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Seite 1
HRD-Suppressor
Type E
Operating Manual
Page 2
Content
1.
INTRODUCTION ..............................................................................................................................................3
1.1 INFORMATION ON THE OPERATING MANUAL .....................................................................................................3
1.2 ADDITIONAL PROVISIONS .................................................................................................................................3
2.
SAFETY ..............................................................................................................................................................4
2.1 SAFETY INFORMATION IN THIS OPERATING MANUAL ........................................................................................4
2.2 PROPER USE, OPERATING CONDITION ................................................................................................................4
2.2.1
Preconditions .........................................................................................................................................4
2.2.2
Correct handling ....................................................................................................................................4
2.3 TRANSPORT, STORAGE ......................................................................................................................................6
2.4 AUTHORIZED USERS .........................................................................................................................................7
2.5 SAFETY PROVISIONS, PROTECTIVE MEASURES ..................................................................................................8
2.5.1
Preventive measures for operational safety ...........................................................................................8
2.5.2
Detecting faults ......................................................................................................................................8
2.5.3
Preventing consequential damage after faults .......................................................................................9
2.6 INFORMATION ON EFFECT TO THE ENVIRONMENT AND DISPOSAL .....................................................................9
2.7 APPLICABLE STANDARDS AND DIRECTIVES .................................................................................................... 10
2.7.1
ATEX 95 Directive 94/9/EC for equipment and protective systems intended for the use in potentially
explosive atmospheres ...................................................................................................................................... 10
2.7.2
Pressure Equipment Directive 99/36/EG (TPED)................................................................................ 10
2.7.3
Pressure Equipment Directive 2010/35/EU (TPED) ............................................................................ 10
2.7.4
Explosives for Civil Uses, Directive 93/15/EEC .................................................................................. 11
3.
APPLICATION DESCRIPTION.................................................................................................................... 11
3.1 OVERVIEW...................................................................................................................................................... 11
3.2 PRINCIPLE AND METHOD OF FUNCTIONING OF THE EHRD-SUPPRESSOR ......................................................... 11
3.3 FIGURE OF EHRD-SUPPRESSOR IN A PERSPECTIVE VIEW ............................................................................... 12
3.3.1
Composition drawing of the 3- EHRD-suppressor ............................................................................ 12
3.3.2
Composition drawing of the 5- EHRD-suppressor ............................................................................ 13
3.4 SHIPMENT VARIANTS HRD SUPPRESSOR ........................................................................................................ 14
4.
5.
TECHNICAL DATA........................................................................................................................................ 17
6.
CONTACT ........................................................................................................................................................ 18
7.
1.
Introduction
1.1
Page 3
This operating manual contains all the information that is required for the HRD-suppressor
type E. (High Rate Discharge - Extinguisher Type Explosives valve opening)
The operating manual provides you with basic information on safety, the system, assembly,
installation, commissioning, normal operations, fault treatment, service, regular maintenance, transport and storage of the individual components.
The depth of information of the operating manual for users is aimed at the customer's
trained operator or installation technician.
The operating manual cannot take account of all variants for use. Accordingly, the operating manual contains only the information required for standard applications and the appropriate installation.
Please read all the safety information carefully in the interests of your own safety, that of
your employees and to safeguard the equipment itself.
Special knowledge is required for certain work: the qualifications of those carrying out this
work must conform to the degree of difficulty of this work, see chapter 2.4 "Authorised
users".
1.2
Additional provisions
In the case of special applications IEP Technologies GmbH or its local agents will provide
you with appropriate support.
The contents of the operating manual are not part of a prior or existing agreement, undertaking or legal relationship and are not intended to alter this. All obligations of IEP Technologies GmbH arise from the respective contract of sale or the valid confirmation of order
which also contain the complete and exclusively valid warranty provisions. These contractual terms and conditions are not extended by the operating manual.
Page 4
2.
Safety
2.1
2.2
2.2.1 Preconditions
It is presupposed that system planning, assembly, installation, commissioning,
maintenance and repair work will be carried out by personnel who have been adequately trained and that the work is checked by responsible skilled workers.
Information
See the definition Authorized users (chapter 2.4).
use conforms to the technical data and to the data on permitted use, the assembly,
connection, ambient and operating conditions (see the project documents, the ratings plate and the documents supplied),
IEP Technologies GmbH
Kaiserswerther Str. 85c
D 40878 Ratingen
Page 5
all actions are in accordance with the local, plant-specific situation, the dangers
caused by operations and with operational provisions,
all tools and lifting and transport equipment are used correctly,
system parts which do not show a degree of protection on delivery are fused on site
with effective protective devices, and that sufficient safety guards and personal
safety apparatus are available and used by employees.
2.3
Page 6
Transport, storage
Information
See chapter 2.5 as well for information on transport and storage.
Caution
THE EHRD-SUPPRESSOR IS A PRESSURIZED DEVICE AND REQUIRES
THEREFORE CAREFUL HANDLING DURING ALL WORK AND DURING
TRANSPORT AND STORAGE:
WARNING
WHEN THE SUPPRESSOR IS STORED THE PROTECTIVE PLATE MUST BE
IN PLACE.
Protective plate
Figure 1: EHRD-valve with protective plate in place
Information
The HRD Suppressor type E will be delivered complete with the built in release
unit. Based on studies and tests conducted by the Federal Institute for Materials
Research and Testing (BAM) and according to the certificate D/BAM-4212/10
of 24 February 2011, are these HRD Suppressor Type E excluded from objects
with contained explosives, which are falling under Class 1.
The HRD Suppressors (pressure vessel filled with powder, compressed nitrogen) are grouped as pressure vessels under hazard group UN1066.
