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Project Name / Location


Revision
Date
GAS Composition

Turbo expander / Ambernath CGS


R0
01.12.2015

Component

mol%
Nitrogen
CO2
H2S
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
Total

0.40
1.80
0.00
89.58
7.75
0.46
0.01
0.01
0.00
0.00
100.00

Design parameters
Universal Gas Constant, R
Polytropic head
Polytropic efficiency
Suction Pressure, Ps
Suction Temperature, Ts
Molecular Weight (MW)
Cp / C v , k s
Compressibility, Zs

27

DPo across inlet flowmeter


Discharge Pressure, Pd

28

Discharge Temperature, Td

29

Cp / C v , k d

30
31
32
33
34

Compressibility, Zd

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Calorific Value (15C; 101.325 kPaMJ/SCM

Calculations
Mixture density, suction
Mixture viscosity
Wobbe No. (15C; 101.325 kPa) MJ/SCM

Volumetric flow rate


Mass flow rates
Power
Speed

Kw
RPM

kg/m3
cP

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151

152
153
154
155
156
157
158
159
160
161
162
163

164
165

Input Data
Project Name / Location
Equipment Name / Tag Number

In Amenas
Train 1 Turbo-Expander 01-C141

Date

Rich Feed 82oC


110% Flow case

Notes

DATASHEET

Datasheet 53.5oC suction case

Inlet Conditions
Suction Pressure, Ps
Suction Temperature, Ts

15.5

From datasheet

Universal Gas Constant, R

C
kg/kmol

53.5
17.82

From datasheet
From datasheet
From datasheet

Speed
Polytropic head

From datasheet
Back calculated

Power

Molecular Weight (MW)


Cp / Cv, ks

1.316

Compressibility, Zs

0.969

DPo across inlet flowmeter FIC1435

Other information

barg

mbar

251.3

Polytropic efficiency

Calculated Gas Properties (suction)


Molecular Weight (MW)
Specific heat ratio, Cp / Cv, ks

kg/kmol

17.82
1.272

Compressibility, Zs
Mixture density, suction
Mixture viscosity
Wobbe No. (15C; 101.325 kPa)

kg/m3
cP
MJ/SCM

0.973
11.117
0.012
50.17

Calorific Value (15C; 101.325 kPa)

MJ/SCM

39.35

8314.5

84

From datasheet
From datasheet
From datasheet

kW

6985

From datasheet

rpm
KJ/Kg

Gas Composition

Calculated
Calculated

Component
Nitrogen

0.40

Calculated
Calculated
Calculated
Calculated
Calculated

CO2
H2S
Methane
Ethane

1.80
0.00
89.58
7.75

Propane

0.46

i-Butane

0.01

Outlet Conditions

mol%

n-Butane

0.01

i-Pentane

0.00

91.7

From datasheet
From datasheet

n-Pentane

0.00

Cp / Cv, kd (from datasheet)

1.305

From datasheet

Total

Compressibility, Zd (from datasheet)

0.969

From datasheet

Discharge Pressure, Pd
Discharge Temperature, Td

barg

24.5

100.00

17660
68.26

Calculation input data


Suction Pressure, Ps
Suction Temperature, Ts

Calculation gas properties


barg

15.5

17.82

16.5

Molecular weight
Cp / Cv (ks)- datasheet

bara
C

53.5

Cp / Cv (ks)- Estimated

1.2719748825

326.5

Polytropic efficiency

barg
bara

24.5
25.5

91.7

364.7

Discharge Pressure, Pd
Discharge Temperature, Td

1.316
84

1) Calculate (n-1)/n, when Ps, Ts, Pd & Td are known inputs.


