Kaizen for Lean manufacturing

Chap3: Kaizen- Present Guide

Created by Japanese Gemba Kaizen Web

http://takuminotie.com/english/
Created on February 2011
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Table of Content
1.
2.
3.
4.
5.
6.
7.
8.

Practical Use of Current System

Learning and Creative Choice
Turning Knowledge Into Wisdom
Kaizens Standard Tactics of Application of
Kaizen of Functional Utilization
Kaizen of Auxiliary Tools
The 3 Stages of The Application of Auxiliary Tool
Kaizen of Can Be Done by One Person

1. Practical Use of Current System

1. Information Age
There is an era of gathering and absorbing the knowledge one wants
efficiently. Innovation has mostly already been developed. It has become
official. After that, it is important how to leverage that knowledge to cords.

Information

System

Machine

Creative choice
Componentization

Utilizing the current system!!

2. Learning and Creative Choice

There are already ancestors from BC who came up with creative
thoughts. Things that created by geniuses like Socrates,
Plato, Buddha, etc. have already been documented in a book.
We can learn and select the thoughts which have been thought by
the ancestors. We now have a duty free and creative
editing to coding network simply by selecting from the
choices given.

master said: If a man keeps cherishing his old knowledge, so as

The
The master said: If a man keeps cherishing his old knowledge, so as
continually to be acquiring new, he may be a teacher to others.
continually to be acquiring new, he may be a teacher to others.
Confucius
Confucius

3. Turning Knowledge Into Wisdom

Selection

Evaluate

Try

Enquire

Valuation

Actual field

Using the knowledge according to the field conditions.

4. Kaizens Standard Tactics of

Application of
Use the features, services and tools efficiently.
The wrong idea of creating anything new is Kaizen.

There is Kaizen by selecting an existing use.

It is reasonable to learn, arrange and select the

Kaizen pattern faster.
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5. Kaizen of Functional Utilization

Improvements carried out by using existing features. To do
so, you must learn the features priorly.

Before Kaizen

After Kaizen

Lost of data when the PC runs

out of battery.

Add an auto-save features.

Working with some current stuff!

6. Kaizen of Auxiliary Tools

Auxiliary Tools:
Time

Stamp

Magnet

Glass

Clip

Using auxiliary tools to make the job easier!

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7. The 3 Stages of The Application of

Auxiliary Tool
1. Current use:
100 Shop, obtaining something without delaying at the home
centre.
2. Betterment:
To combine with the present condition and process the
commercial product.
3. Production:
Combine and make use of the things that are already available.

Select and implement the better condition out of the constraints.

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8. Kaizen of Can Be Done by One Person

There were 2 persons in charged of the inspection of the ramp of
the car in an automotive repair shop: the one on the drivers seat
and the one outside the car.

Before Kaizen

After Kaizen

Examine the ramp by 2 persons.

Place the mirrors in front of and the

back side of the car and make it
possible to examine the ramp alone.

Attrition!

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