[Published in Part II, Section 3, Sub-section (i) of the Gazette of India dated 13 th April, 2002]

Government of India
Ministry of Commerce and Industry
Department of Industrial Policy and Promotion
(Central Boilers Board)
New Delhi, the 9th April, 2002.
Notification
G.S.R. .________.- Whereas certain draft regulations further to amend the Indian
Boiler Regulations, 1950 were published, as required by sub-section (1) of section 31 of the
Indian Boilers Act, 1923 (5 of 1923), at pages 2482 to 2490 in Part II, Section 3, Sub-section
(i) of the Gazette of India, dated the 28 th July, 2001, vide notification of the Government of
India in the Ministry of Commerce and Industry (Department of Industrial Policy and
Promotion) (Central Boilers Board) number G.S.R. 393, dated the 17 th July, 2001 for inviting
objections and suggestions from all persons likely to be affected thereby till the expiry of
forty-five days from the date on which copies of the Gazette containing the said notification
were made available to the public;
And whereas the copies of the said Gazette were made available to the public on the
30th July, 2001;
And whereas no objections or suggestions have been received within the specified
period in respect of the amendments contained in this notification;
Now, therefore, in exercise of the powers conferred by section 28 of the Indian
Boilers Act, 1923, the Central Boilers Board hereby makes the following regulations further
to amend the Indian Boiler Regulations, 1950, namely:1. (1) These regulations may be called the Indian Boiler (Amendment) Regulations, 2002.
(2) They shall come into force on the date of their publication in the Official Gazette.
2.
In the Indian Boiler Regulations, 1950 (hereinafter referred to as the principal
regulations),
(a) in regulation 151, after clause (h), the following clause shall be inserted, namely:"(i) All butt welded joints shall be subjected to non-destructive examination by radiographic,
radioscopy or other approved methods such as ultrasonic testing, magnetic particle inspection
or liquid dye penetrant inspection. When radioscopic examination is to be performed in lieu
of radiography on welded components, the following requirements shall be met, namely:(1) A written procedure shall be submitted for approval to the Inspecting Authority which
shall contain the following:
(i)
material and the thickness range;
(ii)
equipment qualifications;
(iii)
test object scan plan;
(iv)
radioscopic parameters;
(v)
image processing parameters;

(vi)
(vii)
(viii)
(ix)
(x)

image display parameters;

image archiving requirements;
accept-reject criteria (Code reference);
performance evaluation;
Operator identification.

(2) The system shall be aided with an image processor to enhance the quality of the
radioscopic images and system performance quality shall exhibit(i)
a thin section contrast sensitivity of 3%;
(ii)
a thick section contrast sensitivity of 2%;
(iii)
a spatial resolution of 3 line pairs per mm;.
(iv)
IQI sensitivity - 2% of the joint thickness when wire IQI's are to be used, the
wire diameter axis shall be oriented along the axis of the least sensitivity of the
system.
(3) Radioscopes are to be properly marked to co-relate with particular part of joint
represented.
(4) The radioscopic examination data shall be recorded and stored on videotape, magnetic
disk or optical disk at the maker's plant for a sufficient period after the date of radioscopic
examination as specified by the Inspecting Authority, efficient radioscopic examination
record recall shall be made available at any time over the record retention period and shall
be traceable to the test objects.
(5) When repair has been performed as a result of radioscopic examination, the repaired areas
shall be re-examined using the same radioscopic technique to evaluate the effectiveness
of the repair.
(6) To aid in proper interpretation of the radioscopic examination data, the details of the
technique used shall accompany the data. As a minimum, the information shall include
the approved procedure requirements and system performance test data.";
(b) For regulation 243 of the principal regulations, the following regulation shall be
substituted, namely:"243. Forging.- The forging shall be made from a solid cast ingot, punched, bored or
trepanned, or alternatively, hollow, cast ingots may be used. The resultant wall in the case of
the solid cast ingot, or the wall of hollow ingot as cast shall be reduced in thickness by at
least one-half in the process of forging.";
(c) Regulation 256 of the principal regulations shall be numbered as clause (a) thereof and
after clause (a) as so numbered, the following clause shall be inserted, namely:"(b) Tolerance (i) The deviation from circularity in any section shall, in the case of
normalised drums, not exceed 2% and in case of stress relieved drum 1%. The deviation
from a straight line shall not exceed 0.3% of the cylindrical length.

