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BOLT TORQUES FOR ASME B16.5 FLANGES WITH SHEET GASKETS TO ASME B16.

21
FLANGE PRESSURE CLASS
NOMINAL FLANGE DIAMETER
FLANGE MATERIAL
GASKET MATERIAL
STUD BOLT GRADE
NUT GRADE
IS FLANGE JOINT INSULATED?
MAXIMUM FLUID TEMPERATURE
MINIMUM BOLT UTILISATION
MAXIMUM BOLT UTILISATION
STUD BOLT CONDITION
IGNORE MINIMUM GASKET PRESSURE?
TORQUE COEFFICIENT, K
STUD BOLT SIZE
NO. OF STUD BOLTS
BOLT LOAD
BOLT TORQUE 1ST PASS
BOLT TORQUE 2ND PASS
BOLT TORQUE FINAL PASS

150
15
ASTM A105

lb
mm
PTFE

ASTM A193-B7
ASTM A194-2H
NO
30
60

0
C
20
% OF YIELD STRENGTH
% OF YIELD STRENGTH

NEVER-SEIZE (PASTE)

NO
0.17
1/2
4
18.0
12.0
23.0
39.0

in
kN
Nm
Nm
Nm

BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION

NOTES:
1. BOLT TORQUE (Nm) = TORQUE COEFFICIENT, K x BOLT LOAD (kN) x BOLT DIAMETER (mm)
2. MINIMUM GASKET PRESSURE = 30 MPa
3. MAXIMUM GASKET PRESSURE = 120 MPa
4. FOR FLANGE BOLTING PROCEDURE REFER TO DRAWING NO. 467972
5. WASHERS ARE TO BE USED UNDER EACH NUT FOR STUD BOLT SIZES > 1"
6. GASKET PRESSURE = 126 MPa
7. BOLT UTILISATION = 30 % OF YIELD STRENGTH

COMPLETE BOLT LOAD RESULTS

MINIMUM BOLT LOAD (BOLT UTILISATION)


MINIMUM BOLT LOAD (GASKET PRESSURE)

18
4

kN
kN

MAXIMUM BOLT LOAD (FLANGE STRENGTH)


MAXIMUM BOLT LOAD (BOLT UTILISATION)
MAXIMUM BOLT LOAD (GASKET PRESSURE)

19
36
17

kN
kN
kN

MINIMUM BOLT LOAD


MAXIMUM BOLT LOAD

18
17

kN
kN

BOLT LOAD RANGE

18 - 18

321143380.xls

kN

GASKET PRESSURE RANGE

126 - 126

NOTES:
1. MINIMUM BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION
2. MAXIMUM BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION

321143380.xls

MPa

16.5 FLANGES WITH SHEET GASKETS TO ASME B16.21

PTFE

ASTM A193-B7
ASTM A194-2H
[250 C MAX]
% OF YIELD STRENGTH
% OF YIELD STRENGTH
NEVER-SEIZE (PASTE)

QUIRED FOR MINIMUM BOLT UTILISATION

MPLETE BOLT LOAD RESULTS

321143380.xls

321143380.xls

TORQUE TABLES FOR ASME B16.5 FLANGES WITH SHEET GASKETS TO ASME B16.21
FLANGE SPECIFICATION: ASME B16.5
MAXIMUM FLUID TEMPERATURE: 20 C
FLANGE MATERIAL: ASTM A105
STUD BOLT SPECIFICATION: ASTM A193-B7
NUT SPECIFICATION: ASTM A194-2H
GASKET SPECIFICATION: PTFE
BOLT LUBRICANT: NEVER-SEIZE (PASTE)
TORQUE COEFFICIENT: 0.17
CLASS 150
NOMINAL DIAMETER (mm)
100
125
150

15

20

25

32

40

50

65

80

90

200

250

300

350

400

450

500

600

1/2
4

1/2
4

1/2
4

1/2
4

1/2
4

5/8
4

5/8
4

5/8
4

5/8
8

5/8
8

3/4
8

3/4
8

3/4
8

7/8
12

7/8
12

1
12

1
16

1 1/8
16

1 1/8
20

1 1/4
20

BOLT LOAD (kN)


BOLT TORQUE 1ST PASS (Nm)

18.0
12.0

24.1
16.0

31.0
21.0

36.0
24.0

36.0
24.0

57.7
47.0

57.7
47.0

57.7
47.0

55.6
45.0

52.6
43.0

86.1
84.0

86.1
84.0

86.1
84.0

119.4
136.0

119.4
136.0

156.9
204.0

156.9
204.0

206.7
302.0

206.7
302.0

263.3
427.0

BOLT TORQUE 2ND PASS (Nm)


BOLT TORQUE FINAL PASS (Nm)
BOLT TORQUE 1ST PASS (ft.lb)

23.0
39.0
9.0

32.0
53.0
12.0

41.0
67.0
15.0

47.0
78.0
18.0

47.0
78.0
18.0

94.0
156.0
35.0

94.0
156.0
35.0

94.0
156.0
35.0

90.0
150.0
34.0

86.0
143.0
32.0

168.0
279.0
62.0

168.0
279.0
62.0

168.0
279.0
62.0

271.0
452.0
100.0

271.0
452.0
100.0

407.0
678.0
150.0

407.0
678.0
150.0

603.0
1004.0
223.0

603.0
1004.0
223.0

853.0
1421.0
315.0

BOLT TORQUE 2ND PASS (ft.lb)


