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PROCEDURE AUTHORIZATION
This procedure have been generated and implemented
to identify the control that shall be applied by members of
staff in the department when carrying out their duties
Department Authorization
Date:
Signed:
This confirms that this procedure has been approved for
official issue and that members of staff shall complete the
tasks assigned in accordance with the mechanisms
defined herein
Corporate Authorization
(Company Director)
Signed:
Quality Authorization
(Quality Management Rep' s)
Date:
Date:
Signed:
PROCEDURE REVISION
Rev.
Date
11 Agustus 2011
Section
Outline of Changed
Authorization
First Issue
1
2
3
4
STATEMENT OF CONFIDENTIALITY
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TABLE OF CONTENT
Page
1.0
PURPOSE
2.0
SCOPE
3.0
DEFINITIONS
4.0
REFERENCES
5.0
RESPONSIBILITIES
6.0
6.2.1.6 Reporting
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11
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6.2.2.8 Recording
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12
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6.3.3 Roof
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6.3.4 Shell
12
6.3.5 Bottom
13
6.3.6 Foundation
14
14
6.3.6.2
15
6.3.6.3
Edge Settlement
15
15
16
16
6.3.10 Attachment
16
6.3.11 Appurtenance
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ATTACHMENT
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PURPOSE
a.
The purpose of this document is to ensure that the in-service storage tank is
in safe condition.
b.
SCOPE
a.
This procedure shall be applied for Storage tanks, that have been placed
and have been inspected by an authorized inspection agency.
b.
c.
DEFINITIONS
a.
Surveyor or Engineer
b.
Company
Andre
c.
Owner/user
d.
Inspection
e.
In service inspection
f.
Out-of-service inspection -
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REFERENCES
The following minimum reference for Storage tank construction, but not limited to:
API RP 575, Inspection of Atmosferic and Low Pressure storage Tanks.
API Std 653, Tank Inspection, Repair, Alteration and Recontruction.
API Std 651, Cathodic Protection of aboveground Petroleum Storage Tanks.
API Std 652, Lining of Aboveground Petroleum Storage Tank Bottom.
API Std 650, Welded Steel Tank for Oil Storage.
API Std 2000, Venting Atmospheric and Low-Pressure Storage Tanks.
API Std 2015, Safe Entry and Cleaning of Petroleum Storage Tanks.
EEMUA 159, Users Guide to The Maintenance and Inspection of Above-ground
Vertical Cylindrical Steel Storage Tank.
EEMUA 183, Guide for The Prevention of Bottom Leakage from Vertical,
Cylindrical, Steel Storage Tank.
NFPA 30, Flammable and Combustible Liquids Code.
NFPA 78, Lightning Protection Code.
5.0
6.0
Keputusan Direktorat
84.K/38/DJM/1998.
Jenderal
Minyak
dan
Gas
Bumi
Nomor
Keputusan Direktorat
39.K/38/DJM/2002.
Jenderal
Minyak
dan
Gas
Bumi
Nomor
RESPONSIBILITIES
a.
b.
c.
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t actual t minimum
Corrosion rate
Remain life = the left over years of tank component, within year;
t actual
= measured thickness during inspection at the location
or used component to determine the allowable
minimum thickness, in or mm;
t minimum
= minimum thickness allowable at the location or certain
component, in or mm
Corrosion rate =
t previous t actual
Period between t previous and t actual
Corrosion rate is stated in per year or mm per year.
t previous
= thickness at the same location with t actual measured at
the previous inspection, with in or mm
6.1.5 REPARATION, ALTERATION AND RECONSTRUCTION (IF ANY)
Reparation history / alteration shall insert every data gathered from a
tank covers its construction, particularly those related with
reparation, alteration. This record shall insert coating performances
and used lining.
This reparation history /alteration shall include location, scope, and
used standard. This document shall be reviewed to obtain good
engineering judgment.
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Visual inspection shall be carried out with the F.SQ-F.008.1 Rev. 0 and F.SQF.008.2 Rev. 0 guidance.
There are two forms of physical inspection, which are
6.2.1 In-Service Inspection
This inspection is done during the storage tank used. The inspection
consists of:
6.2.1.1 Roof tank
Visual inspection at the entire roof part.
Verify result of wall thickness measurement.
Verify result of Non Destructive Test (NDT).
6.2.1.2 Shell Tank
Inspection performed including nozzle, drain, manhole, wind
girder and other part at shell.
Visual inspection the entire shell part.
Verify result of wall thickness measurement.
Verify result of Non Destructive Test (NDT).
Verify result of minimum thickness calculation.
6.2.1.3 Tank Foundation
Visual inspection the entire foundation part.
Verify result of settlement measurement.
Verify bund area (surround the foundation)
Foundation condition shall be evaluated comply with
requirements from standard API-653.
6.2.1.4 Fire Hazardous and Corrosion Protection
Verify fire protection equipment.
Verify result of corrosion control equipment measurement,
such as coating and cathode protection. The voltage
between tank and the ground, the maximal voltage is -0,85
Volt. The survey shall comply with API RP 651.
