packaging materials
Recommended
Specific uses
Date of issue
: Use original container.

: Not available.
: 26 January 2010
Page: 2/5
P3-ultrasil 10
8.
Exposure controls/personal protection
Exposure limit values
: Not available.
Exposure controls
Occupational exposure
controls
9.
: Use process enclosures, local exhaust ventilation or other engineering

controls to keep worker exposure to airborne contaminants below any
recommended or statutory limits. If user operations generate dust, fumes or
mist, use ventilation to keep exposure to airborne contaminants below the
exposure limit.
Respiratory protection
(EN 143, 14387)
Hand protection
(EN 374)
: A respirator is not needed under normal and intended conditions of product

use.
Eye protection
(EN 166)
Skin protection
(EN 14605)
: Goggles, face shield, or other full-face protection.
: 1 - 4 hours : butyl rubber , nitrile rubber
: Safety apron . Suitable protective footwear.
Physical and chemical properties
General information
Appearance
Physical state
: Solid. [Powder.]
Colour
: Yellowish.
Odour
: Faint odour.
Important health, safety and environmental information
pH
: 12.3 to 12.7 (1%)
Boiling point
: >100 C
Melting point
: Not available.
Flash point
: > 100C
10.
Flammability (solid, gas)

Explosive properties
Explosion limits
Oxidising properties
Vapour pressure
Relative density
Solubility
Octanol/water partition
coefficient
:
:
:
:
:
:
:
:
Not applicable.
Not applicable.
Not applicable.
Not available.
Not applicable.
0.95 to 0.99 g/cm3 (20 C)
Partially soluble in cold water, hot water.
Not applicable.
Viscosity
Vapour density
: Not available.
: Not available.
Evaporation rate (butyl

acetate = 1)
: Not applicable.
Stability and reactivity
Stability
Materials to avoid
: Stable under normal conditions.

: Extremely reactive or incompatible with the following materials: metals and
acids.
Non-reactive or compatible with the following materials: alkalis.
Do not mix with other products.
Date of issue
: 26 January 2010
Page: 3/5
P3-ultrasil 10
11.
Toxicological information
Potential acute health effects

Inhalation
: May give off gas, vapor or dust that is very irritating or corrosive to the
respiratory system. Exposure to decomposition products may cause a health
hazard. Serious effects may be delayed following exposure.
Ingestion
Skin contact
Eye contact
Carcinogenicity
Mutagenicity
Reproductive toxicity
12.
:
:
:
:
:
:
Harmful if swallowed. May cause burns to mouth, throat and stomach.

Causes severe burns.
Causes severe burns.
No known significant effects or critical hazards.
Ecological information
Ecotoxicity
The product is not subject to ecological classification according to directive 1999/45/EC.
Persistence and degradability
The surfactants contained in the product are biodegradable according to the requirements of the detergent
regulation 648/2004/EC
13.
Disposal considerations
Methods of disposal
: The generation of waste should be avoided or minimised wherever possible.

Disposal of this product, solutions and any by-products should at all times
comply with the requirements of environmental protection and waste
disposal legislation and any regional local authority requirements. Avoid
dispersal of spilt material and runoff and contact with soil, waterways, drains
and sewers. Can be added to general waste collection after completely
emptying. Use packages for recycling only when totally empty.
European waste catalogue

(EWC)
: 200115*
14.
Transport information
International transport regulations

Regulatory
information
UN number
Proper shipping name
Class
Packing group
Label
ADR/RID Class
UN1823
SODIUM HYDROXIDE, SOLID mixture
II
IMDG Class
UN1823
SODIUM HYDROXIDE, SOLID mixture
II
Follow special pack instructions for air transport.
15.
Regulatory information
EU regulations
Hazard symbol/symbols
Corrosive
Contains
Date of issue
ethylenediamine tetraacetate
sodium hydroxide
: 26 January 2010
Page: 4/5
P3-ultrasil 10
Risk phrases
Safety phrases
16.
: R22- Harmful if swallowed.

R35- Causes severe burns.
: S2- Keep out of the reach of children.
S22- Do not breathe dust.
S26- In case of contact with eyes, rinse immediately with plenty of water and
seek medical advice.
S36/37/39- Wear suitable protective clothing, gloves and eye/face
protection.
S45- In case of accident or if you feel unwell, seek medical advice
immediately (show the label where possible).
Other information
Full text of R-phrases referred

to in sections 2 and 3 Europe
: R22- Harmful if swallowed.

R35- Causes severe burns.
R41- Risk of serious damage to eyes.
R37/38- Irritating to respiratory system and skin.
History
Date of printing
: 26 January 2010
Date of revision
: 26 January 2010
Version
: 6
Prepared by
: Ecolab Regulatory Department Europe
Notice to reader
The above information is believed to be correct with respect to the formula used to manufacture the
product in the country of origin. As data, standards, and regulations change, and conditions of use
and handling are beyond our control, NO WARRANTY, EXPRESS OR IMPLIED, IS MADE AS TO THE
COMPLETENESS OR CONTINUING ACCURACY OF THIS INFORMATION.
Version
Page: 5/5
1/ 8
Revision Date 04.01.2012

Revision 06
SAFETY DATA SHEET

SULPHAMIC ACID
SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE
COMPANY/UNDERTAKING
1.1. Product identifier
Product name
Product No.
Synonyms, Trade Names
REACH Registration number

CAS-No.
EU Index No.
EC No.
SULPHAMIC ACID
100229, 100230, 100666, 100667, 101616, 300093, 106318, 106317, 106316,
106066, 301210, 104764, 300229, 300452
AMIDOSULPHURIC ACID, AMIDOSULPHONIC ACID, AMINOSULPHONIC ACID,
SULPHAMIDIC ACID, SULPHAMIC ACID TSA GRADE, SULPHAMIC ACID
99.5%, SULPHAMIC ACID 99.5% TC, SULFAMIC ACID, SULFAMIC ACID MIN.
99.8%, SULPHAMIC ACID FAST SOLUBLE
01-2119488633-28; 01-2119846728-23
5329-14-6
016-026-00-0
226-218-8
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses
Chemical
Flame retardant
Cleaner
1.3. Details of the supplier of the safety data sheet

Supplier
Univar
Aquarius House
6 Midpoint Business Park
Thornbury
Bradford
BD3 7AY
+44 1274 267300
+44 1274 267306
sds@univareurope.com
1.4. Emergency telephone number

Emergency Contact Number (Office Hours)
+44 1274 267346

Emergency Contact Number (Outside Office Hours)
+441865 407333
Sds No.
239
SECTION 2: HAZARDS IDENTIFICATION

2.1. Classification of the substance or mixture
Classification (EC 1272/2008)
Physical and Chemical

Hazards
Human health
Environment
Not classified.
Skin Irrit. 2 - H315;Eye Irrit. 2 - H319
Aquatic Chronic 3 - H412
2/ 8
SULPHAMIC ACID
Classification (67/548/EEC)
Xi;R36/38 R52/53
The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
2.2. Label elements

EC No.
226-218-8
Label In Accordance With (EC) No. 1272/2008
Signal Word
Warning
Hazard Statements
H315
H319
H412
Causes skin irritation.

