Method Statement For Formworks, Rebars, Cast-In-Situ Concrete

Submittal Transmittal
Detailed, Grouped by Each Number
LC3 (R-15-085-BF-0)
Date:
Project # RUH-CP-1502
Tel:
Fax:
3/8/2016
Transmitted To:
Reference Number: 0483
Hadi Omar Harb

SSEM
P.O. Box 6341
Al Rashid Tower, 5th Floor
Al Ma'athar Street
11442 Riyadh
Tel: 4625511
Fax: 4627804
Transmitted By:
Qty
Submittal Package No
Description
0120 - 013300 - D1 - 1
Method Statement for Formworks, Rebars,

Cast-In-Situ Concrete(Pouring, Embedments,
Curing)
Due Date
Transmitted For
Delivered Via
Action
Hand
Items
Qty
Description
001
Method Statement for

Formworks, Rebars,
Cast-In-Situ Concrete(Pouring,
Embedments, Curing)
Cc:
Company Name
Paul Teague
AECOM
P.O. Box 58806
4 Floor, Tower 4, Tatweer Tower
11515 Riyadh
Tel:
Fax:
Reviewed Exceptions Noted
Tracking Number
Notes
Contact Name
Package Action
Item Action
Reviewed - Exceptions
Noted
Copies
Notes
Remarks
Reviewed Exceptions Noted, Resubmission Required.

1. Please see attached.
Best Regards,
Signature
Prolog Converge
Printed on: 3/9/2016
Prolog KKIA
Signed Date
Page 1
KINGDOM OF SAUDI ARABIA

GENERAL AUTHORITY OF CIVIL AVIATION
CONSTRUCTION OF LOAD CENTER -3
METHOD STATEMENT FOR FORMWORKS, REBARS,

CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS,
CURING)
First
Rev.
Issue
Date:
17.01.16
18.02.16
CONTRACT #: R-15-085-BF-0
DOCUMENT NUMBER:LC3.KKIAUNMSMGENCV0021B
METHOD STATEMENT FOR

FORMWORKS, REBARS,
CAST-INSITU CONCRETE
(POURING,
EMBEDMENTS, CURING)
1.The page header shall also include KKIA logo in the following
sequence from left to right - GACA, KKIA, AECOM & SSEM. SSEM may
opt to place their company logo below the first three mentioned logos.
2.All appendices shall also show the correct (current) logos of GACA,
KKIA and AECOM accordingly.
ProjectQuality Manager: ProjectManager:
ENGR.AmrIbrahimMetwally ENGR.HADIOMARHARB
Page 1 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
18.02.16
Table of Contents
1.0
Purpose ..03
2.0
Scope .. 03
3.0
References and Standards 03
4.0
Abbreviations/Definitions .. 04
5.0
Work Program ...04
6.0
Equipment ..04
7.0
PPE Materials 05
8.0
Manpower Schedule 05
9.0
Responsibilities of Key Personnel .. 06
10.0
Concreting Methodology 07
11.0
Quality Requirements . 12
12.0
Health and Safety . 13
Appendices
Appendix 1.0- Job Risk Assessment ..15
Appendix 1.1- Carpentry Works ...15
Appendix 1.2- Formworks 17
Appendix 1.3- Steel Cutting and Bending . 19
Appendix 1.4- Concrete Works .21
Appendix 2.0- Related ITP . 23
Appendix 3.0- Checklist . 25
Appendix 4.0- Proforma Work Permit .27
Page 2 of 27


CURING)
1.0
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
PURPOSE
The purpose of this method statement is to provide description of procedure and method for the
execution of for construction of reinforced concrete structure, the LC-3 Building and related
structures. This include the fabrication/installation of formworks and reinforcing bars, the pouring
of cast in situ concrete, and repair of newly casted concrete. As well as the necessary materials to
ensure health and safety of employees with the requirement stipulated in the Contract
Documents, as well as those in Saudi Construction Specifications (ASTM and SASO-ISO)
2.0
SCOPE
This method statement covers the task related to construction of reinforced concrete building.
This include but is not limited to : raft or strip foundations, retaining walls, columns, girders,
suspended and slab on grade, concrete duct banks, manholes, other equipment supports and
foundation.
3.0
REFERENCES AND STANDARDS

Construction of reinforced concrete building will be in accordance with the following standards:
3.1 Saudi Arabia Construction Specification.
3.2 Employers requirements, Materials Specification
3.3 Approved with Comments (AWC) design and construction drawings.
3.4 ACI-117
3.5 ACI-318
3.6 ACI-347R
3.7 ACI-304R
3.8 ACI-305R
3.9 ASTM-C39
3.10 SASO SSA2
3.11 SASO SA 224
Page 3 of 27