Compression eff- ((n-1) / n)
0.254
2) Calculate Cp / Cv (ks), when Ps, Ts, Pd, Td and Polytropic
Efficiency are known inputs.
Cp / Cv (ks)
1.271

Estimated
1.272

3) Calculate Polytropic Efficiency, %, when P s, Ts, Pd, Td and ks


are known inputs.
Polytropic Efficiency
%
84.1

Datasheet Gas
properties
94.5

4) Calculate discharge temperature, Td, when Ps, Ts, Pd, ks and


Polytropic Efficiency are known inputs.
o
Discharge Temperature, Td
K
364.8

Datasheet Gas
properties

Discharge Temperature, Td

91.8

5) Calculate discharge pressure, Pd, when Ps, Ts, Td, ks and


Polytropic Efficiency are known inputs.
Discharge Pressure, Pd
bara
25.5

From datasheet
1.316

% difference
-3.38

From curves

% difference

84

0.15

From datasheet

% difference

96.8

91.7

0.07

Datasheet Gas
properties

From datasheet

% difference

24.3

25.5

-0.06

369.8

Calculation input data


Suction Pressure, Ps
Suction Temperature, Ts

bara
o

Molecular Weight (MW)


Cp / Cv (ks)- datasheet
Cp / Cv (ks)- estimated
Compressibility, zs- datasheet
Compressibility, zs- estimated
Discharge Pressure, Pd
Polytropic Efficiency
Universal Gas Constant, R
Polytropic Head

bara
%
N-m / kg

16.5
326.5
17.82
1.316
1.27197
0.969
0.97333
25.5
84.1249
8314.5
68.26

1) Calculate polytropic head when Ps, Ts, zs, MW,

From
datasheet

%
difference

66430
66.4
6772

Using Datasheet
Gas properties
68423
68.4
6975

68.26

-2.68

2) Calculate polytropic head when Ps, Pd, Ts,


Td, MW & ks are known inputs
68254
Polytropic Head
N-m / kg
68.3
Polytropic Head
KJ/kg
6958
Polytropic Head
kg-m / kg

Using Datasheet
Gas properties
67950
68.0
6927

From
datasheet

%
difference

68.26

-0.01

ks, Pd & Polytropic Efficiency are known inputs.


Polytropic Head
Polytropic Head
Polytropic Head

N-m / kg
KJ/kg
kg-m / kg

Calculation input data


DPo across inlet flowmeter
Molecular Weight
Suction Pressure, Ps

mbar

bara

Compressibility, zs
Suction Temperature, Ts

oK

Beta ratio, B
Cp / C v , k s
Gas volumetric flow factor, N
Pipe outside diameter, D
Thermal expansion factor, Fa
Calibrated flowmeter coefficient, Cf

mm

251.3328
17.82
16.5
0.969
326.5
0.7
0.969
0.126447
569.6
1
0.81

Flow rate calculations


Suction Pressure, Ps
DPo across inlet flowmeter

Density at suction
X
Gas expansion factor, Y
Velocity approach factor, E
A
Volumetric flow rate
Mass flow
Mass flow

kPaa
kPa
kg/m3

AM3/hr
kg/hr
tes/hr

1650
25.13
11.12
0.0150
0.9874
1.1472
18443
27730
308281.3
308.3

Calculation input data


Mass flow rate
Polytropic head
Polytropic efficiency

kg/hr
kg/ min
N-m / kg

308281
5138.02
68254
84.1249

Calculation
Power

kW

6948

From
datasheet
6985

%
difference
-0.53

Polytropic Head KJ/kg

C141 Compressor Map


90
80
70
60
50
40
30
20
10
0
5000

10000

15000
12054 rpm

20000

25000

Compressor Flow ACMH

13776 rpm

15498 rpm

30000
17220 rpm

35000

40000

18942 rpm

17660

Flow
12054 rpm 13776 rpm 15498 rpm 17220 rpm 18942 rpm
11167
34.8
15000
33.9
20000
30.4
23333
25
12500
45.5
17000
44.6
23000
39.3
26667
32.1
14167
59
19667
57.1
26667
48.2
30000
42
15667
71.4
22000
69.6
26667
65.8
33333
51.8
17333
85.7
24167
83.9
30667
76.8
36667
62.5
27730.44

