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bblee@UniMAP
1. Introduction &
2. General Types of Evaporators
3. Methods of Operation of
Evaporators
4. Overall Heat-Transfer
Coefficient In Evaporators
5. Calculation Methods for Single
Effect Evaporators
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6 Evaporation of biological
materials
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Evaporation:
The vapor from a boiling liquid solution
is removed and a more concentrated
solution remains.
A separation process of removing water
from an aqueous solution.
Examples: Concentrated aqueous solutions
of.
Sugar
Sodium
chloride
Glycerol
Milk
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Orange
juice
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Evaporation processes:
to evaporate seawater to provide
drinking water have been developed and
used.
to concentrate a solution so that upon
cooling, salt crystals will form and
separated (crystallization).
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Fig 1:
Solubility
curves for some
typical salts in
water.
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Evaporator:
The heat is generally provided by the
condensation of a vapor (e.g. steam) on
one side of a metal surface, with the
evaporating liquid on the other side.
The type of equipment used depends
primarily on the configuration of the
heat-transfer surface & on the means
used to provide agitation or circulation
of the liquid.
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Falling film
Evaporator
Agitated-film Evaporator
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6. Agitated-film evaporator
Heat transfer in an evaporator is limited
on the liquid side.
By actual mechanical agitation of the
liquid film, turbulence in film and hence the
heat transfer coefficient is increased.
This is done in a modified falling-film
evaporator with only a single, large,
jacketed tube containing an internal
agitator.
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7. Forced circulation
type evaporator
The liquid film heat
transfer coefficient
can be increased by
pumping to cause
food circulation of
the liquid inside
the tubes.
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q UA T
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UA( TS T1 )
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Simplified
diagram of
forwardfeed triple
effect
evaporator
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Steam economy
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kg vapor evaporated
kg steam used
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Forward-feed operation:
The fresh feed is added to the first
effect and flows to the next in the same
direction as the vapor flow.
It is used when the feed is hot or the
final concentrated product might be
damaged at high temperature.
The boiling temperatures decreases
from one effect to another effect.
If the first effect (P1) is 1 atm, then
the last effect (P3) will be under
vacuum.
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q UA T
F xF
L xL
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Enthalpy
Enthalpy
Mass fraction
Enthalpy
Enthalpy
Enthalpy
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HS
hS
Heat in concentrated
liquid + Heat in vapor +
Heat in condensed steam
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FhF
Hence,
SH S
LhL VH V
FhF
ShS
LhL VH V
S HS
hS
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Fig 2: Duhring
lines for
aqueous
solutions of
sodium
hydroxide
(at constant
pressure)
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Fig 3:
Enthalpyconcentration
chart for the
system
NaOH-water.
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Agitated-film (wiped-film)
evaporator: rubber latex,
gelatin, antibiotics, fruit
juices.
Heat-pump cycle
evaporator: Fruit juices,
milk, pharmaceuticals.
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