Connector Location

Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17 Service Tool
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34

Schematic
Location
C-15
E-15
E-15
F-14
A-14
B-13
B-13
D-13
D-13
B-12
A-11
D-10
D-10
D-10
A-9
A-9
A-9
B-9
E-9
E-9
B-8
B-8
E-6
E-6
C-6
C-6
C-6
A-6
C-5
C-5
B-3
E-3
F-3
F-3

Machine
Location
26
26
26
6
5
29
29
30
29
25
C
B
23
23
10
10
C
25
B
B
10
10
24
24
24
27
27
27
27
27
15
23
23
23

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at
or near the component. See the Component Location Chart.

Schematic
Location

Component

Component Location
Machine
Location

Schematic
Location

Sender - Transmission Speed

D-15

Machine
Location

Sensor - Transmission Oil Temp

E-15

26
16

Component

Alarm - Action

B-8

Alarm - Backup

F-15

Alternator (35A STD)

D-14

Solenoid - Centershift

B-3

Batteries

C-14

3,4

Solenoid - Differential Unlock

E-4

17

Breaker - Alternator (35A)

D-1 3

Solenoid - Dual Horsepower

A-13

Breaker - Headlamp (15A)

D-10

Solenoid - Engine Shutdown

D-13

Control - Neutral Start

B-9

10

Solenoid - Forward Horn

A-3

16

Control - Transmission

A-7

Solenoid - Park Brake

B-12

16

Fuses

B-6

Solenoid - Start Aid

A-13

18

Fuses

D-9

Solenoids - Transmission Valve (8)

D-15,E-15

14

Gauge Cluster

F-5

Switch - Beacon

B-6

Ground-Engine

C-13

12

Switch - Blower (Heater)

A-10

Ground - Front Frame

D-6

21

Switchs - Brake Air Pressure

A-2

16

Ground - Rear Frame

C-13

28

Switch - Centershift Indicator

B-3

19

Ground Strap - Cab to Front Frame

D-6

24

Switch - Centershift Pin

B-9

C-12

20

Switch - Defroster (Front)

A-6

Horn - Forward

F-3

16

Switch - Defroster (Rear)

B-6

Meter - Service

E-10

Switch - Differential Unlock

D-8

Motor - Blower (Heater group)

A-10

Switch - Disconnect

C-14

13

Motor - Blower/Defroster

A-11

Switch - Engine Coolant Temp (Start Aid)

A-14

11

Motor - Blower/Defroster

E-4

Switch - Flood Lamp

D-8

Motor - Starter

C-13

Switch - Forward Horn

E-9

Motor - Washer (Front Lower)

F-6

Switch - Fuel Pressure

B13

13

Motor - Washer (Front Upper)

F-6

Switch - Head/Tail Lamp

E-8

Motor - Washer (Rear)

F-6

Switch - Headlamp Dimmer

E-9

Motor - Wiper (Front Lower)

C-4

Switch - Inching Pedal Pressure

C-15

14

Motor - Wiper (Front Upper)

D-4

Switch - Key Start

B-9

Motor - Wiper (Rear)

B-11

Switch - Park Brake Pressure

B-11

16

Relay - Start

D-13

Switch - Start Aid

E-8

Relay - Transmission Action Lamp

C-10

Switch - Stoplamp Pressure

A-2

16

Resistor - Blower Speed

A-12

Switch - Tail Lamp

D-8

Resistor - Blower Speed

E-4

Switch - Transmission Direction & Speed

A-8

Resistor - Blower Speed (Heater)

A-10

Switch - Wiper (Front Lower)

A-5

Sender - Articulation

C-12

Switch - Wiper (Front Upper)

B-5

Sender - Engine Coolant Temp

A-14

11

Switch - Wiper (Rear)

A-5

Sender - Engine Oil Pressure

B-14

13

Ground Strap - Front Frame to Rear Frame

RENR1426-01
June 1998

14

B = Operators compartment (Steering console).

12

2 5

11

17

29 30

21

20

23
B

C
10
25
27

9 A

19

24
1615

120H and 135H Motor Grader

Standard Version
Electrical System

27 D

120H:
5FM800-UP
6TM366-UP

A
22

12

13
5

4 3 29

11

18

6 14
26

A = Operators compartment (Dash).

22
13

Machine locations are repeated for components located close together.

6 26
18 14

30
20

28

8
25 10 21

24
15
23 16

19

17

C = Operators compartment (Right side console).

135H:
7MM249-UP
8WN350-UP

D= Operators compartment (Headliner).

E = Operators compartment (Under seat).

E20367

Machine Harness Connector And Component Locations

Related Electrical Service Manuals

Title
Alternator (6N-9294 35A): STD
Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

Form Number
SENR4978
SENR2082
SENR4130

Alternator (100-5047 50A): ATT

SENR2082

Transmission Electronic Shift Control

Starting Motor: (106-8558)
Consist No. 106-8557
Consist No. 106-8559

SENR91 67
SENR3559
5ENR3581
Wire
Number

Wire
Color

101

RD

102

BU

103

Wire Description
Wire
Number

Wire
Color

Bat(+)

504

YL

Wiper - Rear (Low)

HdLmp

505

BU

Wiper - Rear (Hi)

RD

AuxCkt

506

PU

Washer - Front

105

RD

Key Start Sw

507

WH

Washer - Rear

108

BU

AuxCkt

515

GY

Blower Motor (Hi)

109

OR

Alt Output (+) Term.