BOLT TORQUE FINAL PASS (ft.lb)

17.0
29.0

24.0
39.0

30.0
50.0

35.0
58.0

35.0
58.0

69.0
115.0

69.0
115.0

69.0
115.0

67.0
111.0

63.0
105.0

124.0
206.0

124.0
206.0

124.0
206.0

200.0
333.0

200.0
333.0

300.0
500.0

300.0
500.0

445.0
741.0

445.0
741.0

629.0
1048.0

15

20

25

32

40

50

65

80

90

200

250

300

350

400

450

500

600

1/2
4

5/8
4

5/8
4

5/8
4

3/4
4

5/8
8

3/4
8

3/4
8

3/4
8

3/4
8

3/4
8

3/4
12

7/8
12

1
16

1 1/8
16

1 1/8
20

1 1/4
20

1 1/4
24

1 1/4
24

1 1/2
24

BOLT LOAD (kN)


BOLT TORQUE 1ST PASS (Nm)

18.0
12.0

28.9
23.0

32.8
27.0

51.0
41.0

67.8
66.0

48.1
39.0

63.8
62.0

86.1
84.0

86.1
84.0

86.1
84.0

86.1
84.0

86.1
84.0

119.4
135.0

156.9
203.0

206.7
301.0

135.4
197.0

195.0
316.0

229.1
371.0

260.8
422.0

335.4
652.0

BOLT TORQUE 2ND PASS (Nm)


BOLT TORQUE FINAL PASS (Nm)

23.0
39.0

47.0
78.0

53.0
88.0

83.0
138.0

132.0
220.0

78.0
130.0

124.0
207.0

167.0
279.0

167.0
279.0

167.0
279.0

167.0
279.0

167.0
279.0

271.0
451.0

407.0
678.0

602.0
1004.0

395.0
658.0

632.0
1053.0

742.0
1237.0

845.0
1408.0

1303.0
2172.0

BOLT TORQUE 1ST PASS (ft.lb)


BOLT TORQUE 2ND PASS (ft.lb)
BOLT TORQUE FINAL PASS (ft.lb)

9.0
17.0
29.0

17.0
34.0
57.0

20.0
39.0
65.0

30.0
61.0
102.0

49.0
97.0
162.0

29.0
57.0
96.0

46.0
91.0
152.0

62.0
123.0
206.0

62.0
123.0
206.0

62.0
123.0
206.0

62.0
123.0
206.0

62.0
123.0
206.0

100.0
200.0
333.0

150.0
300.0
500.0

222.0
444.0
740.0

146.0
291.0
485.0

233.0
466.0
776.0

274.0
547.0
912.0

311.0
623.0
1038.0

481.0
961.0
1602.0

BOLT SIZE (in)


NO. OF BOLTS

CLASS 300

BOLT SIZE (in)


NO. OF BOLTS

NOMINAL DIAMETER (mm)


100
125
150

NOTES:
1. BOLT TORQUE (Nm) = TORQUE COEFFICIENT, K x BOLT LOAD (kN) x BOLT DIAMETER (mm).
2. MINIMUM GASKET PRESSURE = 30 MPa (CLASS 150) & 40 MPa (CLASS 300).
3. MAXIMUM GASKET PRESSURE = 120 MPa.
4. MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
5. MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.
6. FOR FLANGE BOLTING PROCEDURE REFER TO DRAWING NO. 467972.
7. WASHERS ARE TO BE USED UNDER EACH NUT FOR STUD BOLT SIZES > 1"
8. TABLES ARE TO BE USED AS A GENERAL GUIDE.
9. TABLES SHOULD NOT BE CONSIDERED TO CONTAIN ABSOLUTE VALUES DUE TO THE LARGE NUMBER OF UNCONTROLLABLE VARIABLES INVOLVED WITH BOLTED JOINTS.
10. ALL BOLT TORQUE TABLES ARE BASED ON THE USE NEW BOLTS AND NUTS.
11. THE FLANGES ARE ASSUMED TO BE IN GOOD CONDITION AND IN COMPLIANCE WITH ASME B16.5 SPECIFICATIONS.
SPECIAL ATTENTION SHOULD BE GIVEN TO SEATING SURFACE FINISH AND FLATNESS.
12. ONLY TORQUE WRENCHES THAT HAVE BEEN CALIBRATED SHOULD BE USED.
13. FLANGE JOINTS ARE CONSIDERED TO BE UNINSULATED.

REVIEW CALCULATIONS
FLANGE SPECIFICATION: ASME B16.5
MAXIMUM FLUID TEMPERATURE: 20 C
FLANGE MATERIAL: ASTM A105
STUD BOLT SPECIFICATION: ASTM A193-B7
NUT SPECIFICATION: ASTM A194-2H
GASKET SPECIFICATION: PTFE

CLASS 150

GASKET PRESSURE (MPa)


BOLT UTILISATION (% YS)
FLANGE STRESS LEVEL (% ALLOW)

1.
2.
3.
4.

