PROJECT NAME : CERRO NEGRO UPGRADER PROJECT JOB CODE 0-1100 PLANT LOCATION: JOSE, VENEZUELA OWNER'S NAME : Operadora Cerro Negro, S.A. CONTRACTORS: JGC — Jantesa — Vepica JV P.O. NO. : 0-1100-P-2158-101J-FA ITEM NO. 11-P:1101 A/B (01708051 ITEM NAME : Desalted DCO Pumps DOCUMENT TITLE :_ MOTOR DOCUMENT PACK #1 & #2 ™M84C100619 ST ‘APPROVED BY PREP BY venoor name: SuIZer Pumps Inc.| CUSTOM 8000 (R) GE MOTORS -DATA SHEET- SQUIRREL CAGE MOTOR ‘CUSTOMER CUSTOMER MARKS SEE SHEET N. 3 GE MODEL 35K84114062501 DESIGN iKC435T140A so 2840384 RI #132-0-8083/01 ory 22 SERIAL # }84001382/83 POWER 1750 HP POLES 22 VOLTAGE _:4000 V FREQUENCY :60 Hz PHASES :3 SERVICE FACTOR TEMPERATURE RISE:85 C /RTD @ SF 1.0 oe DRIVEN LOAD PUMP MAX. ALTITUDE :60 Ft LOAD WK2 REF. TO MOTOR SHAFT: 53 Lbft2 -- Calculated Pe: 23560 NEMA STARTING CODE :E RATED CURRENT 219 A LOCKED ROTOR CURRENT :570 : RATED TORQUE 2580 bt LOCKED ROTOR TORQUE :60 z RATED KVA: #1517 BREAKDOWN TORQUE 2270 & STATOR CONNECTION :¥ COUPLING TYPE : FLEXIBLE MIN. STG. VOLTAGE :80% V ARRANGEMENT 2P2 ‘TIME RATING CONTINUOUS ROTATION ODE AMB. TEMP. (MIN/MAX) :-18/40 C MAX. BRG.VIBR. (PK-PK) in TOTAL WEIGHT (calc.) :14500 1b BEARING TYPE ROTOR WK2 (calculated):458 Lbft2 BEARING LUBRICATION END PLAY in NOISE LEVEL (dBA) : 85.0 @ 3.3 ft LOCKED ROTOR TIME MAX CAPACITOR KVAr 85 ‘COLD 221 Sec STATOR RESIST. @ 25¢ +:0.1179 Ohms L-L HOT 215 Sec X/R_ RATIO NUMBER OF STARTS (NEMA NG1-20.43) OPEN CIRC. CONSTANT ‘COLD 23 ACCELERATION TIME, oR HOT 32 OUTLINE NUMBER INSTRUCTION BOOK oo NOTE: (SEE ATTACHMENT ) COPPER BAR ROTOR CONSTRUCTION , NON SPARK EPOXY COATED ALUMINUM FAN MOTORS BUILT AND TESTED AS API‘S41 3RD EDITION CAUTION: DO NOT OPERATE WITHOUT FORCED LUBE SYSTEM MOTORS MEET NEC FOR CLASS I, DIVISION 2, GROUP C&D TEMP. CODE T3C APPROVED BY E.C.HARTUNG THECNOLOGY MANAGER MEDIUM AC PRODUCTS *-——. [Feb 11,99 | REV:2 | DS2840384CUSTOM 8000 (R) -DATA SHEET- SQUIRREL CAGE MOTOR 5K84114062501 SO :2840384 RI :132-0-8083/01 Calculated Performance Guaranteed (APT) Load (%) = P.F.(pu) Eff. (%) Curr.(A) P.F.(pu) Eff. (%) NO LOAD 46 100 0.908 94.7 219 0.908 94.4 75 0.901 94.6 166 0.901 94.4 50 0.868 93.6 116 0.868 93.5 | AccESSORIES Sa a eae aes (6 ) STATOR RTD’S - PT 100 OHMS AT OC (2 ) BEARING RTD’S - PT 100 OHMS DOUBLE WINDING RESISTANCE INSULATION RESISTANCE TO GRD (1 ) SURGE CAPACITOR # 18L15WH (3 POLES) HIGH POTENTIAL TEST (3 ) LIGHTNING ARRESTER # 9L11ZGB005 NO LOAD TEST(SPEED,CURR,LOS) (3_) CURRENT TRANSFORMER 50:5 (STANDARD) MECHANICAL BALANCE (04) PROVISION FOR SEISMIC VIBRATION