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Subject B1-5a
Digital Techniques 1
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B1-5 Digital Techniques I
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CONTENTS
Page
Definitions
Study Resources
Introduction
Numbering Systems
5.2-1
Data Conversion
5.3-1
Data Buses
5.4-1
Logic Circuits
5.5-1
5.6-1
Fibre Optics
5.10-1
Electronic Displays
5.11-1
5.12-1
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DEFINITIONS
Define
State
Identify
List
Itemise.
Describe
Explain
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STUDY RESOURCES
Jeppesen General
Jeppesen Airframe
AC 43.13-1B/ AC 43.13-2A Combined Aircraft Inspection and Repair
Student Handout Subject B1-5a
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INTRODUCTION
The purpose of this subject is to allow you to gain knowledge of the application of digital and
electronic systems used in aircraft.
On completion of the following topics you will be able to:
Topic 5.2
Numbering Systems
Define the following numbering systems and perform conversions between
them:
Decimal
Binary
Octal
Hexadecimal
Topic 5.3
Data Conversion
Define the operation of conversion between analogue and digital data using
the following:
Analogue to Digital converters (AD Converters)
Digital to Analogue converters (DA converters)
List the inputs and outputs of AD and DA converters and define the operation
and limitations of various types.
Topic 5.4
Data Buses
Describe the operation of data bus systems used in aircraft systems.
Describe the properties of data bus communication protocols including:
ARINC 429
ARINC 629
MIL-STD 1553
Topic 5.5.1
Logic Circuits
Identify common logic gate symbols.
Describe the operation of common logic gates, state their applicable truth
tables and describe equivalent circuits.
Describe applications of logic circuits used in aircraft systems.
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Topic 5.6.1
Topic 5.10
Fibre Optics
Define the advantages and disadvantages of fibre optic data transmission over
electrical wire propagation.
Define the operation of a fibre optic data bus and list fibre optic related terms.
Define how terminations are performed on fibre optic cable.
Identify the following and state their purpose in a fibre optic system:
Couplers
Control terminals
Remote terminals
List aircraft systems which utilise the application of fibre optics.
Topic 5.11
Electronic Displays
Describe the principles of operation of the following electronic displays used in
aircraft:
Cathode ray tubes
Light emitting diodes
Liquid crystal displays
Topic 5.12
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Numbering Systems
Numbering systems have certain things in common. These common terms will be defined
using the decimal system as our base. Each term will be related to each number system as
that number system is introduced. Each of the number systems covered is built around the
following components: the UNIT, NUMBER, and BASE.
Base
The base of a number system tells you the number of symbols used in that system. The base
of any system is always expressed in decimal numbers. The base of the decimal system is
10. This means there are 10 symbols 0, 1, 2, 3, 4, 5, 6, 7, 8, and 9 used in the system. A
number system using three symbols 0, 1, and 2 would be base 3; four symbols would be
base 4; and so on. Remember to count the zero or the symbol used for zero when
determining the number of symbols used in a number system.
The base of a number system is indicated by a subscript (decimal number) following the
value of the number. The following are examples of numerical values in different bases with
the subscript to indicate the base.
When indicating numbering systems, if there is any chance of misunderstanding the number
base in use, the number should be subscripted with its base e.g. 10102 is 1010 binary, 101010
is 1010 decimal and 101016 is hexadecimal, all of which indicate totally different numbers.
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You should notice the highest value symbol used in a number system is always one less than
the base of the system. In base 10 the largest value symbol possible is 9; in base 5 it is 4; in
base 3 it is 2.
0 1 2 3 4 5 6 7 8 9
Both systems represent a value even though the symbols are different:
IV = 4
VIII = 8
9 = IX
10 symbols:
0 1 2 3 4 5 6 7 8 9
Base 8,
8 symbols:
0 1 2 3 4 5 6 7
Base 2,
2 symbols:
0 1
Base 16,
16 symbols:
0 1 2 3 4 5 6 7 8 9 A B C D E F
the zero indicates that there are no tens, and is a very important numeral to include to
indicate a value.
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4 2 7
This numeral represents 7 units 7 x 100
Base 10
numbering
system
6 3 4
This numeral represents 410 units 4 x 80
Base 8
numbering
system
If the position of a numeral is changed the overall value represented is also changed
Numbering Systems
Base 10 system Decimal universal method of counting and recording values
Base 2 system Binary or Digital computers perform all calculations and processes in binary
consequence of transistor state: ON or OFF
Base 8 system Octal Digital numbers are readily converted to octal and octal is far more
easily read and understood than digital. An octal numeral represents 3 binary bits
Base 16 system Hexadecimal Similar to octal in respect to ease of conversion from binary.
A hexadecimal numeral represents 4 binary bits
The decimal numbering system is of course the system used universally. It is based on the
number 10, probably because we have 10 fingers. The decimal numbering system used by
humans, in which numbers have a base of 10, appears to have originated over 5000 years
ago in India, and is believed to have its origins in the fact that we have 10 digits
(fingers/thumbs).
Unlike analog which uses continuously changing values, digital uses discreet numerical
values to represent waveforms. Those values are not represented by the familiar decimal
numbering system that we use in our daily lives but rather, the binary number system. To
represent 10 different values a computer would need to incorporated 10 levels, eg brightness
of lights, voltages, clock-pulses, etc. As we all know, a computer only works in digital, zeros
and ones. This is easily represented, something is either on (1) or off (0).
Binary/digital devised by mathematician/philosopher, Gottfried Wilhelm von Leibnitz in 1679.
So when you type a decimal number into your calculator, it converts it to digital, performs the
calculation, then converts the answer back into decimal for display.
In order to comprehend how a computer functions you must have an understanding of the
different numbering systems. In addition to the decimal system we will cover Base 2 (Binary),
Base 8 (Octal) and Base 16 (Hexadecimal).
