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DESCRIPTION
Solvent-Free
Applies Above or Below Water
High Abrasion Resistance
Easy 1:1 Mixing Ratio
Excellent Chemical and Physical Resistance
CORRO-DUR 563 is based on a unique blend of liquid epoxy polymer and aliphatic polyamine
curing agents, which is able to displace water from wet surfaces in order to make a permanent bond.
The formulation is solvent-free to ensure safety and maximum technical performance. Kevlar*
fibers are incorporated for reinforcement and viscosity management to achieve high application
rates -even underwater.
CORRO-DUR 563 provides permanent protection under the most adverse conditions. The formula
is uniquely fieldfriendly and uses advanced low toxicity ingredients in a high build
brushable/rollable product. The sister product Corro Dur 561 is available if a higher viscosity; "light
paste" consistency is required. All colors including White are available and can be shipped "NonRegulated" by USDOT, IATA and IMO.
* Kevlar trademark E.I.DuPont Nemours Co.
USES
APPEARANCE
PHYSICAL
PROPERTIES
SAFETY
INFORMATION
Underwater Remove marine biological settlement and corrosion by high pressure water jetting with or
without abrasive. Conventional air/abrasive blasting works well at shallow depths however efficiency falls
off sharply below, say, 10'. Hand held power tools such as needle guns or grinders can give good results if
applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the Corro Dur
563 within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of
fouling slime, which interferes with Initial adhesion.
Above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm,
granular surface free of loose contamination.
MIXING
PROCEDURE
Corro Dur 563 is supplied either in 2 gallon or 4 gallon kits of 2xl, 2x2 or 2x5 gallon containers
respectively each of epoxy base and curing agent. These components are formulated in contrasting colors
to facilitate complete mixing. "Black" Corro Dur 563 for example is supplied with a jet black epoxy base
and an off-white curing agent which mix together to yield a black mixture, visible streaks of either
black or white seen during the course of mixing indicate "hotspots" unmixed components. It is imperative
to properly mix the components since unmixed "hotspots" of either base or curing agent will never cure.
Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or
steel container. Mixing is easily accomplished by stirring with a "Jiffy" type mixer in a geared down,
(high torque), 1/2" electric drill. Once mixing begins there will be about 20 minutes of working time
available at 77F. This time may be extended by keeping the components and mixture cool, rather than
leaving it in a hot area.
1)
APPLICATION
2)
Using a stiff brush or roller apply from a tray of mixed material aiming for a coverage rate of
about 50 sq.ft./ gallon.
Application by heated plural spray is easy using the following equipment setup:
Graco "King" or similar with heated hoses.
Mix ratio
: 1/1 by volume
Fluid pressure
: 2,500 psi
Fluid temp
: 140F
Filters
: Remove all filters
Tip size
: 0.031" - 0.039" orifice
(Note: For productivity estimate an application rate of one gallon per minute through a 0.035" tip at 2,500
psi.)
CURING BEFORE
SERVICE
Corro Dur 563 may be immersed in fresh or salt water immediately after application. It will cure to a hard
film within about 8 hours and is suitable for traffic after this time. Allow at least three (3) days at 77F
before subjecting to aggressive chemical service from industrial solvents and similar materials.
TYPICAL
PHYSICAL
PROPERTIES OF
THE CURED FILM
Compressive strength
Tensile Strength
Flexural Strength
Abrasion Resistance
MANUFACTURED
BY
TRANSPORTATION
SAFETY : This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.
WARRANTY DISCLAIMER : The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the
use to which this information is put, no warranty, express or implied is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries from use of this
information or of products recommended herein.
Corr
For: Corroserv (M) Sdn. Bhd. , A-25, 1st Floor, Jalan IM 3/11
Bandar Indera Mahkota, 25200 Kuantan, Pahang, West Malaysia
Tel : 609-5735623 (3 lines) Fax no: 609-5735562
Email : admin@corroserv.com.my
2. Hazardous Ingredients
Material
Epoxy Resin Liquid polymer
CAS Number
25068-38-6
Contents % w/w
50-75%
Hazard Data
PEL : Not established
TLV : Not established
P-tertbutylphenyl glycidyl ether
3101-60-8
5-10%
PEL : Not established
TLV : Not established
Poly- (terephtahaloylchloride/
26125-61-1
2-5%
PEL : Not established
p-phenylenediamine
TLV : Not established
Synthetic Iron Oxide Black
1309-38-2
5-10%
PEL : Not established
TLV : Not established
Micronized Silica
7631-86-9
5-10%
PEL : 0.1mg/M3 air
*********************************** DOES NOT CONTAIN CARCINOGENS *****************************
3. Physical Data
Appearance : White Vapor Pressure : N/A Vapor Density : N/A Solubility in water : Negligible Odor : SI. sweet characteristic epoxy
resin . Specific Gravity : 1.34 Density at 20 C : 11.31 Ibs/gallon (1.4k/l) Viscosity : Heavy paste Boiling Point : N/A Freezing Point :
N/A % Volatiles by volume : 0.5% max.
