(formerly Isgec John Thompson) CFBC Boilers Under license from Amec Foster Wheeler North America Corp., USA ENGINEERING FOR EXCELLENCEExperience Amec Foster Wheeler North America Corp., USA & Isgec Heavy Engineering Ltd. Installations in India & Worldwide 150 TPH CFBC Bote Mi Y Ralgarh, (Chattsgart), India =a 2.x 190 TPH CFBC Boller with Amec Foster Wheeler North America Corp.USA Teetnobeay o¢46 MA Power generate a BLA Power Et Li \Gadrware (MP) Inia Cover Picture: 190 TPH, CFBC Boller at Arasmeta Captive Power Co. Lid, Arasmet, Jang: Champa, (Chattisgarh, India.PNET eC wm te ty Fuel Flexibility + Capable of firing wide variety of fuels: % Lignite, Peat, Sludge - High Moisture (up to 60%) % Indian Coal, Washery Rejects, Char - High Ash (up to 76%) % Lignite, Petcoke « High Sulphur (up to 8%) % Petcoke, Washery Rejects, Char - Low Volatiles (up to 1%) © Coals from Indonesia / South Africa / Colombia - Low Ash (up to 4%) © Char, Middlings, Washery Rejects - Low Heating Value Fuels. + Proven for firing Fibrous Biomass Fuels such as Julia Flora, Wood Chips, Saw Dust, Rice Husk, Cotton Stalk + Capable of firing Oil and Gas Coal PetCoke Washery Rejects a Saw Dust Wood Chips Peat Lignite Kiln Char mixed Julia Flora with Coal Environment Friendly + Low NOx emission due to staged combustion and controlled combustion temperature + Low SOx emission due to uniform combustor temperature and effective limestone utilisation + Low CO emissions due to efficient carbon burn out + Efficient ash coolers making ash disposal easier + Lower unburnt carbon in fly ash allows for industrial use facilitating environment clearances + Reduced particulate emission as a result of increased fuel and sorbent residence time in dense lower combustion zone High Efficiency Patented Compact Separator design 99.9% collection efficiency for particle size >65 microns Solids re-circulation up to 100 times. ‘Special design of air nozzles for uniform air distribution and efficient combustion Tall furnace, high residence time and uniform fumace temperature Ash classification and cooling using efficient ash coolers. High Reliability Minimum refractory Less expansion joints Water cooled cross-over duct and convection cage Most heating surfaces located in the second pass after the Compact Separator, thereby minimising pressure part erosion ‘Advanced ‘kick out’ design (patented) at lower fumace to prevent erosion Elimination of maintenance prone Mechanical Seals in solid separator return lag ‘Simple and efficient front wall fuel feeding Elimination of back firing using high pressure air bustle in fuel chute Unplanned refractory down time eliminated due to cooled compact separator and advanced refractory system with dense stud pattern 200 TPH CFBC Boiler at Nima Ltd, Bhavnagar, (Gujarat), IndiaBoiler with Compact Separator Steam Cooled (cross over duct sth thin Refractory lining Wing Wat Suporhoater Evaporator with ‘wide spacing eliminates erosion Muttstage ‘secondary ar reduces NO, fermation Wall mounted start up burner for reliable start up ofboller Stripper Cooler Unique design with no moving parts Unburt oversized particles in CFB furnace directs to stripper cooler wit is own plenum and ‘hidzng system, where oversized bed material is removed and combustibles & unreacted imestone Is rotumed tothe funace. Oversized solids are directed tothe cooler section and eventually removed