Causes serious eye irritation.
Harmful to aquatic life with long lasting effects.
P273
P280
Avoid release to the environment.

Wear protective gloves/protective clothing/eye
protection/face protection.
IF ON SKIN: Wash with plenty of soap and water.
IF IN EYES: Rinse cautiously with water for several
minutes. Remove contact lenses, if present and easy to
do. Continue rinsing.
Get medical advice/attention if you feel unwell.
Precautionary Statements
P302+352
P305+351+338
P314
2.3. Other hazards

Not Classified as PBT/vPvB by current EU criteria.
SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS

3.1. Substances
Product name
REACH Registration number
CAS-No.
EU Index No.
EC No.
SULPHAMIC ACID
01-2119488633-28; 01-2119846728-23
5329-14-6
016-026-00-0
226-218-8
Composition Comments
The data shown are in accordance with the latest EC Directives.
SECTION 4: FIRST AID MEASURES

4.1. Description of first aid measures
Inhalation
Move the exposed person to fresh air at once. Get medical attention if any discomfort continues.
Ingestion
Provide rest, warmth and fresh air. Immediately rinse mouth and drink plenty of water (200-300 ml). Get
medical attention.
Skin contact
Remove contaminated clothing immediately and wash skin with soap and water. Get medical attention if
any discomfort continues.
Eye contact
Immediately flush with plenty of water for up to 15 minutes. Remove any contact lenses and open eyes
wide apart. Get medical attention immediately. Continue to rinse.
3/ 8
SULPHAMIC ACID
4.2. Most important symptoms and effects, both acute and delayed
Inhalation.
Upper respiratory irritation. Coughing, chest tightness, feeling of chest pressure.

Ingestion
May cause discomfort if swallowed.

Skin contact
Skin irritation.
Eye contact
Irritation of eyes and mucous membranes.
4.3. Indication of any immediate medical attention and special treatment needed
No recommendation given, but first aid may still be required in case of accidental exposure, inhalation or
ingestion of this chemical. If in doubt, GET MEDICAL ATTENTION PROMPTLY!
SECTION 5: FIREFIGHTING MEASURES

5.1. Extinguishing media
Extinguishing media
Use fire-extinguishing media appropriate for surrounding materials.
5.2. Special hazards arising from the substance or mixture

Specific hazards
Ammonia or amines. Oxides of: Carbon. Nitrogen. Sulphur dioxide.
5.3. Advice for firefighters

Protective equipment for fire-fighters
Self contained breathing apparatus and full protective clothing must be worn in case of fire.
SECTION 6: ACCIDENTAL RELEASE MEASURES

6.1. Personal precautions, protective equipment and emergency procedures
Follow precautions for safe handling described in this safety data sheet. Avoid inhalation of dust and
vapours. Avoid contact with skin and eyes. Provide adequate ventilation.
6.2. Environmental precautions

Spillages or uncontrolled discharges into watercourses must be IMMEDIATELY alerted to the
Environmental Agency or other appropriate regulatory body.
6.3. Methods and material for containment and cleaning up

Remove spillage with vacuum cleaner. If not possible, collect spillage with shovel, broom or the like.
Flush area with plenty of water. Collect spillage in containers, seal securely and deliver for disposal
according to local regulations.
6.4. Reference to other sections

Wear protective clothing as described in Section 8 of this safety data sheet.
SECTION 7: HANDLING AND STORAGE

7.1. Precautions for safe handling
Avoid spilling, skin and eye contact. Provide good ventilation.
7.2. Conditions for safe storage, including any incompatibilities

Store in tightly closed original container in a dry and cool place.
Storage Class
Corrosive storage.
7.3. Specific end use(s)

The identified uses for this product are detailed in Section 1.2.
4/ 8
SULPHAMIC ACID
SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
8.1. Control parameters
Ingredient Comments
No exposure limits noted for ingredient(s).
8.2. Exposure controls

Protective equipment
Respiratory equipment
If ventilation is insufficient, suitable respiratory protection must be provided.

Hand protection
Wear protective gloves. The most suitable glove must be chosen in consultation with the gloves supplier,
who can inform about the breakthrough time of the glove material. Rubber gloves are recommended.
Eye protection
Wear tight-fitting goggles or face shield.

Other Protection
Wear rubber apron. Wear rubber footwear.

Hygiene measures
Wash hands at the end of each work shift and before eating, smoking and using the toilet.
SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

9.1. Information on basic physical and chemical properties
Appearance
Colour
Odour
Solubility
Melting point (C)
Relative density
Bulk Density
Vapour density (air=1)
Vapour pressure
pH-Value, Diluted Solution
Solubility Value (G/100G
H2O@20C)
Decomposition temperature
(C)
Partition Coefficient
(N-Octanol/Water)
Crystalline powder.
White. to Colourless.
Odourless.
Slightly soluble in water.
205
2.13 20
1.300 kg/m3
3.3 - 3.35
0.78 Pa
1.18 1
17.5 - 21.3
209
log Pow
0.10
9.2. Other information

Not determined.
SECTION 10: STABILITY AND REACTIVITY

10.1. Reactivity
No specific reactivity hazards associated with this product.
10.2. Chemical stability

Stable under normal temperature conditions and recommended use.
5/ 8
SULPHAMIC ACID
10.3. Possibility of hazardous reactions
Reaction with: Hydrocarbons - halogenated. Oxidising materials. Inorganic nitrites. Inorganic nitrates.
Inorganic nitrites. Inorganic nitrates. Nitric acid (HNO3). Metals Water
Hazardous Polymerisation
Will not polymerise.
10.4. Conditions to avoid

Water, moisture. Avoid heat.
10.5. Incompatible materials

Materials To Avoid
Strong alkalis. Strong oxidising substances. Chlorine. Nitric acid (HNO3).
10.6. Hazardous decomposition products

Oxides of: Nitrogen. Sulphur.
SECTION 11: TOXICOLOGICAL INFORMATION

11.1. Information on toxicological effects
Toxic Dose 1 - LD 50
316 mg/kg (oral rat)

Skin Corrosion/Irritation:
Irritating.
Serious eye damage/irritation:
Severe irritation.
Inhalation
May cause irritation to the respiratory system.

