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PRE-TREATMENT 1-Wetting
Tank
WASHING 1-
Tank
DYEING 4-
5-Dyeing Tanks
WASHING 2-Tanks
DRYING
SIZING 2-Tanks
DRYING
PRE-TREATMENT (1 tank):
Pre-treatment process includes;
• Pre-wetting:
In order to get proper dyeing of the
sheet, pre-wetting is carried out with;
• Mercerization:
If well penetration of the dye is required, then
the yarns are treated with strong caustic soda solution, hot
wash and cold wash treatment prior to dyeing.
WASHING (1tank):
Cold wash Room
Temperature
Stock Vat:
Indigo powder 85gm
Sodium hydro sulphite 70gm
Caustic soda (38 ºBe) 140ml
Dispersing agent 5gm
Water Xgm
Total 1000ml
Vetting temperature 50ºC
Vetting time 30mins
WASHING (2 tanks):
Cold wash at room temperature
Hot wash at temperature of 70ºC
In each washing tank dipping time is about
12secs.
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.
ACCUMULATOR:
The function of accumulator is to
store the yarn sheet in running condition when the size
beam is stopped due to any fault so that quality of the dyed
sheet in dye box may not damage.
Storage capacity 90m
Speed of 22m/min
Accumulation time 3mins
SIZING (2 tanks):
Warp yarns are sized with a protective coating of
water soluble, film forming macromolecule and a lubricant.
Size paste recipe is given by;
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.
1-BOTTOMING:
In bottoming the rope is dyed with
Sulphur dye first and then with Indigo dye. The process
layout is given by;
Flow Chart of Indigo Dyeing
And Bottoming with Sulphur Dye
PRE-TREATMENT 1-Wetting
Tank
WASHING 1-
Tank
DYEING 1-
Dyeing Tanks
OXIDATION 1-Tank
DYEING 4-5-
Dyeing Tanks
WASHING 2-Tanks
DRYING
SIZING 2-Tanks
DRYING
PRE-TREATMENT (1 tank):
Pre-treatment process includes;
• Pre-wetting:
In order to get proper dyeing of the
sheet, pre-wetting is carried out with;
Wetting Agent 3-5g/l
Temperature 20-30ºC
• Mercerization:
If well penetration of the dye is required, then
the yarns are treated with strong caustic soda solution, hot
wash and cold wash treatment prior to dyeing.
WASHING (1tank):
OXIDATION (1 tank):
Formic Acid 70Kg
H2O2 20Kg
Water 200gallon
Stock Vat:
Indigo powder 85gm
Sodium hydro sulphite 70gm
Caustic soda (38 ºBe) 140ml
Dispersing agent 5gm
Water Xgm
Total 1000ml
Vetting temperature 50ºC
Vetting time 30mins
WASHING (2 tanks):
Cold wash at room temperature
Hot wash at temperature of 70ºC
In each washing tank dipping time is about
12secs.
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.
ACCUMULATOR:
The function of accumulator is to
store the yarn sheet in running condition when the size
beam is stopped due to any fault so that quality of the dyed
sheet in dye box may not damage.
Storage capacity 90m
Speed of 22m/min
Accumulation time 3mins
SIZING (2 tanks):
Warp yarns are sized with a protective coating of
water soluble, film forming macromolecule and a lubricant.
Size paste recipe is given by;
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.
2-TOPPING:
In topping the rope is dyed with indigo
dye first and then with sulphur dye. The process layout is
given by;
PRE-TREATMENT 1-Wetting
Tank
WASHING 1-
Tank
DYEING 4-5-
Dyeing Tanks
DYEING 1-
Dyeing Tanks
OXIDATION 1-Tank
WASHING 2-Tanks
DRYING
SIZING 2-Tanks
DRYING
PRE-TREATMENT (1 tank):
Pre-treatment process includes;
• Pre-wetting:
In order to get proper dyeing of the
sheet, pre-wetting is carried out with;
• Mercerization:
If well penetration of the dye is required, then
the yarns are treated with strong caustic soda solution, hot
wash and cold wash treatment prior to dyeing.
Tank#1
Cold wash Room
Temperature
Stock Vat:
Indigo powder 85gm
Sodium hydro sulphite 70gm
Caustic soda (38 ºBe) 140ml
Dispersing agent 5gm
Water Xgm
Total 1000ml
Vetting temperature 50ºC
Vetting time 30mins
OXIDATION (1 tank):
Formic Acid 70Kg
H2O2 20Kg
Water 200gallon
WASHING (2 tanks):
Cold wash at room temperature
Hot wash at temperature of 70ºC
In each washing tank dipping time is about
12secs.
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.
ACCUMULATOR:
The function of accumulator is to
store the yarn sheet in running condition when the size
beam is stopped due to any fault so that quality of the dyed
sheet in dye box may not damage.
Storage capacity 90m
Speed of 22m/min
Accumulation time 3mins
SIZING (2 tanks):
Warp yarns are sized with a protective coating of
water soluble, film forming macromolecule and a lubricant.
Size paste recipe is given by;
DRYING:
The dyed sheet is dried through drying cylinders,
heated with the help of saturated steam at temperature of
150ºC.