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Portable containers
Shop-fabricated
Field-erected
Ab
Aboveground
d Tank
T k Fabrication
F b i ti Standards
St d d
Dana Schmidt, PE
Project Engineer
Steel Tank Institute, div. of STI/SPFA
Portable containers
Portable containers
Metal containers
Metal IBC, Metal portable tanks
Conform to USDOT Hazardous Materials
Regulation 49 CFR*, OR
Part
P t 6 off UN Recommendations
R
d ti
on the
th
Transport of Dangerous Goods
*see
http://www.access.gpo.gov/nara/cfr/waisid
x_04/49cfr178_04.html
IM or UN portable tank
50,000 Gallons
V ertical
Indoo r
F ire R ated
G enerator
O u tdo or
D ik ed
AST Standards
for Shop Fabricated Tanks
y
API - American
Petroleum Institute
API 12F
API 650,
650 Appendix J
UL - Underwriters
Laboratories
API Specifications
y
Capacity
Outside diameter
g
Height
Connection details
UL 142
UL 2085
API 12F
API 12F
API 12F
y
BOTTOM:
1/4 in. (except sump to be 3/8 in.)
SHELL:
3/16 in. or 1/4 in. as requested by purchaser
DECK (TOP):
same as shell except
15 ft.-6 in. diameter tanks to be 1/4 in.
API 12 F Tank
Layout
Aux Line
Connection
Vent Line
Connection
Fill Line
Connection
Overflow Line
Connections
A
B
C
D
(1 barrel = 42 gals.)
Drain Line
Connection
24" x 36"
Clean Out
Pipeline
Connection
1/4 in.
calculations required and
Diameter
ROOFS:
Minimum
to 10.5 ft.
3/16 in.
1/4 in.
calculations required
cone, dome and umbrella
t=
2.6 D( H 1)G
+ CA
( E )(21,000)
t = minimum thickness
D = nominal diameter
H = liquid level
Diameter
to 10.5 ft.
over 10.5 ft.
diameters to 12 ft.=5
ft. 5 psig
diameters over 12 ft.=2 to 3 psig
y
Nameplate
API 650, App. J, serial number, year built
Nominal diameter, height, maximum capacity
Design pressure, temperature, liquid level
Underwriters Laboratories
Does include:
Qualified welders requirement
X-ray of some welds and magnetic particle
testing of nozzles
UL 142
ISBN 1-55989-385-0
Underwriters Laboratories
UL 142
Atmospheric Tank
-0.5 to 1 psig
Single wall
y Double wall
y Steel Diked Tanks
y
Carbon or stainless
steel
y Stationary use only
y
Capacities up to
50,000 gallons
y Specifies steel
thicknesses
y
Primary tank
Secondary tank
Shells and heads
Underwriters Laboratories
UL 142
y
Underwriters Laboratories
UL 142
y
Horizontal Cylindrical
Underwriters Laboratories
UL 142
y
Underwriters Laboratories
UL 142
Rectangular
Requires performance
testing to prove design
Manufacturing air test at
3 psi
Vertical cylindrical
Steel thickness specified
Manufacturing air test at 1 1/2
to 2 1/2 psi
Dished or conical roof required
18 Performance
18.1 Hydrostatic strength test
18.1.1 The tank shall be tested to
demonstrate that the strength of the
assembly and the welded joints are in
accordance with these requirements.
18.1.2 The tank shall not rupture or
leak when subjected to the Hydrostatic
Strength Test, Section 40.
18.2 Top load test
18.2.1 After being subjected to the Top
Load Test, Section 41, the tank shall
then be subjected to the Leakage Test,
Section 39, and shall not leak.
UL 142 Supports
y
y
Maximum height of
12 inches
Must withstand 2
times the weight of a
full tank
Design using
calculations
approved by UL
Design using
Performance Test
Normal vents
Allow air to enter the tank when fluid is being
withdrawn and also exhausts air when the
tank is being filled
Required on Primary tank (each
compartment)
Size per Table 8.2 in UL 142
UL 142 Welding
y
y
Emergency vents
Prevent damage to the tank by allowing
excess pressure to be vented. They are
designed to relieve excess pressure in the
event of an emergency, such as a fire.