(ii) In order to determine the deviation from circularity of the drums the maximum
and minimum internal diameter at one cross section shall be measured. From these measured
values the percentage deviation from circularity shall be calculated according to the following
formula:2(dmax dmin)
C = --------------------- 100
(dmax + dmin)
where, C = percentage deviation from circularity of the drums.
d = internal diameter at one cross section.
In order to determine the deviation from a straight line, a stretched line should be
placed longitudinally against the sides and its largest distance from the shell line concerned
shall be measured. From this distance, and from the cylindrical shell, the deviation from the
straight line shall be calculated.";
(d) In regulation 259 of the principal regulations, (A) in clause (a), (i) for the word and figures "fig. 18", the word, figures and letter "figure 18A" shall be
substituted;
(ii) for the word and figures "figure 18", the word, figures and letter "figure 18B" shall be
substituted;
(B) in Fig. 18A, after the dimension "30mm MAX.", the following shall be inserted, namely:"Thickness of the plate.";
(e) In regulation 265 of the principal regulations, after clause (d), the following clause shall
be inserted, namely:"(e) All butt welded joints shall be subjected to non-destructive examination by radiographic,
radioscopy or other approved methods such as ultrasonic testing, magnetic particle inspection
or liquid dye penetrant inspection. When radioscopic examination is to be performed in lieu
of radiography on welded components, the following requirements shall be met, namely:(1) A written procedure shall be submitted for approval to the Inspecting Authority which
shall contain the following:
(i)
material and the thickness range;
(ii)
equipment qualifications;
(iii)
test object scan plan;
(iv)
radioscopic parameters;
(v)
image processing parameters;
(vi)
image display parameters;
(vii) image archiving requirements;
(viii) accept-reject criteria (Code reference);
(ix)
performance evaluation;
(x)
Operator identification.

(2) The system shall be aided with an image processor to enhance the quality of the
radioscopic images and system performance quality shall exhibit(i)
a thin section contrast sensitivity of 3%;
(ii)
a thick section contrast sensitivity of 2%;
(iii)
a spatial resolution of 3 line pairs per mm;
(iv)
IQI sensitivity - 2% of the joint thickness when wire IQI's are to be used, the
wire diameter axis shall be oriented along the axis of the least sensitivity of the
system.
(3) Radioscopes are to be properly marked to co-relate with particular part of joint
represented.
(4) The radioscopic examination data shall be recorded and stored on videotape, magnetic
disk or optical disk at the maker's plant for a sufficient period after the date of radioscopic
examination as specified by the Inspecting Authority, Efficient radioscopic examination
record recall shall be made available at any time over the record retention period and shall
be traceable to the test objects.
(5) When repair has been performed as a result of radioscopic examination, the repaired areas
shall be re-examined using the same radioscopic technique to evaluate the effectiveness
of the repair.
(6) To aid in proper interpretation of the radioscopic examination data, the details of the
technique used shall accompany the data. As a minimum, the information shall include
the approved procedure requirements and system performance test data.";
(f) In regulation 343 of the principal regulations, for sub-regulation (3), the following subregulation shall be substituted, namely:"(3) Notwithstanding anything contained in Chapter VIII, the hydraulic test for pipes
in maker's premises may be dispensed with by the Inspecting Authority:
Provided that these pipes have been fully tested by approved radiographic or
ultrasonic techniques:
Provided further that in the case of pipes having internal diameter 600mm and more,
the plates used for the manufacture of pipes and the long seam welds of pipes are fully tested
by approved non-destructive test; for example, ultrasonic or radiographic testing and the
soundness of pipes both in the parent material and in the weld is established in the maker's
premises; and the whole component of the pipes, after completion of any further fabrication
and erection at site, are hydraulically tested at a pressure not less than 1.5 times the design
pressure of the piping system:
Provided also that in the event of detection of any defect after conducting hydraulic
test of these pipes at site, it shall be the responsibility of the manufacturer to repair or replace
the defective pipes, as may be deemed necessary by the Inspecting Authority.";
(g) In regulation 350 of the principal regulations,(i) for the portion beginning with "f = Allowable stress determined on the following
basis" and ending with "lowest stress to produce rupture at the temperature", the
following shall be substituted, namely:"f = Allowable stress as provided under regulation 271;

(ii) Table 3 shall be omitted.";

(h) In regulation 360 of the principal regulations, after clause (e), the following clause shall
be inserted, namely:"(f) All butt welded joints shall be subjected to non-destructive examination by radiographic,
radioscopy or other approved methods such as ultrasonic testing, magnetic particle inspection
or liquid dye penetrant inspection. When radioscopic examination is to be performed in lieu
of radiography on welded components, the following requirements shall be met:
(1) A written procedure shall be submitted for approval to the Inspecting Authority which
shall contain the following:(i)
material and the thickness range;