516

GN

Blower Motor (Medium)

113

RD

Opr Mon Panel

517

BU

Blower Motor (Low)

114

RD

Warning Horn (Forward)

521

YL

A/C SW To Refrigerant SW

116

RD

AuxCkt

522

WH

A/C Clutch To Thermostat SW

118

GY

AuxCkt

556

WH

Differential Lock

Description
Power Circuits

Code
Flashed
11

Transmission Diagnostic Code Conversion

12

CID - FMI
Description
N/A
No diagnostics active
N/A
No logged diagnostic codes

21

641

22

642

23

643

24

644

25

645

26

646

27

647

28

648

31

641

32

642

33

643

34

644

35

645

36

646

37

647

38

648

41

641

42

642

43

643

44

644

Resistor, Sender and Solenoid Specifications

Part No.
3E-5383

Component Description

Sender - Articulation Position

Resistance (Ohms)

Accessory Circuits (Continued)

Range - 3 to 97 Ohms

119

PK

AuxCkt

575

YL

Wiper - Aux (Park)

560 to 716 @ 54C (1 30F)

72 tO 82 @ 110C(230F)

124

RD

A/C

576

PK

Wiper - Aux (Low)

7N-8532

Sender - Engine Coolant Temp

126

PK

XMSNCTRL

577

PU

Wiper - Aux (Hi)

F05 Transmission Solenoid A open circuit

F05 Transmission Solenoid B open circuit

7T-4003

Resistors - Defroster Blower

10.0 0.5

129

BU

578

BU

7T-9073

Solenoid - Differential Unlock

33.6 1.0

Aux Ckt

Washer - Aux

130

RD

AuxCkt

584

YL

Wiper SW Jumper

F05 Transmission Solenoid C open circuit

F05 Transmission Solenoid D open circuit

7T-9074

Solenoids - Forward Horn

Park Brake

55.17 5.77

135

BU

AuxCkt

A503

PK

Front Defroster Fan (Low)

F05 Transmission Solenoid E open circuit

F05 Transmission Solenoid F open circuit

8C-3663
8T-8808
9G-1 950
9G-4365
104-6387
111-0570

F05 Transmission Solenoid G open circuit

F05 Transmission Solenoid H open circuit
F06 Transmission Solenoid A short to ground
F06 Transmission Solenoid B short to ground
F06 Transmission Solenoid C short to ground
F06 Transmission Solenoid D short to ground
F06 Transmission Solenoid E short to ground
F06 Transmission Solenoid F short to ground

116-9937

Solenoid - Engine Shutdown

Start (Latch) Coil
Stop (Unlatch) Coil
Solenoid - Centershift
Resistor - Blower Speed
Solenoid - Start Aid
Sender - Transmission Speed
Solenoid - Dual Horsepower
Sender - Engine Oil Pressure

127-0574
Solenoids - Transmission
At room temperature unless otherwise noted.

141

PK

Aux Ckt

A504

GN

Rear Defroster Fan (Low)

1.55 0.15
10.3 1.03

144

GN

Aux Ckt

A506

OR

Front Defroster Fan (Hi)

149

RD

AuxCkt

A507

YL

34.3 1.7
Overall 2.00 .10 Tap 1.00 .05
6
1000 to 1200
31.1 2.4
21.5-49.5 @552 kPa (80.1 psi)
227 - 257 @ 21 kPa (3.0 psi)
31 3

151

GN

AuxCkt

Rear Defroster Fan (Hi)

Lighting Circuits

152

BU

AuxCkt

603

PK

Rotary Beacon

165

RD

Aux Ckt
Ground Circuits

604

OR

Stop Lamp

608

GN

Flood Lamp - Rear

201

BK

Main Chassis

609

YL

Flood Lamp - Side

202

BK

XMSN CTRL

611

PU

Head Lamp Hi

276

BK

XMSN CTRL Ident Code 0

614

PU

Park/Tail/Dash/Lamp

277

BK

XMSN CTRL Ident Code 1

619

GN

278

BK

XMSN CTRL Ident Code 2

Basic Machine Circuits

Head Lamp LowControl Circuits

Control Circuits

710

GN

XMSN Speed Pickup Signal

301

BU

Starter No. 1 Sol

751

GN

XMSN Shift Sol No. 1 Or 3

304

WH

Starter Relay No. 1 Output

752

YL

XMSN Shift Sol No. 2

306

GN

Starter Relay Coil To Neut Start SW Or Key Start SW

754

BU

XMSN Shift Sol No. 3 Or 1

307

OR

Key Start SW To Neutral Start SW

755

OR

XMSN Shift Sol No. 4 Or 5

308

YL

YL

Dual Hp Sol

F06 Transmission Solenoid G short to ground

F06 Transmission Solenoid H short to ground
F03 Transmission Solenoid A short to battery
F03 Transmission Solenoid B short to battery
F03 Transmission Solenoid C short to battery
F03 Transmission Solenoid D short to battery