15
126
30
94
B

20
114
40
100

25
114
52
100

32
85
60
72

40
64
60
60

20
137
30
75
B

25
120
34
77

32
120
53
76

40
120
47
87

MINIMUM GASKET PRESSURE = 30 MPa.


MAXIMUM GASKET PRESSURE = 120 MPa.
MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.

CLASS 300

GASKET PRESSURE (MPa)


BOLT UTILISATION (% YS)
FLANGE STRESS LEVEL (% ALLOW)

1.
2.
3.
4.

15
126
30
75
B

MINIMUM GASKET PRESSURE = 40 MPa.


MAXIMUM GASKET PRESSURE = 120 MPa.
MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.

50
63
60
75

65
54
60
81

80
37
60
61

NOMINAL DIAMETER (mm)


90
100
125
150
64
48
64
50
58
55
60
60
100
100
97
72

200
37
60
60

250
64
60
91

300
48
60
64

350
58
60
97

400
61
60
95

350
83
39
100

400
95
44
100

LEGEND:
G: BOLT LOAD REQUIRED FOR MINIMUM GASKET PRESSURE
B: BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION

50
105
50
100

65
120
44
100

80
111
60
100

NOMINAL DIAMETER (mm)


90
100
125
150
99
78
64
75
60
60
60
60
81
73
64
94

200
77
60
80

250
112
60
92

300
110
60
91

NO. < MIN RECOMMENDED


MIN REC
450
59
60
77

500
67
60
89

600
67
60
90

0
0
0

AVE (< MIN REC)

30
30

MIN

MAX

37
30
60

126
60
100

MIN

MAX

64
30
64

137
60
100

NO. < MIN RECOMMENDED


MIN REC
450
98
52
100

500
102
59
100

600
103
51
100

0
0
0

40
30

AVE (< MIN REC)

Calculations For ASME B16.5 Flanges With Sheet Gaskets to ASME B16.21
Flange Material =
Stud Bolt Grade =
Nut Grade =
Minimum Gasket Pressure Class 150 =
Minimum Gasket Pressure Class 300 =
Maximum Gasket Pressure =
Minimum Bolt Load =
Maximum Bolt Load =
Bolt Condition =
Torque Coefficient, K =

ASTM A105
ASTM A193-B7
ASTM A194-2H
30 MPa
40 MPa
120 MPa
30 % of Yield Strength
60 % of Yield Strength
NEVER-SEIZE (PASTE)
0.17

Class 150

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Bore (mm)
Gasket Contact ID (mm)
Gasket Contact OD (mm)
No. of Bolts
Size of Bolts (in)
Threads per Inch
Gasket Contact Area (mm2)
Bolt Core Area (mm2)
Bolt Yield Strength (MPa)
Maximum Bolt Load Based on Flange Strength (MPa)
Maximum Bolt Load Available (kN)
Maximum Gasket Pressure Available (MPa)
Maximum Gasket Pressure Recommended or Available (MPa)
Minimum Bolt Load Based on Minimum Bolt Utilisation (kN)
Minimum Bolt Load Based on Minimum Gasket Pressure (kN)
Minimum Bolt Load (kN)
Minimum Bolt Torque (Nm)
Preferred Bolt Load (kN)
Preferred Bolt Torque (Nm)
Preferred Gasket Pressure (MPa)

Nominal Pipe Size (mm)


100
125
150

15

20

25

32

40

50

65

80

90

200

48.0
21.0
34.9
22.2
15.8

57.0
27.0
42.9
27.7
20.9

67.0
33.0
50.8
34.5
26.6

76.0
42.0
63.5
43.2
35.1

86.0
48.0
73.0
49.5
40.9

105.0
60.0
92.1
61.9
52.5

124.0
73.0
104.8
74.6
62.7

137.0
89.0
127.0
90.7
77.9

162.0
102.0
139.7
103.4
90.1

175.0
114.0
157.2
116.1
102.3

197.0
141.0
185.7
143.8
128.2

222.0
168.0
215.9
170.7
154.1

279.0
219.0
269.9
221.5
202.7

22.2
34.9
4
1/2
13.00
570
83.4
720
19
36
253
120.0
18
4.3
18.0
38.9
17.1
36.9
120

27.7
42.9
4
1/2
13.00
843
83.4
720
24
36
171
120.0
18
6.3
18.0
38.9
24.1
52.0
114

34.5
50.8
4
1/2
13.00
1092
83.4
720
31
36
132
120.0
18
8.2
18.0
38.9
31.0
67.0
114

43.2
63.5
4
1/2
13.00
1701
83.4
720
50
36
85
84.7
18
12.8
18.0
38.9
36.0
77.8
85

49.5
73.0
4
1/2
13.00
2261
83.4
720
60
36
64
63.7
18
17.0
18.0
38.9
36.0
77.8
64

61.9
92.1
4
5/8
11.0
3653
133.6
720
77
58
63
63.2
29
27.4
28.9
77.9
57.7
155.7
63

74.6
104.8
4
5/8
11.0
4255
133.6
720
71
58
54
54.3
29
31.9
31.9
86.1
57.7
155.7
54

90.7
127.0
4
5/8
11.0
6207
133.6
720
95
58
37
37.2
29
46.5
46.5
125.6
57.7
155.7
37

