W e 1 1 N-004

(gD
'pt.
peRxasa HEAVyNDo ENGTNEERTNc
PLANT & PROCESS EQUIPMENT DIVISTON
PERKASA
IFICA
Section lX ASME Boiler and Pressure Vessel Code, 2010 Edition,
ZA{a
Addenda
of
Company Name
By
Date
PT. Perkasa Heavyndo Engineering
Welding Procedure Specification
No.
W.E.1
.1
.N-004
Date : July29 2013
Revision No. : 0
Welding Process(es)
:
PQR No. :
Supporting
FCAW
Type(s)
JO|NT (QW - 402)
Welding Engineer
July29 2013
Q. E.1
.1
N-004
Semi Automatic
Details
Joint Design : As pir joint Details

Backing : With or without
Backing Material (Type) : base metal, weld metal / Ee
Root Spacing : As per drawing
See Applicable Drawing & Wdd map
Retainer: None
Others : None
BASE METALS {OW.4O3}

P-No : 'l
Group No. : 1,2,3
(Or Specification type grade) :
(Or Chem. Analysis and Mecfr. Prop) :
Thickness Range
Base Metal
Groove : 5 - 32 (mm)
Pipe Dim.Range Groove : All Diameter
t per pass max. : 13 mm
Others
To
p-No
: 1
Group No. : 1,2, 3
Fillet: Alt Size

Fillet: All Size
Fillet: All Size
: None
FTLLER METALS (tV - 4O4)
Specification No. (SFA)
5.20
E71T-1
AWS No. (Classification)
F-No.:
A- No. :
o
1
SizelDiameter of filler metals

FluxMire Class
Clasification
Supplemental
Alloy elements (flux l powder filler metal / filler metal) :
Flux Designation
Filler metal product form (Solid or Metal core/Flux corelpowder)
+ Filler
Consumable lnsert
Flux
- 1.6 mm
N.A
None
None
None
N.A
Flux Core
N.A
N.A
N,A
'1.2
t Deposit Weld Metal Thickness Range

Groove:
Fillet:
Flux- type
ALL Size
:
Recrushed Slag
Others:
32 mm ( maximum )
N.A
N,A
None
PT. PERKASA HEAVYNDO ENGINEERING

PLANT & PROCESS EOUIPMENT DIVISION
PERKASA
Sheet:
Date : July 29 2013
WP$ No. : W.E.i.1.N-004
PO$T WELD HEAT TREATMENT (AW - 407)
POSTTTON{OW-405)
Position(s) of
Welding
Groove
Progression
Position of
Others
Fillet
PRE HEAT (AW Preheat Temp"
Ternperafure Range : None

Time Range
: None
: None
Others
: Any
Vertical Up
: Any
: Thk < 25 mm
Present Composition
FlowRate
Gas(es) I Mixture(%) I
= 25oC
Thk>25mm=800C
lnter pass Temp.
Preheat
Max.
Maintenance
Others
: 260
'. CQz I
Trailing: NA I
Backing: NA I
oC
Shielding
: Still in air after welding

: None
Polarity: EP
Current AC or DC : DC
400 (A)
Volts : 22
: Pulsing ; N.A
Tungsten Electode Size and Type
Mode of Metal Transfer
Heat
lnput
Spray, Globular, Pulsed
; None
Electrode Wire feed speed
range
: N.A
99.9 I
NA I
NA I
TECHNTQUE (OW-410)
String or Weave Bead
ELECTRTGAL CHARACTERTSTTCS (OW - 409)
Amps : 140
: None
GAS (OW - 408)
'f06)
Min.
2 af 2
10
25 Lpm
NA
NA
Orifice,Gas Cup /Nozzle S2e(mm)
: Both
:10-24
lriitial & lnter pass Cleaning
: Brushing,Chipping
Methode of Back Gouging

Contact Tube to Work Distance(mm)
Muttiple or Single Pass (per side)
Muftiple or Single Electrode
Travel Speed (Range) - CmlMin
Oscillation
Peening
Elec*rode Spacing
Closed to out chamber (for GTAW)
Melt in to key hole (for PAW)
Use of Thermal Process
:CMG,
32 (V)
Others
Grinding
Grinding
: 10 - 25
: Multiple
: Single
:7-30
: None
: None
. None
:N.A
:N.A
: None
: None
tr\
E71T-1
E71T-1
E71T-1
EA'
t<
gcn

t
/^a
:wt
.Ii -*
Cardisari i,ligts
ti
i=l
l-sl
,\ ?.
1
A,/^^n
,,""
*o",o,"")fuq
041?1987031cJ,-i2
lr-
^(0
ti
LnO
C.