45

645

F03 Transmission Solenoid E short to battery

Main Power Relay Coil

795

46

646

F03 Transmission Solenoid F short to battery

310

PU

Start Aid SW To Start Aid Sol

F775

BU

Centershift Solenoid

47

647

F03 Transmission Solenoid G short to battery

311

WH

Start Aid Sol To Temp SW

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

48

648

F03 Transmission Solenoid H short to battery

321

BR

Backup Alarm Lamp Travel Alarm

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

52

637

F06 Backup alarm short to ground

322

GY

Warning Horn (Forward)

F843

YL

Inching Pedal

58

688

F06 VHP solenoid short to ground

326

PU

PU

XMSN Shift Sol No. 5 or 4

688

F03 VHP solenoid short to battery

Key Start SW C Term.

Monitoring Circuits

900

59

901

WH

XMSN Shift Sol No. 6

61

668

F02 Shift lever input invalid

GN

Alternator (R) Term.

902

BR

XMSN Shift Sol No. 7

62

668

F03 Shift lever open/short to +battery

439

YL

Lamp Indicator

903

GY

XMSN Shift Sol No. 8

441

OR

Eng Coolant Temp Gauge

921

WH

XMSN Sol No 1 Or 3 Return

460

WH

Opr Mon Panel Program Pin

E937

PU

MG MESH CNTL - Redundant Neutral

63

269

F00 Sensor supply voltage above normal

64

269

F01 Sensor supply voltage below normal

65

701

F02 Transmission output speed signal incorrect

68

168

F01 System voltage below normal

71

520

F02 Invalid transmission configuration code

72

268

F02 Check programmable parameters

73

764

74

764

75

Part No.

Function

2W-9346

Stop Lamp Pressure

8C-3569

Coolant Temperature (Start Aid)

111-7088

Inching Pedal Pressure

112-2024

Brake Air Park

Brake Pressure

115-7103

Fuel Pressure (EMS)

Off Machine Switch Specification

Actuate

45 kPa MAX
(6.5 psi MAX)
38 3C
(100.4 5.4F)
75.0 kPa MAX
(10.9 psi MAX)
640 kPa MAX
(92.0 psi MAX)
93 21 kPa
(13.5 3.0 psi)

Deactuate

5 kPa MIN
(0.5 psi MIN)
27 C MIN
(80.6F MIN)
50.0 kPa MIN
(7.3 psi MIN)
530 40 kPa
(77.0 6.0 psi)
69 21 kPa
(10.0 3.0 psi)

Contact Position
Normally Open
Normally Closed
Normally Open

403

498

WH

Diff. Lock Indicator

E938

OR

MG MESH CNTL - First Gear

A429

YL

Articulation Indicator

E939

WH

MG MESH CNTL - Second Gear

A476

PU

Eng Oil Press Gauge To Sender - Eng #1

E940

BU

MG MESH CNTL - Third Gear

B476

BU

(NFND) Transmission Indicator Lamp

E941

YL

MG MESH CNTL - Fourth Gear

F05 Transmission indicator lamp open circuit

C491

PU

Park Brake Pressure

E942

GN

MG MESH CNTL - Filth Gear

F06 Transmission indicator lamp short to ground

E458

YL

Low Air Pressure Lamp

E943

BR

MG MESH CNTL - Sixth Gear

764

F03 Transmission indicator lamp short to battery

E459

WH

Low Air Pressure Alarm

E944

GY

MG MESH CNTL - Seventh Gear

76

177

E460

BR

Trans Cntl To Relay Coil

E945

PU

MG MESH CNTL - Eighth Gear

77

762

F03 to +battery
Transmission oil temperture switch short
F04 to ground

F473

YL

Transmission Warning

E946

OR

MG MESH CNTL - Forward Direct

81

868

GN

WH

MG MESH CNTL - Reverse Direct

868

Transmission Temperature
Accessory Circuits

E947

82

F05 Auto/Manual lamp open

F06 Auto/Manual lamp short to ground

G460

E948

BU

MG MESH CNTL - Park

83

868

F03 Auto/Manual lamp short to +battery

Transmission oil temperature signal Open/Short

Normally Open
Normally Closed

500

BR

Wiper - Front (Park)

E949

YL

MG MESH CNTL - Neutral

501

GN

Wiper - Front (Low)

E975

PU

MESH Lamp

502

OR

Wiper - Front (Hi)

M917

PK

TOS Sensor +

503

BR

Wiper - Rear (Park)

M91 8

PK

TOS Sensor

M998

OR

Xmsn Autoshift Mode

Printed in U.S.A.

1998 Caterpillar
All Rights Reserved

Description

Harness And Wire Electrical Schematic Symbols

A

Electrical Schematic Symbols And Definitions

AA

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Component
Part Number

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A
325-PK-14

Pin

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

AA
1

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.
T

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

This indicates that the component has a wire connected to it that is connected to ground.

