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JKSimMet
OVERVIEW
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JKSimMet Overview
JKSimMet is a package developed by the JKMRC/JKTech
for the modelling and simulation of comminution circuits.
It includes models for crushers, autogenous mills, ball
mills, rod mills, screens, and hydrocyclones.
JKSimMet V6
JKSimMet Overview
Flowsheet Design
Mass Balance
Mass Balancing
Data Input
Model Fit
Model Fitting
Simulation
Simulate
Results Analysis
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JKSimMet References
JKSimMet V6 User Manual
(PDF)
(HELP FILE)
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Part I Overview
Part II Changes from Version 5
Part III Installing JKSimMet
Part IV Learning JKSimMet
Part V Using JKSimMet
Read Once
JKSimMet 101
JKSimMet Reference
MODELS REFERENCE
JKSimMet V6
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JK Blue Book
CONTENTS
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1 Introduction
2 Models of Comminution Processes
3 Mineral Liberation
4 Rock Testing
5 Surveying Comminution Circuits
6 Crushers
7 AG and SAG Mills
8 Rod Mills
9 Ball Mills
12 Screens & Hydrocyclones
13 Optimisation of Comminution Circuits
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5. Review results.
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JKSimMet
FLOWSHEETING
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JKSimMet Flowsheeting
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JKSimMet V6
SAVE
Save, and save often.
JKSimMet can often crash seemingly right when you
have significant unsaved changes.
Network licenses can cause increased frequency of
crashes (compared to a local dongle).
Become OCD about saving!
CTRL + S does not work. Must use the disk
icon.
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1. Resizing units
(drag and drop)
4. Adding autolabels
NOTE:
A JKSimMet flowsheet must have at
least one feed unit and one final
product
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JKSimMet V6
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Experiment with
adding Info Blocks to
your flowsheet
cluster.
Cyclone underflow feeds a ball mill in closed
circuit.
There are water additions to the SAG feed,
Cyclone Feed, and Ball Mill Feed.
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JKSimMet
SIMULATE I
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5. Review results.
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Feed Needs:
1. Feed Rate
Feed PSD
WEIGHT
%
0.0
0.0
4.1
4.3
23.9
23.6
12.2
3.0
0.5
2.2
8.4
4.7
3.0
2.0
1.2
1.1
0.8
0.8
0.5
0.5
0.4
0.3
0.3
0.2
0.2
0.2
0.2
0.1
1.3
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JKSimMet V6
Feed Needs:
1. Feed Rate
Feed PSD
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Feed Needs:
Feed PSD
1. Feed Rate
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JKSimMet V6
Feed Needs:
1. Feed Rate
Feed PSD
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JKSimMet V6
Feed Needs:
1. Feed Rate
Feed PSD
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JKSimMet V6
Feed Needs:
1. Feed Rate
Feed PSD
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SAG Mill
SAG Discharge Screen
Pebble Crusher
Ball Mill
Hydrocyclones
Water addition
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Water Feeders
Use a simple model to set a specified % solids in the
downstream unit.
Parameter
SAG
Ball Mill
Cyclone
Req. %S
65
70
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SAG
Pebble
Ball Mill
10.0
5.00
0.500
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are complementary.
Traditionally the underflow curve is
used for efficiency curves
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Efficiency Curve:
0
50
= .
Parameters
Alpha
50
50
Beta
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SAG Disch
Screen
Cyclones
Alpha
1.5
2.5
Beta
C (%)
90
75
d50c (mm)
10
0.10
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PRESS THE
SIMULATE ICON
PRESS START TO
RUN SIMULATION
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JKSimMet Tools:
1. Data Blocks
2. Graphing
3. Reports (Export to Excel)
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Data Blocks:
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Graphs:
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Graphs:
Review Graphs:
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Reports:
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Baseline
Scenario 1
Scenario 2
Scenario 3
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