PI.ANT & PROCESS EQUIPMENT DIVISION
PERKASA
Section lX, ASME Boiler and Pressure Vessel Code 2010 Edition, 201 1a Addenda
Company Name : PT.Texmaco Perkasa Engineering

: Q.E.1.1.N-004
Procedure Qualification Record {PQR) No
: W.E.1.1.N-0O4
Welding Procedure Specification (WPS) No.
: FCAW
Welding Procss (es)
Joints (QW - 402)
Bead No
Process
Date
July
Type
SEMI AUTOMATIC
29 2013
Electrode
Amp.(A)
dia. (mm)
Vott
Speed
(mmimin)
Heat lnput
(J/mm)
?'
i,
lf
BASE METAL (aW -,f03)

Material 6pec : SA 516 Gr 70
To
: NA
Coupon
Thickness of weld deposited : 16 mm
Weld metaldeposit/pass : 3-4mm
Others
: None
FCAW
1.2
155
22
72
2590
FCAW
't.2
192
24
108
2560
FCAW
1.2
2M
23
1't7
240,6
FCAW
1.2
22
110
FCAW
1,2
212
213
21
122
2544
2200
FCAW
1.2
220
24
145
2185
POST WELD HEAT TREATMENT (AW - 407)

None
SA 515 Gr 70
P-No.: 1 GroupNo.:2 To P-No.:1

ThicknessofTestCoupon : 16mm
GroupNo.:2
Temperature :
:
Time'
:
Others
None
None
Diameter of Test
cAs (aw -408)

Present Composition
Gas (es)
FTLLER METAL (QW - 404)
SFASpeification
AWS Classification
FillerMetal F-No
Weld Metal Analysis A - No
Size of Filler Metal
Classification
Filler Metal Produc{ Form
Supplementary Filler Metal
Electrode Trade Name
Flux Trade Name
Alloy Element
+ Filler Metal
Recrushed Slag
Consumable lnsert
Others
Trailing
: E71T-1
:6
:
: 1.2 mm
: None
: Flux Cored
: None
: Kisweld - K 717
: N.A
: None
: N.A
: N.A
: N.A
: None
Backing
(AW -40s)
ELECTRTCAL CHARACTERISTIC (QW 409)
Cunent
+ Pulsing
Heatlnput(J/mm)
Tungsten Electrode
Others
TECHNTQUE {AW
String or Weave
Groove
Fillet
Weld Progression
Others
3G
Position of
:
:
:
NA
Flat
None
PRE HEAT (OW -406)

Preheat Temperature
lnter pass Temperature
Others
: 3O
oC
: 260
"C
None
Max.
: DC
: N.A
Polarity : EP
:2185-2590
:
:
N.A
Transfer mode - Globular
-410)
Bead
Oscillation
side)
Electrodes
Methode of cleaning
Methode of Back Gouging
Orifice or nozzle size
Closed to out chamber
Peening
Contact tube to work distance
Melt - in to key hole
Electrode spacing
Use ofthermal process
Others
Single or Multiple
Position of
Mixture(%) lFlow Rate
Shielding
: 45.20
Multiple or Single Pass (per
POSTTTON
: Both
: None
: Muhiple
: Single
: Grinding & wire brush
: Grinding
: 15 mm
: N.A
: None
: 10 - 15 mm
: N.A
: None
: None
: None

PLANT & PROCESS EQUIPMENT DIVISION
rEKRflSA
Sheet: 2 of
PQR No.
Q.E.l.t.N-004
Date : July 29 2013
TENSTLE TEST (QW - 150)

Specimen No.
Thickness
width
Area
Ultimate Total Load
Ultimate Unit Stress
(mm)
(mm)
(mm2)
KN
N/mm2 (ksi)
Character of lailure
& Location
T-1
14.O4
19.2E
270-31
160.07
5e2 (85.84)
Ductile , Base Metal
T-2
14iA
19.33
274.10
160.12
sE4 (84.68)
Ductile . Base Metal
GUTDED BENO TEST {AW - 160)
Type and Figure No.