CURING)
4.0
5.0
First
Rev.
Issue
Date:
17.01.16
18.02.16
ABBREVIATION/DEFINITION
PM
Project Manager
PQP
Project Quality Plan
QIP
Quality Inspection Plan
QA&QC
Quality Assurance & Quality control
MS
Method Statement
PPE
Personal Protective Equipment
HSE
Health, Safety & Environment
PPE
Personal Protective Equipment
ECO
Environmental Control Officer
CR
Construction Regulation
EMP
Environmental Management Plan
OHSA
Occupational Health and Safety Act
SO
Safety Officer
EO
Environmental Officer
WORK PROGRAM
Construction of the building comprise of:
5.1 Two level building with floor area approximately 5,500 sq. m.
5.2 Construction of generator room, 1500 sq. m. with individual support for the equipment.
5.3 Control room area with provision for LV and MV- panel controls.
5.4 Construction of duct banks for the associated power, communication, waterlines and
plumbing lines.
6.0
EQUIPMENT
The contractor (SSEM) will provide the following equipment throughout the project, quantities will
be determined by actual site demand. Equipment will be inspected prior to mobilization and shall
hold valid insurance certificates, as well as certified/competent operators.
Page 4 of 27


CURING)
First
Rev.
Issue
Date:
17.01.16
18.02.16
Type of Equipment
Concrete Transit mixers
Concrete Pumps
Portable Concrete Vibrator
Boom trucks
Water Truck
Bar Benders
Bar Cutters
Circular Saw (Table Type)
Portable electric grinders
Portable electric jigsaws
Misc. hand tools
Units (No.)
Depend on conc. volume
1
2
1
1
2
2
2
4
4
1 lot
Table I. Equipment Intended for Concrete construction works.

7.0
PPE MATERIALS
Personal Protective Equipment (PPE) should be provided in order to perform all works in
accordance with the safety procedures and taking into consideration the importance of proper
preventive measures to ensure safety in the performance of work.
Type of Equipment
Safety Helmet
Safety Boots/Shoes
Safety Glasses
Safety Masks
Coveralls
High Visibility Vests
Hand Gloves
Fall Arrester
Safety Harness
Table II. Personal Protective Equipment Intended for Concrete Construction Works.
8.0
MANPOWER
The workforce including foremen, operators, and technicians shall be well qualified with third party
certificates wherever applicable/relevant.
Subcontractors for different trades shall be deployed depending on demand, to cover up shortfalls
and to cope up with the construction schedule.
Page 5 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
CONTRACTOR
(SSEM)
Construction Manager
Site Engineer
QC- Engineers
Surveyor
Safety Engineers
Civil Foreman
Carpenters
Steel fixers
Mason
Scaffolders
Equipment Operators
Safety officers
Flagmen
First Aider
Laborers
Table III. Manpower for Concrete Construction Works.
9.0
RESPONSIBILITIES OF KEY PERSONNEL

9.1
Construction Manager
The Construction Manager will plan and expedite for the continuous supply of resources to
cope up with the project demand and schedule. The construction manager will keep record
of the progress of work. He will report to the project manager on matters affecting
completion of project. He will give direct orders to the site engineer for the effective
implementation of work program.
9.2
Site Engineer
The Site Engineer will be in charge for the supervision and implementation of all concrete
construction works as required in the specifications and drawing, especially in giving orders
to Site foremen. Site engineer is also in charge for the preparation of daily, weekly and
monthly reports. He will coordinate with the QC-engineer on matters concerning Inspection
request and attend to final inspection together with SSEM QC-engineer and the owners
Engineer.
Page 6 of 27


CURING)
First
Rev.
Issue
Date:
9.3
A
17.01.16
B
18.02.16
Quality Control Engineer

The QC Engineer will be responsible for compliance of work to the reference contract
drawings, specifications and other QA/QC conditions required by The Engineer. He will
monitor daily activities and notify concerned parties when works deviates from the standard.
He will issue proactive notification when needed to prevent non-compliance works.
9.4 Site Foreman

The Site Foreman will be in charge for the supervision and implementation of various stages
of concrete construction works, as instructed by the Site engineer. He will be responsible for
the execution of works in compliance to approved drawing and contract specifications.
Foreman shall also keep record of all work schedules, work production and daily safety
issues.
9.5
Site Surveyor
The Site Surveyor will be in charge for the setting out for building corners, elevation and
make the vertical/horizontal reference at site. He will stake out for lines and elevations of
underground utilities construction and will prepare reports for excavation and backfilling
works.
10.0 CONCRETING METHODOLOGY