6.2.1.5 Tank Safety Equipment
Pressure vacuum vents and breather valves shall be
inspected visual. Ensure, whether there is a periodically
functional test from the owner inspection record.
6.2.1.6 Reporting
Minimum documents shall be arranged in the following:
1. Certificate of Inspection
2. Migas Appointment Letter
3. Previous certificate issued by MIGAS
4. Visual Inspection Report
5. Calculation Sheet
6. Construction Data Report
7. Copy of the Name Plate Rubbing
8. Inspection/Maintenance Records
9. As built drawing
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6.2.2.7
6.2.2.8
Recording
Similar to new storage tank certification, the minimal of the
documents is as follow:
Certification of Inspection
MIGAS Appointment Letter
The authorization license of previous usage issued by
Ditjen MIGAS
Visual Inspection Report
Calculation Sheet
Construction Data Report
Copy of Name Plate Rubbing
Inspection/Maintenance Records
As Built Drawing
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ACCEPTANCE CRITERIA
Certification shall be handed out whenever there is no non-conformance
report found or has been taken care in adequate manner.
6.3.1 Document review
Acceptance criteria from the document review are completeness,
validity, document rightness, along with adequate evidence.
First of all, inspection report from the Authorized inspection agency
shall comply with the date completeness criteria, and shall fulfill the
technical criteria comply with code /standard as strand in the following
sub chapters.
6.3.2 Tank component inspection
Physical inspection shall appointed consistency related with the result
of document review.
6.3.3 Roof
API Std 653 4.2 Any corrosion with average thickness less than 0.09
in occur within 100 in2 area shall be replaced.
Structural part from the tank foundation (column, bottom, rafter, and
block) shall free from any distortion, corrosion, and mechanical
damage.
A leak shall not be found at the float roof tank. The seal system, antirotation equipment, rain drainage system, and ventilation system shall
work properly.
6.3.4 Shell
Every shell course shall be measured by the method of actual
thickness comply with API Std 653 4.3.1.
Crack shall not permitted from the shell to the bottom
Generally, the minimum thickness for every course is determined by
calculating this formula (Only for tank with diameter less than 200 ft),
add to the thickness to other pressure condition comply with API Std
653 4.3.3.5
t min = 2,6 ( H I ) D.G
t min
D
H
G
S
S.E
= minimum thickness, in;
= nominal diameter, ft;
= the height level of L for the worst corrosion area in every
course up to the liquid maximum level, ft;
= the mass of product;
= Maximum allowable stress in psi, for the first course and
the second course at minimal (0.80-Y or 0,429T) shall be
F.SQ-WI.008 Procedure For Inspection of Existing Storage Tank.doc
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6.3.5 Bottom
Leakage shall not be allowed at the tank bottom (either bottom plate
or annular plate, if available).
API Std 653 4.4.7.3 minimum thickness of bottom plate shall not be
less than the bottom plate thickness as listed in table 6-1 API Std
653, as rewritten below:
Table 1 Minimum thickness of bottom plate (API Standard 653
table 6-1)
Minimum thickness at the
bottom plate for the following
inspection (in)
0.10
0.05
0.05
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Table 3 Annular Plate Thickness (in) for Product Mass 1.0 [API
std 653 Table 3-1]
First course of shell The first shell course hydrostatic test
thickness (in)
strength (psi)
< 7.000 <30.000
<33.000 <36.000
t 0,75
9/32
11/32
0,75 <t 1,00
9/32
38
7/16
1,00 < t 1,25
11/32
15/32
9/16
1,25 < t 1,50
5/16
7/16
9/16
11/16
1,50 > 1,75
11/32
1/2
5/8
API Std 653 4.4.7.7 the bottom plate thickness in the outer shell
measured from the welded foot filled bottom-to-shell shall not less
than 0,1 in. The projection length from welded foot filled bottom-toshell shall not less than 3/8 in.
6.3.6 Foundation
API RP 570 7.2.3 Shall not any erosion occur at the foundation,
particularly at the ground foundation type. Nor any crack, threadbare
caused by calcinations or alkali attack shall occurred. The part
between bottom plate and foundation surface shall be covered with
seal material to prevent water intrusion.
API Std 653 Appendix B Evaluation of tank foundation is primarily
observed from the settlement tank bottom. All the measurement
method in the acceptance criteria for every type of the following
statement comply with API Std 653 Appendix B.
6.3.6.1 Differential Settlement
With the adequate differential settlement measurement as
described in the API Std 653 B.2.1, the maximum out-ofplane deflection allowed is described as follow:
|S|
(L 2 . Y . 1 1 )
2[(E.H)]
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ATTACHMENTS
F.SQ-F.008.1
Rev. 0
F.SQ-F.008.2
Rev. 0
F.SQ-F.008.3
Rev. 0
F.SQ-F.007.1 Rev. 0
F.SQ-WI.008.1 Rev. 0
F.SQ-WI.008.2 Rev. 0