9X-1123
325-PK-14

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

BACKUP
ALARM
123-6449

RD-00
12V BATTERY
3T-5760

TT

SS

UU

B
B

NEG POS

TRANSMISSION ACTION
LAMP RELAY
106-9188

PK
GY
BU
WH
RD
BK
BR
PU

200-BK

BK-18

7
6
4
2
1
5
3

L53

308-YL
200-BK

2
1

200-BK
614-PU
604-OR

L50

STOP/TAIL
LAMP
8C-6207

S
T
G

RD
WH
BK

1
3
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

BK
BK
CONN 5
JJJ
HH
608-GN
1
200-BK
2

1
2

1
2

BK-18
BK-18

GN
GY
BR
OR

1
2

L41
200-BK
603-PK

1
3
4
2

4
1
2
3
504-YL
119-PK
503-BR
505-BU

L41

GN
GN
PARK BRAKE
SOLENOID
7T-9074

DEFROSTER
9X-9657

B
921-WH
795-YL

T
COOLANT SW
8C-3569

2
1

RESISTOR
9G-1950

MOTOR

RD
BK

BK
BK

RESISTOR
7T-4003
H

L41

14

13

12

10A

GGGG

24V CIGAR
LIGHTER
9W-0335

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

L42

L20

CONN 11
U X
124-RD 3
5
200-BK 1
4
522-WH
614-PU 2

124-RD
521-YL
515-GY
516-GN
517-BU

1
2
5
4
3

BLOWER
9X-9363
X
515-GY
200-BK

1
2

WH/RD-14
BK-14

MOTOR

E458-YL
E458-YL

L20

11

10

3 U

L43

ZZ

CONN 26
A
K
101-RD-10

CONN 25
K
3
152-BU
1
576-PK
2
577-PU
4
575-YL
6
507-WH
7
578-BU
5
506-PU
8
9 135-BU

ZZ

CAB
GROUND

200-BK
200-BK

L19

501-GN
118-GY
500-BR
502-OR

L19

BK

1
3
4
2

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

F
1
2
3
4
5
6

L14

A
CONN 21

L71

L71
L7

L7

SERVICE
TOOL
CONNECTOR
9W-1951

E975-PU
M998-OR
795-YL

202-BK
202-BK

308-YL
308-YL
308-YL
308-YL
308-YL

4
5
6
7
1
2
3

CONN 16

202-BK
308-YL
892-BR
893-GN
E947-WH
E948-BU
E949-YL
G F
CONN 15
1
E937-PU
2
E938-OR
3
E939-WH
4
E940-BU
5
E941-YL
6
E942-GN
7
E943-BR
8
E944-GY
9
E945-PU
10 E946-OR

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
E460-BR
M918-GN
460-WH
321-BR

307-OR
307-OR
306-GN

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

J1
921-WH
INCH PEDAL
SOL RTN 7
751-GN
SOLENOID 5 SOLENOID 1 10
752-YL
SOLENOID 7 SOLENOID 2 4
754-BU
SOLENOID 6 SOLENOID 3 17
755-OR
SOLENOID 8 SOLENOID 4 11
SOL RTN
UNUSED 28
TOS + INP
UNUSED 33
TRANS TEMP
UNUSED 36
TOS - INP
UNUSED 15
EMS OUT
UNUSED 16
UNUSED
UNUSED 27
308-YL
BU ALARM
UNUSED 14
308-YL
UNUSED
+BATTERY 40
308-YL
UNUSED
+BATTERY 1
308-YL
UNUSED
+BATTERY 6
202-BK
UNUSED
GROUND 2
202-BK
UNUSED
GROUND 5
307-OR
UNUSED
START SW. 34
M998-OR
UNUSED
A/M LAMP 12
795-YL
UNUSED
VHP SOL 8
E975-PU
UNUSED
TRANS LAMP 18
UNUSED
UNUSED 32
277-BK
UNUSED
DIA CODE 1 21
276-BK
UNUSED
DIA CODE 0 22
278-BK
UNUSED
DIA CODE 2 38
892-BR
UNUSED
CAT LINK - 3
893-GN
UNUSED
CAT LINK + 9
E937-PU
UNUSED
RED NEUTR 26
E938-OR
UNUSED
FIRST 30
E939-WH
UNUSED
SECOND 24
E940-BU
UNUSED
THIRD 20
E941-YL
UNUSED
FOURTH 29
E942-GN
UNUSED
FIFTH 35
E943-BR
UNUSED
SIXTH 23
E944-GY
UNUSED
SEVENTH 19
E945-PU
UNUSED
EIGHTH 13
E946-OR
UNUSED
FORWARD 39
E947-WH
UNUSED
REVERSE 31
E948-BU
UNUSED
PARK 25
E949-YL
UNUSED
NEUTRAL 37
F
E948-BU
TRANSMISSION CONTROL
E949-YL
132-2148
307-OR
306-GN
306-GN

101-RD

10A

L
L
L
L
L
L

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU

REAR WIPER/WASHER 119-PK

141-PK

FRONT DEFROSTER
REAR DEFROSTER

BEACON

151-GN

108-BU

DOME LAMP

144-GN
614-PU
200-BK

614-PU
200-BK

L62

L14

L19

K
L

OPERATOR STATION
609-YL

STARTING CIRCUIT.