(Face & Root Bends - Transverse)
Side Bend Side Bend Side Bend Side Bend -
Result
No Discontinuty - Satisfactorv
No Diseontinuty - Satisfuctory
No Discontinuty - Satisfiac{ory
No Discontinuty - Satisfactory
1
1
TOUGHNESS TEST (QW - 170)

Specimen
Nlo
Size
Notch
Test
(mm)
Location
Temp
Notch Type:
lmpact value ( Jcule
Other
Sampling
NOT APLICABLE
HARDNESS TEST
Line
LINE
No
LINE 2
LINE 3
l',lardness Value
( Vickers, HvlO )
160
136
211
200
165
'l
157
190
200
194
163
166
198
230
210
174
Sketch
LINE
LINE 2
.IINE

PLANT & PROCESS EQUIPMENT DIVISION
TEKRASA
Sheet: 3 of
PGIR No.
Date: July 29 2013
Q.E.1.1.N - 0O4
FTLLET WELD TEST (OW - 180)
Result-Satisfastory Yes: -
Macro-Flesult
No:
PenetrationlntoParentMetal Yes: -
None
302.4)
Analysis
Visual (QW Deposit
Welder
Name
Test Conduc{ed
:
by
No:
HERU SUSANTO
: PT. Hl - Test
:
:
StampNo.: H90
Lab. No. : HTIJKTIOT'\3JQ132
We cEdify that th staternents in this record are correct and that the tost welds were prepared, welded and tested in accordance
with the requirements of Section lX of the ASME Code
Manufacturer : PT PERKASA HE\ fNDO ENGINEERING
41ryffi
{auuiew..a
U Witness
ililardiss$i ;'i,jss
'7.,
o)
PT, Hi.Test
Laboratory of Mechanical Testing
BSD Gity
&r!$i1f st{st3tls$t x&st{t!l&t

Lah{.al6rium Perqlji
Taman Tekno Blok A2 No. 49

Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75BB1BB4: Fax : +62 21 75881885
E-mail : hi-test@hitestlab.com
LP -
422
tnN
Website : www.hitestlab.com
Testing Report
(This Report is issued subjectq:l to the
Customer
Address
tem & conditions

Jl. Raya Paburuan,Ds. Karang Mukti
Kecamatan Pabuaran Subang JABAR
ASME Sect. lX: 2010
ASTM A 370:2010
(as received)
Reference Gode
Test Method
Object to be tested
set out
below)
No.
HlJKTt0713t0132
Total of Page
1of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PH2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA
51 6 Gr. 70, marked: peR

No. Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for procedure
Qualifi cation Reco,rd Test.
Type of Test
Environment Temp
Full Section Tension Test (Transverse Specimen)
25!2oC
Test Specimen No
Measured
Measured
Effective
Thickness
Width
Area
T1
T2
(mm)
14.02
14.18
(mm)
19.28
'19.33
(mmr)
270.31
274.10
160.07
't60.12
592
584
Base Metal
Base Metal
Ductile
Ductile
Ultimate Tensile
Load
(kN)
Ultimate Tensile
Strength
(N/mm2)
Location of Failure
Type of Failure
Testing Machine Used

Remark
Test Conducted By
Witnessed By
GOTECH COMPUTERISED UNIVERSAL TESTING MACHINE,

Model : GT-7001-LS 50, S/N : TC0900251, Capacity : 500 kN
Nurfaizin K.H., ST
ns'
ffi.ra.
PT, PItE
t6'ef
,//f'
E/, l,
lvrt
Appro
V---
SUgnrrtor
,f
Suhadi, STIJI
Laboratory Manager
Term & Conditions

PT. Hi-Test
facilities of PT. Hi-Test.

