Equipment

Name

Phase (Stream)

Reactor

MP
decomposer

LP
Decomposer

Table 1 Densities of mixture for different Equipment

Components
M
Name
W (kg/day)
W (kg/s)
W
n
NH3
775976
8.981203704
17
0.5283061
H2O
472432
5.467962963
18
0.30377572
AC
445045
5.150983796
78
0.066038254
Urea
1027027
11.88688657
60
0.198114776
Total
1.09623485

x
0.480278273
0.276159746
0.060034776
0.180104342

Rho
682
1000
750
1320

xi * Rho
327.5497821
276.1597456
45.02608214
237.7377315
886.4733414

Gas

NH3
CO2
H2O
Total

39574

0.458032407
17
0.026943083
0.538861656
682
367.5036492
77323
0.89494213
44
0.020339594
0.406791877
2
0.813583754
90
0.001041667
18
5.78704E-05
0.001157407 1000
1.157407407
0.047340547
369.4746404

Liquid

NH3
CO2
H2O
Urea
AC
Total

891596
10.31939815
17
0.60702342
0.525561403
682
358.4328769
123517
1.429594907
44
0.032490793
0.028130557
2
0.056261114
472342
5.466921296
18
0.30371785
0.262959177 1000
262.9591773
1027027
11.88688657
60
0.198114776
0.171527945 1320
226.4168871
89009
1.030196759
78
0.013207651
0.011435195
750
8.576396597
1.154554491
856.441599

Gas

NH3
CO2
H2O
Total

793303
9.181747685
17
0.540102805
0.699615032
682
477.1374521
173633
2.009641204
44
0.045673664
0.059162777
2
0.118325554
290286
3.359791667
18
0.186655093
0.241781208 1000
241.781208
0.772431561
719.0369857

Liquid

NH3
CO2
H2O
Urea
Biuret
Total

156005
22594
172669
988000
7000

1.805613426
17
0.106212554
0.256242592
682
174.7574479
0.26150463
44
0.005943287
0.014338449
2
0.028676898
1.998483796
18
0.111026878
0.267857364 1000
267.8573645
11.43518519
60
0.19058642
0.459798359 1320
606.9338337
0.081018519 103
0.000786588
0.001897678 1467
2.783893723
0.414555726
1052.361217

Valve
No.
1
2
3
4

Position

R1 to MP-1
MP-1 to
LP-1
LP-1 to
LAB-1
LAB-1 to
MAB-1

Results and Discussion

31.487
30.133

Delta
P
(atm)

Delta P
(bar)

100
101.325
147 148.94775

Density

Cv

For Venturi Valve

For Ball Valve

D (in mm)
D (in inches) D (in mm)
D (in inches)
886.47 13.8541795 106.371212 4.187842994 534.8101456 21.05551754
856 11.12828833 88.67669958 3.491208645 423.4251506 16.67028152

14.5512

1.01325

719

71.091211 413.6217203

16.2843197 3056.604391 120.3387555

13.33

18

18.2385

744 15.08999086 114.1928019 4.495779602 585.8052128 23.06319735

Table 2 Cv and the respective Diameter for Venturi Valve and Ball Valve