PANEL LAMP CIRCUIT.

L76

L 2
L

118-GY
118-GY

1
3
4
2

GN
GY
BR
OR

GND

HI

L 5

L13
L7

614-PU
200-BK

502-OR

L8

L 5

584-YL
141-PK

501-GN

L11

3 L
584-YL
4
A504-GN
L
6
A507-YL

FRONT
DEFROST SW
9X-9638

1
3
4
6

L
L

L H

L L

L9

576-PK

L H

439-YL
113-RD

L71

P
L

CONN 31
A
1
2

W
FRONT UPPER
WIPER SW
3T-6655

L L

2
1
4
3

F775-BU
200-BK

1
2

1
4

WH-18
WH-18

CENTERSHIFT
INDICATOR SW
3E-9367

CC
609-YL
200-BK

152-BU
152-BU

584-YL
A503-PK

2
3

L
M
N
P
FFF
U
V
X
Y
FFFF
AA
CC
JJJ
HH

142-0732
142-7533
137-1120
127-1036
127-1030
143-3580
104-8588
124-1429
144-0382
142-8470
115-9446
101-8190
101-8192
101-8193

00
01
02
00
01
01
02
00
00
02
00
02
01
03

(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(CAB FUSE PANEL)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(HEATER GP)
(FUEL TANK)
(FORWARD HORN)
(HEADLAMP BREAKER)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(REAR FLOOD LMP-FUEL TNK)

180
160
270
100
183
171
271
154
230
121
141
106
205
206

WIRE AS.
116-2145
139-0071

00
00

(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)

143

CABLE AS.
8Y-9603
111-0871
5T-1553
110-6399
143-5963
061-7661
7G-1060
1S-2342

01
00
01
01
00
03
00
02

(START MTR TO ENGINE)

(POS BAT TO START MTR)
(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)

221
210
211
212
213
214
204
105

ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

CENTERSHIFT
SOLENOID
8T-8808

GN
GN

B B
114-RD
322-GY
P
L

1
2

GN
GN

W
FRONT LOWER
WIPER SW
3T-6655

L1

200-BK
200-BK

FORWARD
HORN
SOLENOID
7T-9074
NOTE E

L
505-BU

619-GN
200-BK

B B

L10

504-YL

P
L

E458-YL
E458-YL

L3

E458-YL
200-BK

1
2

BK-18
BK-18

1
2

BK-18
BK-18

BRAKE AIR SW
112-2404

L1

611-PU
200-BK

119-PK
119-PK

119-PK
119-PK

P
P

HI BEAM
HEADLAMP
9X-7170

LO BEAM
HEADLAMP
9X-7169

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: TERMINAL 3T-3157
SPRING 3T-3159
SOCKET 3T-3158
CONTACT 6D4161
BOOT
3T-3278
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

REAR
WIPER SW
3T-6655

E458-YL
200-BK

L18
L5

130-RD
604-OR

1
2

BK-18
BK-18

NOTE D: THE FOLLOWING WIRES MUST BE TWISTED

AT LEAST 1 TURN / 25 MILLIMETERS
710-GN & 202-BK: 892-BR & 893-GN
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
LAMPS USE SWITCH 9X-9632

BRAKE AIR SW
112-2404

STOP LAMP
SW
2M-9346

E50102

TO
24V OUTPUTS
GND
SOLENOIDS
S B D W/ SOL NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R

CAB SWITCH AND FUSE PANEL

120
220
203
201
202
170
182
140
181

THIS IS THE SCHEMATIC FOR THE 120H AND

135H STANDARD SERIES MOTOR GRADER(145-5118 CH01)

575-YL
578-BU

503-BR
507-WH

(PLATFORM)
(ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)

NOTE

200-BK
200-BK
200-BK

L20

LEVEL

L10

LOC

ALL DASHED LINES ARE ATTACHMENTS.

B B

L
577-PU

A506-OR

CHG

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

500-BR
506-PU

PART NO.

TRANSMISSION CONTROL CIRCUIT.

MOTOR
T
B+
PARK

FRONT LOWER
WIPER
9X-3392

L7

REAR
DEFROST SW
9X-9638

ATCH WIRE, CABLE &

COMPONENT
CIRCUIT GROUPING
DESIGNATION

START AID CIRCUIT.

LO
BK

CONN 30

GROUND CIRCUIT.

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

HARNESS AS.
141-5445
01
143-2445
00
144-0373
00
144-0383
00
145-5999
00
142-5835
00
101-8161
02
142-0776
01
142-0731
00

LL
KKK
RR
LLL
TT
UU
VV
MMM

WASHER/WIPER CIRCUIT.

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

A
AAA
CCC
E
F
G
H
J
K

NN
GGGG

GAUGE CIRCUIT.

BEACON SW
9X-9639
3 L
603-PK

584-YL
151-GN

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L7

144-GN

L 2

CONN 28
H
2
7
5
L20
3
6
1
8
4

HI
MOTOR
T
B+
PARK

L5

SHIFT CONSOLE

CONN 29

4K-5122 HOLDER AS.

