PT.

Dwi Surya Abadi Kharisma

Engineering Calculation / Alternative
PT. Angels Products

ENGINEERING CALCULATION PT. ANGELS PRODUCTS

Cation Tank:
1. Flow Rate
2. Velocity
3. Diameter

: 45 M3/Hour
: 25 M/Hour
: 1600 mm

Calculation :
Flow Rate
Velocity

= Area

45 M3
25 M3

= 1,8

r 2

= 1,8

r2

= 1, 8
3,14

= 0,57

= 0,57

= 0,754

Diameter
Choice

= 2 x 0,754
= 1600 mm

= 1,508 mm

4. Tank Height = 2000 mm

5. Tank Thickness = 8 mm
Calculation :
Pressure (P)
Inside Radius (R)
Inside Diameter (D)
Corrosion Allowance
Material :
Shell (S)
Head (H)
Joint Efisiensi (E)
Safety Factor
Shell Calculation

: 90 psi ( Our tank Standard)

: 800 mm (31.49 Inch)
: 1500 mm (59.05 inch)
: 0.0 mm (0.0 inch)
: SS 400 (SS41)/922 Kg/cm2/1300 psi
: SS400 (SS41)/922 Kg/cm2/1300 psi
: 85%
:5

P x R
Thick =

+ 0.0
(S x E) (0.6 P)
90 x 31.49

+ 0.0
(1300 x 0.85) (0.6 x 90)
2,834

=
11,050 54
2,834
=
10,996
= 0.257

6.527 mm ( Choice 8 mm)

6. Pipe/Valve Diameter (Inch) = 3 inch

Calculation:
Flow Rate
Velocity
A (Surface)
A =

: 45 M3/Hour = 0.012 M3/second

: 2.5 m/Record
:?

r2

A = Q
V
A = 0.012 M3/second = 0.0048
2.5 M/second
A = r2 = 0.0048

r2 = 0.0048

= 0.0015

3.14

= 0.0015 = 0.0387

Diameter = r x 2 = 0.0387 x 2 = 0.0774

Diameter = 0.0774 = 77.4 mm = 3 inch
7.

RESIN VOLUM CALCULATION

FEED WATER ANALSYS :
CATIONS :
Ca++
Mg++
Note Ca++ & Mg as Total Hardness = 65.8 ppm
Na+ Content by Chloride Balance est =max 8.5 ppm
K+
=
Total
= 74.3 ppm ---- 75 ppm
ANIONS :
Bicarbonate
Silica
SO4
PO4
NO3
Cl
Total

: 58 ppm
: 40.7 ppm
: 31.17 ppm
: 0.961 ppm
: 3.097
: 17.175
: 151 ppm

Resin Volume
1. Cation = 1075 Liter
Calculation:
Type cation Exchange Resin LEWATIT S-100
Total Exchange Cap. = 2 eq/l = 43.7 Kg/Ft3 CaCo3
( 1 Kgrain/ft3 = 2.29 gram CaCo3)
Raw Water Cap
= 40 M3
Cation Content
= 75 ppm as CaCo3
(Based on water Analysis PT. Angels Products)
43.7 Kg/ft3 x 2.29
= 100 gram CaCo3/Liter resin

Period of regeneration = 48 Hours

45 M3 x 48 Hours
= 2160 M3/Period Regeneration
Cap of Exchange
2160 M3 x 75 ppm : 2 Eq/l x 21.85 x 2.29 =
162.000
= 1620 Liter
100
1620 Liter resin for 48 hours interval regenerations.
BED DEPTH :
Calc : Tank Dia :1600 mm ( r = 800 mm = 0.8 m )
Volume : r2 = 2010 Ltr x 0.8 m (Min Bed Depth)
= 1610 Ltr Resin
Regenerant Volume (For Counter current) = 50 g/l
Volume of Resin 1610 Ltr x 5 % = 81 kg HCl /period Regeneration Conc.
100 x 81

= 259 Ltr HCl 32%

Regenerant Concenration 4 6%
Linier Velocity Regeneration = 5 m/Hour
Regeneration Water Volume = 4 x 3.14 x 2r = 8 M3/Hour

2. ANION RESIN
Calculation:
Resin type
: Dowex LEWATIT M-500
Total Exchange Cap. : 1.3 Eq/L x 21.85
(1 Kgrain/ft3 = 2.29 gram)
28.41 x 2.29
= 65 Gram
Raw Water Cap.
= 45 M3/Hour
Anion Content
Period Generation

= 152 mg/ltr
based on water anaylsis of PT. Angels Products
= 24 Hour operation
= 24 x 45 M3 = 1080

Anion Exchange Cap. = 1080M3 x 152 ppm = 164.160 gram as CaCO3

= 164.160 Gram
= 2,526 Ltr Resin
65
BED DEPTH

=
Tank Dia = 1800 mm r = 900 mm (0.9 m)
Volume : r2 = 2550 Ltr
= 2526
2550

= 0.99 m Height

Regenerant Volume (for Counter current Regeneration) NaOH = 50 g/l

50 g/l (5%) x 2526 Ltr = 126 Kg NaOH Conc.
NaOH Solution = 48 %
100/48 x126

= 262 Ltr NaOH

Linier Velociti

= 5 m/H

Water Regenerant = 8 M3/Hour

=======0000=======