(ii)
equipment qualifications;
(iii) test object scan plan;
(iv)
radioscopic parameters;
(v)
image processing parameters;
(vi)
image display parameters;
(vii) image archiving requirements;
(viii) accept-reject criteria (Code reference);
(ix)
performance evaluation;
(x)
Operator identification.
(2) The system shall be aided with an image processor to enhance the quality of the
radioscopic images and system performance quality shall exhibit(i)
a thin section contrast sensitivity of 3%;
(ii)
a thick section contrast sensitivity of 2%;
(iii)
a spatial resolution of 3 line pairs per mm;.
(iv)
IQI sensitivity - 2% of the joint thickness when wire IQI's are to be used, the
wire diameter axis shall be oriented along the axis of the least sensitivity of the
system.
(3) Radioscopes are to be properly marked to co-relate with particular part of joint
represented.
(4) The radioscopic examination data shall be recorded and stored on videotape, magnetic
disk or optical disk at the maker's plant for a sufficient period after the date of radioscopic
examination as specified by the Inspecting Authority, Efficient radioscopic examination
record recall shall be made available at any time over the record retention period and shall
be traceable to the test objects.
(5) When repair has been performed as a result of radioscopic examination, the repaired areas
shall be re-examined using the same radioscopic technique to evaluate the effectiveness
of the repair.
(6) To aid in proper interpretation of the radioscopic examination data, the details of the
technique used shall accompany the data. As a minimum, the information shall include
the approved procedure requirements and system performance test data.";

(i) In regulation 367 of the principal regulations, after the table, for the portion beginning
with the words "Where tapered threads" and ending with "limits of 31.6 kg/cm 2 (450 lbs./sq.
in)", the following shall be substituted, namely:"Screwed joints are permitted at temperatures exceeding 260oC and size or pressure limits in
excess of those given the table provided that the following conditions are satisfied, namely:(1) All threads are tapered unless pressure tightness depends on a seal weld or a seating
surface other than the threads and experience or test demonstrates the suitability of the
joint.
(2) Pressure or temperature rating in appropriate component standard like BS, ASME, DIN
etc. or as calculated under relevant regulation of these regulations are not exceeded.
(3) Minimum specified tensile strength of screwed pipes is greater than 330 N/mm2.
(4) The minimum thickness of screwed pipes is not to be less than that given in Table No.1.
(5) The design temperature does not exceed 495oC.
(6) The pressure limits given in Table No.2 are not exceeded.
Screwed joints are permitted for temperatures in excess of 495 oC and pressure in excess
of those given in Table No.2 for instrument insertion and tapping and for plug for access
opening for radiographic inspection provided following conditions are satisfied:
(a) They do not exceed 50mm nominal bore size or one quarter of nominal pipe size, which
ever is the smaller.
(b) The minimum thread engagement is not less than
6 for up to and including 20mm nominal bore;
7 for over 20 mm up to and including 40mm nominal bore;
8 for 40 mm up to and including 50mm nominal bore.
(c) The connection is seal welded.
(d) The design of instrument insertion withstands the fluid characteristics, fluid flow and any
vibrations.
Screwed joints are permitted for pressure in excess of those given in Table No.2 up to 345
bar for dead end instrument lines at the outlet end and downstream of shut off valves and
instruments, control apparatus or discharge of a sample cooler provided that the nominal bore
size of the pipe does not exceed 12mm.

Table No.1
MINIMUM THICKNESS OF SCREWED PIPES
Nominal
Pipe sizeMinimum thickness17.5 bar or less for steam
7 bar and less for water
over 105oCOver 17.5 bar for steam
Over 7 bar for water over 105oCmm
8
10
15
20
25
32
40
50
65
80mm
2.24
2.31
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
Mm
3.02
3.20
3.75
3.91
4.55
4.85
5.08
5.54
7.01
7.62
Table No.2
MAXIMUM PRESSURE FOR SCREWED PIPESNominal pipe sizeMaximum
pressuremm
Over 50 up to and including 80
Over 25 up to and including 50
Over 20 up to and including 25
Up to and including 20Bar
27.5
41.5
83
103.5.";