10.1 Sequence of Work
The following are the sequence of work in the construction of Cast-in Situ Concrete:
10.1.1
Fabrication and installation of form works.
10.1.2
Fabrication and installation of steel reinforcements.
10.1.3
Installation of anchor bolts, block-outs and other embedment to concrete when

needed.
10.1.4
Form closure and installation of supports
10.1.5
Pouring of ready mix concrete.
10.1.6
Preparation of concrete sample specimen for testing purposes.
10.1.7
Finishing and curing of concrete.
10.1.8
Stripping of formworks.
10.1.9
Repair of minor concrete imperfection.
Page 7 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
10.2 Formworks
10.2.1
Forms shall be substantial and sufficiently tight to prevent leakage of

mortar from the concrete. Contractor shall use sufficient nailing,
bolting, welding, shoring, whalers, form clamps and forming of
adequate strength to contain the fluid concrete without noticeable
deflection, leaning or bulging
10.2.2
Forms shall be properly braced or tied together to maintain position

and shape. Forms shall be built to resist the pressures to which they
will be subjected and to limit deflections to a practicable minimum
within the specified tolerance.
10.2.3
Formwork shall be anchored to the shores below so that movement of

any part of the formwork system will be prevented during concreting
10.2.4
Block outs, inserts, sleeves, anchors, water stops and other embedded
items shall be properly identified, positioned and secured in the forms
to resist all forces while concrete is being placed and hardens.
10.2.5
Old forms shall be thoroughly cleaned of all dirt, mortar and foreign matter and
coated with a release agent before each use.
10.2.6
A polyethylene sheet shall be placed beneath and around the sides of concrete
that is placed against soil where bitumen or coal tar epoxy cannot be applied.
10.2.7
A polyethylene sheet, minimum 0.15mm thick, shall be placed beneath slabs on

grade and other concrete structure when shown in the drawing.
10.2.8
Water stops shall be provided in joints where watertight construction is required.

Location and type of water stops shall be as shown on construction drawing.
10.2.9
Expansion joint filler strips shall be made from fiber board securely bound together
by a suitable asphaltic binder.
10.2.10 Well trained manpower shall be deployed as the height of formworks increases.
10.2.11 Erecting formwork frames should be erected in a progressive manner to ensure
both the installers safety and the stability of the overall structure.
10.2.12 Braces should be attached to the frames as soon as practical. As erecting the
frames continues, designated access ways should be indicated by using bunting or
by other means.
10.2.13 Provide the side bracing or other edge protection is installed progressively and as
soon as enough material has been raised up.
Page 8 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
10.2.14 Framing is carried out in accordance with on-site design documentation and
manufacturers instructions.
10.3 Steel Reinforcements
10.3.1
Forms shall be inspected and checked before the reinforcing steel is placed to the
dimensions and locations on the structural plans.
10.3.2
The minimum concrete cover shall be measured from the outer most rebar (tie
bar), that shall be provided for reinforcement of cast-in-place concrete structures
as indicated in the drawings.
10.3.3
Reinforcing steel rebar shall be correct in size, quantity, layout, spacing, position
as per the contract drawing
10.3.4
Reinforcing Steel lap splice lengths for each bar size shall be as detailed for each
size as shown on the Contract Drawings.
10.3.5
Welding of reinforcement shall not be allowed unless authorized by The Engineer

or called for specifically on the Contract Drawings.
10.3.6
Provide necessary and safe scaffolding / platform as the height increases for steel
reinforcement installation.
10.3.7
Dowel bars and anchorage shall be as per approved drawing and specifications
and be maintained whenever necessary.
10.3.8
All reinforcement must be cleared to ensure that it is free from oil, dust and
deleterious materials.
10.4 Anchor bolts and Embedded Items

10.4.1
Anchor bolts and embedded items shall be set accurately, using templates.
10.4.2
Anchor bolt projection above the top of concrete is computed as follows:

Single Nuts:
Thickness of grout + thickness of base plate (or height of anchor bolt chair above
the top of grout) + 1.5 x diameter of anchor bolt.
Double Nuts:
Thickness of grout + thickness of base plate (or height of anchor bolt chair above
the top of grout) + 2.5 x diameter of anchor bolt.
Page 9 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
10.5 Form Closure Inspection

10.5.1
Reference markers shall be installed on the formwork shores to detect formwork

movements during concreting
10.5.2
Wedges used for final alignment before concrete placement shall be secured
before placing concrete.
10.5.3
Formwork shall be anchored to shoring to prevent any movement of any part of the
formwork during concreting.
10.5.4
Closure of form joints, settlement of blinding slabs, shrinkage of lumber, elastic

shortening and deflections of form members shall all be countered prior to concrete
placement.
10.6 Concrete Pouring