SENSOR SHAFT VOLTAGE & CURRENTS + BENTLEY NEVADA SENSOR # 200150 " 3/8 24 UNF STUD PROVISION FOR FORCED LUBE SYSTEM HEATER - 200W - 120V 1PH (LOW SHEATH)MAX. HEATER SURFACE TEMP. SHALL NOT EXCEED 144C POLARIZATION INDEX 5000V |AIR GAP MEASUREMENTS TORQUE & STARTING CURRENT IVIBRATION TEST API 541 BEARING FINAL INSPEC. APIS41 REVISIONS REV 1 -CHGD HEATER VOLTAGE; 2] AND ADD NOTES = May 10,99 REV 2 -CORRECTED CUSTUMER’S MARK Jul 15,99 = SPECIAL STARTINGS INSTRUCTIONS: FOR REPETITIVES STARTS WHEN NEEDED FOR EMERGENCY OR TESTING CONDITIONS , THE FOLLOWING CAN BE USED AS A GUIDE , THE MOTOR CAN BE ASSUMED TO HAVE RETURNED TO RATED TEMP. AFTER 10 MINS. STOPPED TIME OR 30 MINS. RUNNING TIME AT WICH TIME ANOTHER START IS PERMISSIBLE. - ALLOWABLE UNBALANCE CURRENT 6% RATED CURRENT. SH 2 OF 3 Ds2840384 [Feb 11,99@ cusTow 8000 wWoUCTIN waToR @ MOTOR INDUCCION : wy Ws CUSTOMER; \ ty user crcivoom CERO HERD SA fis en il 2 ee EE ral ae Segue pee, thie Satie wo. Fae GE Motors ne ‘SBPi SALES ORDER NO: 01708051 Ha ore eas al ls ty es at NP2840384 Mall 0384 |saeerry| PECTS | MEW AT "xe" wma ane hye on ee ? a Une Ten ‘cusToNER’S. CONNECTION ~ {OER Boris" AND TAont oF BS ~B RSRPRE wREH MON ~ A SBABORENT woNE BOS Ae PROWOED Lorne name ao ~ FRPP BARREL goer mace = Seni om och To sie 1+ ama swear 1 sect 42 ~ AR nig eg TI hd Wey a wee) a a in i os or — een ie coon Ne | eS GE Motors Wi i = ue hea le i eee I le | eosJGC PO NO :0-1100-P-2158-101J-FA SERVICE SBPI PO NO:01422200 TESTS TO API 541 3RD EDITION - API ROUTINE TESTS ITENS 4.3.2. HrUMpane pare Cet ctor aa CUSTOM 8000 (R) GE MOTORS -DATA SHEET- SQUIRREL CAGE MOTOR DESIGN 2KC435T140A RI #132-0-8083/01 SERIAL f 284001382/83 PURCHASER _:JGC-Jantesa-Vepica, J/V JGC JOB CODE 20-1100-06 DESALTED DCO PUMPS TION :JOSE, VENEZUELA MOTOR TAG NO 11-PM-1101 A/B OEM :SULZER BINGHAM PUMPS INC SBPI SALES ORDER :01708051 ~ MEASUREMENT OF NO-LOAD CURRENT (EACH PHASE) MEASUREMENT OF NO-LOAD SPEED DETERMINATION OF LOCKED ROTOR CURRENT AC HIGH-POTENTIAL TEST ON THE STATOR INSULATION RESISTANCE TEST AND POLARIZATION INDEX AT 5000V MEASUREMENT OF WINDING RESISTANCE VIBRATION TEST per 4.3.3 BEARING INSULATION TEST BEARING TEMPERATURE RISE AT NO LOAD SHAFT JOURNAL & BABBIT INSPECTION AFTER TEST MEASUREMENT OF THE AIR GAP per 2.4.7.16 SHAFT VOLTAGE AND CURRENT MEASUREMENTS API SPECIAL TESTS ~ DETERMINATION OF EFF. AND POWER FACTOR PER METHOD F ~ DETERMINATION OF THE LOCKED ROTOR POWER FACTOR DETERMINATION OF FULL LOAD CURRENT AND SLIP DETERMINATION OF LOCKED ROTOR AND BREAKDOWN TORQUE HEAT