Ingestion
Swallowing concentrated chemical may cause severe internal injury.

Skin contact
Irritating to skin.
Eye contact
Irritating to eyes.
SECTION 12: ECOLOGICAL INFORMATION

Ecotoxicity
The product contains a substance which is harmful to aquatic organisms and which may cause long term
adverse effects in the aquatic environment.
12.1. Toxicity
Acute Fish Toxicity
Very toxic to aquatic organisms.

Acute Toxicity - Fish
LC50 96 hours 70.3 mg/l Pimephales promelas (Fat-head Minnow)

OECD 203
12.2. Persistence and degradability

Degradability
There are no data on the degradability of this product.
12.3. Bioaccumulative potential
6/ 8
SULPHAMIC ACID
Bioaccumulative potential
The product does not contain any substances expected to be bioaccumulating.

Partition coefficient
log Pow 0.10
12.4. Mobility in soil

Mobility:
The product is partly soluble in water. May spread in the aquatic environment.
12.5. Results of PBT and vPvB assessment

Not Classified as PBT/vPvB by current EU criteria.
12.6. Other adverse effects

Not determined.
SECTION 13: DISPOSAL CONSIDERATIONS

General information
Waste is classified as hazardous waste. Disposal to licensed waste disposal site in accordance with the
local Waste Disposal Authority.
13.1. Waste treatment methods

Dispose of waste and residues in accordance with local authority requirements.
SECTION 14: TRANSPORT INFORMATION

General
Full protective clothing should be worn when handling this product.
14.1. UN number
Un Number Road
2967
UN No. (IMDG)
2967
UN No. (ICAO)
2967
14.2. UN proper shipping name

Proper Shipping Name
SULPHAMIC ACID
14.3. Transport hazard class(es)

ADR/RID/ADN Class
ADR/RID/ADN Class
Class 8: Corrosive substances.
ADR Label No.
IMDG Class
ICAO Class/Division
Transport Labels
CORROSIVE
8
14.4. Packing group
ADR/RID/ADN Packing
group
III
IMDG Packing group
III
ICAO Packing group
III
7/ 8
SULPHAMIC ACID
14.5. Environmental hazards
Environmentally Hazardous Substance/Marine Pollutant
No.
14.6. Special precautions for user

EMS
F-A, S-B
Emergency Action Code
2Z
Hazard No. (ADR)
80
Tunnel Restriction Code
(E)
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
No information required.
SECTION 15: REGULATORY INFORMATION

15.1. Safety, health and environmental regulations/legislation specific for the substance or
mixture
Statutory Instruments
The Chemicals (Hazard Information and Packaging for Supply) Regulations 2009 (S.I 2009 No. 716).
Approved Code Of Practice
Safety Data Sheets for Substances and Preparations. Classification and Labelling of Substances and
Preparations Dangerous for Supply.
Guidance Notes
CHIP for everyone HSG(108).

EU Legislation
Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006
concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH),
establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council
Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive
76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC, including
amendments. Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16
December 2008 on classification, labelling and packaging of substances and mixtures, amending and
repealing Directives 67/548/EEC and 1999/45/EC, and amending Regulation (EC) No 1907/2006 with
amendments.
National Regulations
The Chemicals (Hazard Information and Packaging for Supply) Regulations 2002. No. 1689.
Water hazard classification
WGK 1
15.2. Chemical Safety Assessment

No chemical safety assessment has been carried out.
Inventory Information
EINECS
SECTION 16: OTHER INFORMATION

Revision Comments
NOTE: Lines within the margin indicate significant changes from the previous revision.
Revision Date
04.01.2012
Revision
06
SDS No.
239
Safety Data Sheet Status
Approved.
Date
04.01.2012
8/ 8
SULPHAMIC ACID
Signature
Jitendra Panchal
Risk Phrases In Full
R36/38
R52/53
Irritating to eyes and skin.

Harmful to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
Hazard Statements In Full
H315
H319
H412
Causes skin irritation.

Causes serious eye irritation.
Harmful to aquatic life with long lasting effects.
SAFETY DATA SHEET
HYDROANTHRASIT N
Version date 0-03-03
Version number 1
Print date
5-11-25
1. Ident. of the subst./prep. and of the company/undertaking

HYDROANTHRASIT
N
HYDROANTHRASIT N
Brenntag
Nordic
Brenntag
Nordic
AB
Box 50121
Box 50121
202 11 MALM
202 11 MALM
AB
Prepared by: Laboratory, Malmoe, Sweden

Phone number: +46 40 28 73 00, Fax number: + 46 40 93 28 74
Chemical description
Anthracite (hard coal)
VIB-nr: HY006
Product code
7440
7919
7441
74410
7443
2. Composition/information on ingredients
CAS number
7440-44-0
Chemical name
Carbon
Conc %
appr. 90
Symbols
R-phrases
EINECS-no: 231-153-3
3. Hazards identification
No hazard classification according to EEC-directive.
4. FIRST AID
INHALATION: Remove to fresh air, consult a doctor in case of
symptoms.
SKIN CONTACT: Wash with water and soap. Rinse thoroughly.
Consult a doctor in case of symptoms.
EYE CONTACT: Rinse with opened eye for several minutes under
running water. Consult a doctor in case of symptoms.
Sida
SAFETY DATA SHEET
HYDROANTHRASIT N
Version number 1
Print date
5-11-25
INGESTION: Drink plenty of water. Do not induce vomiting.