3K-8782 FUSE
L

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

HEATER AND AIR CONDITIONER CIRCUIT.

L71

CONN 17

200-BK
200-BK

L76

576-PK
152-BU
575-YL
577-PU

L18

101-RD

FFF
10A
FFF
10A
FFF
10A
FFF
10A
FFF
10A
L
101-RD
10A

GND

GN
GY
BR
OR

FFF K
CONN 27

202-BK
F
CONN 22 F
1
202-BK
202-BK
2
276-BK
202-BK
3
277-BK
202-BK
4
278-BK
202-BK
202-BK

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

L62

FRONT UPPER
WIPER
9X-3392

200-BK

101-RD-10

921-WH
202-BK
202-BK

609-YL

A506-OR
A503-PK
L62
L16

L25
614-PU
614-PU
614-PU

U 2

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L62
L18

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU
135-BU

604-OR
321-BR

CIRCUIT NOT CONNECTED

LO

200-BK-8
200-BK

200-BK
200-BK

L21

CENTERSHIFT
PIN SW
9X-9634
200-BK

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

L71

CIRCUIT CONNECTED

108-BU
200-BK

L65

L71

L43

200-BK
614-PU
200-BK

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

BLOWER SW
6P-3236

PANEL LAMP
(SHIFT LEVER)
7N-5876
NOTE B
200-BK
200-BK
200-BK

165-RD
F775-BU

NEUTRAL
START
CONTROL
117-9364

129-BU
200-BK
U

L20

15

CIGAR LIGHTER

HEATER GP 8C-9787

BLOWER
9X-0343

DUAL HORSEPOWER
SOLENOID
111-0570

L42

L41

1
2

L26

614-PU
614-PU

308-YL
E459-WH

OFF C U
ON S U
ST B U

200-BK

A507-YL
200-BK

CONN 18

R U

311-WH
200-BK

1
2

KEY START SW
9G-7641

BK-18
BK-18

200-BK

BULB
9X-7849

200-BK

PARK BRAKE
PRESS SW
112-2404

BEACON
9X-9556

311-WH
310-PU

1
2

L26

L43

RD
BK

C491-PU
200-BK

HH Y
1
608-GN
2
200-BK

T
B+

H
BK

A476-PU

START AID
SOLENOID
9G-4365

L6
308-YL
308-YL
308-YL

L29

441-OR

GND

COOLANT TEMP
SENDER
7N-8532

608-GN
200-BK

L36

L36

MOTOR

PARK

308-YL

L36

ACTION ALARM U
9G-9813

L69

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK
200-BK

B476-BU
308-YL

L54

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK

HI

CONN 10

E460-BR
308-YL
B476-BU

101-RD

ENGINE OIL
PRESSURE
SENDER
116-9937

L54

L7
L7

101-RD
124-RD
200-BK
614-PU

L36

L55

2
1
3
8
5
6
4
7

L42

310-PU
311-WH
B

BU-18
RD-18

FRONT FRAME

LO

L51

REAR WIPER
9X-3392

L56

REAR FRAME

VV

L56

L51
CONN 6
B
A
1
326-PU
2
311-WH
3
E458-YL
4
441-OR
5
A476-PU
7
E459-WH
6
795-YL
8
921-WH
9
10

VV

L55

REAR
CONN 7 FRAME
A
Y
2 306-GN
3 310-PU
6 311-WH
1 403-GN
4 608-GN
5 202-BK

L50

200-BK
200-BK

200-BK

200-BK-4

FUEL SW
115-7103
3
E458-YL
2
E459-WH
1
B

113-RD
439-YL

L43

ENGINE

200-BK-8

FRONT
FRAME

L46

REAR
FRAME

QQ

L38

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

OPERATOR STATION

12V BATTERY
3T-5760

LL

L36

L38

L7
L36

1
2

609-YL
200-BK

ABBREV

200-BK

SS

L44

L7
L36

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

L63

308-YL

L7

SYMBOL
CONN 32

200-BK
200-BK
200-BK
200-BK

POS NEG

RR

L29

L1

L76

L13

RR

L28

306-GN
795-YL
326-PU
E459-WH

L1

L21

L63

L38

200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

IDENT

L71

L63

L38

L#

118-GY
118-GY

TT

BK-00

BK-00

RD-00

BK-00

UU

BK-00
200-BK-10

DISCONNECT SW
7N-0718

FRONT
FRAME

165-RD
165-RD
200-BK
200-BK
200-BK

200-BK
200-BK
611-PU

L62

439-YL