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As mentioned before, with one digit (a bit, short for binary digit), there are two possible
values. With two bits, there are four possible values. With 3 bits, there are 8 possible values.
With 4 bits (a nibble) there are 16 possible values and so on...
Bit
Nibble
0101
Byte
0000 0101
Word
103 = 1000
Binary: 26 = 64 25 = 32
24 = 16
22 = 4 21 = 2
100 = 1
20 = 1
26
25
24
23
22
21
20
128
64
32
16
16 + 0 + 0 + 0 + 1 = 1710
To convert 110011012 to decimal
27
26
25
24
23
22
21
20
128
64
32
16
128 + 64 + 0 + 0 + 8 + 4 + 0 + 1 = 20510
This is the base 2 system so only two symbols, 0 and 1, are used.
When you are working with the decimal system, you normally don't use the subscript. Now
that you will be working with number systems other than the decimal system, it is important
that you use the subscript so that you are sure of the system being referred to.
As in the decimal number system, the principle of positional notation applies to the binary
number system. The decimal system uses powers of 10 to determine the value of a position.
The binary system uses powers of 2 to determine the value of a position.
The truth table provides a ready reckoner to convert from binary to decimal. Because each
position is the base of the number lifted to a power, eg 21, 22, 23, 24, etc we simply calculate
the values and write them across a page. Below the values record the number to be
converted and then add each of the values which has a 1 in its column (as displayed above)
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Method 1 - Division:
This method repeatedly divides a decimal number by 2 and records the quotient and
remainder. The remainder digits (a sequence of zeros and ones) form the binary equivalent.
Find the binary equivalent of the decimal number 1910
The digits in the remainder column form the binary equivalent of the decimal number. Start
with the bottom (last) remainder digit and write the binary number from left to right:1 0 0 1 12
To convert a Decimal number to Binary there are two methods:
Division
Subtraction
Division Method
To convert 1910 to
To convert 5210 to
19 2 = 9
Rem 1
52 2 = 26
Rem 0
92= 4
Rem 1
26 2 = 13
Rem 0
42= 2
Rem 0
13 2 = 6
Rem 1
22= 1
Rem 0
62= 3
Rem 0
1 2 = 0
Rem 1
32= 1
Rem 1
12= 0
Rem 1
1910 = 1 0 0 1 12
5210 = 1 1 0 1 0 02
Method 2 - Subtraction:
The subtraction method involves repeatedly subtracting powers of 2 from the decimal
number. You need to have a list of powers of 2 - up to the highest power of 2 that is less than
or equal to the number you are converting. In our case we are converting decimal 11 - the
largest power of two less than or equal to 11 is 8 (2 to the third ).
To convert 7510 to binary
Refer to the binary truth table
27
26
25
24
23
22
21
20
128
64
32
16
1
1
1
0
Start with the largest power of 2 which can be subtracted from the number to be converted
Annotate a 1 in the column under 64 and calculate 75 64 = 11
Now what is the highest power of 2 subtractable from 11 its 8
Annotate a 1 in the column under 8 and calculate 11 8 = 3
Annotate a 1 in the column under 2 and calculate 3 2 = 1
Annotate a 1 in the column under 1 which leaves 1 1 = 0
Now fill in all the spaces in between the 1s with zeros
7510 = 1 001 0112
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Exercises
Convert 110 0102 to decimal
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08 = 000
18 = 001
28 = 010
38 = 011
48 = 100
58 = 101
68 = 110
78 = 111
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84
83
82
81
80
32 76810
4 09610
51210
6410
810
110
5 x 81 +
1 x 80
0 x 6410 +
5 x 810 +
1x 110
= 2 x 83
= 2 x 51210 +
0 x 82
= 1 06510
Convert 362 4158 to decimal:
362 4158
3 x 85
+ 6 x 84
+ 2 x 83
+ 4 x 82
+ 1 x 81
+ 5 x 80
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Rem 5
2295 8 = 286
Rem 7
124 8 = 15
Rem
286 8 = 35
Rem 6
15 8 = 1
Rem
35 8 = 4
Rem 3
1 8 = 0
Rem
48= 0
Rem 4
798510 = 1 7 4 6 18
18 36510 = 4 3 6 7 58
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016 = 0000
116 = 0001
216 = 0010
316 = 0011
416 = 0100
516 = 0101
616 = 0110
716 = 0111
816 = 1000
916 = 1001
A16 = 1010
B16 = 1011
C16 = 1100
D16 = 1101
E16 = 1110
F16 = 1111
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165
164
163
162
161
160
4 09610
25610
1610
110
= 11 x 163
= 11 x 4 09610 +
7 x 162
7 x 25610 +
15 x 161
2 x 160
15 x 1610 +
2 x 110
= 47 09010
Convert 9B82A16 to decimal:
9B82A16
9 x 164
+ 11 x 163
+ 8 x 162
+ 2 x 161
+ 10 x 160
+ 2 x 1610 + 10 x 110
= 636 97010
To convert a Decimal number to hexadecimal it is quite difficult to use the division
method and divide by 16, but it will work
Remainders higher than 9 must be represented by the appropriate letter
Division Method
To convert 7 98510 to
To convert 18 36510 to
499 16 = 31
1147 16 = 71
Rem
71 16 = 4
Rem
4 16 = 0
Rem
31 16 = 1
1 16 = 0
Rem
Rem F
Rem
798510 = 1 F 3 116
18 36510 = 4 7 B D16
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0100
0111
0001
1111
1011 11012
B
D16
798510
0011 00012
3
116
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Summary
The following text illustrates how to convert everything to binary and vice versa, using this
common language (binary) conversions may be simpler
Decimal10 to Binary2
Decimal10 to Octal8
Division
Division
Octal8 to Decimal10
Subtraction
Binary2 to Decimal10
Decimal10 to Hexadecimal16
Division
Hexadecimal16 to Decimal10
Division or Subtraction
Octal8 to Binary2 to Octal8
Convert 100 101 011 110 010 0112 to octal and hexadecimal
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Operational Amplifiers
Operational Amplifiers are often used as comparators to compare the amplitude of one voltage
with another. In this application, the op-amp is used in the open-loop configuration, with the input
voltage on one input and a reference voltage on the other.