Required on
x Primary tank and
x Secondary tank
UL 142 Painting
No paint required on
Stainless steel tanks
y One coat of paint
required
q
on Carbon
steel tanks
UL 142 Label
UL 2085
Protected Tank
ISBN 0-7629-0238-8
UL Serial No._________
Integral Secondary
containment
Insulation
Reduce heat in a fire
y Protection from physical
damage
y
y
2 Hour
2000 Degree
Exposure
UL 2085
Tank Construction
y
Refer to UL 142
Steel thickness
Welding
pp
design
g
Support
Vents
Emergency vents
Concrete Encased
Cylindrical Tanks
Rectangular Tanks
Vertical Cylindrical
UL 2085 Label
10
Small Field
Field--erected tanks
API 650
Welded Steel Tanks for Oil Storage
y
Shell courses
2.6 D ( H 1)G
td =
+ CA
Sd
API 650
Welded Steel Tanks for Oil Storage
y
Bottom plates
Minimum
1 projection beyond shell
11
Nameplate
12
T k IInspections
Tank
ti
per STI SP001
Dana Schmidt, PE
Project Engineer
Steel Tank Institute, div. of STI/SPFA
SP001 Scope
y
Inspection of
aboveground storage
tanks
Shop-fabricated
Field-erected
Portable containers
Storing liquids
Portable containers
Flammable or
Combustible
Specific gravity 1.0
A bi
to 200F
Ambient
Shop-fabricated
Atmospheric pressure
Field-erected
Portable container
y
Shop-Fabricated AST
Shop(per SP001)
Welded metal AST fabricated in a
manufacturing facility OR
y An AST without a nameplate with a
volume
vo
u e less
ess tthan
a o
or equa
equal to 50,000
U.S. gallons
y
50,000 Gallons
V ertical
Indoo r
F ire R ated
G enerator
O u tdo or
D ik ed
AST Standards
for Shop Fabricated Tanks
y
API - American
Petroleum Institute
API 12F
API 650, Appendix J
UL - Underwriters
Laboratories
UL 142
UL 2085
Field-erected AST
Field(per SP001)
y
y
Sufficiently
impervious
Under the AST
Liquid containment
barrier
Spill Control
Remote impounding
Secondary containment dike/berm
Secondary containment AST
Secondary containment system
Owners checklists
Inspection types
y
Leak test
Category 1
Spill control
CRDM
Category 2
Category 3
Spill control
No safeguards
y
y
Category 1
P Owner
inspection
E External by
inspector
I Internal by
inspector
L Leak testing
Double-wall Tank
Double-bottom Tank
in Concrete Dike
Category 2
Category 3
More
e Risk
Shop
built
tanks
Category 1
Category 2
Category 3
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(10)
P, E(5), I(10)
P, E(5), I(10)
P **
Field erected
Portable
containers
External inspections
Internal inspections
Containment area
y Stairways, ladders
y Normal vents
y Emergency
E
vents
y Overfill alarms
y Fire valves
UT of accessible
areas, near base of
tank (internal
inspection
spect o if
problems found)
UT methods
UTT point measurements (15 points per sq. ft.)
UTS full scan if problems found in UTT
UT qualifications
y
UTS (full
(f ll scan))
Flaw detector
Certified per ASNT TC-1A Personnel
Qualification and Certification in
Nondestructive Testing
MIC corrosion
Fire
Natural disaster flooding, winds
y Excessive settlement
y Overpressure
y Cracking of welds
y Leak
y
y
Seminar topics
Related experience
Construction of,
operation of, or
inspection and
maintenance of steel
storage tanks, pressure
vessels, or steel piping
systems.
Also acceptable is
engineers developing
SPCC plans
y
y
y
y
Tank Fabrication
Standards
Corrosion Basics
Inspection
Techniques
Regulatory
Requirements
y
y
y
y
y
Fire codes
Valves and Piping
Level Monitoring
g
Electrical Issues
Hands on
Demonstrations
Exam
2 sections:
x Open book
x AST Standards
x Corrosion
x Closed book
x Inspection, safety
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
P, E(20)
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Size, Gallons
Shop
built
tank
5,001 30,000
30,001 50,000
Field Erect Tank
Portable
Containers
Category 3
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Size, Gallons
Shop
built
tank
Category 3
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Size, Gallons
Shop
built
tank
Category 1
Category 2
Category 3
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Size, Gallons
Shop
built
tank
Category 1
Category 2
Category 3
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Size, Gallons
Shop
built
tank
Category 3
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Size, Gallons
Shop
built
tank
Category 3
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
Size, Gallons
Shop
built
tank
Category 3
Insulated AST
Remove insulation where moisture or
product collects
y If vapor barrier damaged, remove sections
of insulation
o
su at o
y
Inspection Schedule/Table
PPeriodic Inspection by Owner E-External Inspection by Certified Inspector IInternal Inspection L-Leak Test
Category 1
Category 2
0 - 1100
P, E&L(10)
1101 5,000
P, E&L(10)
Size, Gallons
Shop
built
tank
Category 3
UST as AST
5,001 30,000
P, E(20)
30,001 50,000
P, E(20)
P, E&L(5), I(15)
P, E&L(5), I(10)
P, E(5), I(20)
P, E(5), I(20)
P, E(5), I(20)
P **
10
Repairs
Per STI Standard SP031 covers shopfabricated tanks only
y Qualified personnel for repairs
y
Shop-Fabricated
Typical Bottom or Head
Field-Fabricated
Typical Bottom
Standard Organization
y
y
y
y
1.0 Scope
2.0 Definitions
3.0 Safety
Considerations
4.0 Personnel
Qualifications
y
y
y
y
Special Consideration in
Shop--Fabricated Tanks
Shop
Scope
y
Aboveground Tanks
Personnel Qualifications
y
Repair/Modify
Manufacturer of Labeled/Listed Tanks
ASME Section IX
AWS
Underground Tanks
API tanks
Bolted and Riveted Tanks
Tester
Final Inspection
STI SP001
API 653
Manufacturer of labeled/listed tanks
11
Modifications Section
y
Repairs at knuckle
Items
Manways
Limited repairs in
knuckle area
Otherwise, replace
the bottom or head.
Shell Repair
y
Bottom Repairs
y
y
Weld Spacing
Plate Inserts
Testing
Testing of all repairs and modifications
required
y Significant repair examples (requires tank
pressure
p
essu e test)
y
12