103.4
139.7
8
5/8
11.0
6931
133.6
720
56
58
67
66.6
29
26.0
28.9
77.9
55.6
150.0
64

116.1
157.2
8
5/8
11.0
8822
133.6
720
53
58
52
52.3
29
33.1
33.1
89.3
52.6
142.0
48

143.8
185.7
8
3/4
10.0
10843
199.4
720
89
86
64
63.6
43
40.7
43.1
139.5
86.1
279.0
64

170.7
215.9
8
3/4
10.0
13724
199.4
720
120
86
50
50.2
43
51.5
51.5
166.7
86.1
279.0
50

221.5
269.9
8
3/4
10.0
18680
199.4
720
144
86
37
36.9
43
70.0
70.0
226.9
86.1
279.0
37

15

20

25

32

40

50

65

80

90

54.0
21.0
34.9
22.2
15.8

67.0
27.0
42.9
27.7
20.9

73.0
33.0
50.8
34.5
26.6

83.0
42.0
63.5
43.2
35.1

95.0
48.0
73.0
49.5
40.9

111.0
60.0
92.1
61.9
52.5

130.0
73.0
104.8
74.6
62.7

149.0
89.0
127.0
90.7
77.9

165.0
102.0
139.7
103.4
90.1

181.0
114.0
157.2
116.1
102.3

216.0
141.0
185.7
143.8
128.2

251.0
168.0
215.9
170.7
154.1

308.0
219.0
269.9
221.5
202.7

22.2
34.9

27.7
42.9

34.5
50.8

43.2
63.5

49.5
73.0

61.9
92.1

74.6
104.8

90.7
127.0

103.4
139.7

116.1
157.2

143.8
185.7

170.7
215.9

221.5
269.9

Class 300

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Bore (mm)
Gasket Contact ID (mm)
Gasket Contact OD (mm)

321143380.xls

Nominal Pipe Size (mm)


100
125
150

200

Page 9

No. of Bolts
Size of Bolts (in)
Threads per Inch
Gasket Contact Area (mm2)
Bolt Core Area (mm2)
Bolt Yield Strength (MPa)
Maximum Bolt Load Based on Flange Strength (MPa)
Maximum Bolt Load Available (kN)
Maximum Gasket Pressure Available (MPa)
Maximum Gasket Pressure Recommended or Available (MPa)
Minimum Bolt Load Based on Minimum Bolt Utilisation (kN)
Minimum Bolt Load Based on Minimum Gasket Pressure (kN)
Minimum Bolt Load (kN)
Minimum Bolt Torque (Nm)
Preferred Bolt Load (kN)
Preferred Bolt Torque (Nm)
Preferred Gasket Pressure (MPa)

4
1/2
13.00
570
83.4
720
24
36
253
120.0
18
5.7
18.0
38.9
17.1
36.9
120

4
5/8
11.0
843
133.6
720
38
58
274
120.0
29
8.4
28.9
77.9
25.3
68.2
120

4
5/8
11.0
1092
133.6
720
42
58
211
120.0
29
10.9
28.9
77.9
32.8
88.4
120

4
5/8
11.0
1701
133.6
720
67
58
136
120.0
29
17.0
28.9
77.9
51.0
137.7
120

4
3/4
10.0
2261
199.4
720
78
86
152
120.0
43
22.6
43.1
139.5
67.8
219.7
120

8
5/8
11.0
3653
133.6
720
48
58
126
120.0
29
18.3
28.9
77.9
48.1
129.8
105

8
3/4
10.0
4255
199.4
720
64
86
162
120.0
43
21.3
43.1
139.5
63.8
206.7
120

8
3/4
10.0
6207
199.4
720
87
86
111
111.0
43
31.0
43.1
139.5
86.1
279.0
111

8
3/4
10.0
6931
199.4
720
106
86
99
99.4
43
34.7
43.1
139.5
86.1
279.0
99

8
3/4
10.0
8822
199.4
720
118
86
78
78.1
43
44.1
44.1
142.9
86.1
279.0
78

8
3/4
10.0
10843
199.4
720
135
86
64
63.6
43
54.2
54.2
175.6
86.1
279.0
64

12
3/4
10.0
13724
199.4
720
91
86
75
75.3
43
45.7
45.7
148.2
86.1
279.0
75

12
7/8
9.0
18680
276.5
720
149
119
77
76.7
60
62.3
62.3
235.3
119.4
451.3
77

Notes:
1. Tables are to be used only as a general guide.
2. Tables should not be considered to contain absolute values due to the large number of uncontrollable variables involved with bolted joints.
3. All bolt torque values are based upon the use of new nuts and new bolts of proper design, acceptable quality and approved materials of construction as well as metallurgy.
4. Washers are be used under the head of each nut and the lubricant is to be used on the nuts, bolts and washers.
5. The flanges are assumed to be in good condition and in compliance with ASME B16.5 specifications. Special attention should be given to seating surface finish and flatness.
6. Only torque wrenches that have been calibrated should be used.
7. Refer to Drawing No. 467972 for the flange bolting procedure to be used.
8. No provisions have been made in these tables to account for vibration effects on the bolts.

