oprright by 5 08.3614 2010 Wed May i i i i Ne pat oft stander be rpreced with UDC 621.882 : 669,586.5 : 620.1 DEUTSCHE NORM January 1988 Fasteners Technical delivery conditions Hot-dip galvanized parts ‘technische Lieferbedingungen; feververzinkte Teile ‘Supersedes March 1977 edition, In keeping with current practica in standards published by the International Orgenization for Standardization (180), a comma has been used throughout es the decimal marker. Dimensions in mm 1. Field of application “This standard spacilies te Lechaical delivery conditions for fasteners mainly serews, bolts and nuts) with an M 6 TON 38 coarse thread and provided with zine coating applied by hor-dip galvanizing, assigned to property Classes up t0 10,9 for bolts and 10 for nuts “The minimurh coating thicknesses specified in this stand: od slzo apply to hot-dip galvanized accessories such as plain washers and lock washers 2 General For most applications, the most important characteristic ‘of hotdip galvanized fasteners isthe thickness of the Zine coating, and not is mass per unit area. This standard ‘thus specifies the coating thickness together with the relevant methods of test. Where an order specifies the ‘maze por unit area, 2 100 um coating thickness may be taken at being equivalent t0 700 g/m ‘As the fundamental deviations ot ISO metric bott threads Droduced ta tolerance class 6g are not large enough to ‘permit a coating (0 be applied to the minimum thickness pacified in clause 4 without impairing the thread funetion, one oF the two following methods shall be ‘Used to ensure that the bol/nut assembly continues to function properly after hat-dip galvanizing. {8} The bolt thread shall be produced to tolerance position a as speitiad in DIN T3 Part 15 to give fundamental devitions as specified in table 1 and an ‘setualthrzad profile corresponding to tolerance class & {for product grade C) or tolerance clas 6 (for product rade A) before hotdip galvanizing. Alter coating, the thetad profile shall not at any point transaress the ‘maximum material imit for postion h(2ero line, bb) The nut shall be praduced to the deviation required {or the zine costing process so that the bolt thread may trenagrens the Zoro ina afta coating, this pro: cedure being permieible if bolt and nut are supplied as ave “The bolt thread shal! nat be recut after galvanizing. The ‘minimum dimensions of a hot-dip galvanized thread are ‘to be calculated from the minimum dimensions prior to ‘cating plus the minimum coating thickness (soe table 1). “The thread of nuts shall not be hot-dip galvanizeg, Dut cut into the blank after coating “The limit deviations specified in 1S0 4759 Part 1 apply to the fastener betore yalanizing. Coating thall not Impair the eave with which components may be assembled, ‘oun veveg Gn Onin haste suena rghtaf sae for Gavan Sane [OMRON] 1088 Deutsches Institat Pur Normang FV [Any greyness of hot-ip galvanized costings i inherent to the material and thus not an indication of inferior quality of corrosion protection, ‘See LIN 60976 for requirements relating to ht ip galvanized coatings on floished ferrous products, 180 98 Parts 1 and 2 or DIN 267 Part 4 shell epply for the atsastment of the mechanical properties af zine ‘coated fasteners, However, as a departure trom tose Standards, lower failure lnads and proof logds have been specified taking into account the relatively large fund: ‘mental deviations (sssociated with tolerance postion a) fandior the reduced overlap of the bolt and nut threads (ace tobles Sand 4), 3 Designation Hotip galvanized fasteners shall be designated as specified in the relevant dimensional standards, addi tionally using symbol tZn as specified in DIN 60976, whieh indicates that the coating thickness is a given in table Example of designation: Designation of an M12X 80 hexagon head bolt 2s specified in DIN 601, assigned to property class 4.6, with zine coating applied by nat-cin galvanizing (Zn): Hexagon head bott DIN 601—_M12x 50-4.6—tZn Fundamental deviations for bolt threads ana minimum ooating thickness inde mental deviation | Ao, ing = 200) = 708 Table 1, ‘inimum [coating tick: ress at meas: ‘ring point, num Threed size (coarse thread) Pitch, ue ue M30 = 300 waa 30 w1aM 16 = 318 M10; 20; 22 M24: M27 M30,M 35, Mie = 326 7235 945 = 355 Continued on pages 2 105 DIN 267 Part 10 Engl. Price group 6 Sele No. 0106Paye 2. DIN 267 Part 10 ‘Table 2, Limit dimensions for bolt threads prior to hot-dip galvanizing {calculated on the basis of the screw thread tolerance systom specified in DIN 13 Parts 14 and 16) ior dame, Fh diameter, Winor dare, Thread | Pitch, ‘ a * sm | F Pisvanc| Tatroner [tctranee | taance —[tlraan| than —_ : sass con com co amas} 0 | 6 |sos| 6 | 6 [ome| 8 | 6 we | + | evo | samo | smo | soeo | asco | ame | sae | az | aoe me | 128 | 770s | 7070 | 7ase | eas | eros | ars | aim) | aaee | G005 wio| ts | 9700 | acs | onm | ave | as | asm | 7860 | 7500 | 7670 waa | 176 | 1800 | t1265 | t1425 | roses | tast7 | roaoo | 950 | 9240 | 9526 ww) 2 70608 | 19285 | 13405 | 12986 | 12,198 | 12228 | 11,231 | 10904 | 10904 mw] 2 15605 | 15205 | 15405 | 14386 | 14196 | 14,226 | 193281 | 12904 | 12904 wie | 25 | ors | ses | amo | roost | va7e6 | veer | vase | Taner | toa m2 | 25 yee7s | 19.145 | 19840 | e051 | 177e0 | a7ear | 16608 | 16247 | 16002 waa | 28 | 267s 21048 | 2140 | 20081 | ta7es | tossr | raecs | 18267 | 18982 zs | 3 | 23605 23065 | 2aza0 | 21716 | 21401 | 21816 | 19964 | 19553 | 13.606 ua | 3 zeees | 26065 | 26200 | 24716 | 2aaor | 24516 | 22088 | 22583 | 22088 M20 | 35 | 20655 | 26085 | 20290 | zrsee | zros7 | 27.170 | sae | zene | 25014 was | as | a26ss | sia08 | 32230 | sosse | soce7 | casvo | 2aser | 27am | rao wae | 40 | aseas | aee05 | 25,70 | aaoa7 | aaee2 | s2ezs | sovse | soz | sose0 \Nate. The limit dimensions specified in table 2 cannot be checked following chemical removal of the zine coating since Stee! is dissolved in the hot-cip galvanizing process 4 Fundamental deviations, coating thicknesses and limit dimensions for bolt threads ‘Table { specifies the fundementei devietions for tolerance postion @ for bolt threads end the minimum coating thickness srement (see subcleuse 7.2.1), whilst table 2 lists the thread limit dimensions prior to hot dip gals 5 Coating thickness for nuts [As the thread of nuts is only cut in the blank efter hot-dip galvanizing, there is no specification with regard to the ‘relationship between coating thickness and nominal thread diameter or pitch required, Hot-dip galvanized nuts shall have the same minimum coating thickness on their bearing Faces as hot-dip galvanized bolts, i, 40 pm, 6 Minimum failure loads and proof loads “The minimum failure toads and proof toads as specified in tables 3 and 4 have been calculated on the basis ofthe minimum values of tensile strength, Rm, OF Proot stress, 5, as specitied in ISO B98 Part 1. These values were not, however, multi= pled by the nominal stress area as specified in DIN 13 Part 20 as isthe cage In ISO 898 Part 1, but by the minimum {17258 2722, Asin, Which derives from tolerance position a and tolerance class 8. Iti given by: = ) Asin 4 where a jp 16 the minimum thread pitch diameter; dann 16 the minimum thread rinoe diameter ‘The minimum failure loads and proof loads for proparty classes other than those listed in tables 3 and 4 may be calculated inthe same way. ‘opyright by the DIN Deutsches Institut ur Normang FV Wed May 5 08:36:49 2010DIN 267 Part 10. Page 3 ‘Table 3. Minimum failure 1ords for hot-dip galvanized bolts nd proof losds for hot-dip galmnized mute with Crate Propery con teva _| shes rn, | seamen, [nee wwe vee | soano we ? ‘foams inn? Minium Tare woud of vo i roo led fo ut ‘Asma Bal to N c= 7 1a aa awe we 125, ns 12.600 15 700 25 000 3260 | wi 18 8 zac | a8600 [70 | e200 ue 78 7s wai] sve0 | evi | 70100 ; Mt 2 104 41 600 52 000, 63 200 108 000 m8 7 va ereco | T2000 | tre 000 | 160060 wy a a7 Faso [aro | ver | 700060 uae 25 a coasa | Tia000 | san ano | saeco waa 2 7a “iz000 | 2 om] 208 ono | a8 000 ze a a 2060 | vas 0m | —araqn0 [42000 wa a ce M30 35 530 212 000 265 000 440 000 esi ow | na 36 ose aexcoo | so0000 | era | e060 we - 77 axvaco | 200000 | ews ono | eon coo Tobe 4, Poot tas for ht avant mute ‘Thread Pitch, ‘Stress area, Property class ws : 4 “6 a a] ‘nme Prot 1080, (As min “Sp), in N we 7 ia Tao 70 oa 810 we 128 aia Too | ero | ve180 | 95080 10 is 09 1600 | veo | mo eao | aa waa we ri yey | How | ae | e200 wie 2 1 pac | mio] wamo | 0600 we 7 Tae wean | 0300 | ssn” | T1800 wi 28 v7 sa600 | avo | von eno | 17000 a0 2s at s1i00 | sam | r90 000” | ree 000 mz 28 ee ess00 | 79500 | rou | 206000 rr 3 m2 rac] e200 | 197000 | 27e000 | wa? a = eraco| ini000 | aoa | aso ono ™30 35 530 119 000 448.000 | 318.000 440 000, wa as 0 ‘aoo00 | vescno [8000 | ser 000 36 1 77 vrs000 | 216000 | 166000 | 15 00 soy by the DI Deaches atal FarNomang EY Wed May 06 08:18. 2010,Page 4 DIN 267 Pert 10, 7 Testing DIN 267 Par 5 shall apply forthe acceptance insction at hotingavanized testers 7.1 Proot load test and determinetion of failure load ‘The proof load test and the determination of the failure load for bolts shall be carried out as described in ISO 898 Part 1 and the proof load test on nuts with oversize thread, as specified in DIN 267 Part 4, Although, given the special thread tolerances applying her failure of the bolt during resila is acceptable asa reult of thread stripping, the minimum {allure loads specified in table 3 shall stil be achieved, 7.2. Determination of costing thickness 7.21 Measuring points ‘The thickawss of the coating on bolts oF sorews shall be msssured at = point approximately in the centre of the in the case of muts, approximately in the middle of one flat (see figure 3). 