In case of symptoms persist or large quantities swallowed
seek medical advice.
5. Fire-fighting measures
EXTINGUISHING MEDIA:
No limitations for fighting surrounding fire.
FIRE- & EXPLOSION HAZARDS:
Can be fire-support at high temperature.
6. Accidental release measures

Scoop or vacuum into a receptable for dispersal. Avoid
dusting.
PERSONAL PRECAUTIONS: SEE POINT 8 !
7. Handling and storage

HANDLING:
Good industrial hygiene should be followed. Avoid contact
with skin and eyes.
Provide for good ventilation. Use mechanical ventilation at
dusting.
Possibility to wash the eye at the place of work.
No smoking, fire, sparking or welding.
STORAGE:
Store in original closed containers at a dry place.
8. Exposure controls/personal protection

RESPIRATORY:
Use respirator at dusting.
Observe exposure limits, Threshold Limit Values (TLV) for
Carbon black incl. Carbon dust
EYE PROTECTION:
Safety glasses.
HAND PROTECTION:
Protectiv gloves if the contact will be prolonged and
Sida
SAFETY DATA SHEET
HYDROANTHRASIT N
Version number 1
Print date
5-11-25
repeated.
SKIN PROTECTION:
Wear protective clothing if necessary.
9. Physical and chemical properties

Product description
Black crushed without odour.
Bulkdensity:
700 -730 kg/m
10. Stability and reactivity

STABILLITY:
Stable under normal conditions.
11. Toxicological information

INHALATION:
Inhalation of dust/fumes in high concentration may cause
irritation of mucous membranes.
SKIN IRRITATION:
Repeated and prolonged contact with skin may cause
irritation.
EYE IRRITATION:
Dust or splash contact may cause irritation.
INGESTION:
This material may be a slight health hazard if ingested in
large quantities.
12. Ecological information
13. Disposal considerations

Disposal must be made according to the official regulations.
EWC-CODE:
Sida
SAFETY DATA SHEET
HYDROANTHRASIT N
Version number 1
Print date
5-11-25
For this product, in accordance with European Waste

Catalogue(EWC), a cataloguenumber cannot be given, because
the customer has to lay down the purpose first.
The cataloguenumber has to be given according to the local
waste-removal.
14. Transport information

Not dangerous goods according to the transport regulations.
15. Regulatory information

Classification
Hazardous chemical product
Symbol
Not regulated.
Chemical product harmful to the environment
Symbol
Not regulated.
Flammable chemical product
Symbol
Not regulated.
Contains
Carbon
Marking
EU label
Label version
J
1
16. Other information
Sida
SAFETY DATA SHEET
MAGNODOL I, II
Version number 2
Print date
5-11-25

MAGNODOL
I, II
MAGNODOL I, II
ENWA AB
Brenntag
Nordic AB
Backa Strandgata 8
Box 50121
422 46 Hisings Backa
202 11 MALM
Prepared by: Laboratory, Malmoe, Sweden
Phone number: +46 31 742 92 50, Fax number: + 46 31 742 92 60
Chemical description
Calcium carbonate/Magnesium oxide
Application: Filtering of drinking-water
VIB-nr: MA001
Product code
7465
7471
74650
7467
7470
2. Composition/information on ingredients
CAS number
471-34-1
Chemical name
1. Calcium carbonate
1309-48-4
2. Magnesium oxide
EINECS-NO: 1. 207-439-9
Conc %
Symbols
R-phrases
2. 215-171-9
3. Hazards identification
No hazard classification according to EEC-directive.
4. FIRST AID
INHALATION: Remove to fresh air.
SKIN CONTACT: Wash with water and soap. Rinse thoroughly.
EYE CONTACT: Rinse with opened eye under running water.
Consult a doctor in case of symptoms.
Sida
SAFETY DATA SHEET
MAGNODOL I, II
Version number 2
Print date
5-11-25
INGESTION: Flush oral cavity and drink plenty of water.

Do not induce vomiting. In case of symptoms persist or large
quantities swallowed contact a doctor.
5. Fire-fighting measures
EXTINGUISHING MEDIA:
No limitations for fighting surrounding fire.
In case of fire cool endangered containers with water.
FIRE- & EXPLOSION HAZARDS:
Product is not combustible.
6. Accidental release measures

Do not allow to enter drainage system, surface or ground
water. Scoop or vacuum into a receptable for disposal.
Avoid dust. Uncontaminated material may be scooped for use.
PERSONAL PRECAUTIONS: SEE POINT 8 !
7. Handling and storage

HANDLING:
Good industrial hygiene should be followed. Avoid contact
with skin and eyes.
dusting.
STORAGE:
Store in the original closed containers.
8. Exposure controls/personal protection

PREVENT MEASURES:
dusting.
Possibility to wash the eye at the place of work.
RESPIRATORY:
Use respirator at dusting.
Observe exposure limits, Threshold Limit Values (TLV) for
Sida
SAFETY DATA SHEET
MAGNODOL I, II
Version number 2
Print date
5-11-25
respirabelt dust
EYE PROTECTION:
Safety glasses.
HAND PROTECTION:
Protectiv gloves if the contact will be prolonged and
repeated.
SKIN PROTECTION:
Wear protective clothing if necessary.
HYGIENIC MEASURES:
Smoking,eating and drinking should be prohibited in the
application area.
9. Physical and chemical properties

Product description
Grey crushed wihout odour
Bulkdensity: 1200 kg/m
10. Stability and reactivity

STABILLITY:
Stable under normal conditions.
11. Toxicological information

ACUTE TOXICITY:
LD50
oral
rat:
6450
mg/kg
(Calcium carbonate)
INHALATION:
Inhalation of high concentration may cause mechanical
overstraining of mucous membranes.
SKIN IRRITATION:
Repeated and prolonged contact with skin may cause
irritation.
EYE IRRITATION:
Dust or splash in eyes may cause mecanical effects and
irritation.
INGESTION:
Sida
SAFETY DATA SHEET
MAGNODOL I, II
Version number 2
Print date
5-11-25
This material may be a slight health hazard if ingested in

large quantities.
12. Ecological information

FOLLOWING ECOLOGICAL INFORM. IS VALID FOR CALCIUM CARBONATE:
AQUATIC TOXICITY:
Fish
LC50/96h: > 5600 mg/l (Gambusia affinis)
13. Disposal considerations

Disposal must be made according to the official regulations.
EWC-CODE:
For this product, in accordance with European Waste
Catalogue(EWC), a cataloguenumber cannot be given, because
the customer has to lay down the purpose first.
The cataloguenumber has to be given according to the local
waste-removal.
14. Transport information

Not dangerous goods according to the transport regulations.
15. Regulatory information

Classification
Hazardous chemical product
Symbol
Not regulated.
Chemical product harmful to the environment
Symbol
Not regulated.
Flammable chemical product
Symbol
Not regulated.
Contains
Calcium carbonate, Magnesium oxide
Sida
SAFETY DATA SHEET
MAGNODOL I, II
Version number 2
Print date
5-11-25
16. Other information