10.6.1
Concrete pouring shall be done after pre-placement inspection and authorization to

proceed by The Engineer.
10.6.2
Temperature, slump of ready mix concrete shall be checked upon arrival at site.
10.6.3
Experienced form watchers shall be provided during concrete placement to detect

form displacement or the beginning of failure.
10.6.4
Re-tempering of concrete after initial setting is prohibited.
10.6.5
Concrete that has partially hardened or been contaminated by foreign materials

shall not be deposited in the structure.
10.6.6
Concrete shall not be dropped freely where reinforcing will cause segregation nor
where it would fall freely from a height not allowed by the specifications.
10.6.7
Concrete shall be discharged as near as possible to its final position to avoid

segregation due to re-handling or flowing.
10.6.8
Placed concrete shall be consolidated by mechanical vibration equipment

supplemented by hand spading, rodding or tamping.
10.6.9
After completing placing and finishing operations, efforts must continue to protect
concrete from high temperatures, direct sunlight, low humidity, and drying winds.
10.6.10 Concrete paving shall have control joints or construction joints located shown in
the contract drawing.
Page 10 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
10.6.11 Paving or slab construction joints not specified on the Contract Drawings, shall be
located at column centerlines and at intermediate intervals approved by The
Engineer.
10.6.12 Paving or slab construction joints not specified on the drawings, shall meet all
requirements for architectural concrete matching the grade and type of finish
present in the adjacent concrete.
10.6.13 Contraction or isolation joints shall be provided to divide structurally plain concrete
members into flexural discontinuous elements. (ACI 318M, Sec. 2.2.3.1).
10.7 Concrete Finishing and Curing Inspection
10.7.1
Initial floating shall be completed after concrete placement.
10.7.2
The second floating operation shall take place after initial set but before final set
has occurred (usually performed using a power trowel with float shoes or a pan
attached).
10.7.3
The use of any floating or troweling machine that has a water attachment for
wetting the concrete surface during finishing shall be prohibited.
10.7.4
Maximum total dissolved solids in water used for moist curing shall not exceed
1000 parts per million.
10.7.5
Water curing shall be continuous until the compressive strength has reached 70%
of the specified strength, but not less than 7 days after placement.
10.7.6
Continuous water cure can be provided by covering with wet burlap and plastic; the
saturated burlap shall be covered with a polyethylene sheet vapor barrier,
minimum 0.15 mm (150 microns) in thickness.
10.7.7
Where appearance is important, concrete curing by 0.15 mm polyethylene film

shall be avoided; film over damp burlap may be used (ACI 308, Sec. 2.4.2.1)
10.8 Stripping of Formworks

10.8.1
Unless otherwise specified in the project specifications, formwork and shoring shall
be left in place to support the mass of concrete in beams, slabs and in-place
structural members until the specified concrete strength f'c is attained. (ACI 301,
Sec. 2.3.2.5) Note: The preferred method of determining stripping time is by testing
test cylinders that are cured on-site or testing concrete strength in the field.
10.8.2
When finishing is required, remove forms as soon as removal operations will not
damage concrete. (ACI 301, Sec. 2.3.2.1)
Page 11 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
10.8.3
Repairs and treatment on minor concrete damage shall be started immediately.

(ACI 301, Sec. 2.3.2.5).
10.8.4
Forms removal (stripping) shall be based on concrete's achieving minimum

strength requirements as set forth by the design engineer as verified by sample
cylinders compressive strength results.
10.9 Cast-In-Place Concrete Final Acceptance

10.9.1
All concrete surfaces in direct contact with earth shall be coated with two coats of
coal tar or bitumen coating consisting of two coats coal tar epoxy coating system
for Immersion Service or Bituminous Paint for Moderate Temperatures in Buried or
Immersion Service. Overall dry coating thickness shall be from 325m to 605m.
10.9.2
All surface defects such as cracks or honey-combing shall be filled with mortar
consisting of 1 part Portland Cement of the type specified for the job and 2.5 parts
fine sand and ground in smooth with a trowel or carborundum grind stone float.
(ACI 515.1R, Sec. 3.2.1) Note: Proprietary compounds may be used in lieu of
mortar in accordance with the manufacturer's recommendations and with prior
approval of The Engineer.
10.9.3
Finns, protrusions or similar irregularities projecting from the concrete shall be

removed back to the surface by chipping, brush hammering, needle gunning or
wire brushing. (ACI 515.1R, Sec. 3.2.4)
10.9.4
Sharp offsets in the concrete caused by formwork misalignment, shall be

mechanically abraded to provide gradual and smooth transitions between offset
surfaces. (ACI 515.1R, Sec. 3.4.2)
10.9.5
After finishing and curing operations all exposed construction joints, control joints,
expansion-contraction joints or other types shall blend into and match with the
existing adjacent concrete finishes (ACI 301, Sec. 5.3.3)
11.0 QUALITY REQUIREMENTS