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE B

L8

MOTOR

LAMP
7N-5876
NOTE B

L71

L67

FFFF

619-GN
200-BK

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L76

200-BK-6
202-BK

STEERING CONSOLE

RD-00
QQ

FORWARD
HORN
7T0969
NOTE E

614-PU
614-PU

101-RD 10
507-WH 7
578-BU 8
506-PU 6
118-GY 4
501-GN 3
500-BR 5
502-OR 9
614-PU 1
200-BK 2

101-RD-4

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L9

HI BEAM
INDICATOR
7N-5876
NOTE B

152-BU
152-BU

B MTR BAT

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

A
1 A429-YL
2 200-BK

LAMP
7N-5876
NOTE B

L4

L21

L63

L11

304-WH-10

200-BK
200-BK

L22

614-PU

ART
SENDER
3E-5383

L/S SYSTEM
AIR PRESS
GAUGE
1W-3306

119-PK

301-BU-10

L63

FFFF

LO BEAM
HEADLAMP
9X-7169

RESISTOR
7T-4003

L21

L4

L18

STARTER
106-8558

L56

200-BK
200-BK
200-BK
200-BK-6

L26

F843-YL
202-BK

L56

GND
B START

PARKING
BRAKE
LAMP
7N-5876
NOTE B

FFFF
114-RD
322-GY

619-GN

L62

556-WH
498-WH

FLOOD
LAMP SW
9X-9632
NOTE G

DIFFERENTIAL
UNLOCK SW
123-5862

3J

L22

A506-OR

200-BK
200-BK
200-BK

AIR
PRESSURE
LAMP
7N-5876
NOTE B

COLD
TEMP
LAMP
7N-5876
NOTE B

200-BK
200-BK

200-BK-4

609-YL
608-GN

TRANS
ACTION
LAMP
7N-5876
NOTE B

101-RD
101-RD
101-RD
101-RD
101-RD

200-BK-10
301-BU-10

L55

L23

609-YL

604-OR
130-RD

L55

L67

L67

3
4

J 5

GRD
VOLTMETER

200-BK

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR

614-PU
200-BK

J 2

GRD
ENGINE OIL
PRESSURE

614-PU
614-PU

BLADE
FLOOD
LAMP SW
123-5849
NOTE F

921-WH
921-WH
921-WH

CONN 8

60A

J
614-PU
614-PU
200-BK
200-BK
J 2
165-RD
J
614-PU
200-BK

200-BK

1 J

614-PU

202-BK
202-BK

SHUTDOWN
SOL
8C-3663
B STOP
326-PU

116-RD

L24

3 J

202-BK
E975-PU
321-BR
795-YL
306-GN
307-OR
308-YL
E460-BR

ALTERNATOR
BREAKER
2H-1507 STD
9S-0174 ATCH

109-OR-4

200-BK
200-BK

L23

614-PU
200-BK

J 2

D
E
A
B
C
F
G
H
J

ALTERNATOR
6N-9294 35A STD
100-5047 50A ATCH

149-RD

E975-PU

TAIL
LAMP SW
3E9319

893-GN
892-BR
308-YL
202-BK

ALT

101-RD-4

114-RD
103-RD
149-RD
116-RD
165-RD
113-RD
124-RD
130-RD
105-RD

105-RD
307-OR
326-PU
308-YL
E459-WH
F775-BU
165-RD

101-RD-4

40A

101-RD-10

CONN 14
A
J
10 403-GN
9
310-PU
8
200-BK
1
105-RD
3
130-RD
2
124-RD
4
113-RD
6
165-RD
5
608-GN
7
609-YL

HORN
TAIL LAMPS
BLADE FLOODS
REAR FLOODS
DIFF LOCK
GAUGES
HEATER
STOP LAMPS
KEY START SW

1
2
3
4
5
6
7

J
1 101-RD-10

10A
10A
10A
10A
10A
10A
15A
10A
10A

439-YL

614-PU

BLOWER
9X-0343
RD
MOTOR
BK

CONN 24
A
M
A476-PU
4
200-BK
1
614-PU
2
611-PU
5
E975-PU
3
6
498-WH
M998-OR 7

614-PU
200-BK

308-YL
326-PU
307-OR
105-RD

109-OR-4

FUSE BLOCK
9G-0747

J
J
J
J
J
J
J
J
J

L6

IGN

1
2

SEND

119-PK

304-WH-10

441-OR
A429-YL
F473-YL
E458-YL
308-YL
C491-PU
439-YL

9
3
2
7
1
5
8
6
4

K
A506-OR
200-BK

200-BK
200-BK
200-BK
200-BK

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

1
2
J

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

L38

L54

CONN 9

F843-YL
202-BK

1
2

403-GN

BK
BK

614-PU
200-BK

103-RD

308-YL
308-YL
308-YL

M917-PK AND
M918-GN ARE
TWISTED PAIR

109-OR-10

200-BK
A429-YL
C491-PU
A476-PU
441-OR
E458-YL
614-PU
308-YL
B476-BU

3 J
619-GN
4
614-PU

J 5

103-RD

3K8782 FUSE (10A)

8M8948 FUSE (15A)