New revised SDS replacing version from 99-03-23- because
Section 1, 4, 7, 8, 11, 12 and 13: New/Changed information
Sida
MDM 10-35
2012-02-09
SDoC
Suppliers Declaration of Conformity for Material Declaration Management
In pursuance of Resolution A.962 (23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
SDoc ID No:
9000010066 MDM
Yard:
STX OSV Tulcea
New Building No:
820
Vessel Name:
Siem Spearfish
Equipment:
Water treatment
Type:
Reverse osmosis unit, Sand filter , Feed water pump,

Deacidification filter, Chemical cleaning tank
Supplier:
Enwa Production AB
Contact person:
Daniel Madsen
Supplier Address:
Backa strandgata 8, 422 46 Hisings Backa
Function:
Technical documentation engineer
Supplier Telephone:
+46 31 7429250
E-mail Address:
daniel.madsen@enwa.com
Supplier Country:
Sweden
Other Info:
Date
Signature/Stamp
Page 1
of 5
MDM 10-35
2012-02-09
Statement of Conformity: The objects of the declaration described below are in conformity with the requirement of the following documents;
Applicable Regulations or other stipulated Requirements and documents
Document No.
Title
Edition
Date of Issue
Objects of Declaration, in accordance with the hazardous materials found in Table A, B and C;
Component name/description
1
2
3
4
5
6
7
8
9
10
Location onboard if
known
Reverse osmosis unit

Sand filter (RO 25T & 35T)
Feed water pump
Deacidification filter
Chemical cleaning tank
Amount
delivered
onboard
1
1
1
1
1
Page 2
of 5
Does the component

contain any hazardous
materials
Table A/B
YES/NO
Table C
YES/NO
No
No
No
No
No
Yes
Yes
Yes
No
No
If YES, please state

the MD ID No. for
the belonging Mat.
Decl.
MD RO 10-35
MD SA 650
MD FP BNM
MDM 10-35
2012-02-09
TABLE A
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
No
Materials
Threshold levels (to be

developed)
A-1
Asbestos
No threshold level
A-2
Polychlorinated Biphenyls (PCBs)
No threshold level
CFCs
A-3
Ozone
Depleting
Substances
Halons
Other fully halogenated CFCs
Carbon Tetrachloride
No threshold level
1,1,1 Trichloroethane (Methyl chloroform)

Hydrochlorofluorcarbons
Hydrobromofluorcarbons
Methyl bromide
Bromochloromethane
A-4
Organic
compounds
Anti-fouling systems containing

Organotin compounds as a biocide
2500 mg/kg
Page 3
of 5
MDM 10-35
2012-02-09
TABLE B
No
Materials
Threshold levels (to be

developed)
B-1
Cadmium and Cadmium Compounds
100 mg/kg
B-2
Hexavalent Chromium and Hexavalent Chromium Compounds
1,000 mg/kg
B-3
Lead and Lead Compounds
1,000 mg/kg
B-4
Mercury and Mercury Compounds
1,000 mg/kg
B-5
Polybrominated Biphenyl (PBBs)
1,000 mg/kg
B-6
Polybrominated Diphenyl Ethers (PBDEs)
1,000 mg/kg
B-7
Polychlorinated naphthalenes (more than 3 chlorine atoms)
No threshold level
B-8
Radioactive Substances
No threshold level
B-9
Certain Shortchain Chlorinated Paraffins (Alkanes, C10-C13, chlor
1%
Page 4
of 5
MDM 10-35
2012-02-09
TABLE C
No
C-1
C-2
Materials
Oils
Threshold levels (to be developed)

Lubricating oil
Hydraulic oil
C-3
Grease
C-4
Antifreeze fluids
C-5
Liquids
Chemical refrigerants
C-6
Battery Electrolyte
C-7
Anti-seize compounds
C-8
Other Liquids
C-9
Lead acid batteries
C-10
Extinguishants
C-11
Epoxy Resins
C-12
Solids
Copper
C-13
Antimony, Arsenic, Beryllium, Selenium,

Tellurium and Thallium, and also
compounds of these
C-14
Zinc
C-15
Printed circuit boards
C-16
PVC/GRP/Thermoplastic elastomers
C-17
Polyurethane foams
C-18
Electronic waste
C-19
Other substances
C-20
C-21
Gases
Acetylene
CO2
C-22
Nitrogen
C-23
Other gases
Page 5
of 5
MD SA650
2012-02-09
MD
Suppliers Material Declaration
MD ID No.
Signature
and
stamp
MD SA650
Sand filter
117kg ( empty)
Component name
Components weight
Supplier:
ENWA Production AB
Suppliers contact
person:
Daniel Madsen
Supplier Address:
Backa strandgata 8, 422 46 Hisings Backa
Supplier Country:
Sweden
Supplier Telephone:
+46 31 7429250
Supplier E-mail:
Producer:
Lorivan (coated steel tank), Siata (valve manifold)
Producers name on component:
310-303 (coated steel tank), V350FFE058 (valve manifold)
Suppliers name on component:

Component number:
SA 650
Component information:
Termoplastic coated 520 liters steel tank equipped with ABS plasitic valve manifold.
Component group (Please see form with groups below)
6G
Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc.
Page 1
of 9
MD SA650
2012-02-09
1. Hull
2. Equipment for
Cargo
3. Ship equipment
4. Equipment for
Crew and Passengers
5. Machinery Main
Components
6. Systems for
Machinery Main
Components
7. Ship Common
Systems
Hull Materials
Hatches/Ports
Manouvr Machinery &

Equipm (Thrusters,
steering gear, DPS etc)
Lifesaving, Smoke
Detectors/ Medical
Equipm
Diesel Engines for

Propulsion
Fuel Systems
Ballast and Bilge

Systems, Gutter
Pipes
Paint
Cargo Handling
Equipment
Navigation/Search
Equipment (Radar,
gyro, autopilot,
antenna, nav syst etc)
Insulation, panels,
bulkheads, doors
Steam Machinery for

Propulsion
Lube Oil Systems
Fire & Lifeboat

Alarm, Fire Fighting
& Wash Down Syst
Ext / Internal
Cathodic
Protection
Deck Cranes for

Cargo
Communication
Equipment (Radio,
VHF/UHF, typhon etc)
Internal Deck
Covering, Ladders,
Steps etc
Other types of
Propulsion Mach
Cooling Systems
Air & Sounding

Systems from Tanks
to Deck
Tanks
Load/Discharge
System for Cargo
Anchor, Mooring,
Towing Equipm
Furniture, Inventory
Propellers,
Transmissions etc
Compressed Air
Systems
Special Common
Hydr Oil Systems
Rudder and
Rudder Trunks
Freezing/Refr System
for Cargo
Repair/Maintenance
Cleaning Equipment
Galley, Pantry,
Provision Plants,
Laundry Equipm
Boilers, Steam and