To ensure the quality control of reinforced concrete construction works, a third party laboratory
technician will be at site to check the following:
11.1 Temperature of ready mix concrete upon arrival at site.
11.2 Concrete workability by checking concrete slump.
11.3 Preparation and proper curing/preservation of concrete sample specimen.
11.4 Check proper mixing proportion and procedure for application of proprietary compounds
for concrete repairs and surfacing.
Page 12 of 27


CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.16
11.5 Check for surface preparation and thickness of coating application.

12.0 HEALTH AND SAFETY
During the progress of works, the necessary welfare facilities shall be provided at the project site.
The workers shall be provided with safe drinking water, toilets, place to eat their food and place to
store their clothes.
Tower lights will be used during night time works and is essential for the safety of workers, the
equipment and the proper execution of work. Barriers around construction area shall be installed.
12.1 ISSUES
12.1.1
The HSE engineer has the responsibility for providing help advice to the
supervisor who is responsible for the work safety.
12.1.2
No one shall be allowed to enter the construction site without wearing the proper
PPEs.
12.1.3
Ensure that there is sufficient scaffolding/platforms and safety harness/fall

protection when working in heights.
12.1.4
Beware of slipping when using ladders in wet conditions.
12.1.5
Provide protective barriers, shield systems complying with applicable standards.
12.2 RESPONSIBILITIES
12.2.1
Safety Engineer
12.2.1.1 Conduct the safety induction course to all personnel involved in the
work.
12.2.1.2 Monitor and supervise the risk assessment.
12.2.1.3 Ensure that necessary Permit to Work is available.
Page 13 of 27

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE

(POURING, EMBEDMENTS, CURING)
First
Rev.
Issue
Date:
A
17.01.16
B
18.02.2016
12.2.1.4 Ensure that the projects method statement and risk assessment are
understood, complied and applied in the worksite.
12.2.1.5 Ensure that all workers are provided with sufficient information regarding
workplace hazards and planned control measures.
12.2.1.6 Ensure that necessary equipment (e.g. PPE, tools) is provided prior to start
of works.
12.2.1.7 Ensure that all tools, equipment are certified and serviceable in accordance
with the standard industry practice prior to use.
12.2.1.8 Ensure that adequate level of welfare arrangements are available in the
worksite.
12.2.1.9 Daily inspection of health, safety and environmental compliance is carried
out.
12.2.2 Safety Officer
12.2.2.1 Supervision of equipment handling, transportation and disposal of
construction debris.
12.2.2.2 Ensure that relevant work permit is secured prior to start of work.
12.2.2.3 Ensure that equipment is operational and certified.
12.2.2.4 Ensure that all drivers/operators are qualified to operate the
machines/equipment.
12.2.2.5 Regular inspection and maintenance of the equipment.
12.2.2.6 Perform other duties as instructed by the safety engineer.
Page 14 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.02.2016
APPENDICES
Appendix 1.0 Job Risk Assessment
Appendix 1.1 Carpentry Works
Page 15 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.02.2016
Page 16 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
Appendix 1.2 Formworks
Page 17 of 27

First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
DOCUMENT NUMBER: LC3.KKIA-UN-MSM-GEN-CV-0021-B
Page 18 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
Appendix 1.3- Steel Cutting and Bending
Page 19 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
Page 20 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
Appendix 1.4 Concrete Works
Page 21 of 27


First
Rev.
Issue
Date:
A
17.01.16
B
18.2.2016
Page 22 of 27
Appendix 2.0- Related ITP
CONSTRUCTION OF LOAD CENTER 3 (LC-3) AT KING KHALED INTERNATIONAL AIRPORT (KKIA)

INSPECTION TEST PLAN FOR CIVIL WORKS
CONTRACTOR: SAUDI SERVICES ELECTRO MECHANICAL WORKS. CO. (SSEM) (Close Joint Stock Company)
CONTRACT NO.: R-15-085-BF-0
ITP Ref. No.:

Sec No.:
TITLE: CIVIL WORKS
Sec Title.:
Activity
No.
7
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.2
Activity Description
Check elevation and level