321143380.xls

Page 10

321143380.xls

Page 11

Nominal Pipe Size (mm)


250

300

350

400

450

500

600

340.0
273.0
323.8
276.2
254.6

410.0
324.0
381.0
327.0
304.8

451.0
356.0
412.8
359.2
336.6

514.0
406.0
469.9
410.5
387.4

549.0
457.0
533.4
461.8
438.0

606.0
508.0
584.2
513.1
489.0

718.0
610.0
692.2
616.0
591.0

276.2
323.8
12
7/8
9.0
22431
276.5
720
132
119
64
63.9
60
56.1
59.7
225.6
119.4
451.3
64

327.0
381.0
12
7/8
9.0
30027
276.5
720
186
119
48
47.7
60
75.1
75.1
283.6
119.4
451.3
48

359.2
412.8
12
1
8.0
32499
363.2
720
162
157
58
57.9
78
81.2
81.2
350.8
156.9
677.5
58

410.5
469.9
16
1
8.0
41073
363.2
720
165
157
61
61.1
78
77.0
78.5
338.8
156.9
677.5
61

461.8
533.4
16
1 1/8
8.0
55965
478.4
720
268
207
59
59.1
103
104.9
104.9
509.7
206.7
1003.9
59

513.1
584.2
20
1 1/8
8.0
61275
478.4
720
233
207
67
67.5
103
91.9
103.3
501.9
206.7
1003.9
67

616.0
692.2
20
1 1/4
8.0
78292
609.4
720
292
263
67
67.2
132
117.4
131.6
710.4
263.3
1420.9
67

Gasket Compression =
Nominal Pipe Size (mm)
250

300

350

400

450

500

600

362.0
273.0
323.8
276.2
254.6

422.0
324.0
381.0
327.0
304.8

486.0
356.0
412.8
359.2
336.6

540.0
406.0
469.9
410.5
387.4

597.0
457.0
533.4
461.8
438.0

654.0
508.0
584.2
513.1
489.0

775.0
610.0
692.2
616.0
591.0

276.2
323.8

327.0
381.0

359.2
412.8

410.5
469.9

461.8
533.4

513.1
584.2

616.0
692.2

321143380.xls

Page 12

16
1
8.0
22431
363.2
720
171
157
112
111.9
78
56.1
78.5
338.8
156.9
677.5
112

16
1 1/8
8.0
30027
478.4
720
228
207
110
110.1
103
75.1
103.3
501.9
206.7
1003.9
110

20
1 1/8
8.0
32499
478.4
720
135
207
127
120.0
103
65.0
103.3
501.9
135.4
657.6
83

20
1 1/4
8.0
41073
609.4
720
195
263
128
120.0
132
82.1
131.6
710.4
195.0
1052.5
95

24
1 1/4
8.0
55965
609.4
720
229
263
113
112.9
132
93.3
131.6
710.4
229.1
1236.7
98

321143380.xls

24
1 1/4
8.0
61275
609.4
720
261
263
103
103.1
132
102.1
131.6
710.4
260.8
1407.7
102

24
1 1/2
8.0
78292
918.9
720
335
397
122
120.0
198
130.5
198.5
1285.5
335.4
2172.3
103

Page 13

321143380.xls

Page 14

Data For ASME B16.5 Flanges & ASME B16.21 Sheet Gaskets
Maximum Fluid Temperature =

250 OC

Class 150

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Standard Bore (mm)
No. of Bolts
Size of Bolts (inches)
Threads per Inch
Size of Bolts (mm)
Thread Pitch (mm)
Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa)

0.5
48
21
34.9
22.2
15.8
4
1/2
13
12
1.75
231

0.75
57
27
42.9
27.7
20.9
4
1/2
13
12
1.75
289

1
67
33
50.8
34.5
26.6
4
1/2
13
12
1.75
372

1.25
76
42
63.5
43.2
35.1
4
1/2
13
12
1.75
598

1.5
86
48
73.0
49.5
40.9
4
1/2
13
12
1.75
720

2
105
60
92.1
61.9
52.5
4
5/8
11
16
2.0
579

2.5
124
73
104.8
74.6
62.7
4
5/8
11
16
2.0
534

Nom. Pipe Size (inches)


3
3.5
137
162
89
102
127.0
139.7
90.7
103.4
77.9
90.1
4
8
5/8
5/8
11
11
16
16
2.0
2.0
714
416

Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)

192

240

309

497

598

481

444

593

Nom. Pipe Size (inches)


3
3.5
149
165
89
102
127.0
139.7
90.7
103.4
77.9
90.1
8
8
3/4
3/4
10
10
20
20
2.5
2.5
434
533
361
443

346

Class 300
0.5
54
21
34.9
22.2
15.8
4
1/2
13
12
1.75
287
238

0.75
67
27
42.9
27.7
20.9
4
5/8
11
16
2.0
287
238

1
73
33
50.8
34.5
26.6
4
5/8
11
16
2.0
318
264

1.25
83
42
63.5
43.2
35.1
4
5/8
11
16
2.0
503
418

1.5
95
48
73.0
49.5
40.9
4
3/4
10
20
2.5
392
326

2
111
60
92.1
61.9
52.5
8
5/8
11
16
2.0
360
299

2.5
130
73
104.8
74.6
62.7
8
3/4
10
20
2.5
321
267

1
150
300

2
15
15

3
20
20

4
25
25

5
32
32

6
40
40

7
50
50

8
65
65

9
80
80

10
90
90

150

15

20

25

32

40

50

65

80

90

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Standard Bore (mm)
No. of Bolts
Size of Bolts (inches)
Threads per Inch
Size of Bolts (mm)
Thread Pitch (mm)
Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa)
Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)