Water cooled hhanger tubes for reliable support ‘of superheater assemblies Integrated water ‘cooled eomaact ‘separator eliminates furnace to separator ‘expansion joints and reduces footprint ofboller Thinner refractory In compact separator ‘and lower fumace for ‘minimum start up time ‘and low maintenance “Tubular air heater with ai ow through tubes, hence ‘liminates choking Efficient wall ‘eal arrangement sliminates solids ‘escape from furnace to separator Compact Separator ‘Amec Foster Wheelers patented high efficiency steam / water ‘cooled compact separator design is the most proven inthe industy. Athin layer of refractory provides necessary erosion protection, permitting rapid start Up with minimum start up fue.A Few Recent References == Customer Site TPH | Kaleacma | Dose Fuel Bhushan Energy Lid, Orissa 2025 108 545 Washery Rejects, Char BLA Powor Pvt Lis, Madhya Pradesh 2x190 | 109 540 Coal, Washery Rejects ‘Arasmeta Caplive Power Company, Chattisgarh 190 88 515 Coal BILT Power Ltd, Maharashtra 175 104 525 Coal, PetCoke Visa Stools Lis, Orissa 160 6 485 Coal, Chae ‘Shi Vinayak Cement (Nima Lid). Rajasthan 140 109 540 | Coal, PetCoke,Lignite, Washery Rejects ‘Ambuja Coment, Chatisgarh 135 87 515 Coal, PetCoke, Washery Rejects Dainia Cement, Taminadu and Orissa ax1z0 | 109 540 Coal, Ligrite GGrasim Industies Lt, Karnataka 2x10 68 285 Coal, PetCoke, Biogas Dotatoa list canbe provided an roquost. Plate Type Hot Cyclone Desi Back Pass (2" Pat Plate Type Hot Cyclone ual feeding arrangement trough {oop Seal return og “| 2.425 TPH CFEC Boiler with Compact Separator al Return Log with loop ‘Bhushan Energy Lt, Meramandall, (Orissa), Inala seal arangoment lunder constriction ‘Schematic diagram of 135 TPH CFBC Boiler at MSP Stee! & Power Ltd. 125 TPH, CFBC Boiler with Compact Separator at Raigarh, Chattisgarh, India almia Cement Bharat Lc, Anyalur, (Tam! Nad), India2x 105 TPH Coal Fired AFBC Boiler "35 MW Power Plant on EPC basis at at Rajasthan Spinning and Weaving Mis Li, LUrjankur Shree Datta SSK Power Co. Lid, ‘Bansware, (Rajasthan, India Shiro, (Maharashtra), India Other Isgec Offerings ‘STEAM GENERATORS AUXILIARY EQUIPMENT STEAM GENERATOR SERVICES EPC PROJECTS - Pulverised Coal Fred - Electrostatic Preciptator (ESP) -Site Construction & Commissioning _- Independent Power Plan's. - Atmospheric Fluiised Bed Combustion (AFBC) - Deaerator - Retrofiting and Modernisation - Cogeneration Plants - Oi & Gas Fred Replacement / Upgradation of Parts - Sugar Plants = Traveling /Pulsating / Pinhole / Dumping Grate = Troubleshooting & Services - Slop! Vinasse Fred - Residual Life Assessment (RLA) Studios Waste to Energy -Training Waste Heat Recovery - Spares Feed Cycle Equipment (HP Heater, LP Heater & Condenser) Process Equipment « Presses « Castings « Metal Cutting Machinery + Contract Manufacturing Ingia ‘Act, Sector 24, Noida -201 301 (UP) India Contact. N& Shastry/S. Raghunath Tel: +91-120-408 50 07 702 Fax: +91-120-408 50 00 E-mail bolersales@isgec.co.in Contact: Viren Chadha Tel #49-211-271 63 00 E-mail vehagha@isgec.com USA Northamereaoffee 3128 Gashrane Ate Catland, Clforia, CASASIB USA & IsGec HEAVY Contact -Ashi Maik” = ENGINEERING LTD. Faery iog72 6 2 iN: .zacare8304coomne7 Ermaitsshiiogoe com : , Europe © Europe Ofte 3 www.isgec.com iGotten Strasse 25, 40470 Dusseldort, Germany 5 nto in Ap 2015, Content subject change, without any prior nce