(j) In regulation 374 of the principal regulations, in clause (c), the following shall be
inserted at the end, namely:"Notwithstanding anything contained in this clause, for boiler external piping and
non-boiler external piping which are open to atmosphere such as vent and drain pipes, the
hydraulic test for the portions of such pipes located beyond the last isolation valve may be
dispensed with provided the weld joints in the pipe under reference are tested 100% by
approved non-destructive examination and found satisfactory.";
(k) In regulation 382 of the principal regulations, after "Bihar" and the entry relating there
to, the following shall be inserted, namely:"Chhattisgarh..CG";
(l) In Form III of the principal regulations relating to Constructor's Certificate of
Manufacture and Test, under the heading, "1. Description", the following entry shall be
inserted at the end, namely:"Evaporation capacity .
(for calculation of relieving capacity of safety valves)";
(m) After Form III-E of the principal regulations, the following Form shall be inserted,
namely:"FORM III-F
Certificate of Manufacture and test of castings and forgings
(Regulations 73 to 80 or 81 to 85 as applicable)
Certificate No. ..
Name of part..
Makers name and address.
...
Main dimensions
Drawing Nos. .....
Identification Marks
Chemical composition.
Physical test results.
Tensile strength
Transverse bend test.
Elongation
Certified that the particulars entered herein by us are correct. This satisfies the
requirements of Indian Boiler Regulations, 1950.
Maker's Representative
(Name and signature)

MONOGRAM/
SEAL

MAKERS__________";

(n) In Form XIII of the principal regulations, for the heading "Qualified Boiler Welder's
Certificate issued under Indian Boiler Regulation 1960", the following heading shall be
substituted, namely:"Qualified Boiler Welder's Certificate issued under Indian Boiler Regulation, 1950.".

[File No. 6(3)/2001-Boilers]

(V. K. GOEL)
Secretary, Central Boilers Board
Note:- The principal regulations were published in the Gazette of India vide S.O. 600, dated
the 15th September, 1950 and subsequently amended vide notifications
(i)
G.S.R. 178, dated the 24th March, 1990;
(ii)
G.S.R. 179, dated the 24th March, 1990;
(iii)
G.S.R. 488, dated the 9th October, 1993;
(iv)
G.S.R. 516 dated the 23rd October, 1993;
(v)
G.S.R. 634 dated the 25th December, 1993;
(vi)
G.S.R. 107 dated the 26th February, 1994;
Errata G.S.R. 223 dated the 14th May, 1994;
(vii) G.S.R. 250 dated the 4th June, 1994;
G.S.R. 402 dated the13th August, 1994;
G.S.R. 427 dated the 20th August, 1994;
G.S.R. 562 dated the12th November, 1994;
G.S.R. 607 dated the10th December, 1994;
G.S.R. 83 dated the 25th February, 1995;
G.S.R. 93 dated the 4th March, 1995;
G.S.R. 488 dated the 9th November, 1996;
G.S.R. 582 dated the 28th December, 1996;
G.S.R. 59 dated the 25th January, 1997;
G.S.R. 117 dated the 1st March, 1997;
G.S.R. 172 dated the 29th March, 1997.
G.S.R. 221 dated the 21st November, 1998.
G.S.R. 131 dated 1st May, 1999.
G.S.R. 139 dated 8th May, 1999.
Errata G.S.R. 201 dated 7th April, 2001.
G.S.R. 237 dated 31st July, 1999.
G.S.R. 345 dated 23rd October, 1999.
G.S.R. 397 dated 14th October, 2000
G.S.R. 219 dated 14th April, 2001.
G.S.R. 496 dated 8th September, 2001
G.S.R. 672 dated 15th December, 2001.

To

10

The General Manager,

Govt. of India Press,
Ring Road, Maya Puri,
NEW DELHI-110064.

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19

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20

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21

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22

UiMg.................................................... V
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.E.x. 179 nxE 24, S, 1990
.E.x. 488 nxE 9, +C], 1993
.E.x. 516 nxE 23, +C], 1993
.E.x. 634 nxE 25,n, 1993

23

.E.x. 107 nxE 26, 1994 u{j Ex 223 nxE 14, <
1994
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.E.x. 402 nxE 13 +Mi, 1994
.E.x. 427 nxE 20 +Mi, 1994
.E.x. 562 nxE 12 x, 1994
.E.x. 607 nxE 10 n, 1994
.E.x. 83 nxE 25 , 1995;
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.E.x. 59 nxE 25 Vx, 1997;
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.E.x. 172 nxE 29 S, 1997;
.E.x. 221 nxE 21x, 1998;
.E.x. 131 nxE 1 <, 1999;
.E.x. 139 nxE 8 <, 1999; r{j .E.x. 201 nxE 7 +|, 2001
.E.x. 237 nxE 31 V<, 1999;
.E.x. 345 nxE 23 +C], 1999
.E.x. 397 nxE 14 +C], 2000;
.E.x. 219 nxE 14 +|, 2001;
.E.x. 496 nxE 8 i, 2001;
.E.x. 672 nxE 15 n, 2001

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