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

M918-GN
M917-PK

L53

L54

AA

556-WH

START
RELAY
3E-7279

M917-PK AND
M918-GN ARE
CONN 1 TWISTED PAIR
V F
1
M918-GN
4
M917-PK
3
2

V
BK-18
1
WH-18
2
TRANS SPD SENDER
104-6387

J 2

102-BU
101-RD

903-GY
921-WH

2
1

1
2

310-PU
306-GN
326-PU
795-YL
E459-WH

202-BK
306-GN

HEADLAMP/
TAIL SW
1 3E-9317

614-PU
200-BK

CONN 13

902-BR
921-WH
N

SOL 8
127-0574

L56

L56

101-RD-4

1
2

SOL 7
127-0574

L65

202-BK

L3

CONN 2

200-BK

SOL 6
127-0574

901-WH
921-WH

101-RD-4
101-RD-10

1
2

J 2

611-PU

HEADLAMP DIMMER SW
103-5678
619-GN

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

HEADLAMP
BREAKER
3T-2662

101-RD

900-PU
921-WH

L46

CONN 12

N
1
2

M917-PK AND M918-GN ARE TWISTED PAIR

15A

755-OR
921-WH

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

L46

1
9
2
3
4
5
10
6
7
8

614-PU
614-PU
200-BK
200-BK
102-BU

SOL 5
127-0574

619-GN

202-BK
G460-GN
308-YL

754-BU
921-WH

1
2

CONN 23
A

L24

103-RD

SOL 4
127-0574

310-PU

L25

200-BK
200-BK

200-BK

752-YL
921-WH

1
2

3 J

611-PU
619-GN
200-BK

611-PU

DEFROSTER
9X-9657

200-BK

J 2

308-YL

HORN SW
116-2145

IGN
SEND

C491-PU
308-YL

200-BK

E458-YL
308-YL

CONN 34

GRD

(24 V)
(12 V)

LAMP
8M-6176

F473-YL
200-BK

+ SIG

SOL 3
127-0574

SERVICE
METER
3E-9359

START AID SW
123-6375

SEND

GRD

135-BU
200-BK

101-RD

J
J

614-PU
200-BK

(24 V)
(12 V)

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

IGN

SEND

614-PU
614-PU

L65

CONN 19
NN J
2
1 322-GY

A476-PU
200-BK

WH
RD
OR
PU
GN
GY
PK
YL
BK

IGN

614-PU
200-BK

8
7
1
2
3
5
6
4
608-GN
A429-YL
A476-PU
E458-YL
441-OR
C491-PU

ARC SUPPRESSOR
106-8704

L46

A429-YL

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU

L54

441-OR
614-PU

751-GN
921-WH

1
2

SOL 2
127-0574

200-BK
A429-YL

105-8827 DIODE AS.

E
MUR440
1
556-WH
200-BK
2
L46

GN
GN

1
2

1
2

L54

M
1
8
6
4
3
9
7
5
2

308-YL

GAUGE
CLUSTER
127-8314

1
2

498-WH
200-BK

614-PU
614-PU
614-PU
609-YL

403-GN

NNN F
A
308-YL
B
202-BK
C
G460-GN

L55

L55

A429-YL
200-BK
403-GN
608-GN
441-OR
A476-PU
E458-YL

403-GN

L67

NNN
A
126-PK
B
202-BK
C
G460-GN

200-BK

200-BK

611-PU
619-GN
114-RD
322-GY

P
1
2
3
4
5

439-YL
200-BK

L12

ARTICULATION

L12

COOLANT
TEMP

200-BK
611-PU

L16

L21

CONN 33

135-BU
200-BK

1
5
4
6
3
2
7

108-BU
200-BK

L76

609-YL

L21

3
1
2

1
2

12V POWER
PORT
117-2311

614-PU

556-WH
200-BK

L21

L76

INSTRUMENT PANEL

E975-PU
200-BK

WH
RD
BK

DOME LAMP
8C-9678

CONN 3

200-BK
200-BK
200-BK
200-BK
200-BK

L16

135-BU
200-BK

L69

TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

200-BK
200-BK
200-BK

L65

PP

165-RD
165-RD

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

1
2

507-WH
200-BK
507-WH
506-PU
578-BU

200-BK
200-BK

L51

L69

L12

L65

609-YL
308-YL
556-WH

SOL 1
127-0574

MOTOR
+

L16
L12

L5

200-BK

24 TO 12 VOLT
CONVERTER
119-1733

L65

200-BK
200-BK
135-BU

200-BK
200-BK
556-WH

L50

604-OR
614-PU
200-BK

L69

6
3
5
4
1
2

L16
L12
L65

101-RD-4
101-RD-10

RD
WH
BK

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L16

L16

DD HH
1
608-GN
608-GN
2
200-BK
200-BK

L51

REAR
WASHER
7T-8891

A
MOTOR
+
-

REAR FLOOD
LAMP
9X-6775

L51

308-YL

CCC
1
604-OR
3
614-PU
2
200-BK

2
3
4
5
1
6
7

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

S
T
G

604-OR
614-PU
321-BR
921-WH
200-BK

2
6
4
1
9
3
7
8
10
5

STOP/TAIL
LAMP
8C-6207

200-BK

CONN 4
CCC

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A
A -

614-PU
200-BK

CCC
321-BR
921-WH

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

1
2

BK
BK

FRONT LOWER
WASHER
7T-8891

5
A

619-GN

611-PU

619-GN
611-PU

10

L2

11

L2

12

611-PU
619-GN

13

200-BK

14

15