17660

68.2538

PROPERTIES OF NATURAL GAS


TEMPERATURE IS (DEG F)

128.3 deg F

PRESSURE IS (psia)
COMPONENT

239.25 psia

FLOWRATE
kmol/hr

COMPONENT
MOLE %

i
N2
CO2
H2S
METH
ETH
PROP
I-BUT
N-BUT
I-PEN
N-PEN

53.5

0.40
1.80
0.00
89.58
7.75
0.46
0.01
0.01
0.00
0.00
100.00

yi*100
0.40
1.80
0.00
89.57
7.75
0.46
0.01
0.01
0.00
0.00
100.00
TOTAL
MOLE
PERCENT

UNCORRECTED PARAMETERS
MIXTURE MOLECULAR WEIGHT
MIXTURE REDUCED TEMPERATURE Tr (DEG R)
MIXTURE REDUCED PRESSURE Pr (psia)
MIXTURE COMPRESSIBILITY Z
MIXTURE DENSITY rho (lb/ft3)

16.5

GAS
GRAVITY
Gi
0.9672
1.5195
1.1765
0.5539
1.0382
1.5225
2.0068
2.0068
2.4911
2.4911

CRITICAL
TEMP
DEG R
Tci
227.3
547.6
672.4
343.04
549.76
665.68
734.65
765.32
828.77
845.4

MIXTURE VISCOSITY

NOTE-

u (cP)

calculation of gross heating value gives an answer in BTU/SCF


defined at 15C and 101.325 kPa using the method given in
'Calorific Values and Relative Densities', Wrobel J and Wright P

deg C

from Input Data cell C12

bara

from Input Data cell C11

CRITICAL
PRESSURE
psia
Pci
493
1071
1306
667.8
707.8
616.3
529.1
550.7
490.4
488.6

17.8222399729
1.6169208107 (UNCORRECTED)
0.3532943869 (UNCORRECTED)
0.9727886599 (UNCORRECTED)
0.6943799367 (UNCORRECTED)

NET
HEATING
VALUE
NHVi
0
0
588
909.1
1617.8
2316.1
3001.1
3010.4
3698.3
3707.5

DRY GAS
HEATING
VALUE
GHVDi
0
0
637
1012.1
1773.2
2521.2
3268.9
3259.3
4000.3
4009.5

SPECIFIC HEAT
COEFFICIENTS
Ai
6.391
5.87
7.16
5.343
3.782
3.324
3.857
5.104
4.667
6.259

0.012422937 (UNCORRECTED)

SPECIFIC HEAT
COEFFICIENTS
Bi
0.09017
0.00556
0.00183
0.006032
0.01647
0.02662
0.03593
0.03397
0.04417
0.04197

COMPONENT
GRAVITY
FACTOR
yi*Gi
0.003868645
0.027349906
0
0.49613608
0.080478045
0.006957547
0.000200672
0.000180605
0.00002491
0
0.615196409

COMPONENT
Tc
FACTOR
yi*Tci
0.909163633
9.856405744
0
307.2657894
42.61569057
3.042035919
0.073462062
0.068876045
0.008287369
0
363.8397107

COMPONENT
Pc
FACTOR
yi*Pci
1.971921123
19.27722891
0
598.1579237
54.86646134
2.816378345
0.052907884
0.049561018
0.004903804
0
677.1972861

COMPONENT
NET HEATG
FACTOR
yi*NHVi
0
0
0
814.2937532
125.4068397
10.58415363
0.300097996
0.270925163
0.036981521
0
950.8927513

MIXTURE
GAS
GRAVITY

MIXTURE
CRITICAL
TEMP

MIXTURE
CRITICAL
PRESSURE

GAS G

Tc
deg R

Pc
psia

MIXTURE
NET
HEATING
VALUE
NHV
BTU/scf

PARAMETERS WHEN CORRECTED FOR NITROGEN AND SOUR GAS CONTENT


WICHERT-AZIZ CORRECTION FACTOR (CWA) =
MIXTURE CRITICAL TEMPERATURE Tc*(DEG R)=
MIXTURE CRITICAL PRESSURE Pc* (psia) =
MIXTURE REDUCED TEMPERATURE Tr* (DEG R)=
MIXTURE REDUCED PRESSURE Pr* (psia) =