Gas Generators
Exhaust Systems and

Air Intakes
Central Heat
Transfer Systems
w/Chem Fluids-Oil
Insulation used
in Entire Vessel
Gas/Vent System for

Cargo
Lifting/Transport
Equipment
Ventilation / Air
Cond / Heating
Motor Aggregates for

Main Electric Power
Production
Steam, Condensate
and Feed Water
Systems
Common Electric and

Electronic Systems
Insulation for
Refrigeration
Piping
Masts/Derrick Posts,
Rigging and Winches
for Cargo
Special Equipment
(aux vessels,
drilling/diving
Equipment etc)
Sanitary Systems
with discharges, Acc
Drain Systems
Other Aggregates
and Generators for
Main/Emergency El.
Power Prod
Distilled and MakeUp Water Systems
Electric Power
Supply (Generators,
Batteries, chargers,
converters etc)
Insulation for
Exhaust Piping
System
ROV-Equipment
Transp Equipm;
Helideck, Elevators,
Gangways
Nuclear Reactor
Plants
Automation Systems
for Machinery
Common
El.Distribution
Systems (Sw.boards,
starters, distr.panels)
Loose Equipment/
Spare parts
Incinerators
Page 2
El. Installations
(Cables, lightning,
fans, el. Motors etc)
of 9
MD SA650
2012-02-09
Potentially Hazardous Materials in the component;

Table A Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Amount pr. unit
Asbestos
No thr. level
PCBs
No thr. level
CFCs
Halons
Ozone
Depleting
Substances

No
Threshold
Level
Methyl Chloroform
Hydrochlorofluorocarbons
Methyl bromide
Bromochloromethane

2500 mg
total tin/kg
Page 3
of 9
0
0
0
0
0
0
0
0
0
0
Materials location in part/system
MD SA650
2012-02-09
Table B Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Material information / location on

component
Amount pr. unit
100 mg/kg
Hexavalent Chromium and Hexavalent Chromium

Compounds
1,000 mg/kg
1,000 mg/kg
1,000 mg/kg
PBBs
1,000 mg/kg
PBDEs
1,000 mg/kg
Polychlorinated naphtalenes
No thr. level
No thr. level
Certain Shortchain Chlorinated Paraffins
1%
Paint on vessels hull and/or equipment

TABLE
Name of Paint
Hazardous Material
Amount
0
B
Page 4
of 9
Location/Cas. no
MD SA650
2012-02-09
Electronic Components/ Electronic Waste that may contain Hazardous Materials

TABLE
Type of Electronic Component/Electronic waste
Components weight
Material Information / location on component
Amount in kgs pr. unit

Solenoid valves
0.5
Plastic Materials that may contain Hazardous Materials

TABLE
Type of plastic
Material Content
PVC
0.3
Distributor inside tank.
GRP/FRP
3.6
Glass fiber reinforced ABS plastic valve manifold.
Thermoplastic Elastomers
13
SteelPex coating in & out side steel tank.
Polyurethane Foams
Other plastics
1.3
ABS Plastic piping inside tank.
Page 5
of 9
MD SA650
2012-02-09
Oils, Liquids, Solids and Gases

Material name
TABLE
Material content
Kg/Ltr/m2/m3
Amount pr. unit
Oils
C
Liquids
Solids
Gases
Lubricating oil
Hydraulic oil
Grease
Antifreeze fluids
Chem. Refrigerants
Battery Electrolyte
Other liquids
Lead Acid Batteries
Extinguishants
Epoxy Resins
Copper
Zinc
Antimony and compounds
Arsenic and compounds
Beryllium and compounds
Selenium and compounds
Tellurium and compounds
Thallium and compounds
Others
98kg
Acetylene
CO2
Nitrogen
Other gases
Page 6
of 9
Steel
MD SA650
2012-02-09
Examples on where to find the Hazardous Materials

Table A Materials
Asbestos
Insulation, brake pads and shoes, gaskets, fire proofing
PCBs
In transformers and capacitors, hydraulic fluids, adhesives, paint, flame

retardants
CFCs
Flame retardants, fire Extinguishants, refrigerants, propellants and solvents
Halons
Refrigerants, propellants, dry-cleaning solvents
Methyl Chloroform
Solvent for adhesives, metal degreasing, textile processing/dry cleaning
Hydrochlorofluorcarbons (HCFC)
Blowing agent in foam plastics (PUR), Solvent, Cooling agent
Methyl Bromide
Pesticide, fumigant, solvent
Bromochloromethane
Fire Extinguishants

In marine paints, antifungal in cooling tower and refrigerating water system

Marine anti-biofouling agents
Page 7
of 9
MD SA650
2012-02-09
Table B Materials
Batteries, electroplating, as stabilizers in plastics and PVC, bearings, anodes
Stainless steel, anti-corrosion and conversion coatings
Lead batteries, solders, alloys, vinyl tubing in electric wiring, in paint,

electronic equipment, connectors, high voltage power cables, couplings
Thermometers, barometers, manometers, float valves, electronic

equipment
PBBs
Flame retardants in plastics and el. appliances, el. motors, el. cabinets
PBDEs
Flame retardants in electronics, building materials, plastics, polyurethane