The term operational amplifier or "op-amp" refers to a class of high-gain DC coupled amplifiers
with two inputs and a single output. The modern integrated circuit version is typified by the
famous 741 op-amp.
Some of the general characteristics of the IC version are:
High gain, on the order of a million
High input impedance, low output impedance (Vo = Av x Vin ie. Voltage out = Gain x Voltage in)
Used with split supply, usually +/- 15V
Used with feedback, with gain determined by the feedback network.
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Because of the high open-loop voltage gain, a very small difference between the two inputs
drives the op-amp into saturation, causing the output voltage to go to its limit. For example,
consider an op-amp having a gain of 100,000. A voltage difference of only 0.25 mV between the
inputs could produce an output voltage of 25 Volts if the op-amp were capable. However, since
most op-amps have a maximum output voltage limitation of +/- 15 V because of their DC supply
voltages, the device would be driven into saturation.
The waveshape illustration shows the result of a sinewave input voltage applied to the noninverting input of the zero-level detector. When the sinewave is negative, the op-amp output is at
its maximum negative level. When the sinewave input crosses zero (going positive), the
amplifier is driven to its opposite state and the output goes to its maximum positive level. The
zero-level detector can be used as a squaring circuit to produce a square wave from a sinewave.
As long as the input voltage (Vin) exceeds the reference voltage (Vref), the output goes to its
maximum positive voltage as shown in the waveform illustration.
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Comparator
A more general comparison circuit is shown.
This circuit is a true comparator, in that it corrrectly indicates a voltage comparison between a
reference voltage (Vref) and an unknown input voltage (Vin) at the other. As with the original
zero crossing detector above, the two inputs may be swapped according to the desired sense of
the output. The resistor and Zener diode in the output circuit convert the full-range output swing
to digital levels, if that is desired. However, these components are not required for the basic
voltage comparison.
Because this circuit effectively compares the two input voltages and produces a corresponding
output, it is known as a comparator. Comparators find a wide range of applications in practical,
commercial circuits.
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Non-inverting Amplifier
An op-amp connected in a closed-loop configuration as a non-inverting amplifier with a
controlled amount of voltage gain is shown in figure.
The input signal is applied to the non-inverting input. The output is applied back to the inverting
input through the feedback circuit (closed loop) formed by Ri and Rf. This creates negative
feedback as follows. Ri and Rf form a voltage divider circuit which reduces Vout and connects
the reduced voltage to the inverting input. The feedback voltage is expressed as:
Therefore the closed-loop gain can be set by selecting values of Rf and Ri.
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Inverting Amplifier
For an ideal op-amp, the inverting amplifier gain is given simply by:
For equal resistors, it has a gain of -1, and is used in digital circuits as an inverting buffer. An opamp inverting amplifier with a gain of one serves as an inverting buffer.
Digital-to-Analogue Conversion
One common requirement in electronics is to convert signals back and forth between analogue
and digital forms. Most such conversions are ultimately based on a digital-to-analogue converter
circuit. Therefore, it is worth exploring just how we can convert a digital number that represents a
voltage value into an actual analogue voltage.
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The circuit above performs D to A conversion a little differently. Typically the inputs are driven by
CMOS gates, which have low but equal resistance for both logic 0 and logic 1. Also, if we use
the same logic levels, CMOS gates really do provide +5 and 0 volts for their logic levels.
Consider that for each input, if it is NOT a HI (+ 5 V) , then it is a LO (0 V). The input circuit is a
remarkable design, known as an R-2R ladder network. It has several advantages over the binary
weighted resistor DAC.
Only two resistance values are used anywhere in the entire circuit. This means that only two
values of precision resistance are needed, in a resistance ratio of 2:1. Therefore, resistance
variations due to temperature changes have little effect on the accuracy. This requirement is
easy to meet, and not especially expensive.
We can use the very standard values of 10k and 20k for our resistors. The circuit is indefinitely
extensible for binary numbers. Thus, if we use binary inputs instead of BCD, we can simply
double the length of the ladder network for an 8-bit number (0 to 255) or double it again for a 16bit number (0 to 65535). We only need to add two resistors for each additional binary input.
The input resistance seen by each digital input is the same as for every other input. The actual
impedance seen by each digital source gate is 3R. The circuit lends itself to a non-inverting
circuit configuration. Therefore we need not be concerned about intermediate inverters along the
way. However, an inverting version can easily be configured if that is appropriate.
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One detail about this circuit: Even if the input ladder is extended, the output will remain within the
same output voltage limits. Additional input bits will simply allow the output to be subdivided into
smaller increments for finer resolution. This is equivalent to adding inputs with ever-larger
resistance values (doubling the resistance value for each bit), but still using the same two
resistance values in the extended ladder.
The basic theory of the R-2R ladder network is actually quite simple. Current flowing through any
input resistor (2R) encounters two possible paths at the far end. The effective resistances of
both paths are the same (also 2R), so the incoming current splits equally along both paths. The
half-current that flows back towards lower orders of magnitude does not reach the op amp, and
therefore has no effect on the output voltage. The half that takes the path towards the op amp
along the ladder can affect the output.
The most significant bit (marked "8" in the figure) sends half of its current toward the op amp, so
that half of the input current flows through that final 2R resistance and generates a voltage drop
across it. This voltage drop (from bit "8" only) will be one-third of the logic 1 voltage level, or
5/3 = 1.667 volts.
This is amplified by the op amp, as controlled by the feedback and input resistors connected to
the "-" input. For the components shown, this gain will be 3 (refer to non-inverting amplifiers
Gain). The gain for non-inverting amplifiers can be calculated by:
With a gain of 3, the amplifier output voltage for the "8" input will be 5/3 3 = 5 volts.