Flange Sizes

Bolt / Nut Data


Bolt Yield Strength Ratios

321143380.xls

MATERIAL

TEMPERATURE (OC)
250
300
0.85
0.82
0.85
0.82
0.89
0.87
0.89
0.87
0.63
0.61
0.68
0.65
0.80
0.80
0.81
0.80
0.65
0.62
0.70
0.66
0.82
0.81
0.83
0.81
0.66
0.63
0.68
0.64

20
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

50
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

100
0.93
0.93
0.96
0.96
0.78
0.82
0.89
0.89
0.82
0.86
0.93
0.93
0.82
0.86
0.91

150
0.89
0.89
0.94
0.94
0.71
0.78
0.84
0.84
0.75
0.82
0.88
0.89
0.75
0.79
0.89

200
0.87
0.87
0.92
0.92
0.66
0.72
0.81
0.82
0.69
0.75
0.84
0.85
0.70
0.73
0.85

1/2

1/2

1/2

1/2

1/2

5/8

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

2
720
720
690
665
205
205
240

3
720
720
690
665
205
205
240

4
720
720
690
665
205
205
240

5
720
720
690
665
205
205
240

6
720
720
690
665
205
205
240

ASTM A193-B7

720

720

720

720

Class 300

1/2

5/8

5/8

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

2
720
720
690
665
205
205
240

3
720
720
690
665
205
205
240

ASTM A193-B7

720

720

ASTM A193-B7 (d <= 2 1/2")


ASTM A193-B7 (d <= 4")
ASTM A193-B16 (d <= 2 1/2")
ASTM A193-B16 (d <= 4")
ASTM A193-B8 (d <= 3/4")
ASTM A193-B8 (d <= 1")
ASTM A193-B8 (d <= 1 1/4")
ASTM A193-B8 (d <= 1 1/2")
ASTM A193-B8M (d <= 3/4")
ASTM A193-B8M (d <= 1")
ASTM A193-B8M (d <= 1 1/4")
ASTM A193-B8M (d <= 1 1/2")
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

350

400

0.85
0.85
0.58
0.59
0.76
0.76
0.60
0.61
0.79
0.79
0.60
0.62

0.82
0.82
0.55
0.58
0.74
0.74
0.57
0.60
0.77
0.77
0.58
0.60

5/8

5/8

5/8

7
720
720
690
665
205
205
240

8
720
720
690
665
205
205
240

9
720
720
690
665
205
205
240

10
720
720
690
665
205
205
240

720

720

720

720

720

5/8

3/4

5/8

3/4

3/4

3/4

4
720
720
690
665
205
205
240

5
720
720
690
665
205
205
240

6
720
720
690
665
205
205
240

7
720
720
690
665
205
205
240

8
720
720
690
665
205
205
240

9
720
720
690
665
205
205
240

10
720
720
690
665
205
205
240

720

720

720

720

720

720

720

Bolt Yield Strength at Maximum Operating Temperature


Class 150
1

Bolt / Nut Combinations


1

321143380.xls

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

ASTM A194-2H
ASTM A194-4
ASTM A194-8 (STRAIN HARDENED)
ASTM A194-8M (STRAIN HARDENED)
ASTM A194-8
ASTM A194-8M
AS 1112.3-5

ASTM A193-B7

ASTM A194-2H

Temperature Limits (0C)


1
Bolt Material
ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6
ASTM A193-B7

2
Max Temp
300
425
525
450
525
525
200

1
1
1
1
0
0
0

300

Gasket Data
Minimum & Maximum Recommended Gasket Pressure (MPa)
1

Gasket Material

Min 150
30
30
30
4
4

Min 300
40
40
40
4
4

Max
120
100
80
8
6

1
1
1
0
0

30

40

120

PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE
RUBBER BELOW 70 SHORE DUROMETER
PTFE
150

30

Temperature Limits (0C)


1
Gasket Material
PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE

2
Min 150
250
150
450
100

321143380.xls

RUBBER BELOW 70 SHORE DUROMETER

100

PTFE

250

Input Data
Minimum Bolt Utilisation (% of Yield Strength)
1
Gasket Material

PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE
RUBBER BELOW 70 SHORE DUROMETER

0
0
0
0
0

5
5
5

PTFE

4
5
Minimum Bolt Utilisation (%)
10
15
10
15
10
15

10

20
20
15

25
25
15

30
30
20

15

20

25

30

Temp
20
50
20

Stress
248
248
248

Flange Material
Flange Material
ASTM A105
ASTM A182-F304
ASTM A182-F304L
ASTM A182-F316
ASTM A182-F316L

Flange Yield Strengths

Operating Temp.