foams, textiles etc
Polychlorinated Naphtalenes
Neoprene rubber, insulation for el.wires, rubber and plastic additives
Smoke detectors etc
Certain Shortchained Chlorinated Paraffins
As Flame retardants, as plasticizers, in paints and coatings, lubricants
Page 8
of 9
MD SA650
2012-02-09
Table C Materials
Lubrication Oils
Machinery, pumps, compressors
Hydraulic Oils
Hydraulic machinery and systems, cranes, winches
Grease
See lubrication oils
Antifreeze fluids
HVAC chillers, solar water heaters, cooling systems
Chemical Refrigerants
Refrigerated spaces, chillers, galley equipment, air conditioners
Battery Electrolyte
Batteries
On metal to protect against seizure, rust and corrosion
Lead Acid Batteries
Emergency, radios, fire alarms, start up, lifeboats, UPS
Extinguishants
Fire Equipment
Epoxy Resins
Coatings, electrical insulation, transistors, printed circuit boards, plastics
Copper
El. cables, anodes, piping, refrigeration- and air conditioning equipment
Zinc
Paint, anodes, galvanized components
Antimony and Antimony Compounds
Semiconductors, flame-proofing compounds, alloys, in plastics/rubber
Arsenic and Arsenic Compounds
Paint on ships structure
Beryllium and Beryllium Compounds
Alloys, communication/navigational system, heat conductors
Selenium and Selenium Compounds
Rectifiers, vulcanized rubbers, light meters
Tellurium and Tellurium Compounds
Alloys, semiconductors
Thallium and Thallium Compounds
Semiconductors, thermometers, electric power generation
Printed Circuit Boards
Electronic Equipment
PVC/GRP/Thermoplastic Elastomers
Insulation in el. cables, el. Equipment, etc
Polyurethane foams
Insulation
Electrical Waste
El. motors, el. devices, control cabinets, el. cables, light switches, capacitors
Acetylene
Welding equipment
Nitrogen
Air-processing, dielectric gas for high voltage, production of electronics
CO2
Fire protection
Page 9
of 9
MD FB BNM
2012-02-09
MD
Suppliers Material Declaration
MD ID No.
Signature
and
stamp
MD FB BNM
Feed water pump
24kg
Component name
Components weight
Supplier:
ENWA Production AB
Suppliers contact
person:
Daniel Madsen
Supplier Address:
Backa strandgata 8, 422 46 Hisings Backa,
Supplier Country:
Sweden
Supplier Telephone:
+46 31 7429250
Supplier E-mail:
Producer:
Calpeda
Producers name on component:
Close coupled centrifugal pump with threaded ports
Suppliers name on component:

Component number:
BNM25/160AE
Component information:
Electrical driven centrifugal pump
Component group (Please see form with groups below)
6G
Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc.
Page 1
of 9
MD FB BNM
2012-02-09
1. Hull
2. Equipment for
Cargo
3. Ship equipment
4. Equipment for
Crew and Passengers
5. Machinery Main
Components
6. Systems for
Machinery Main
Components
7. Ship Common
Systems
Hull Materials
Hatches/Ports
Manouvr Machinery &

Equipm (Thrusters,
steering gear, DPS etc)
Lifesaving, Smoke
Detectors/ Medical
Equipm
Diesel Engines for

Propulsion
Fuel Systems
Ballast and Bilge

Systems, Gutter
Pipes
Paint
Cargo Handling
Equipment
Navigation/Search
Equipment (Radar,
gyro, autopilot,
antenna, nav syst etc)
Insulation, panels,
bulkheads, doors
Steam Machinery for

Propulsion
Lube Oil Systems
Fire & Lifeboat

Alarm, Fire Fighting
& Wash Down Syst
Ext / Internal
Cathodic
Protection
Deck Cranes for

Cargo
Communication
Equipment (Radio,
VHF/UHF, typhon etc)
Internal Deck
Covering, Ladders,
Steps etc
Other types of
Propulsion Mach
Cooling Systems
Air & Sounding

Systems from Tanks
to Deck
Tanks
Load/Discharge
System for Cargo
Anchor, Mooring,
Towing Equipm
Furniture, Inventory
Propellers,
Transmissions etc
Compressed Air
Systems
Special Common
Hydr Oil Systems
Rudder and
Rudder Trunks
Freezing/Refr System
for Cargo
Repair/Maintenance
Cleaning Equipment
Galley, Pantry,
Provision Plants,
Laundry Equipm
Boilers, Steam and

Gas Generators
Exhaust Systems and

Air Intakes
Central Heat
Transfer Systems
w/Chem Fluids-Oil
Insulation used
in Entire Vessel
Gas/Vent System for

Cargo
Lifting/Transport
Equipment
Ventilation / Air
Cond / Heating
Motor Aggregates for

Main Electric Power
Production
Steam, Condensate
and Feed Water
Systems
Common Electric and

Electronic Systems
Insulation for
Refrigeration
Piping
Masts/Derrick Posts,
Rigging and Winches
for Cargo
Special Equipment
(aux vessels,
drilling/diving
Equipment etc)
Sanitary Systems
with discharges, Acc
Drain Systems
Other Aggregates
and Generators for
Main/Emergency El.
Power Prod
Distilled and MakeUp Water Systems
Electric Power
Supply (Generators,
Batteries, chargers,
converters etc)
Insulation for
Exhaust Piping
System
ROV-Equipment
Transp Equipm;
Helideck, Elevators,
Gangways
Nuclear Reactor
Plants
Automation Systems
for Machinery
Common
El.Distribution
Systems (Sw.boards,
starters, distr.panels)
Loose Equipment/
Spare parts
Incinerators
Page 2
El. Installations
(Cables, lightning,
fans, el. Motors etc)
of 9
MD FB BNM
2012-02-09
Potentially Hazardous Materials in the component;

Table A Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Amount pr. unit
Asbestos
No thr. level
PCBs
No thr. level
CFCs
Halons
Ozone
Depleting
Substances

No
Threshold
Level
Methyl Chloroform
Hydrochlorofluorocarbons
Methyl bromide
Bromochloromethane

2500 mg
total tin/kg
Page 3
of 9
0
0
0
0
0
0
0
0
0
0
Materials location in part/system
MD FB BNM
2012-02-09
Table B Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Material information / location on

component
Amount pr. unit
100 mg/kg
Hexavalent Chromium and Hexavalent Chromium

Compounds
1,000 mg/kg
1,000 mg/kg
1,000 mg/kg
PBBs
1,000 mg/kg
PBDEs
1,000 mg/kg
Polychlorinated naphtalenes
No thr. level
No thr. level
Certain Shortchain Chlorinated Paraffins
1%
Paint on vessels hull and/or equipment

TABLE
Name of Paint
Hazardous Material
Amount
0
B
Page 4
of 9
Location/Cas. no
MD FB BNM
2012-02-09
Electronic Components/ Electronic Waste that may contain Hazardous Materials

TABLE
Type of Electronic Component/Electronic waste
Components weight

0
Plastic Materials that may contain Hazardous Materials

TABLE
Type of plastic
Material Content
PVC
GRP/FRP
Thermoplastic Elastomers
Polyurethane Foams
Other plastics
Page 5
of 9
MD FB BNM
2012-02-09
Oils, Liquids, Solids and Gases

TABLE
Material name
Material content
Kg/Ltr/m2/m3
Amount pr. unit

Oils
C
Liquids
Solids
Gases
Lubricating oil
Hydraulic oil
Grease
Antifreeze fluids
Chem. Refrigerants
Battery Electrolyte
Other liquids
Lead Acid Batteries
Extinguishants
Epoxy Resins
Copper
1.25kg
Zinc
Antimony and compounds
Arsenic and compounds
Beryllium and compounds
Selenium and compounds
Tellurium and compounds
Thallium and compounds
Others
22.75kg
Acetylene
CO2
Nitrogen
Other gases
Page 6
of 9
Inside electrical motor
Bronze, Aluminium and steel
MD FB BNM
2012-02-09
Examples on where to find the Hazardous Materials