RUN AT RATED SERVICE FACTOR FOR A MINIMUM OF 4 HOURS TEST FOR DETERMINATION OF SPEED TORQUE CURVE NOISE TEST IN ACCORDANCE WITH IEEE 85 SPECIAL VIBRATION TEST PER 4.3.3 (LOADED) OIL FLOW RATE TEST 4.3.1.6 SOFT FOOT CHECK PER 4.3.1.14 SURGE COMPARISION TEST PER 4.3.4.2 tereuaeee Ds2840384 oeeatenseanDuc a58370 Rev.2 INDUCTION MOTOR THERMAL LIMIT CHARACTERISTIC (PALCULATED VALUER) JUN 14, 1999 ast woe sKE4114052501 @GE Mors He KcAscT440k SER '284001382/83 (APPL, PUMP EQN 9083/01 K 84t1 2 POLES 1750 HP 3500 RPM 4000 VOLTS 219 AMPS 1.00 SF 60 HZ Tora. 2 = nto Un-FT2 vero 2 = com LE-FTE POR IEE so-e20 © TE: MOTOR INITIALLY AT OPERATING TEMPERATURE 500 300 8 j 5 E ig lr 8 le oe PERCENT OF RATED CORAEXT CUSTOMER: OPERADORA CERO NEGROS.A. PURCHASER :JGC-Jantesa-Vepica IV nyo 458370 PROJECT :CERRONEGRO UPGRADER JGCJOBCODE —_ :0-1100.06 Rev. 2 SGC PO No :0-1100-P-2158-101J-FA SERVICE DESALTED DCO PUMPS LOCATION : JOSE, VENEZUELA MOTORTAG NO: 11-PM-I101 A/B ce PUMP OEM : SULZER BINGHAM PUMPS INC SBPI SALES ORDER: 01708051 ‘SBPIPO NO : 01422200‘ONREMLLOVINNWN BO O3SYSTIY. OSIM tTAee 5 5 ONDVLYOLOW ‘VTANZANAA “ASOf : NOLLVDO1 69€8S¥ ONG SaWNd OOd GaLTysaG: SOIAWAS: VaTI01-8S17-d-0011-0 > ON Od DOF 300 gO Dor YAAVADN OYOAN OWNED: LOaFOwd YASVHOWNd “VS ONAN OAD VAOGVAdO -WAWOLSND HOLDS HaMOd 080 i 1 gig sik Ba & 8 zy a 8 8 2 \h_s He i ay z \\3 zu i \_ Me Sai 3) i ® z 3 aes, 3 eq fad f a: | rg Bad : fee 5. af E pI SB iges* , : ttl Ws " 4 3 ys HA yl s| 3 tla it ile gS] = 228) at er a te : (=) fg Snowor coe 00% 00S 0G ee CeO OO Nd — ANSHUND BNIeae INDUCTION MOTOR AUNNING, PERFORMANCE \TED AT RATED VOLTAGE) GE Motors **- * oa QE Motors * er rere Sie mon tn APPL. PUMP REGN ‘8093/04 $358 ae aged gage Coe cal ESSER: e| sl 4 BRS es! 3] 3] 6 eet ue yu 8 a 5a! he ae Be is ms a} 2) 88)24 — E/E \8 gee Eees ae: a} alae Ge Si | Spee MOTOR INFORMATION 2 8’ K S444 POLES A7BC HP 380C FPR 40c YaTS| BO ieiae teams g e] a] 2 oa oan. 8 ye] ° AN Te ° z RAB ERO Ee, e| a] er <|/*) Se) a ee le ami a) Ge) a al iso 0 20 HP LOAD (IN PU OF RATING) Dug asgg7r REV. 2 <=SURFACE PREPARATION: ACCORDING TO "SSPC - SP 10” (STEEL STRUCTURE PAINTING COUNCIL). 2- PRIMER: ONE COAT OF “PRIMER EPOXY POLYAMIO SUMADUR 893 PRIMER — CARBOLINE”. STANDARD COLOR GRAY SUBTOTAL DRY THICKNESS PER COAT = 5.5 MILS (140 um) 3- FINISH: ONE COAT OF "POLYURETHANE ENAMEL SUMATHANE 8335/8” FINISH COLOR: (*) ANSI 7.0 MEDIUM GRAY NOTE: IN ACCORDANCE WITH P42~1TS-6455 article 1.8 4— TOTAL DRY THICKNESS = 7.9 MILS (200 um) CERTEED RELEASED FOR MANUFACTURING user: OPERADORA, CERO