20

Stress
248

Material

Max. Temp. Limit

20

50

100

150

200

250

300

350

ASTM A105
ASTM A182-F304
ASTM A182-F304L
ASTM A182-F316
ASTM A182-F316L

400
550
550
550
550

248
206
172
206
172

248
206
172
206
172

226
170
145
176
144

220
155
132
161
131

214
144
122
149
120

204
135
114
139
112

188
128
108
132
105

181
124
104
127
101

Reduct.
Factor 1
1.00

Reduct.
Factor 2
1.00

Ref.
Stress
248

ASTM A105

321143380.xls

Bolt Torque Coefficients


ASTM A193-B7 & B16 STUD BOLTS
Nom. Pipe Size (inches)
4
175
114
157.2
116.1
102.3
8
5/8
11
16
2.0
394
327

Nom. Pipe Size (inches)


4
181
114
157.2
116.1
102.3
8
3/4
10
20
2.5
594
493

5
197
141
185.7
143.8
128.2
8
3/4
10
20
2.5
446

6
222
168
215.9
170.7
154.1
8
3/4
10
20
2.5
603

8
279
219
269.9
221.5
202.7
8
3/4
10
20
2.5
720

10
340
273
323.8
276.2
254.6
12
7/8
9
24
3.0
477

12
410
324
381.0
327.0
304.8
12
7/8
9
24
3.0
674

14
451
356
412.8
359.2
336.6
12
1
8
27
3.0
445

16
514
406
469.9
410.5
387.4
16
1
8
27
3.0
453

18
549
457
533.4
461.8
438.0
16
1 1/8
8
30
3.5
561

20
606
508
584.2
513.1
489.0
20
1 1/8
8
30
3.5
487

24
718
610
692.2
616.0
591.0
20
1 1/4
8
33
3.5
479

370

501

598

396

560

370

376

466

405

398

5
216
141
185.7
143.8
128.2
8
3/4
10
20
2.5
678
563

6
251
168
215.9
170.7
154.1
12
3/4
10
20
2.5
458
380

8
308
219
269.9
221.5
202.7
12
7/8
9
24
3.0
538
447

10
362
273
323.8
276.2
254.6
16
1
8
27
3.0
472
392

12
422
324
381.0
327.0
304.8
16
1 1/8
8
30
3.5
476
395

14
486
356
412.8
359.2
336.6
20
1 1/8
8
30
3.5
283
235

16
540
406
469.9
410.5
387.4
20
1 1/4
8
33
3.5
320
266

18
597
457
533.4
461.8
438.0
24
1 1/4
8
33
3.5
376
312

20
654
508
584.2
513.1
489.0
24
1 1/4
8
33
3.5
428
356

24
775
610
692.2
616.0
591.0
24
1 1/2
8
39
4
365
303

11
100
100

12
125
125

13
150
150

14
200
200

15
250
250

16
300
300

17
350
350

18
400
400

19
450
450

20
500
500

21
600
600

100

125

150

200

250

300

350

400

450

500

600

321143380.xls

BOLT CONDITION

1px1 (MOLY)V

0.18

AS RECEIVED

0.20

AS RECEIVED OR LIGHTLY OILED & LOCTITE 771

0.13

BOWMAN ANTI-SEIZE

0.12

CADMIUM PLATED

0.17

CADMIUM PLATED (DEGREASED)

0.20

CADMIUM PLATED (LIGHTLY OILED)

0.14

CADMIUM PLATED (LIGHTLY OILED & LOCTITE 243)

0.13

CLEAN, NONPLATED, AS RECEIVED

0.20

COPPER BASED ANTI-SEIZE

0.16

DEGREASED & LOCTITE 243

0.20

EXPOSED TO ELEMENTS, BEGINNING TO OXIDISE

0.30

GALVANISED (DEGREASED)

0.42

GALVANISED (LIGHTLY OILED)

0.22

GENERAL MACHINE OIL

0.20

GREASE

0.16

GREASE (HEAVY)

0.14

HOT DIPPED GALVANISED

0.25

INORGANIC SILICATE (IOZ)

0.17

LIGHTLY OILED

0.20

LIGHTLY OILED & LOCTITE 243

0.14

LOCTITE MOLY PASTE

0.11

LOW FRICTION OIL

0.15

MOLYBDENUM DISULPHIDE BASED GREASE

0.14

MOLYBOND GA50

0.14

MOLYKOTE

0.18

MOLYKOTE P74

0.14

NEVER-SEIZE (PASTE)

0.17

NICKEL BASED ANTI-SEIZE

0.15

NO LUBRICANT - CLEAN STEEL

0.25

NONPLATED, BLACK FINISH

0.30

PHOSPHATED (LIGHTLY OILED)

0.14

PHOSPHATED (LIGHTLY OILED & LOCTITE 243)

0.11

PHOSPHATED (DEGREASED)

0.24

PHOSPHATED (DEGREASED & LOCTITE 243)

0.14

SOLID PTFE FILM

0.12

TEFLON 7630

0.09

WAXED

0.10

XYLAN

0.10

ZINC PLATED

0.22

ZINC PLATED (DRY)

0.29

Maximum Bolt Operating Temperature =


425

450

500

525

20

ZINC PLATED (DEGREASED)

0.14

ZINC PLATED (DEGREASED & LOCTITE 243)

0.15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

ZINC PLATED (LIGHTLY OILED)

0.18

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

ZINC PLATED (LIGHTLY OILED & LOCTITE 243)

0.16

1 1/8

1 1/8

1 1/4

<--- BOLT SIZES (in)