The current from the "4" input will split in half in the same way. Then, the half going towards the
op amp will encounter the junction from the "8" input. Again, this current "sees" two equalresistance paths of 2R each, so it will split in half again. Thus, only a quarter of the current from
the "4" will reach the op amp. Similarly, only 1/8 of the current from the "2" input will reach the op
amp and be counted. This continues backwards for as many inputs as there are on the R-2R
ladder structure.
The maximum output voltage from this circuit will be one step of the least significant bit below 10
volts. Thus, an 8-bit ladder can produce output voltages up to 9.961 volts (255/256 10 volts).
This is fine for many applications. If you have an application that requires a 0-9 volt output from
a BCD input, you can easily scale the output upwards using an amplifier with a gain of 1.6 (8/5).
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We will not perform a detailed analysis of this circuit here, but it can be shown that, in this
instance, the value of Vout is given by the expression:
where B is the value of the binary input, which can range from 0000 (0) to 1111 (15), and
the denominator is the value of the MSB (8 in this instance with a 4-bit input).
With a 3-bit input, the denominator (MSB value) would be 4.
Analogue-to-Digital Conversion
A/D conversion is a common interfacing process often used when a linear analogue system
must provide inputs to a digital system. Many methods for A/D conversion are available.
We will cover the basic operation of 2 A/D converter types:
Flash or simultaneous
Digital-Ramp or Counter-type
The A/D conversion process is generally more complex and time-consuming than the D/A
process, and many different methods have been developed and used. It may never be
necessary to design or construct ADCs (they are available as complete packaged units).
However, the techniques that are used provide an insight into what factors determine an ADCs
performance.
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Consider the very simple requirement to determine whether an analogue voltage was closest to
0, 1, 2, or 3 volts. The result would be stored as a two-bit binary number. The first step in making
this determination might be a set of three comparators, connected as shown. As the analogue
voltage increases, the comparators will, one by one from the bottom up, change state from false
to true. Of course, additional digital circuitry will be required to encode these signals into the
corresponding digital number. But this circuit forms the sensing array that will determine directly
which code will be closest to the actual analogue voltage.
This approach will work, and can be expanded to any number of steps for finer resolution of the
analogue voltage. However, as you have probably already perceived, there is a problem with
this approach, in that the number of comparators required increases exponentially with the
number of binary bits used to store the code. Thus, using this approach to convert a 0 to 9-volt
range to a BCD number will require nine comparators. A 4-bit binary number, counting from 0 to
15, requires 15 comparators. And a typical 8-bit circuit will require 255 comparators! Clearly this
approach becomes rapidly too expensive for ordinary use, although it is practical if very high
speed is required.
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An additional advantage of the flash converter, often overlooked, is the ability for it to produce a
non-linear output. With equal-value resistors in the reference voltage divider network, each
successive binary count represents the same amount of analog signal increase, providing a
proportional response. For special applications, however, the resistor values in the divider
network may be made non-equal. This gives the ADC a custom, nonlinear response to the
analog input signal. No other ADC design is able to grant this signal-conditioning behavior with
just a few component value changes.
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Digital-Ramp ADC
A slower but much less expensive approach involves the use of a D to A converter and a single
comparator. One of the simplest versions of the general ADC uses a binary counter as the
register and allows the clock to increment the counter one step at a time until Vax Va. It is
called a digital-ramp ADC because the waveform at Vax is a step-by-step ramp. It may also be
referred to as a counter-type ADC. It contains a counter, a DAC, an analogue comparator, and a
control AND gate. The comparator output serves as the active-LO EOC signal.
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In electronic digital systems data in its binary form is represented by the presence or not of a
voltage for each bit at the inputs and outputs of the various circuits. Typically binary 0 is
represented by 0 volts, and binary 1 is represented by 5 volts. In practical systems any voltage
between 0 and 0.8 volts (not sufficient to saturate a transistor) represents binary 0 and any
voltage between 2 and 5 volts represents a binary 1.
The clock pulse represented on the diagram is basically a representation of the operating speed
of the data bus, and the transmitter and receiver are synchronised by the same clock pulse.
When the transmitter is outputting a high, the receiver detects it and clocks it through as a 1 to
processing circuitry. When data is next sampled by the receiver the transmitter is outputting a
low, and a 0 is clocked through to the processing circuitry.
In digital, quantities are represented by voltages which have a wide tolerance (eg: 2-5 volts for a
1), whereas in analogue, voltages must be exact any deviation causes errors.
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Advantages of parallel data transfer, much faster. In the example on the slide, it would be 16
times faster.
When considering the time taken to download data from the internet over the serial connection,
imagine how quickly everything would run if there was a parallel connection. The downside of
parallel is of course you need lots more hardware which takes up space and increases weight,
which are two things we dont want to do in an aircraft.
Serial data transfer is typical of data-bus communications, whereas once a signal is inside a
computer it is typically processed in parallel. Parallel bus typically interconnects the internal
devices of a computer and has enough wires to transmit all bits of the word simultaneously. An
eight bit parallel bus would be eight times faster than the serial bus, and a 64 bit parallel bus
would be 64 times faster than its equivalent serial bus.
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Multiplexing
Multiplexing combining two or more info channels onto a common transmission medium.
On aircraft, multiplexing greatly decreases the number of wires carrying separate signals. Using
digital time division technique many different signals can be carried by one conductor. Benefits
include a big reduction in weight of wire bundles & improved circuit reliability.
The basic principle of multiplexing is where two rotary switches are synchronised in their
switching as they rotate around a series of contacts. The synchronised rotating contacts connect
matching input & output lines in sequence, and data is transmitted over the common
transmission line.