These extinguishers are equipped with valve heads which are approved to the
technical rule ATR D 2/11 Type A and are therefore not permitted for air
transport, as long as no additional approval exists from the Federal Aviation
Agency, short LBA.
IEP Technologies GmbH
Kaiserswerther Str. 85c
D 40878 Ratingen
2.4
Page 7
Authorized users
Those responsible for safety must ensure that the operation of the explosion protection
system in normal condition and alarm or fault condition will be carried out by personnel
who have been adequately trained and that the work is checked by responsible skilled
workers. Qualified persons are authorised by the person responsible for the safety of employees and the plant to carry out this work because of their vocational training, experience,
instruction and their knowledge of the relevant standards, provisions, accident regulations
and plant conditions. It is important that these persons are able to detect and avoid possible
danger in good time. Knowledge of first-aid measures and local rescue apparatus is necessary and it is presupposed that:
these persons know the process flow and are briefed about how to operate the explosion protection system by the project construction manager from IEP Technologies GmbH.
2.5
Page 8
Page 9
2.6
that the responsible maintenance personnel can be notified at any time and
as quickly as possible,
The subassemblies of a non-triggered EHRD-suppressor can only be performed by authorized personal to dispose it properly.
Individual components of the HRD valve are made of hardened steel. The
pressure vessel is made of steel.
Caution
THE VALID NATIONAL WASTE DISPOSAL REGULATIONS MUST BE COMPLIED WITH.
2.7
Page 10
2.7.1 ATEX 95 Directive 94/9/EC for equipment and protective systems intended for the use in potentially explosive atmospheres
Device standards and verifications
For the valve
DNV 2008-OSL-ATEX-21291U
Component certification
PTB 00 ATEX 1063
Page 11
INERIS 0080.EXP.02.0108
BAM-SSC-008
3.
Application description
3.1
Overview
The EHRD-valve is a rapid-opening valve which has been developed for use in protection
systems for explosion suppression and isolation.
The efficiency of the explosion suppression is based on extremely rapid opening of the
valve in the millisecond range.
This is achieved using a line cutting charge system mounted onto a bursting disc.
The suppression cylinder is screwed onto the valve. This is filled with suppressant
(KiddEx) and nitrogen at 60 bar. The valve, including the pressure vessel, is then
screwed (with or without an elbow) onto a mounting flange which is welded to the vessel
to be protected.
3.2
3.3
Page 12
Bursting disc
Locking ring
Page 13
3.4
Page 14
LMB 3 20 l
LMB 5 45 l
42-29033-313
42-29159-213
42-29162-316
42-29033-315
42-29159-215
42-29162-317
42-29033-314
42-29160-221
42-29162-318
Type
*
**
Page 15
Type
LMB
3 5 L
with pressure
vessel
140mm,
seamless
vessel
for junction
box *
for zone 1
(Kat.: II 2G), **
43-29033-314
*
**
LMB
3-20 Liter,
with pressure
vessel
245mm,
welded
vessel
LMB
3-20 Liter,
with pressure
vessel
229mm,
seamless
vessel
LMB
5 45 Liter
with pressure
vessel
323,9mm,
welded
vessel
LMB
5 45 Liter
with pressure
vessel
316mm,
seamless
vessel
42-29001-901
22-42915-254
42-53177-700
Retrofit kit "plug connector" (without cables! Only to retrofit by technicians from the company IEP Technologies GmbH!)
42-29001-905
4.
4.1
4.2
Page 16
4.3
4.4
a)
b)
Verify the Alarm control unit if the respective ignition circuit is switched off, or is discharged
c)
Disconnect the ignition circuit via the safety breaker switch of the respective ignition circuit (if equipped)
d)
Disconnect the plug connection on the extinguishant container and attach a shorting plug
on it
e)
f)
g)
h)
Disposing
(see section 2.6)
5.
Page 17
Technical data
Type
5 Litre vessel
20 Litre vessel
45 Litre vessel
Total weight
28 kg
70 kg
125 kg
Filling quantity
4,4 kg
16 kg
35 kg
KiddEx
KiddEx
KiddEx
Suppressant
O pressure
3 (75mm)
5 (125mm)
+ 70 C
+ 70 C
+ 70 C
- 20 C
- 20 C
- 20 C
RAL3000 (red)
RAL3000 (red)
RAL3000 (red)
DNV 2008-OSL-ATEX-21291U
SIRA 03 ATEX 9352 X
Junction box
System certification
- Explosion Protection System
Protective valve
II 2D Ex tb IIIC 85C Db
II 2G Ex eb IIC T6 Gb
EX d IIC Ex e IIC Gb
Ex tb IIIC Db IP66
(-60C ta +100C)
Aplication
6.
Page 18
Contact
If you have any questions please contact us at the technical department TB / IEP of the
firm:
IEP Technologies GmbH
Kaiserswerther Str. 85c
40878 Ratingen
Tel: +49 (0)2102/5889-0
7.
Revision Status
Revision:
-
Date:
Mai 2010
Name:
CWI
1.0 KBE
November 2012
CWI
2.0 IEP
September 2013
CWI
2.1 IEP
Februar 2014
GPE
3.0 IEP
March 2014
CWI
4.0 IEP
November 2014
JEM
Remark:
Standard information included.
Standard update in Section 2.7,
Additions in Section 2.4.
Section 3.4, 4.3 and 4.4 added.
Exchange of Logo & Company Name
Chapter 2.5.1: Add. note regarding mounting on
vibrating system parts
Exchange Company Adress
Changing EHRD Valve to directive TPED
2010/35
Changing Operation pressure in Filling Pressure
60Bar + 2Bar /15C
Additional note reg. exclusion of air traffic
New FSA System certification
Figure 5 new
EN 1127-1:2011-10 new standard