5. Reactivity Data
Stability : Stable Hazardous Polymerization : Will not occur Incompatible Materials : None known Conditions to Avoid : Mixing
large volumes with epoxy curing agents such as CORRO-DUR 563-00000B. Volumes of one gallon (3.8 liters) are safe however expect a
significant exotherm within 30-40 minutes at 70 F (21C). Hazardous decomposition products: CO, CO2, unspecified others.
SKIN AND EYE CONTACT : SI. irritating, possible sensitizer . INGESTION : Considered slightly toxic. INHALATION : Material
cannot be applied by spray therefore exposure to mist or vapor is extremely unlikely however inhalation of concentrated vapors might
cause irritation of respiratory tract. Prolonged or repeated exposure may cause an asthmatic reaction.
9. Personal Protection
RESPIRATORY PROTECTION : It is extremely unlikely that harmful concentrations of volatile materials will be released during
normal applications by spreaders, trowels or similar tools in open areas. Wear organic vapor cartridge respirator or fresh air hood if
working for extended periods in enclosed spaces with minimal ventilation. Eyes : Chemical splash resistant goggles if eye contact
possible. Skin : Impervious gloves, wear long sleeved shirts, coveralls as required to prevent skin contact. Discard contaminated gloves,
footwear, etc.
2. Hazardous Ingredients
Material
Benzyl Alcohol
CAS Number
100-51-6
Contents % w/w
12-24%
Hazard Data
>Mixture:
OSHA PEL
* Not established
20-50%
Formulated Product : Not IATA, DOT or IMO regulated
CORRO-DUR 563
CHEMICAL RESISTANCE SHEET
Chemical resistance of thin film coatings is often expressed as a percentage of weight change after chemical exposure.
Hardness is expressed as the Shore D value.
Weight changes of approximately 5% have minimal effect on coating performance.
Decreases in hardness not exceeding a value of 60 are generally considered acceptable.
Reagent
Time
% Weight
Change
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
0.64
77
1.47
76
2.68
74
4.10
73
6.86
68
10.9
65
0.17
75
0.85
71
2.20
64
3.41
63
6.78
60
14.4
60
0.63
76
1.89
70
3.62
65
5.79
61
2.91
56
-1.04
68
2.38
62
33
6.66
5.25
28
DESTR OYED
DESTR OYED
DESTR OYED
0.04
75
-0.06
75
-0.04
75
-0.23
74
-0.39
76
-0.55
53
0.13
80
0.04
80
0.03
80
0.03
81
-0.01
80
0.00
80
0.09
75
2.62
69
8.79
65
11.5
57
13.5
50
18.1
50
-0.02
75
-0.01
74
0.69
70
1.92
64
6.50
62
BUTYL
CELLOSOLVE
ETHANOL
METHANOL
SKYDROL
TOLUENE
XYLENE
Hard
ness
Reagent
Time
BLEACH
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
DEIONIZED WATER
TRICHLOROETHANE
%weight Hardness
change
0.08
79
0.31
78
0.57
79
0.81
78
0.82
79
0.26
64
0.14
78
0.35
78
0.63
78
1.00
78
1.46
77
1.31
77
0.16
78
0.47
79
1.05
77
1.66
78
2.72
76
4.00
65
5.77
58
19
19.7
12.6
20
DESTROYED
DESTROYED
DESTROYED
0.03
80
-0.05
78
-0.12
78
-0.16
78
-0.30
80
-0.44
63
-19.33
72
DESTROYED
DESTROYED
DESTROYED
DESTROYED
DESTROYED
0.09
75
1.43
74
6.00
69
10.0
67
18.8
63
29.6
60
CORRO-DUR
CHEMICAL RESISTANCE SHEET
KEY
A = Excellent
B = Slight softening/staining
X = Not recommended
? = Estimated or unknown
Benzene
Chloroform
TCE
III TCE
PCE
MEK
Toluene
Chlorobenzene
Methanol
Propanol
Hexane
Ethyl ether
Ethanol
PCE nitrobenze
1,4 dichlorobenzene
Carbone
Tectrachloride
1,2 Dichloroethane
1,1 Dichloroethane
Cresylic acid
Sulfuric acid (7%)
X-ray solution acid
Hydrochloric acid
Nitric acid - conc.
Hydrofloric acid
Sodium hydroxide
(50%)
SPLASH/
SPILL
A
A
A
A
A?
A
A
A
A
A
A
A
A
B?
A?
A
3
HOUR
A
B
A
A
B?
B
A
A
B
A
A
A?
A
B?
A?
B
24 HOUR+
7 DAY
B
?
A
A
?
?
B
B
X
B
A
?
A
?
B?
B?
B?
B
B
?
?
X
BX
BA
?
B
?
B?
B-?
A
A
?
A
?
A?
B
B
A
B
B
?
A
?
B?
X?
X?
A
B?
B?
?
A
?
?
X?
X?
A
B-?
B-?
?
A
?
?
X
X
A