In reality multiplexing is usually done by logic gates responding in sequence to clock pulse
signals. At the multiplexing end the signal on each input line is sampled and passed to the
common transmission line when the inputs AND gate is clocked ON. The sequenced gate
outputs are serially transmitted to the demultiplexer where the inverse happens. As each AND
gate is clocked on it passes the signal that is on the transmission line at that time.
This has the effect of transmitting 8 separate inputs through to 8 separate outputs over the same
transmission line.
In aircraft, analogue signals may be multiplexed, but they must first be converted to digital,
transmitted over the multiplexer network, then converted back to analogue form once
demultiplexed.
In an aircraft the sequencing controller is replaced by a Bus Controller, and the bus controller
typically receives all the inputs, and distributes outputs and processed data (after processing
data from several inputs) to systems requiring the information, eg Digitised data to be displayed
on a multifunction display, or calculated air density data for transmission to a thrust computer.
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As more and more systems were added, the cockpits became more crowded, the wiring more
complex, and the overall weight of the aircraft increased. By the late 1960s and early 1970s, it
became necessary to share information between the various systems to reduce the number of
black boxes required by each system. A single sensor, for example that provided heading and
rate information, could provide that data to the navigation system, the weapons system, the flight
control system, and pilots display system. However, the avionics technology was still basically
analog, and while sharing sensors did produce a reduction in the overall number of black boxes,
the connecting signals became a rat's nest of wires and connectors.
Moreover, functions or systems that were added later became an integration nightmare, as
additional connections of a particular signal could have potential system impacts. Additionally,
as the system used point-to-point wiring, the system that was the source of the signal typically
had to be modified to provide the additional hardware to output to the newly added subsystem
(additional amplifiers, or output multipliers boxes). Because a single parameter may be required
by several boxes or systems, it was necessary to incorporate output multiplier boxes (OMBs)
where a single signal (or range of signals, eg ADC OMB) would be fed into analogue multipliers,
so the signal could be replicated many times for output to the associated systems requiring the
information, eg attitude for display, autopilot, radar transmitter stabilisation, etc. Output
multipliers were large heavy boxes and added to aircraft weight & space problems, as well as
adding complexity to systems operation.
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The analogue signals all require dedicated wiring to pass the information from one box to
another. In later day computerised aircraft it would likely be impossible to design or construct an
aircraft with analogue wiring, because too much information to be handled by analogue wiring is
typically transmitted for routine operation of the avionic systems. The aircraft would be a flying
wiring loom.
By the late 1970s, with the advent of digital technology, digital computers had made their way
into avionics systems and subsystems. They offered increased computational capability and
easy growth, compared to their analog predecessors. However, the data signals, inputs and
outputs from the sending and receiving systems were still mainly analog in nature.
This led to the configuration of a small number of centralized computers (typically only one or
two) being interfaced to other systems and subsystems via complex and expensive analog-todigital and digital-to-analog converters. As time and technology progressed, the avionics
systems became more digital. And with the advent of the microprocessor, things really took off.
A benefit of this digital application was the reduction in the number of analog signals, and hence
the need for their conversion. An additional side benefit was that digital data could be transferred
bi-directionally, wherein analog data was transferred unidirectional.
Multiplexing is a technique that minimises the amount of wiring required to transmit information,
or commands throughout an aircraft. It is not unique to aircraft, motor vehicles have also been
using multiplexing for many years.
By multiplexing, a bus controller manages all communications over the multiplexing bus. The
bus controller works similar to a base station radio operator. In the illustration, bus controller is
performed by the FMC. The mission computers control all data transmitted over the multiplexer
busses.
The incorporation of a fully integrated digital avionics system requires a digital data bus to
provide a two way interface between various navigation sensors, computers and indicators.
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Serial rather than parallel transmission of the data was used to reduce the number of
interconnections (wires) within the aircraft and the receiver/driver circuitry required with the black
boxes.
The interface between each computer or external device is accomplished via the digital data
bus. The bus is made up of a twisted pair of wires which are shielded and jacketed. The
shielding is to provide spike protection and eliminate EMF induced errors and virtually
guarantees accurate transmissions from each transmitter to its receiver. The wires are twisted
so the magnetic fields induced by the currents flowing through them will cancel each other out
eliminating electro-magnetic interference.
Data may travel one way or in two directions, depending on the system design.
Transmission of data within micro-computers and external transmissions between other
components is accomplished with 8, 16, 32 or 64 bit digital words.
Regardless of which system is employed, only one data word will be transmitted on the data bus
at any one time, it is not a free for all, as then the data bus would simply be a jumble of ones &
zeros & would be meaningless. All communication is controlled by either bus controllers or by
timing regimes, like a radio communications system. If several stations transmit over the same
frequency simultaneously non can be understood each transmission must be timed to transmit
one at a time, then all radio traffic can be understood.
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Bus Controllers manage this by sending out commands to peripheral systems requesting data
which is stored in the memory of the peripheral components, eg altitude from the ADC. The ADC
responds to the digital command and transmits binary data representing aircraft altitude. The MC
then updates the EFIS altitude readout by transmitting the digitised altitude value to the EFIS,
where the new altitude value is displayed. Data transmission is strictly controlled by the bus
controllers.
There are typically only a few types of word transmitted over digital data busses, and all
communications on MIL-STD-1553 type data busses are initiated by the Bus Controller. The
commands may be for the transfer of data or the control and management of the bus (referred to
as mode commands. The Bus controller commands a remote terminal to transmit data to it. The
remote terminal responds with the information requested. The bus controller may command a
remote terminal to receive data. It sends the data, eg digitised information for display by a multifunction display, and the remote terminal responds when the data transfer is complete to confirm
that it received the information and that no errors were detected in the transmission. In this way
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enormous amounts of information are transferred along the data bus all under the control of the
bus controller.
Typically, the bus controller is a function that is contained within some other computer, such as a
flight management computer, display processor, or a fire control computer (military).
