WELDING PROCEDURE SPECIFICATION ( WPS )

Reference code: AWSD14.1

Identification : 54

Company Name : FASSAN CRANE

Revision : 2

Welding Process(es) : SMAW

Date: 30/6/1388

BY : M.ZAREI

Authorized by : S. PIROOZI

Date: 4/7/1388

.
Type : Manual
Semi- Automatic
Machine
Automatic

POSITION
Position of Groove : 1G
Vertical Progression :

Up

Fillet : ----Down

ELECTRICAL CHARACTERISTICS

Supporting PQR No.(s) : 01

JOINT DESIGN USED
Type : Butt
Single
Double Weld
Backing : Yes
No
Backing Material :----------Root Opening: 0-3 mm
Root Face Dimension: 0-3 mm
Groove Angle : 60
Radius ( J-U) : ------Back Gouging : Yes
No
Method : GRINDING

Transfer Mode (GMAW) Short-Circuiting Spray Globular

Current : AC DCEP DCEN
Other : -------Tungsten Electrode ( GTAW )
Size :N/A
Type : N/A

BASE METALS

Pulsed

Material Spec : Din 17100 or EN 10025

Type or Grade : ST 37-2 or S 235JR
Thickness :
Groove: 8 T 30
Fillet : ---Diameter (Pipe) : N/A

FILLER METALS

TECHNIQUE

AWS Specification : A 5.1

AWS Classification : E7018 BRAND : 1230F AMA

Stringer or Weave Bead : Stringer/ Weave

Multi-Pass or Single Pass ( per side ) : Multi-Pass
Number of Electrodes : 1
Electrode Spacing :

SHIELDING
Flux :N/A
Electrode- Flux (Class) : N/A
Flow Rate : N/A

Longitudinal : N/A
Lateral : N/A
Angle : N/A

Gas : N/A
Composition : N/A
Gas Cup Size :N/A

PREHEAT TEMPERATURE
Preheat Temp ; Min : 10 C

Contact Tube to Work Distance : 1/ 4 " - 1"

Peening : N/A
Interpass Cleaning : wire Brush

Interpass Temp ; Min : 20 C Max : 200 C

POSTWELD HEAT TREATMENT

Temp : N / A
Time : N/A
Pass
No

Proces
s

Filler Metals
Class

SMAW

.Diam
mm

Current
Type&
Polarity

Amp

Volts

Travel
Speed
Cm/min

3.2

DCEP

100-140

24-26

10-20

DCEP

140-190

24-26

10-20

E7018
N~ 2

SMAW

F.Q.C.D

Joint Details