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MALAYSIA MELAKA
No Dokumen:
No Isu./Tarikh
SB/MMSB2/DMCS3333/6 1/12-12-2007
SOLID MECHANICS 2
Thin & Thick Cylinders
Analysis
No Semakan/Tarikh
4/22-06-2012
Jumlah
Mukasurat
THEORY
The analysis of the stress distribution in a thin or thick walled cylinder is of
considerable practical importance in pressure vessels and gun barrels.
Strain gauges mounted on various radius and at different alignments
throughout the cylinder wall provide the measurement of the strains. Thus
stress distribution throughout the wall of a cylinder subjected to an
internal pressure could be analyzed.
Theory of Thick Cylinder
H
H
L
R
Material
Element at
radius r
1
Figure 1
K
P
K
2
2
1
1
(1)
Minimum H occurs at the outer radius (R2) i.e. H
2P
(2)
where K
R2
R1
K
K
H
-P
2P
Figure 2
1
1
Now for a cylinder under internal pressure P (MPa) and free from axial
loading (L = 0), the maximum shear stress will occur at the inner radius.
i.e. Maximum shear stress,max= (difference of the two principal
stresses).
=
R H
2
(3)
Substituting we get:Therefore:
max
P R2 2
=
R22 R12
PK2
= 2
K 1
(4)
(5)
APPARATUS
Thin Cylinder
Cylinder
Mechanical
Pressure
Gauge
Hand
Wheel
Pump
Socket for
Communicatio
n Cable
Diagram,
Indicating
Gauge Factor
Figure 3 Layout of the
SM1007
1.
2.
The two configurations are achieved using the large hand wheel at the end
of the frame.
3.
Pistons
(touching
frame)
End cap
Pistons
(touching end
cap)
End cap
End cap
End cap
Oil under
pressure
Gap
Handwheel
wound in
FrameGap
5.
6.
Gap Handwheel
wound out
Frame
Figure 5 Closed Ends
Condition
Path of load
Figure 4 Open Ends
Condition
4.
Oil under
pressure
In the closed ends condition the hand wheel is wound out. This
allows the pistons to move outward against the cylinder end caps
so that there is no contact with the frame. Therefore the axial
force is transmitted from the pressurized oil into the cylinder
itself. See Figure 5.
In relation to stress analysis, cylinders are divided into two
groups: thin and thick. The distinction between the two relates to
the ratio of internal diameter to wall thickness of a particular
cylinder.
A cylinder with a diameter to thickness ratio of more than 20 is
considered to be thin. A ratio of less than 20 is considered to be
thick. This distinction is made as the analysis of a cylinder can be
simplified by assuming it is thin. The SM1007 cylinder has a ratio
of approximately 27, which is well above the ratio for being
considered thin.
PROCEDURES
Experiment 1 Thin Cylinder with Open Ends
In this experiment we will pressurize the cylinder in the open ends
condition taking readings from all six strain gauges, we will then analyze
the results in various ways to establish some important relationships.
Examine the cylinder and the diagram on the front panel to understand the
notation and placement of the strain gauges in relation to the axis of the
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EXPERIMENTAL RESULTS
1. Thin Cylinder with Open Ends
a. The stress relationship
The data table calculates the hoop stress for each pressure reading.
Select one pressure reading (other than zero) and check the
calculation of stress using the equations given in the previous
section and the data on the front panel of the SM1007.
From your examination of the positioning of the strain gauges you
will have noticed that gauges 1 and 6 have been placed so that
they are measuring the hoop strain in the cylinder. Examine the
results for gauges 1 and 6, what can you say about the magnitude
of the hoop strain as you move along the axis of the cylinder?
Plot a graph of Average Hoop Stress versus Hoop Strain and find a
value of the Youngs Modulus for the cylinder material from the
graph.
b. The Ratio of Hoop Strain to Longitudinal Strain in an Open
Cylinder
Plot a graph of the Longitudinal Strain Versus Average Hoop Strain
and find gradient of the graph (magnitude of the gradient/slope is
called Poissons ratio, ).
2. Thin Cylinder with Closed Ends
Calculate theoretical principle strains with a pressure 3 MPa, a Poissons
ratio, = 0.33 and a Youngs Modulu,s E = 70 MPa.
3. Thick cylinder
In all calculations the following values for Youngs Modulus and Poissons
ratio are used:
E = 73.1 GPa
= 0.33
a. Outlines the method for calculating the theoretical strain values from
the theory outlined earlier. Calculate the values for H and R and
tabulate them along with the measured values in table below.
b. Plot the two (experimental & theoretical) strain distributions.
c. Outlines the method for calculating the theoretical stress values and
also the method of calculating the derived stress values from the
measured strains. Tabulate the two set of value for H and R in a
table below.
d.
CONCLUSION
Give your conclusion and summary of this experimental work. State
whether its main objectives have been achieved or not.
QUESTIONS (For FORMAL report only)
1. Steel is approximately three times stiffer than aluminum having a
Youngs Modulus of 210 GPa. If the cylinder had been made of steel
would the measured strain be higher or lower for the same stress?
Justify your answer.
2. In experiment 1, there is no direct longitudinal strain (L) in the open
ends conditions. However, the gauge, which measures the
longitudinal strain, does not register zero reading. Explain this
phenomenon and give your reason why it happened.
3. Give two examples for each category of pressure vessels in industry
that you could consider as the thin and thick cylinders.
REFERENCES (For FORMAL Report Only)
List at least 3 main references that have been referred to write the formal
report of this laboratory exercise.
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