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The SAE spent three years of concentrated effort to produce 1553B, which was released in
1978. At that point, the government decided to freeze the standard at the B level so as to
allow component manufacturers to develop products and to allow industry to gain some
additional real world experience before determining what the next set of changes were to be
made.
Three distinct word types are defined by the standard. These are:
Command words.
Data words.
Status words.
Each word type has a unique format, yet all three maintain a common structure. Each word is
twenty bits in length. The first three bits are used as a synchronisation field, thereby allowing all
device clocks to re-sync at the beginning of each new word. The next sixteen bits are the
information field and are different between the three word types. The last bit is the parity bit.
Parity is based on odd parity for the single word. The encoder automatically calculates parity.
Odd Parity, that is there is always an odd number of 1s in a word.
Command words contain a terminal address which indicates to the remote terminals which
component the command is addressed to.
T/R bit signifies whether the remote terminal is to prepare to receive data, or is to transmit data.
Sub-address mode indicates the memory location the remote terminal is to either store
transmitted data in, or is to transmit data from.
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Word count indicates how many data words are about to be sent to the RT or how many words
the RT must transmit back to the BC.
If the sub-address area contains all zeros this indicates the command word is a mode change,
and then the word count block contains data indicating which mode the RT is to switch to, eg
switch an Inertial Navigation Unit from alignment mode to navigation mode, or command an
ADC to perform a Built-in-Test.
Data words contain purely data, and are always preceded by a command or status word to
effectively label what data is contained in the data words
Status words contain the terminal address the status word is sent from so the BC knows who its
talking to. The remainder of the word basically tells the BC that the data transfer was completed
successfully and that the remote terminal is serviceable and operating correctly.
Bit encoding for all words is based on bi-phase Manchester II format.
The Manchester waveform is illustrated below. A transition of the signal occurs at the centre of
the bit time. A logic 0 is a signal that transitions from a negative level to a positive level. A logic
1 is a signal that transitions from a positive level to a negative level.
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It is important to note that the voltage levels on the bus are not the signaling media, and that it is
strictly the timing and polarity of the zero crossings that convey information on the bus. That is
the ramps up or down indicate a 0 or a 1, not the magnitude of voltage.
For this reason the 1553 bus is extremely forgiving of conditions that cause the voltage levels on
the bus to vary
BC transmits Mode Change command to RTs without any data being transferred
There are two message format groups, the information transfer formats and the broadcast
information transfer formats. The information transfer formats are based on the
command/response philosophy in that all error free transmissions received by a remote terminal
are followed by the transmission of a status word from the terminal to the bus controller. This
handshaking principle validates the receipt of the message by the remote terminal. Each of the
message formats is summarized in the sections, which follow.
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command word is sent. The remote terminal upon validating the command word & all data words
issues a status word indicating the message was received & was valid.
MILSTD1553 Specifications
An example of the standards specified by MIL-STD-1553.
The 1553 bus is bidirectional, in that data flows in both directions (not simultaneously) from BC
to RT and from RT to BC. This means the bus must be managed by a bus controller coordinating
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all the data traffic. ARINC 429 is simplex operation. A component transmits data to up to 20
terminals, but data does not flow in reverse.
As time and technology have progressed avionics systems became more digital. With the advent
of the microprocessor, things really took off. Small analogue sensors could incorporate a
microprocessor, thus providing a digital output and negating the requirement for A-to-D & D-to-A
converters.
1553 systems incorporated many A-to-D & D-to-A converters, increasing the cost of installations.
With avionics systems now typically producing outputs in digital format the 1553 standard of
installation has fallen behind contemporary digital avionic system installations.
So although MIL-STD-1553 was a pioneer in digital data bus development, ARINC standard
installations are now more typically incorporated in modern commercial aircraft.
MIL-STD-1773
MIL-STD-1773 contains the requirements for utilising a fibre optic "cabling" system as a
transmission medium for the MIL-STD-1553B bus protocol. As such, the standard repeats MILSTD-1553 nearly word-for-word. The standard does not specify power levels, noise levels,
spectral characteristics, optical wavelength, electrical/optical isolation or means of distributing
optical power. These must be contained in separate specifications for each intended use. Data
encoding and word format are identical to MIL-STD-1553, with the exception that pulses are
defined as transitions between 0 (off) and 1 (on) rather than between + and - voltage transitions
since light cannot have a negative value. Since the standard applies to cabling only, the bus
operates at the same speed as it would utilising wire. Additionally, data error rate requirements
are unchanged. Different environmental considerations must be given to fibre optic systems.
Altitude, humidity, temperature, and age affects fibre optics differently than wire conductors.
Power is divided evenly at junctions which branch and connectors have losses just as wire
connectors do.
History of ARINC
Aeronautical Radio, Incorporated (ARINC) is a major company that develops and operates
systems and services to ensure the efficiency, operation, and performance of the aviation and
travel industries. It was organised in 1929 by four major airlines to provide a single licensee and
coordinator of radio communications outside the government. Only airlines and aviation-related
companies can be shareholders, although all airlines and aircraft can use ARINCs services.
ARINC has provided leadership in developing specifications and standards for avionics
equipment, and one of these specifications is the focus of this lesson. Industry-wide committees
prepare the specifications and standards. ARINC Specification 429 was developed and is
maintained by the Airlines Electronic Engineering Committee (AEEC) comprising members that
represent airlines, government, and ARINC. The General Aviation Manufacturers Association
(GAMA) in Washington, D.C. also maintains a specification document with ARINC 429 labels:
ARINC 429 General Aviation Subset.
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Bit Encoding Bipolar return to zero (1553 was Manchester II Bi-Phase, triggered by +ve
& -ve going pulses)
A simplex bus is one on which there is only one transmitter but multiple receivers (up to a
maximum of 20 in the case of 429). There are no Bus Controllers as found in 1553 buses. Since
each bus is unidirectional, a system needs to have its own transmit bus if it is required to
respond or to send messages. ARINC 429 specifies that bi-directional data flow on a pair of
wires is not permitted. Requirements for minimum weight and maximum flexibility drove 1553 to
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operate at 1Meg on a bidirectional bus, certification requirements drove ARINC 429 to operate at
either 12 to 14.5 or 100 k bit on a simplex bus.