Table A Materials
Asbestos
Insulation, brake pads and shoes, gaskets, fire proofing
PCBs
In transformers and capacitors, hydraulic fluids, adhesives, paint, flame

retardants
CFCs
Halons
Refrigerants, propellants, dry-cleaning solvents
Methyl Chloroform
Solvent for adhesives, metal degreasing, textile processing/dry cleaning
Hydrochlorofluorcarbons (HCFC)
Blowing agent in foam plastics (PUR), Solvent, Cooling agent
Methyl Bromide
Pesticide, fumigant, solvent
Bromochloromethane
Fire Extinguishants

In marine paints, antifungal in cooling tower and refrigerating water system

Marine anti-biofouling agents
Page 7
of 9
MD FB BNM
2012-02-09
Table B Materials
Batteries, electroplating, as stabilizers in plastics and PVC, bearings, anodes
Stainless steel, anti-corrosion and conversion coatings
Lead batteries, solders, alloys, vinyl tubing in electric wiring, in paint,

electronic equipment, connectors, high voltage power cables, couplings
Thermometers, barometers, manometers, float valves, electronic

equipment
PBBs
Flame retardants in plastics and el. appliances, el. motors, el. cabinets
PBDEs
Flame retardants in electronics, building materials, plastics, polyurethane

foams, textiles etc
Polychlorinated Naphtalenes
Neoprene rubber, insulation for el.wires, rubber and plastic additives
Smoke detectors etc
Certain Shortchained Chlorinated Paraffins
As Flame retardants, as plasticizers, in paints and coatings, lubricants
Page 8
of 9
MD FB BNM
2012-02-09
Table C Materials
Lubrication Oils
Machinery, pumps, compressors
Hydraulic Oils
Hydraulic machinery and systems, cranes, winches
Grease
See lubrication oils
Antifreeze fluids
HVAC chillers, solar water heaters, cooling systems
Chemical Refrigerants
Refrigerated spaces, chillers, galley equipment, air conditioners
Battery Electrolyte
Batteries
On metal to protect against seizure, rust and corrosion
Lead Acid Batteries
Emergency, radios, fire alarms, start up, lifeboats, UPS
Extinguishants
Fire Equipment
Epoxy Resins
Coatings, electrical insulation, transistors, printed circuit boards, plastics
Copper
El. cables, anodes, piping, refrigeration- and air conditioning equipment
Zinc
Paint, anodes, galvanized components
Antimony and Antimony Compounds
Semiconductors, flame-proofing compounds, alloys, in plastics/rubber
Arsenic and Arsenic Compounds
Paint on ships structure
Beryllium and Beryllium Compounds
Alloys, communication/navigational system, heat conductors
Selenium and Selenium Compounds
Rectifiers, vulcanized rubbers, light meters
Tellurium and Tellurium Compounds
Alloys, semiconductors
Thallium and Thallium Compounds
Semiconductors, thermometers, electric power generation
Printed Circuit Boards
Electronic Equipment
PVC/GRP/Thermoplastic Elastomers
Insulation in el. cables, el. Equipment, etc
Polyurethane foams
Insulation
Electrical Waste
El. motors, el. devices, control cabinets, el. cables, light switches, capacitors
Acetylene
Welding equipment
Nitrogen
Air-processing, dielectric gas for high voltage, production of electronics
CO2
Fire protection
Page 9
of 9

Manual MT 25T SRH Eng

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730287-S

LOOSE SUPPLY (OPTIONS)

GENERAL DISCRIPTION OF THE

SEA WATER SUPPLY PUMP

High pressure pump

DESCRIPTION OF THE PROCESS ..................................................................................................................... 1

REVERSE OSMOSIS .................................................................................................................................... 1

MEMBRANE FOULING ................................................................................................................................... 3

METAL OXIDES .......................................................................................................................................... 3

PARTICULATE FOULING ............................................................................................................................. 4

COLLOIDAL FOULINGS ............................................................................................................................... 4

BIOLOGICAL FOULINGS ............................................................................................................................. 4

HYDROLYSE BY CHLORINE ......................................................................................................................... 4

CLEANING AGENTS ................................................................................................................................... 5

CLEANING ORDER ..................................................................................................................................... 5

CLEANING AND STERILIZATION PROCEDURES ........................................................................................... 5

1 DESCRIPTION OF THE PROCESS

Figure 2. Osmotic equilibrium

Figure 3. Reverse Osmosis

The membrane is fitted in a pressurized vessel. This construction is referred to as an

COLLECTION CHANNEL FOR

2.3 PARTICULATE FOULING

written by: Dmn

PART LIST P&ID MT 10-35T SRH

0,35 lit. 1/2"

written by: Dmn

written by: Dmn

OPERATIONAL SETTINGS AND PARAMETERS MT 10-35T SRH

2.2 PRODUCT CAPACITY

Temp. 25C (77F)

Temp. 15C (59F)

EC DECLARATION OF CONFORMITY FOR

Directive 2006/42/EC, Annex II 1A

Manufacturer (and where appropriate his authorised representative):

Backa Strandgata 8, 422 46 Hisings Backa

Complies with the requirements of Machinery Directive 2006/42/EC.

The following harmonized standards have been applied:

Authorized to compile the technical file:

Backa Strandgata 8, 422 46 Hisings Backa

Hisings Backa 2013-06-07

[ENWA Production AB]

9000010066 CE mrkning 25T SRH STANDARD eng.ced

Access for service min. 1200 mm

Access for service min. 1200 mm

Flush water 1/2" BSP

Product tank 1/2" BSP

Feed water 1" BSP

Cleaning hose inlet n25

Assembly n10 (4x)

Copyright 2005 ENWA AB

Flush water DN 15 (1/2")

Installation RO-unit MT 25-35T SRH

ADDRESS TO THE NEAREST SERVICE CENTER

GENERAL SAFETY INSTRUCTIONS

INTENDED APPLICATION AREAS

TRANSPORT AND HANDLING

1 GENERAL SAFETY INSTRUCTIONS

Under no circumstances may the equipment be under power

2 INTENDED APPLICATION AREAS

3 TRANSPORT AND HANDLING

The ambient temperature may never exceed 45C (113F).

There must be sufficient space for operation and maintenance.

Ensure that unanticipated leaks cannot cause damage.