1, and Examples uf measuring points veep earegpomt este / / / @e aD Figure 1 Figure 2, Figure 3, Where the above specifications cannot be applied to other types of fastener by analogy, locatlon of the measuring points shall be agreed, 7.2.2. Method of determining the coating thickness DIN 50933 shall apply for the direct determination of coating thickness, Methods of magnetic maasurement, e.g, those ‘complying with DIN 50.981, or any other methods may, however, alo be used if they give the same results. Standards referred to DIN 13 Part 14 1SO metric screw thread; principos ofa tolerance system for threads greater than 1 mm in diameter DIN 13 Part 16 1SO metric screw thread; fundementel deviations and tolerances for threads greater than 1 mm in DIN 13 Part 28 150 metric screw thread; course and fine pitch threads from 1 to 250 mm thread diameter; core eross sections, stress areas and pitch angie DIN 267 Part 4 Fasteners: echnical delivery eonditions: property classes for nuts (previous clases) DIN 267 Part Fasteners: technical delivery conditions; acceptance inspection (modified version of 10 3268, 1084 edition) DIN ant IM.5 to M52 hexagon head holts; product grade C DIN 50933, “Measurement of costing thickness; mesturement of coating thickness by differentia} measurement sing ealipers Din s0976 Corrosion protection; coating of Iron and steel components by hot-dip galvanizing: requirements and testing DIN 50981 Messurement of coating thickness; magnetic methods of derermining the thickness of non. {ferromagnetic coatings on ferromagnetic substrates 180 808 Part 1 Mechanical properties of fasteners; bolts, serews and studs 180 898 Pat2 — Mechanicel properties of fasteners; nuts with specified praot loads 180 4769 Part 1 Tolerances for fasteners; bbits, screws and nuts with thread diameters between 1,6 and 160 mm and Product grade: A, @ and C Previous edition DIN 267 Part 10: 03.77. ‘opyright by the DIN Deutsches Institut ur ormang FV Wed May 5 08:36:06 2010‘opyright by the Wed May 5 DIN 267 Part 10. Page 5 Amendments “The following amendments have been made to the March 1977 edition. 4) Values for the bolt thread minor diameter hava been corrected. 'b) Minimum failure loads and proof loads have been specified taking Into consideration the larger fundamentel deviations for hot-dip ealvanized bolts produced ta a modified tolerance position or for nuts with oversize thread. ©) The standard has been editorially revised. Explanatory nates In comparison with the March 1877 edition ofthis stands, this dition includes minimum failure loads and proof toads for DORS and nuts, These loads are smaller thar the velues specitied in ISO 88 Part 1 or DIN 267 Pare 4, ‘This i intended to take account of the increased fundamental deviations (derived from tolerance position a) specified for hhot-ip galvanized bolts and screws, the effective stress area here being markedly smaller than the nominal stress ares, and the reduced overlap of the bolt and nur threeds, “The scope of the standard has bean limited to M 6 to N36 fasteners with coarse thread as, owing to lack of experience in hot-cip galvanizing of bolts larger than size M 36, standard specifications cannot as yet be given and production of fasteners smallar than M 6 [or a pitch smaller than 1 mm) is uneennomieal ‘Although the specifications glven in this standard chiefly apply to bolts, screws and nuts, Le, to threaded components, ‘thay may also be applied to accessories such as plain washers and lock wathers. Despite the fact that there is at present little evidence for hydrogen-induced brite frecture, such fracture cannot be ruled ‘out In the case of hot-cip galvanized ste! bolts having the chemical composition end minimum tempering temperatures specified in 150 898 Part 1, owing to the pretreatment (pickling) required for components with a tensile strength ‘exceeding 1000 N/mm2. Such fracture, however, can generally be pravented by using sultable materials and by ensuring ‘that pickling i properly carried out. “The specification given in subelause 7.2.2, that other methods of measurement should give the same results does not only mean the same absolute (or mean) values wihen these last methods are used, but alo that these other, unspecitied, mathods involve the same uncertainty of mesturement and the same variability as the methods specified in DIN 60933. ‘This permits other methods of measurement to be applied without additonal inaccuracies or variations in result belng introduced, International Patent Classification 23.6 2/08 F188 33/00 Deutsches Instat Pur Normang FV 200