There is no Bus controller. Data transfer is Simplex, that is it only travels in one direction. This
illustration is drawn with outputs represented exiting the side of the boxes, and inputs entering
the top or bottom.
This wiring network looks more complex than the 1553 data bus because data transfer is only
simplex or one way. But the ARINC 429 data bus system does not require a Bus Controller.
Because all data outputs are transmitted over two output wires, wiring is still kept to a minimum,
eg 2 wires carry Indicated Airspeed, True Airspeed, Mach Number, Altitude, AOA, OAT, and
Built In Test Data.
If two components need to exchange information, eg the Flight Controls Computer (FCC) sends
flight control surface position information to the Flight Management Computer (FMC), and the
FMC transmits autopilot commands to the FCC. In just this case, the FCC output is sent to the
FMC, and the FMC output is sent to the FCC. Following is a list of the basic signal transfer
considered in developing this diagram for instructing purposes:
Flight Control Computer (FCC) Output
Surface Positions and maintenance data sent to FMC for eventual display on an MFD
Failure monitoring output sent to EICAS, eg Aileron or Flap FCC Channel Fail
Air Data Computer (ADC) Output
Altitude, Airspeed, AOA, Total Temp, etc sent to:
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ARINC 429 details a significant amount of specifications, all of which are intended to set a
standard for avionics data bus systems installed in aviation industry equipment.
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ARINC 429 is a very simple, point-to-point protocol. There can be only one transmitter on a wire
pair. The transmitter is always transmitting either 32-bit data words or the NULL state. There
may be up to 20 receivers on a wire pair.
In most cases, an ARINC message consists of a single data word. The label field of the word
defines the type of data that is contained in the rest of the word.
Typically, messages are sent repetitively. For example, measured airspeed is transmitted from
the sensor to the instrument at intervals not less than 100 milliseconds or greater than 200
milliseconds. Messages may also be sent in repetitive word sequences or frames. Messages
from each fuel tank level sensor are sent in sequence, and then the sequence is repeated after a
specified time. Once the 63-word sequence to relate all the fuel tank levels is completed, it
repeats, starting over with word 1. Most of the data is in BNR format, but some words are in
BCD.
Communications on 429 buses use 32-bit words with odd parity. A low speed-bus (12 to 14.5
kilobits/sec) is used for general-purpose, low-criticality application, and a high-speed bus (100
kilobits/sec) is used for transmitting large quantities of data or flight critical information.
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Data Bits 29 through 11 contain the data, which may be in a number of different formats. Some
examples are provided later in the tutorial. There are also many non-standard formats that have
been implemented by various manufacturers. In some cases, the data field overlaps down into
the SDI bits. In this case, the SDI field is not used.
SSM Bits 31 and 30 contain the Sign/Status Matrix or SSM. This field contains hardware
equipment condition, operational mode, or validity of data content. This refers to Plus, Minus,
North, South, Left, Right, etc of the binary coded decimal (BCD) numeric data. It can also refer to
the validity of the data and a failure warning.
Parity The parity bit functions as explained earlier, for odd parity the parity bit will be a 1 if there
are an even number of 1s in the preceding part of the data word. The parity bit will be a zero if
there are already an odd number of 1s in the word. This means there will always be an odd
number of ones in each data word, when the parity bit is included
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In the second example a purely binary value is transmitted 0 100 001 100 000 000 000 which
equals 13721610 (base 10). This could represent total fuel remaining in lbs, again the label
identifies the data contained & what it is encoded in. Data label & encoding is laid down in
ARINC 429.
All ARINC data is transmitted in 32 bit words. The data type may be Binary Coded Decimal
(BCD), twos complement, binary notation (BNR), Discrete Data, Maintenance Data and
Acknowledgment, & ASCII.
ARINC incorporated ASCII (American Standard Code for Information Interchange) code into
ARINC Specification 429. ASCII code is accepted world wide as the International Standard
Organisation Code No. 5 (ISO No. 5). It translates all alphanumeric inputs from the keyboard
into the representing binary numbers required by the system.
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Labels may be associated with more than one equipment type, and the equipment IDs
associated with the examples are illustrated on the slide. Thus BCD label 010 is always present
latitude, but it can pertain to three different sources, the Flight Management Computer (002),
the Inertial Reference System (004), or ADIRS (038). BCD label 014 is either Magnetic Heading
from the Inertial Reference System (004), Attitude and Heading Reference System (005), or
ADIRS (038).
This examples also provides additional specifications for the data transmissions, number of
digits used to transfer the data, for present position a +ve data signal (SSM or just a positive
digital number) indicates latitude North, whereas a negative number indicates latitude South.
Data transmission rate means the parameter is transmitted from the source at a minimum of
once every 250 ms (4 / sec) up to a max of once every 500 ms (twice per second).
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within each LRU. The SIM interfaces with the stub cable via a connector on the LRU. The stub
cable is then coupled to the global data bus via a current mode coupler.
Current-mode couplers
Stub cables
The ARINC 629 system also includes these components in the LRUs:
Terminal controllers
The current-mode coupler connects the bus cable to the stub cable. The stub cables are for bidirectional data movement between the LRU and the current-mode coupler. The stub cables
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also supply power from the LRUs to the current-mode couplers. A stub cable has four wires; two
to transmit and the other two to receive.
An ARINC 629 LRU contains a serial interface module (SIM) and a terminal controller. These
move data between the LRU and the current-mode coupler. Each LRU has a personality that
identifies its purpose and operation. The personality data is in two parts:
The terminal controller uses the personality proms to control the flow of data between the LRU
and the data bus.
