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  • HP3 Repair PDF

    Încărcat de

    Teoh Yew Heng
    1K vizualizări18 pagini
    The document provides an overview of the HP3 high pressure fuel pump system used in diesel engines, including its main components and their functions. It describes the supply pump, feed pump, regulating valve, suction control valve, pump body construction, delivery valve, common rail, pressure discharge valve, and testing procedures. Diagrams are included to illustrate the layout and operation of the various parts. The purpose is to provide training on technical aspects of the HP3 fuel system for engine technicians.

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    The document provides an overview of the HP3 high pressure fuel pump system used in diesel engines, including its main components and their functions. It describes the supply pump, feed pump, regulating valve, suction control valve, pump body construction, delivery valve, common rail, pressure discharge valve, and testing procedures. Diagrams are included to illustrate the layout and operation of the various parts. The purpose is to provide training on technical aspects of the HP3 fuel system for engine technicians.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    1K vizualizări18 pagini

    HP3 Repair PDF

    Încărcat de

    Teoh Yew Heng
    The document provides an overview of the HP3 high pressure fuel pump system used in diesel engines, including its main components and their functions. It describes the supply pump, feed pump, regulating valve, suction control valve, pump body construction, delivery valve, common rail, pressure discharge valve, and testing procedures. Diagrams are included to illustrate the layout and operation of the various parts. The purpose is to provide training on technical aspects of the HP3 fuel system for engine technicians.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
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    din 18

    DENSO EUROPE TECHNICAL TRAINING

    HP3 Supply Pump

    DENSO EUROPE B.V., 2003

    HP3 System Lay-out


    Supply pump
    Plungers
    Feed pump
    Delivery valve
    SCV (Suction Control
    Valve)
    Common rail
    Common rail pressure
    sensor
    Pressure discharge
    valve
    Pressure limiter
    Injector
    Engine ECU
    EDU
    Various sensors
    Fuel filter
    Fuel tank
    Flow of injection fuel
    Flow of leak fuel

    DENSO EUROPE B.V., 2003

    Feed Pump HP3 (Trochoid type)

    Outer rotor
    Inner rotor
    Suction port
    Discharge port

    DENSO EUROPE B.V., 2003

    Regulating Valve (HP3 Supply pump)

    Bushing
    Piston
    Spring
    Plug
    Feed pump
    SCV
    Pump housing

    DENSO EUROPE B.V., 2003

    Suction Control Valve (HP3 Supply pump)

    Feed pump

    Regulator valve

    SCV

    When SCV opening is


    small
    When SCV opening is
    large

    DENSO EUROPE B.V., 2003

    HP3 Pump body Construction

    Eccentric cam

    Ring cam

    Plunger

    Drive shaft

    DENSO EUROPE B.V., 2003

    Construction & Operation of Delivery Valve

    Element

    DENSO EUROPE B.V., 2003

    Check ball

    Spring

    Holder

    Plunger

    Supply pump Operation HP3

    DENSO EUROPE B.V., 2003

    Pressure Discharge Valve Common Rail HP3


    : from Common rail

    : to Fuel tank

    Pressure discharge
    valve

    Common rail

    Operation when fuel pressure


    is higher than target injection
    pressure

    Operation when fuel pressure


    is identical to target injection
    pressure

    DENSO EUROPE B.V., 2003

    DENSO EUROPE TECHNICAL TRAINING

    HP3 Supply Pump


    Inspection Procedure

    DENSO EUROPE B.V., 2003

    Fuel line diagram HP3 on Test bench

    DENSO EUROPE B.V., 2003

    ECD Controller set up HP3 on Test bench

    (Only HP2)

    DENSO EUROPE B.V., 2003

    DST-1 set up HP3

    DENSO EUROPE B.V., 2003

    DST-1 Test procedure flow HP3

    DENSO EUROPE B.V., 2003

    DST-1 Test procedure HP3

    Always input off set data first( From ETSI Website!)


    Same as HP2.

    DENSO EUROPE B.V., 2003

    DST-1 Test procedure HP3

    Always reduce the fuel pressure before stopping the pump!!


    If not HP3 can be damaged.

    DENSO EUROPE B.V., 2003

    DST-1 Test procedure flow HP3

    At this moment only repairable p/n 294000-001#


    ( Toyota Hiace/Hilux)
    Always Check ETSI for latest version of Test specifications!
    Always test with safety cover closed.

    DENSO EUROPE B.V., 2003

    BEDANKT

    ENDE
    DOMO
    ARIGATO

    FIN
    THANKS

    DANKE

    THE
    END
    MOLTE GRAZIE

    EINDE

    DENSO EUROPE B.V., 2003

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