Check stability of bracing , trying, shoring, false
work and supports
Check of cleanliness, surface smoothness and
form oil coating
Corner chamfering as per drawing requirements
Check stability and position of control joints
Re-bar Quality
7.2.2
Check size and spacing of re-bar and concrete

cover as applicable and also ensure that air
blowing is made to ensure clean surface
7.2.3
Check embedded item for and free from damage
7.3
Check installation of embedded items and proper

support
CONCRETE PLACEMENT
7.3.1
Concrete mix design
7.3.2
Concrete material quality
7.3.3
Check Concrete delivery for correct mix as per

specification
7.3.4
Concrete slump Test
7.3.5
Concrete Yield, Air Content
7.3.6
Concrete making specimen in the field
7.3.7
Check movement and free dropping of concrete
7.3.8
Check for proper vibration while placing concrete
7.3.9
Check Visual/Survey Inspection

Check survey design date
Visual Inspection
Visual Inspection
Visual Inspection
Visual Inspection
Stage / Frequency
After installation of
formworks
formworks
formworks
formworks
formworks
formworks
Reference Documentation
Test Required
Code/Spec/Etc.
Acceptance Criteria
Technical Specification
Civil Works
Civil Works
Civil Works
Civil Works
Civil Works
Civil Works
SSEM CHECK
SSEM CHECK
SSEM CHECK
SSEM CHECK
SSEM CHECK
SSEM CHECK
Approved Construction
Drawings
Drawings
Method of
Verification
SSEM
AECOM
Demonstrated Evidence
Report/Checklist
RR
Checklist Form IC-C-007
RR
Project Specification
RR
Drawings
LAYING OF REBAR AND EMBEDDED ITEMS
7.2.1
7.2.4
Date: October 2015
Inspection / Test Requirements

Test or Inspection Performed
STRUCTURAL CEMENT CONCRETE

CONSTRUCTION
FORMWORK
Check dimension of formwork for conformity to
the drawings
ISSUANCE: 01
REVISION: 00
Compressive Strength Test
ABBREVIATIONS:
Check Rebar Chemical

Composition, Tensile and
Bending Compliance w/ (ASTM
A 615)
Every 300tons/per size

dia.
Factory
Test/Third Party
Test
Civil Works
Project
Specification/Approved
Material Submittal
RR
RR
Mill Certificate/Test report
Visual inspection
After assembly of Rebar
SSEM CHECK
Civil Works
Drawings/Bar bending
Schedule
Visual inspection
Visual inspection
Check Approved Concrete Mix
Design
Check Coarse/Fine Aggregate
comply w/ (ASTM C 33)
Check Approved Concrete Mix
Design
Witness checking of Slump
(ASTM C 143)
Witness checking of Yield, Air
Content (ASTM C 138)
Witness checking of sample
cylinder (ASTM C31
Visual Inspection
Visual Inspection
Check result compressive
strength (ASTM C39)

SSEM CHECK
Prior to actual
production get started
Third Party Test
daily
Third Party Test
Every Batch Ticket
Third Party Test
Every Truck Mixer
Third Party Test
Control Mix Twice

Weekly
Six test cylinder each
day used for 28 days
test additional test
cylinder may be
prepared for 7 days test
(per 200cu.m.)
During Concrete
Placement
During Concrete
Placement
Six test cylinder each
day used for 28 days
Civil Works
Civil Works
SSEM CHECK
Third Party Test
THIRD PARTY
TEST
SSEM CHECK
THIRD PARTY
TEST
N/A NOT
APPLICABLE
Note:
Page 1 of 2
RR
RR
Materials Submittal Report
Civil Works
Civil Works
Civil Works
Civil Works
Civil Works
Test Result Compliance w/

Civil Works
Civil Works
Civil Works
Civil Works
SSEM CHECK
Drawings

Test Result of 6 tests

cylinder at 28 days shall be
RR/W
RR
Material Test Report
W-
WITNESS PONT
SURVEILLANCE
HOLD POINT
RR REVIEW OF REPORT
AECOM- Consultant
SSEM-
Contractor
Page
23 of 27
Appendix 2.0- Related ITP
CONSTRUCTION OF LOAD CENTER 3 (LC-3) AT KING KHALED INTERNATIONAL AIRPORT (KKIA)

INSPECTION TEST PLAN FOR CIVIL WORKS
CONTRACTOR: SAUDI SERVICES ELECTRO MECHANICAL WORKS. CO. (SSEM) (Close Joint Stock Company)
CONTRACT NO.: R-15-085-BF-0
ITP Ref. No.:

Sec No.:
TITLE: CIVIL WORKS
Sec Title.:
Activity
No.
Activity Description
ISSUANCE: 01
REVISION: 00
Date: October 2015
Inspection / Test Requirements

Test or Inspection Performed
Stage / Frequency
Reference Documentation
Test Required
Code/Spec/Etc.
Acceptance Criteria
test additional test

cylinder may be
prepared for 7 days test
7.4
Method of
Verification
SSEM
AECOM
Demonstrated Evidence
Report/Checklist
at least 25.0 N/mm2