MIXTURE COMPRESSIBILITY Z*

MIXTURE DENSITY rho* (lb/ft3)


MIXTURE VISCOSITY

u* (cP)

WOBBE NO. (MJ/SCM AT 15c AND 101.325 KPA)


CAL VAL (MJ/SCM AT 15 C AND 101.325 KPA)

COMPONENT
DRY GAS H
FACTOR
yi*GHVDi
0
0
0
906.5523129
137.4529659
11.52142314
0.326876925
0.293325267
0.0400014
0
1056.186906

COMPONENT
SPEC HT
FACTOR

MIXTURE
DRY GAS
HEATING
VALUE
GHVD
BTU/scf

MIXTURE
SPECIFIC
HEAT

MIXTURE
SPECIFIC
HEAT

Cp
BTU/lb F

Cv
BTU/lb F

0.027863027
0.164530483
0
7.964355057
1.044253483
0.086755905
0.002499362
0.002257879
0.00030651
0
0.521525171 0.410012162 1.271974882

AND SOUR GAS CONTENT


3.0339263788
360.8057843328 (CORRECTED)
671.5503854281 (CORRECTED)
1.6305170969 (CORRECTED)
0.3562651518 (CORRECTED)

MIXTURE
SPECIFIC
HEAT
RATIO
Cp/Cv

0.9733313569 (CORRECTED)
0.6939927736 (CORRECTED)
0.0124228123 (CORRECTED)
50.17
39.35

11.12 kg/m3

588.3
0.011122925
0.0122557852
5.354238038
1.3291523924

0.0111167232

UNCORRECTED WORKINGS
-------------------(rho)1=
0.0589945307

----------------f(rho)1
------------l---2.7077491464E-009

l
l

5.1995245165E-005
-0.0026335225
0.0953894845
5.3528626851E-005
-0.0953894845
------------l----0.002527996
-----------------

(rho)1 -

f(rho)1
------f'(rho)1

--------f(rho)2
--------3.1948911911E-009
5.6479059020E-005
-0.0027828273
0.0980562113
5.8144652799E-005
-0.0953894845
---------1.473534118E-006
---------

---------

(rho)2 -

f(rho)2
------f'(rho)2

l
l
l
l
l
l

l
----l---l
l
l
l
l
l
----l---l
---------

----------------f(rho)3
------------l---3.1951955141E-009
5.6481748857E-005
-0.0027829156
0.0980577679
5.8147421948E-005
-0.0953894845

l
l
l
l
l
l
l

------------l---2.0036312887E-010
----------------(rho)3 -

f(rho)3
------f'(rho)3

--------f(rho)4
--------3.1951954727E-009
5.6481748491E-005
-0.0027829156
0.0980577677
5.8147421572E-005
-0.0953894845
---------2.733924198E-014
---------

---------

(rho)4 -

f(rho)4
------f'(rho)4

--------f(rho)5
--------3.1951954727E-009
5.6481748491E-005
-0.0027829156
0.0980577677
5.8147421572E-005
-0.0953894845
--------1.3877787808E-017
---------