The Report may not be reproduced in part or in full unless approval in writing has been given by pT. Hi-Test.
Form No : HT/QM-F/TENSILE/RED-SEC/2 Rev.O

The results repofted herein have been perfomed in accordarce with ISO/tEC 17025:200s
Date of lssued 1 5/08/2009
ry
(l
PT. HLTest
Vxant

a:3
1
BSD City :
Telp : +62 21 75BB1BB4:Fax'. +62 21 75881B85
E-mail : hi-test@hiiestlab.com
st!&:t35 st{$g$rTs$t *ssisx&{
Lab0raloriuq Perguji
1P.422-IDN
Testing Report
(This Repon is issued subjected to the
tm
& conditions
set out
below)
Customer
Address
No.
HTJKTtO713t0132
Total of Page
2of4
Date Tested
17 July 2013
Reference Code
ASME Sect. lX:2010
PO No
Test Method
ASTM E190-92 (Reapproved 2003)
Your Reference
Object to be tested : (as received)
Sample Marking
7. PH2
One welded carbon steel plate joint test sample, size:'1 6 mm thickness, material spec: SA516 Gr.70, marked: PQR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification
Record Test.
Type of Test
Bending Test (Transverse Specimen)
Test Temperature
Test Specimen Width
25
!20C
16
38.1
60.4
Former Diameter
Shoulder Distance
Test Specimen Thickness

Bend Angle
mm
mm
mm
Specimen No
Type of Bend
Observation
SB1
Side Bend
No discontinuity was observed
10
180
mm
Degree
Result
Accepted
'
S82
Side Bend
No discbntinuity was observed
S83
Side Bend
Accepted
S84
Side Bend
Accepted
Accepted
GOTECH COMPUTERISED UNIVERSAL TESTI NG MACHINE,

Model : GT-7001-LS 50, S/N : TC0900251, Capacity : 500 kN
Remark
Test Conducted By
Witnessed By
AbdulAziz, ST
l^
4V
ells.
PT, PH
f\4
t6FE
tr,*l
UY
&m*tr10 qf
Term & Conditions
PT. Hi-Tesl
3.

The Report may not be reproduced in part or in full unless approval in writing has
ben
given by PT. Hi-Test.
indirect lcs or damage suffered by the Client. lts agents, seruants or representatives howsGver arising or whether connected with the Sewices provded by PT. Hi-Test herein.
Forn No: HT/QM-F/BEND/2 Rev.o
Date of lssued
The results reported lerein have been peiomed in accordance with ISO/IEC 17025:2OOs
5/08/2009
r-p
o
PT, Hi.Test
:-;
11
fruv

BSD City:
Taman Tekno Blok 42 No. 49
Telp : +62 21 75BB1BB4:Fax i +62 21 75881885
E-mail : hi-test@hitestlab.com
XSir!ttI SI{&[|llTA5l tl&$,68e1
lahoralarirn
Pengu.ii
Testing Report
(This Report is issued subjected to the
Gustomer
Address
tm
& conditions

ASME Sect lX: 2010
ASTM E384 (20rc)2
(as received)
Reference Gode
Test Method
Object to be tested
set out
below)
No.
HTtJKTt0713t0132
Total of Page
3of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PH2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 51 6 Gr. 70, marked: PQR
No. Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure
Qualification Record Test.

Type of Test
Vickers Hardness Number (HV) Load Test, 20 Kgf

Sketch
L
I
1.0
-2.0 rnm
Mr6*q
giffito,qr
Laboratory Manager
Term & Conditions

PT. Hi-Test
3.

The Report may not be reproduced in part or in full unless approval in writing has been given by PT. Hi-Test.
indirect lcs or damage suffered by the Client. lts agents, seryants or representatives hows@ver arising or whether connected with the Seryices provded by PT. Hi-Test herein.
Form No : HT/QM-F/HARDNESS-SKETCH /2 Rev.o
Date of lssued
The results reported lerein have been perfomed in accordarce with ISO/lEC 17025:2005
5/08/2009
rp
{l
PT. Hi.Test
:\::il
Yxnn

BSD City
!{{}H$g gt{sr{lrl&$1 $*5ts*&1

Telp : +62 21 75881884:Fax'. +62 21 75881885
Laboiillo.iril Penguji
LP
-.1:2
IDN
E-mail : hi{esi@hitestlab.com
Testing Report
(This Repon is issued subjected to the
Gustomer
Address
Reference Gode
Test Method
Object to be tested
tm
& conditions
set out
below)