(Average of 6 Cylinder
FINISHING AND CURING
7.4.1
Check for Curing as per specification

requirements
7.4.2
Check formed surfaces for finish
7.4.3
Repair surface defects as per approved

procedure
7.4.4
Check joints and application of filler and sealant
ABBREVIATIONS:
Check Approved Materials for

curing
After placement of
Concrete
SSEM CHECK
Civil Works
Visual Inspection
After Dismantling of
Concrete Forms
SSEM CHECK
Civil Works
As per Approved Material

supplier procedure for Repair
Concrete Forms
SSEM CHECK
Civil Works
Visual Inspection
Concrete Forms
SSEM CHECK
Civil Works
N/A NOT
APPLICABLE
Note:
Page 2 of 2
Approved Materials
compliance w/Project
Specification
Approved Materials
compliance Method
Statement /Project
Specification
W-
WITNESS PONT
SURVEILLANCE
HOLD POINT
RR REVIEW OF REPORT
AECOM- Consultant
SSEM-
Contractor
Page
24 of 27
Appendix 3.0- Checklist
CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED INTERNATIONAL

AIRPORT
STRUCTURAL CEMENT CONCRETE CONSTRUCTION
IC Checklist No.: 085-IC-C-007
ITP Ref. No.: 085-ITP-C-8.0
Sec:
Area/Location:
Project: Construction of New Load Center-3

Contract No.: R-15-085-BF-O
Facility Name:
Drwg. No. / Line No.:
Work / item for Inspection:
Item
Activity
Formworks dimensions and

elevation conforming to the
drawing
Check stability of bracing ,
trying, shoring, false work and
supports
Check of cleanliness, surface
smoothness and form oil
coating
Corner chamfering as per
drawing requirements
Check Compaction density of
CTB
Check stability and position of
control joints
Check Re-bar Quality
Check size and spacing of rebar and concrete cover as
applicable and also ensure that
air blowing is made to ensure
clean surface
Check quality and installation of
embedded materials
Check Concrete delivery for
correct mix as per specification
Visual inspection of finished
CTB
Concrete slump Test
Concrete making specimen in
the field
Check movement and free
2
3
4
5
6
7
8
9
10
11
12
13
14
SSEM
Engr.
SSEM
QC
GACA/AECOM
Representative
A
R
N/A
Corr.
Sign
Off
Remarks
Page 25 of 27
Appendix 3.0- Checklist
CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED INTERNATIONAL

AIRPORT
dropping of concrete
Check for proper vibration of
concrete
16
Check for compressive strength
of concrete
17
Check for proper curing of
concrete
18
Repair of surface defects as
per approved procedure
19
Check joints and application of
filler and sealant
GACA/AECOM Representative Remarks:
15
Sign:
Name:
Date:
SSEM QC Representative
Legend: A=Acceptable; R=Rejected; N/A=Not

Applicable
GACA / AECOM Representative

Sign:
Name:
Date:
Page 26 of 27
Appendix 4.0- Proforma Work Permit

SSEM-HSE/PERMIT/002/M07-11, Rev0.1, July2011
FORMWORKS, REBARS & CAST-IN-SITU CONCRETE WORK PERMIT

DATE: ______________________PERIOD: __________________TO:__________________PERMIT NO.:_______________
EQUIPMENTS: _______________________________________________________WORK AREA: ______________________
DESCRIPTION OF WORK:_________________________________________________________________________________
NAME OF THE ORIGINATOR:

COMPANY:
DEPARTMENT:
SIGNATURE:
COMPLEMENTARY PERMITS
PERFORMING AUTHORITY
YES
NO
N/A
DRIVING IN UNAUTHORISED AREAS

CLEARANCE FROM YERP AUTHORITY
CLEARANCE FROM ROYAL COMMISSION
CLEARANCE FROM OTHER DEPARTMENTS
NAME:
SIGNATURE & DATE:
CONTACT NO:
RISK ASSESSMENT
SAFETY PRECAUTUONS
YES
NO
YES
N/A
ISOLATION FROM OTHER WORKS
PERSONAL PROTECTIVE EQUIPMENT (P.P.E)

