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Purpose
The purpose of any grain storage facility is to provide safe storage conditions for the
grain in order to prevent grain loss caused by adverse weather, moisture, rodents, birds,
insects and micro-organisms like fungi.
Grain is maintained at moisture levels of 14% or less and seed is stored at 12% or less
Grain is protected from insects, rodents and birds
Grain is protected from re-wetting by rain or imbibing moisture from the surrounding
air.
The longer the grain needs to be stored, the lower the required moisture content will need
to be. Grain and seed stored at moisture contents above 14% may experience the growth of
molds, rapid loss of viability and a reduction in eating quality. The following table shows the
safe moisture content required for different storage periods.
Storage period
Weeks to a few
months storage
4 to 12 months
Storage of farmers
seeds
Storage for more than
1 year
Required moisture
content for safe storage
14 % or less
Potential problems
13 % or less
12% or less
9 % or less
Loss of germination
A rule of thumb for seed is that the life of the seed will be halved for every 1%
increase in moisture content or a 5 oC increase in storage temperature.
Bag Storage
Bulk Storage
Storage by silos
In general, it is recommended that rice for food purposes be stored in paddy form
rather than milled rice as the husk provides some protection against insects and helps prevent
quality deterioration. However, when rice can be stored as brown rice, 20% less storage
capacity will be needed.
Different grains and components of grain have different weights. The following table
gives the approximate weight and volume for paddy rice and its milled components.
Bulk (kg/m3)
Bag (bags/ton)
600
13-25
40-80
White rice
850
20-25
40-50
Bran or meal
550
20
50
Husk
120
50
100
To calculate the storage capacity for different types of storages, use the following
equations.
Square or rectangular bin:
Volume = (length x width x height) x bulk density
(kg/m2)
Conditions under tropical region, the life span of brown rice is about 2 weeks and it is too
short.
Depending on the size of storage, these bags are normally formed into a stack. When
using bag storage consideration needs to be given to the following:
Jute bags should not be stacked higher than 4m and plastic bags 3m. Plastic bags are
more slippery and the stacks will be less stable
Bags should be stacked under cover e.g. under a roof, in a shed or granary or under
water proof tarpaulins
A one meter gap should be left between and around stacks and 1.5 meters clearance
between the top of the stack and the roof
Bags should be stacked on pallets or on an above ground structure to avoid the
possibility of absorbing moisture from the floor.
Bags should not be stacked on a bed of rice husks or bags filled with rice husks, as
these are difficult to keep free from insect infestation.
Bags should be stacked so that fumigation can be undertaken easily. The dimensions
of the stacks should be set to facilitate sealing with a single fumigation sheet.
The efficiency of bag storage can be improved if a plastic liner bag is used inside the
existing storage bag especially for seed and milled rice
Some farmers use bag storage in outside granaries, which have been constructed from
timber or mud/cement or large woven bamboo or palm leaves.
Bulk storage
Farm level storage
At farm level grain is often stored in bulk in small outside granaries or in woven
baskets or containers made from wood, metal or concrete, which are located under or inside
the house. These storages vary in capacity from 200-1000 kg. Losses from insects, rodents,
birds and moisture uptake are usually high in traditional bulk storage systems.
Wooden warehouse
Bamboo warehouse
place) 0.5 m
Clay pot ranks - capacity lowest pot = 30 kg, middle pot = 20 kg, topmost pot =
15 kg
Bamboo basket
Commercial Storage
Silos
The large export mills and collection houses sometimes use metal or concrete silos.
These silos range in size from 20 to 2,000 ton capacity. Silos have the advantage that they
can be more easily sealed for fumigation and less grain is spilt or wasted. Bulk storage
warehouses are not very common in Asia.
Clean the seed or grain and dry to the correct moisture content. (seed 12%, grain
14%).
Place seed or grain in the clean container.
Fill the container completely with seeds to avoid dead air space, the more air is inside
the slower the oxygen drops.
Seal the container air tight:
When using a container with a screw top or press fitted closer use grease or silicon to
seal the opening.
When using clay pots or vessels made from porous material, paint inside and outside
of the container with latex paint.
Store the containers either undercover or in the shade.
Keep the container closed until you need to use the grain/seeds. Use it all at once.
Precautions
Opening and closing frequently the containers which have grains make oxygen reenter and cause the insect damage that can cause egg stage to larval stage.
As half-full containers may have oxygen, insects may not be killed.
1. Place the super bag as a liner inside an 2. Fill bag with dry grain or seed.
existing storage bag (woven polypropylene
or jute bag)
Don't overfill.
Don't puncture or damage.
Never carry the grain by holding on to the Super bag, always use the outer bag for
carrying.
Seal properly.
Check after some days. If there are insects inside the bag it is not sealed properly.
Check for leaks and re-seal.
What is CocoonTM ?
Cocoons reduce the flow of both oxygen and water between the stored grain or seed and
the outside atmosphere. When properly sealed, respiration of grain and insects inside the bag
reduce oxygen levels from 21% to 5%. This reduction reduces live insects to less than 1
insect/kg of grain without using insecticides - often within 10 days of sealing. The stablized
moisture inside the cocoon prevents wetting and drying of grain. This reduces the extent of
grain cracking and so head rice recoveries are higher upon milling.
Clean the seed or grain and dry to the correct moisture content. (seed 12%, grain
14%). Use a moisture meter.
Make sure the Cocoon is clean and undamaged.
Seal the Cocoon according to the manufactures recommendation.
Store the containers either undercover or in the shade.
Use an oxygen meter to measure oxygen content inside the cocoon, first daily and
once the oxygen has dropped weekly to monitor that the Cocoon is properly sealed.
Management Issues
While the technology is simple users sometimes still have bad experiences when the oxygen
levels are higher than expected. This is often due to poor management. The following points
are important.
Intermittent opening and closing allows oxygen re-entry which can lead to the rapid
re-infestation of some insects such as lesser grain borer which can pierce plastic
liners.
Cocoons can be damaged by rodents if not managed correctly. Pull plastic liners tight
and keep a clear space around the containers.
Mechanical damage or placing cigarette buts on the Cocoon can also damage it.
Storage hygiene
Purpose
Good hygiene in the grain store or storage depot is important in maintaining grain and
seed quality.
Guidelines for storage hygiene
Keep storage areas clean. This means sweeping the floor, removing cobwebs and
dust, and collecting and removing any grain spills.
Clean storage rooms after they are emptied and this may include spraying walls,
crevices and wooden pallets with an insecticide before using them again
Placing rat-traps and barriers in drying and storage areas. Cats deter and help control
rats and mice
Inspect storage room regularly to keep it vermin proof.
Inspect the stored seeds once a week for signs of insect infestation.
When necessary and only under the direction of a trained pest control technician, the
storage room or the seed stock may be sealed with tarpaulin and treated with
fumigants.