SpurGearsComponentGenerator(Version:2015(Build

190159000,159))
21/01/2016

ProjectInfo
Guide
DesignGuideNumberofTeeth
UnitCorrectionsGuideUser
TypeofLoadCalculationTorquecalculationforthespecifiedpowerandspeed
TypeofStrengthCalculationCheckCalculation
MethodofStrengthCalculationANSI/AGMA2001D04:2005

CommonParameters
GearRatio

0,5106ul

DesiredGearRatio

iin

0,5000ul

Module

2,250mm

HelixAngle

0,0000deg

PressureAngle

20,0000deg

CenterDistance

aw 80,000mm

ProductCenterDistance

79,875mm

TotalUnitCorrection

0,0559ul

CircularPitch

7,069mm

BaseCircularPitch

ptb 6,642mm

OperatingPressureAngle

w 20,2445deg

ContactRatio

1,6109ul

LimitDeviationofAxisParallelity fx

0,0100mm

LimitDeviationofAxisParallelity fy

0,0050mm

Gears
Gear1
Typeofmodel

Gear2

Component Component

NumberofTeeth

47ul

24ul

UnitCorrection

0,2928ul

0,3487ul

PitchDiameter

OutsideDiameter

da 108,931mm 60,068mm

RootDiameter

df

98,807mm 49,944mm

BaseCircleDiameter

db

99,372mm 50,743mm

WorkPitchDiameter

dw 105,915mm 54,085mm

Facewidth

FacewidthRatio

br

0,1135ul

0,2222ul

Addendum

a*

1,0000ul

1,0000ul

Clearance

c*

0,2500ul

0,2500ul

RootFillet

rf *

0,3500ul

0,3500ul

ToothThickness

3,055mm

4,105mm

105,750mm 54,000mm

12,000mm 12,000mm

TangentialToothThickness

st

3,055mm

4,105mm

ChordalThickness

tc

2,697mm

3,625mm

ChordalAddendum

ac

1,099mm

2,374mm

ChordalDimension

37,563mm 17,899mm

ChordalDimensionTeeth

zw

6,000ul

DimensionOver(Between)Wires M

3,000ul

110,343mm 60,893mm

WireDiameter

dM

4,000mm

LimitDeviationofHelixAngle

0,0100mm 0,0100mm

LimitCircumferentialRunout

Fr

0,0270mm 0,0250mm

LimitDeviationofAxialPitch

fpt

0,0090mm 0,0085mm

LimitDeviationofBasicPitch

fpb 0,0085mm 0,0080mm

VirtualNumberofTeeth

zv

VirtualPitchDiameter

dn 105,750mm 54,000mm

VirtualOutsideDiameter

dan 108,931mm 60,068mm

VirtualBaseCircleDiameter

dbn 99,372mm 50,743mm

47,000ul

4,000mm

24,000ul

UnitCorrectionwithoutTapering x z

0,3717ul

UnitCorrectionwithoutUndercut x p

1,7293ul 0,3840ul

UnitCorrectionAllowedUndercut x d

1,8992ul 0,5540ul

0,3325ul

AddendumTruncation

0,0003ul

0,0003ul

UnitOutsideToothThickness

sa

0,8137ul

0,5908ul

TipPressureAngle

a 24,1813deg 32,3528deg

Loads
Gear1

Gear2

Power

0,250kW

0,245kW

Speed

50,00rpm

97,92rpm

Torque

47,746Nm

23,894Nm

Efficiency

0,980ul

RadialForce

Fr

332,519N

TangentialForce

Ft

901,596N

AxialForce

Fa

0,000N

NormalForce

Fn

960,960N

CircumferentialSpeed v
ResonanceSpeed

0,277mps

nE1 10203,857rpm

Material
Gear1

Gear2

34CrNiMo6 34CrNiMo6

UltimateTensileStrength Su

965MPa

965MPa

YieldStrength

Sy

750MPa

750MPa

ModulusofElasticity

Poisson'sRatio

206000MPa 206000MPa
0,300ul

0,300ul

AllowableBendingStress sat

345,0MPa

345,0MPa

AllowableContactStress sac

1310,0MPa 1310,0MPa

HardnessinToothCore

JHV

210ul

210ul

TypeofTreatment

type

4ul

4ul

StrengthCalculation
FactorsofAdditionalLoad

OverloadFactor

Ko

1,200ul

DynamicFactor

Kv

1,019ul

SizeFactor

Ks

ReliabilityFactor

KR

1,000ul

TemperatureFactor

kt

1,000ul

LoadDistributionFactor

Km

1,159ul

1,159ul

LeadCorrectionFactor

Cmc

1,000ul

1,000ul

1,000ul

MeshAlignmentCorrectionFactor Ce

1,000ul

1,000ul

PinionProportionModifier

Cpm

MeshAlignmentFactor

Cma CommercialEnclosedGearUnits(0,1344)

1,000ul

FactorsforContact

SurfaceConditionFactor Cf 1,000ul 1,000ul

StressCycleFactor

ZN 0,870ul 0,838ul

HardnessRatioFactor

CH 1,000ul 1,000ul

ElasticFactor

Cp

GeometryFactor

2285,933ul
0,108ul

FactorsforBending

ReverseLoadingFactor Ya 1,000ul 1,000ul

RimThicknessFactor

KB 1,000ul 1,000ul

StressCycleFactor

YN 0,923ul 0,903ul

GeometryFactor

0,262ul 0,676ul

Results

FactorofSafetyfromPitting

kf 1,405ul 1,353ul

FactorofSafetyfromToothBreakage kn 1,761ul 4,447ul

CheckCalculation

Positive

SummaryofMessages
10:50:20Calculation:Calculationindicatesdesigncompliance!