Kec'amatan Pabuaran Subang JABAR
ASME Sect lX: 2010
ASTM E384 (2}rc)2
(as received)
No.
HTlJKTt0713t0132
Total of Page
4of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PN2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 5't6 Gr. 70, marked: peR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification
Record Test.
Type of Test
Sample ldentification
Vickers Hardness Number (HV) Load Test,20 Kgf

Material
Specification
Vickers Hardness Number (HV)

Test Load Apolied. 10 Kof
Test Location
No
SA 516 Gr.70
PQR No.
Q.E.1.1.N-004

Remark
Test Gonducted By
Wtnessed By
No
Line 2
Result
No
Line 3
Result
Base Metal
160
157
166
HAZ
196
190
198
211
200
230
HAZ
200
194
210
Base Metal
165
163
170
Weld Metal
SA 5'16 Gr.70
Line I
Result
The Mitutoyo Vickers Hardness Testing Machine, Model HV-113, S/N: 87O2SO
Has been verified using Euro Products Limited Standardized Blocks
(ldentity No: EP09115361, EP09115287 and EP09115294)
Hadi Anwar S, ST
nb
Lfi6.e
PT.PR
Ml6A9
E\i6IAILTO, ET
Term & Conditions
PT. Hi-Test
3.
fac,|hes of PT. Hi-Test.

The Report may not be reproduced in part or in full unless approval in writing has been given by PT. Hi-Test.
indirect IGS or damage suffered by the Client. lts agents, seryants or reprsentatives howsoever arising or whether cmnected with the Seruices provided by pT. Hi-f6st nrliein.
Form No : HT/QM-F/HARDNESS-RESULT/2 Rev.0
Date of lssued 1 5/08/2009
The results repofted herein have been perfomed in accordance with lse/tEC 17025:2OOs

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(gD

peRxasa HEAVyNDo ENGTNEERTNc

PLANT & PROCESS EQUIPMENT DIVISTON

PT. Perkasa Heavyndo Engineering

Welding Procedure Specification

Date : July29 2013

JO|NT (QW - 402)

Joint Design : As pir joint Details

See Applicable Drawing & Wdd map

BASE METALS {OW.4O3}

Group No. : 1,2, 3

Fillet: Alt Size

Fillet: All Size

FTLLER METALS (tV - 4O4)

Specification No. (SFA)

AWS No. (Classification)

SizelDiameter of filler metals

t Deposit Weld Metal Thickness Range

PT. PERKASA HEAVYNDO ENGINEERING

Date : July 29 2013

WP$ No. : W.E.i.1.N-004

PO$T WELD HEAT TREATMENT (AW - 407)

PRE HEAT (AW Preheat Temp"

Ternperafure Range : None

: Still in air after welding

Spray, Globular, Pulsed

Electrode Wire feed speed

ELECTRTGAL CHARACTERTSTTCS (OW - 409)

GAS (OW - 408)

Orifice,Gas Cup /Nozzle S2e(mm)

lriitial & lnter pass Cleaning

Methode of Back Gouging

PT. PERKASA HEAVYNDO ENGINEERING

PT. PERKASA HEAVYNDO ENGINEERING

Company Name : PT.Texmaco Perkasa Engineering

Joints (QW - 402)

BASE METAL (aW -,f03)

POST WELD HEAT TREATMENT (AW - 407)

P-No.: 1 GroupNo.:2 To P-No.:1

cAs (aw -408)

FTLLER METAL (QW - 404)

ELECTRTCAL CHARACTERISTIC (QW 409)

PRE HEAT (OW -406)

Mixture(%) lFlow Rate

Multiple or Single Pass (per

PT. PERKASA HEAVYNDO ENGINEERING

Date : July 29 2013

TENSTLE TEST (QW - 150)

Ultimate Total Load

Ultimate Unit Stress

Ductile , Base Metal

Ductile . Base Metal

GUTDED BENO TEST {AW - 160)

Type and Figure No.

TOUGHNESS TEST (QW - 170)

PT. PERKASA HEAVYNDO ENGINEERING

Date: July 29 2013

FTLLET WELD TEST (OW - 180)

Visual (QW Deposit

Manufacturer : PT PERKASA HE\ fNDO ENGINEERING

&r!$i1f st{st3tls$t x&st{t!l&t

Taman Tekno Blok A2 No. 49

tem & conditions

!{{}H$g gt{sr{lrl&$1 $5ts&1