BARRICADES AND WARNING SIGNS
AREA IS SUITABLE FOR CONCRETE REPAIR WORK
ADDITIONAL ILLUMINATION
PROPER ACCESS
ACCESS/EGRESS CLEAR FROM OBSTACLES
FIRE EXTINGUISER / FIRE WATCHMAN
LIFE LINES/ SAFETY HARNESS
BREATHING EQUIPMENT
EMERGENCY RESCUE TEAM AVAILABLE.
SLOPING OR SHIELDLING PROVIDED
AREA CLEAR FROM TOXIC GASES
NO MATERIAL KEPT NEAR THE EXCAVATION
EXISTING TEMPORARY OR
PERMANENT UTILITIES
SUITABLE EQUIPMENT AND TOOLS
AVAILABLE
GAS CYLINDERS KEPT OUT FROM THIS AREA

WORKERS AWARE OF HAZARDS AND PRECAUTUONS
TO BE TAKEN
ELECTRICAL ISOLATION
METHOD STATEMENT / JSA
ENOUGH ACCESS/EGRESS
SUFFICIENT
SCAFFOLDING/PLATFORMS
AREA CLEAR FROM COMBUSTIBLE
SUBSTANCES
ANY OTHER WORKS ADJACENT
NO
N/A
OTHER REQUIREMENTS (IF NECESSARY)
DECLARATION (to be filled by Performing Authority) And Competent Person

I, UNDERSIGNED HAVE CHECKED THE AREA AND COMPLIED TO ALL SAFETY PRECAUTIONS AND RISK ASSESSMENT AND WILL CARRY OUT ACTIVITY WITH
APPROVED METHOD STATEMENT
NAME:
SIGN:
NAME:
SIGN:
PERMIT VALIDITY (to be filled by Site Manager/Engineer)

THE ABOVE WORK HAS BEEN APPROVED AND SHALL BE CARRIED OUT SAFELY. IT HAS TO BE ENSURED THAT THE EMPLOYEE EXECUTING THE JOB HAS A COPY
OF THE PERMIT AT ALL TIMES DURING THE WORK.
NAME:
SIGNATURE:
DATE:
PERMIT CLEARANCE (to be filled by HSE/Safety Representative)

I DECLARE THAT ALL WORK UNDER MY CONTROL HAS NOW BEEN COMPLETED AND THE AREA HAS BEEN CLEARED AND THAT ALL TOOLS AND OTHER
EQUIPMENT HAVE BEEN REMOVED
NAME:
SIGNATURE:
DATE:
PERMIT CLOSED (to be filled by Performing Authority)

THE ABOVE WORK WAS COMPLETED SAFELY AND THE WORK PERMIT SHALL BE CANCELLED
NAME:
SAFETY DEPARTMENT:
NAME:
Yellow- Site
SIGNATURE :
DATE:
SIGNATURE:
DATE:
Blue - HSE office
White - Client Office
Page 27 of 27

Method Statement For Formworks, Rebars, Cast-In-Situ Concrete

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Method Statement For Formworks, Rebars, Cast-In-Situ Concrete

Încărcat de

Drepturi de autor:

Formate disponibile

Submittal Transmittal

Detailed, Grouped by Each Number

Reference Number: 0483

Hadi Omar Harb

Method Statement for Formworks, Rebars,

Method Statement for

Reviewed Exceptions Noted

Reviewed Exceptions Noted, Resubmission Required.

Printed on: 3/9/2016

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

METHOD STATEMENT FOR

ProjectQuality Manager: ProjectManager:

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

References and Standards 03

Work Program ...04

Responsibilities of Key Personnel .. 06

Health and Safety . 13

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

REFERENCES AND STANDARDS

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

Project Quality Plan

Quality Inspection Plan

Quality Assurance & Quality control

Personal Protective Equipment

Health, Safety & Environment

Personal Protective Equipment

Environmental Control Officer

Environmental Management Plan

Occupational Health and Safety Act

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

Table I. Equipment Intended for Concrete construction works.

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

RESPONSIBILITIES OF KEY PERSONNEL

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

Quality Control Engineer

9.4 Site Foreman

10.0 CONCRETING METHODOLOGY

Fabrication and installation of form works.

Fabrication and installation of steel reinforcements.

Installation of anchor bolts, block-outs and other embedment to concrete when

Form closure and installation of supports

Pouring of ready mix concrete.

Preparation of concrete sample specimen for testing purposes.

Finishing and curing of concrete.

Repair of minor concrete imperfection.

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

Forms shall be substantial and sufficiently tight to prevent leakage of

Forms shall be properly braced or tied together to maintain position

Formwork shall be anchored to the shores below so that movement of

A polyethylene sheet, minimum 0.15mm thick, shall be placed beneath slabs on

Water stops shall be provided in joints where watertight construction is required.

KINGDOM OF SAUDI ARABIA

METHOD STATEMENT FOR FORMWORKS, REBARS,

Welding of reinforcement shall not be allowed unless authorized by The Engineer

10.4 Anchor bolts and Embedded Items