---------

(rho)5 -

f(rho)5
------f'(rho)5

l
----l---l
l
l
l
l
l
----l---l
---------

l
----l---l
l
l
l
l
l
----l---l
---------

CORRECTED WORKINGS *
-------------------(rho)1=

--------f'(rho)1
--------2.7538984845E-007

l
l
l

l
l
l

--------f(rho)1
--------2.7077491464E-009

0.0026440711
-0.0894833111
1.6169208107
0.0027220366

l
l
l
l
l
--------l
1.5328038827 l
---------

l
l
l
l
l
l
l
-

0.0606437932

--------f'(rho)2
--------3.1609742935E-007
0.0027939739
-0.0919849239
1.6169208107
0.0028763574

l
l
l
l
l
l
l
l
--------l
1.5306065342 l
--------=

--------f'(rho)3
--------3.1612252018E-007
0.0027940626
-0.0919863841
1.6169208107
0.0028764487

l
l
l
l
l
l
l
l
l
l
0.0606447559

l
l
l
l
l
l
l
l

(rho)2=

(rho)3=

l
l
l
l
l
l
l
l

5.3489596767E-005
-0.0026059263
0.096191591
5.2639637535E-005
-0.096191591
---------0.0024997943
---------

(rho)1 -

--------f(rho)2
--------3.1842375199E-009
5.8005321443E-005
-0.0027506023
0.0988257106
5.7083588100E-005
-0.096191591
---------1.390553700E-006
--------(rho)2 -

--------f(rho)3
--------3.1845211933E-009
5.8007905139E-005
-0.002750684
0.0988271779
5.7086130729E-005
-0.096191591

---------

l
1.530605254 l
--------=

l
l
0.0606447558

--------f'(rho)4
--------3.1612251677E-007
0.0027940626
-0.0919863839
1.6169208107
0.0028764487

l
l
l
l
l
l
l
l
--------l
1.5306052542 l
--------=

l
l
l
l
l
l
l
l
l
l
0.0606447558

--------f'(rho)5
--------3.1612251677E-007
0.0027940626
-0.0919863839
1.6169208107
0.0028764487

l
l
l
l
l
l
l
l
--------l
1.5306052542 l
--------=

(rho)4=

(rho)5=

l
l
l
l
l
l
l
l
l
l
0.0606447558

(rho)6=

--------1.8411022706E-010
--------(rho)3 -

--------f(rho)4
--------3.1845211558E-009
5.8007904797E-005
-0.0027506839
0.0988271777
5.7086130393E-005
-0.096191591
---------2.445266212E-014
--------(rho)4 -

--------f(rho)5
--------3.1845211558E-009
5.8007904797E-005
-0.0027506839
0.0988271777
5.7086130393E-005
-0.096191591
--------0
--------(rho)5 -

ECTED WORKINGS *
0.0589945307

--------l
----l---l

--------f'(rho)1
--------2.7538984845E-007

l
l
l

l
l
l
l
l
----l---l
---------

f(rho)1
------f'(rho)1

0.0027200622
-0.0885443847
1.6305170969
0.0026768298

l
l
l
l
l
--------l
1.5473698795 l
---------

--------l
----l---l
l
l
l
l
l
----l---l
--------f(rho)2
------f'(rho)2

0.0606100425

--------f'(rho)2
--------3.1521880394E-007
0.0028710748
-0.0909690925
1.6305170969
0.0028254401

l
l
l
l
l
l
l
l
--------l
1.5452448344 l
--------=

--------l
----l---l
l
l
l
l
l

--------f'(rho)3
--------3.1524220529E-007
0.00287116
-0.0909704432
1.6305170969
0.002825524

0.0606109424

l
l
l
l
l
l
l
l

----l----

--------l

--------f(rho)3
------f'(rho)3

--------l
----l---l
l
l
l
l
l
----l---l
--------f(rho)4
------f'(rho)4

l
----l---l
l
l
l
l
l
----l---l

f(rho)5
------f'(rho)5

0.0606109423

--------f'(rho)4
--------3.1524220219E-007
0.00287116
-0.090970443
1.6305170969
0.002825524

l
l
l
l
l
l
l
l
--------l
1.5452436531 l
--------=

---------

---------

l
1.545243653 l
---------

0.0606109423

--------f'(rho)5
--------3.1524220219E-007
0.00287116
-0.090970443
1.6305170969
0.002825524

l
l
l
l
l
l
l
l
--------l
1.5452436531 l
--------=

0.0606109423