NEGRO SA PURCHASER: JGC-JANTESA~VEPICA_J/V Prove tRea0 Necro UPcRADER Sg¢_ 108, cove Ti00-06 @ GC PO NO: 100-P=2158-101J-FA Seewce: DesauteD o¢0, PUMPS Toearon Sose, VENEDuELA Noon Tic No: N=Puctiat Pune ob SuceeR BNGHAA PUMPS INC $3m SALES onoER No: D170605" Sam FO. NO: 1427200 2 2 Fe gal 2,83 ag8 Sle i ee eae Beal Ea STANDARD PAINTING PROCEDURE FOR EXPORT ssi82 @ nw. Hiss) | [a comorene RAR WO. C= per: M80A10033 a ts PCE: $0:2840384 Ri:132-0-8083/01 Lcowmmase ON SHEET — ertRID #5 RID #3 RID #2 RTD #6 (PHASE 8) (PHASE C) : RTD #1 RTD #4 a a ~ RTO RTD SLOT DETAIL SLOT ARE NUMBERED CLOCKWISE FACING a THE OPPOSITE CONNECTION (DRIVE END) te AND STARTING WITH SLOT # 1 i user creranona,ceRo seco 3 a : SGC—JANTESAVEPICA "J/V. % PROJECT: CERRO NEGRO UPGRADER Fo coo. SMM @ @ cc Po no: Q—1100-P-2158-101J-FA 5 adh Boel LOCATION: OSE, VENEZUELA MOTOR TAG NO: T1-PM=1101 4/8 PUMP OEM: SULZER BINGHAM PUMPS INC 'SBPI SALES ORDER NO: 01708051 3B SAG cmon ve: oS 7 tk i i Ee GE Motors 2 nai ole i § ESE : sila i HEEBe@ ~ GE Industrial Systems Ossemer Sander 1635 Bronte PO Box Fort Wayne, BAB801-2222 SPARE PARTS LIST Reqn : #656-07076 Ri: 132-0-8083/1 Model Number: 5K84114062501 SN: 284001382/3 # Recommended for two years of o; ion # Customer: Sulzer Bingham Pumps. Customer Order : 0-1100-P-2158-101J-FA Characteristics: K - 8411S - 02 poles - 1750 HP - 4000 V- 3559 RPM Description Sleeve Bearing - DE/ODE Set of Space Heater: 200W-'1 15V-1 phase (Low Sheath) Obs.: DE = Drive End ODE = Opposite Drive EndTEM Te DRAWING REMSION | [7] 1 OUTLINE — INDUCTION MOTOR ma4cio0619 | 3 | 2 | DATA SHEET 0s2840384 Zz 3 _[ MOTOR START CHARACTERISTIC | A58369 2 4 [MOTOR THERMAL LIMIT ‘058370 2 S_[ MOTOR RUNNING PERFORMANCE | AS58371 2, 6 [STANDARD PAINTING PROCEDURE | M80A100338 | 2 7_|_RTO'S LOCATION MBOA100334 | 2 8 | Conouit Box CBA2840384 2 9 | _NAMEPLATES NP2840384 2 10 | INSTRUCTION BOOK GEEP-T-18-1 | — W SPARE PARTS LIST w/N i ne RELEASED FOR MANUPACTURING USER: OPERADORA CERRO NEGRO S.A PURCHASER: SGC-JANTESACVERICA SV PROJECT: CERRO NEGRO UPGRADER: SGC 08 cove: S= 1100-08 @ Gc PO No: 0-1100-P=2158-101J-FA Service: DesatTeD co. PUM LOCATION: JOSE, VENEZUELA MOTOR TAG NO: 11=PM-1101 A/B PUNP OEM: SULZER BINGHAM PUNPS INC SBP1 SALES ORDER No: 01708051 Sar! PO NO: 01422200 ann nos wencr| By # i i ee GE Motors 4 8 Bedi ; a i aeSeSleL F TE $3)83/"|3]-scxz mem] ~=— CUSTOMER DOCUMENTS LIST in 8133133) [Q]_ woe + ew: EB i Zilegleg| | eeomocnmae aS B8a88 fississl | bre M80A10036 Pa ftesilee [PCE SOmBIO3E0 Rr 132-0-083/07 [cours on socrt— ert