0.80
0.80
0.53
0.56
0.72
0.73
0.56
0.59
0.76
0.77
0.57
0.60

0.52
0.56
0.71
0.72
0.55
0.59
0.75
0.76
0.56
0.59

0.49
0.53
0.68
0.69

0.48
0.53
0.67
0.68

0.54
0.58

0.53
0.57

5/8

3/4

3/4

3/4

7/8

7/8

11
720
720
690
665
205
205
240

12
720
720
690
665
205
205
240

13
720
720
690
665
205
205
240

14
720
720
690
665
205
205
240

15
720
720
550
550
205
205
240

16
720
720
550
550
205
205
240

17
720
720
550
550
205
205
240

18
720
720
550
550
205
205
240

19
720
720
450
450
205
205
240

20
720
720
450
450
205
205
240

21
720
720
450
450
205
205
240

720

720

720

720

720

720

720

720

720

720

720

3/4

3/4

3/4

7/8

1 1/8

1 1/8

1 1/4

1 1/4

1 1/4

1 1/2

11
720
720
690
665
205
205
240

12
720
720
690
665
205
205
240

13
720
720
690
665
205
205
240

14
720
720
550
550
205
205
240

15
720
720
550
550
205
205
240

16
720
720
450
450
205
205
240

17
720
720
450
450
205
205
240

18
720
720
450
450
205
205
240

19
720
720
450
450
205
205
240

20
720
720
450
450
205
205
240

21
720
720
345
345
205
205
240

720

720

720

720

720

720

720

720

720

720

720

321143380.xls

<--- BOLT SIZES (in)

321143380.xls

400

450

500

550

600

173
119
101
123
96

0
115
98
121
93

0
111

0
107
92
117
85

0
0
0
0
0

95
119
89

321143380.xls

ASTM A193-B8 & B8M CLASS 2 STUD BOLTS

BOLT CONDITION

ASTM A193-B7 & B16 STUD BOLTS

BOLT CONDITION

COPPER BASED ANTI-SEIZE

0.19

1px1 (MOLY)V

0.18

NO LUBRICANT - CLEAN STAINLESS STEEL

0.30

AS RECEIVED

0.20

GENERAL MACHINE OIL

0.24

AS RECEIVED OR LIGHTLY OILED & LOCTITE 771

0.13

LIGHTLY OILED

0.24

BOWMAN ANTI-SEIZE

0.12

LOW FRICTION OIL

0.18

CADMIUM PLATED

0.17

MOLYBDENUM DISULPHIDE BASED GREASE

0.17

CADMIUM PLATED (DEGREASED)

0.20

MOLYBOND GA50

0.17

CADMIUM PLATED (LIGHTLY OILED)

0.14

NICKEL BASED ANTI-SEIZE

0.18

CADMIUM PLATED (LIGHTLY OILED & LOCTITE 243)

0.13

NEVER-SEIZE (PASTE)

0.21

CLEAN, NONPLATED, AS RECEIVED

0.20

COPPER BASED ANTI-SEIZE

0.16

DEGREASED & LOCTITE 243

0.20

EXPOSED TO ELEMENTS, BEGINNING TO OXIDISE

0.30

GALVANISED (DEGREASED)

0.42

GALVANISED (LIGHTLY OILED)

0.22

GENERAL MACHINE OIL

0.20

GREASE

0.16

GREASE (HEAVY)

0.14

HOT DIPPED GALVANISED

0.25

INORGANIC SILICATE (IOZ)

0.17

LIGHTLY OILED

0.20

LIGHTLY OILED & LOCTITE 243

0.14

LOCTITE MOLY PASTE

0.11

LOW FRICTION OIL

0.15

MOLYBDENUM DISULPHIDE BASED GREASE

0.14

MOLYBOND GA50

0.14

MOLYKOTE

0.18

MOLYKOTE P74

0.14

NEVER-SEIZE (PASTE)

0.17

NICKEL BASED ANTI-SEIZE

0.15

NO LUBRICANT - CLEAN STEEL

0.25

NONPLATED, BLACK FINISH

0.30

PHOSPHATED (LIGHTLY OILED)

0.14

PHOSPHATED (LIGHTLY OILED & LOCTITE 243)

0.11

PHOSPHATED (DEGREASED)

0.24

PHOSPHATED (DEGREASED & LOCTITE 243)

0.14

SOLID PTFE FILM

0.12

TEFLON 7630

0.09

WAXED

0.10

XYLAN

0.10

ZINC PLATED

0.22

ZINC PLATED (DRY)

0.29

321143380.xls

ZINC PLATED (DEGREASED)

0.14

ZINC PLATED (DEGREASED & LOCTITE 243)

0.15

ZINC PLATED (LIGHTLY OILED)

0.18

ZINC PLATED (LIGHTLY OILED & LOCTITE 243)

0.16

NEVER-SEIZE (PASTE)

0.17

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193 GRADE B8 CLASS 1
ASTM A193 GRADE B8M CLASS 1
AS 1111.1-4.6

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193 GRADE B8 CLASS 1
ASTM A193 GRADE B8M CLASS 1
AS 1111.1-4.6

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

321143380.xls

321143380.xls

321143380.xls

321143380.xls

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
345
345
205
205
240

321143380.xls

321143380.xls

321143380.xls

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