ARINC 629 Data bus cable
The bus cable moves data between LRUs. A current-mode coupler and a stub cable attach each
LRU terminal to the data bus cable.
A bus cable is a pair of twisted wires with a termination resistor at each end. Each resistor has a
value of about 130 ohms. The left and right systems bus cables have production break
connectors in the middle for easy replacement. The parts of the system bus cable that are
external to the coupler panels have shielding outside.
A bus cable in the 777 may be as long as 180 feet. It connects as many as 46 current-mode
couplers.
The cable has a center conductor covered by a layer of foam. A Teflon skin covers the foam.
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strings. Each word string has a label word followed by data words. Each message has a special
structure. The structure allows the LRUs to select and read the message.
Message Structure
A message has up to 31 word strings. There is a 4-bit time gap between each word string.
A word string begins with a label word. A word string has up to 256 data words. There is no gap
between words in a word string.
The minimum length message has 1 label and no data words. The maximum length message
has 31 labels with 256 data words following each label, and 30 time gaps of 4 bits each.
Label Word Structure
A label word is a 20-bit word. It has:
A pulse of one half-bit time, called the pre-sync sync pulse (PSSP), comes before the first label
word of a message. An approximately one half-bit time pre-pre-sync sync pulse (PPSSP) comes
before the PSSP. The PPSSP and the PSSP occur prior to the 3-bit time hi lo sync pulse.
Data Word Structure
A data word is also a 20-bit word. It has:
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The timers are part of the LRU personality. Each LRU uses all three timers to isolate data
messages.
Transmit Interval (TI)
The TI for any LRU begins the moment the terminal starts to transmit. After the terminal
transmits a message, it must wait the length of time equal to TI before it transmits again.
All LRUs on a bus have the same TI.
Synchronization Gap (SG)
After the TI, the SG is the longest timer. The SG begins when there is no signal on the bus. The
SG is the same for all LRUs. It has a value larger than the value of the longest terminal gap used
on a given bus.
If a signal comes on the bus before the SG completes, the SG stops. When the SG completes, it
stays reset until the LRU transmits again.
Terminal Gap (TG)
Each LRU on the bus has a special TG.
The TG begins after the SG is complete and no signal is on the bus.
If there is a signal on the bus before the TG completes, the TG stops. It starts again when there
is no signal on the bus. The TG and SG cannot overlap in time. They must occur in sequence.
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Periodic mode
Aperiodic mode
The periodic mode makes sure that an LRU transmits at a regular time sequence, in their powerup order.
If an LRU message length increases because of a non-normal condition, the system changes to
aperiodic operation. In aperiodic operation, the LRU transmits in a different time sequence. In
the aperiodic mode, the LRUs transmit in order of shortest TG to longest TG.
Periodic Mode
The periodic mode is the normal mode of operation. In the periodic mode, an LRU transmits one
time every TI.
The examples show the timing diagram for three LRUs in the periodic mode.
At event 1, all three timers (TI, SG & TG) for LRU 1 are complete and LRU 1 starts to transmit a
message (M). LRUs 2 and 3 stop their TGs when LRU 1 starts to transmit.
At event 2, LRU 1 no longer transmits, and LRU 2 and 3 start their TG timers.
At event 3, the TG timer for LRU 3 is complete, however TI still continues. LRU 3 does not
transmit. The TG timer for LRU 2 continues.
At event 4, the TG timer for LRU 2 is complete. All three timers for LRU 2 (TI, SG and TG) are
complete and the LRU 2 starts to transmit a message, while LRU 3 waits for its TI to complete.
LRU 3 stops its TG when LRU 2 starts to transmit.
At event 5, LRU 2 stops transmission and LRU 2 starts its TG timer.
At event 6, the TG timer for LRU 3 completes. For LRU 3, all three timers (TI, SG and TG) are
complete and it starts to transmit a message.
At event 7, LRU 3 no longer transmits, and all three LRUs start their SG timers.
At event 8, all three SG timers are complete and the TG timers start.
At event 9, the TG for LRU 1 completes, TI continues, so it does not transmit.
At event 10, TG for LRU 3 is complete, the TI continues, so the LRU does not transmit.
At event 11, the TG for LRU 2 completes, the TI continues, so the LRU does not transmit.
Back at event 1 when all three timers (TI, SG and TG) for LRU 1 are complete and it starts to
transmit a message. LRU 2 and 3 stop their TGs when LRU 1 starts to transmit.
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Aperiodic Mode
If the sum of all the TGs, transmission times and SG is greater than TI then the system operates
in aperiodic mode.
Aperiodic data is a direct result of a discrete event. It is data that is asynchronous and updated
at a non-uniform rate. For example, aperiodic data can be a position report in landing gear
systems.
Aperiodic data transfers data on events important to airplane operation (In this example,
TG1<TG2<TG3 so that LRU 3 transmits its message first). This data is in two classes:
Data to control tasks such as landing gear sensors and flight deck switches
Aperiodic data also transmits large blocks of data for these functions:
Operational software
BITE information
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AND Gate
The output is high only when both inputs A and B are high. Some logic gates can be
produced with just diodes and resistors (called diode resistor logic or DRL).
Consider that if the input to an input diode is NOT a HI, then it is a LO. If one of the inputs A
or B is grounded, current flows through the diode and the output is at a low voltage. The only
way to get a high output is by having both inputs high. This is clearly a logical AND function.
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The illustrated equivalent circuit uses 2 NPN transistors connected in series. These are
designed to operate as a switch (ie. In saturation). The 10 K resistors are for input impedance
and the 4.7 K resistor is to drop output signal across. Note that both transistors must be ON
to get a HI output. Above left illustration is an example of convenient packaging of AND gates
in integrated circuit form (IC7408 AND Gates).
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OR GATE
The output is high when either or both of inputs A or B is high.
Some logic gates can be produced with just diodes and resistors (called diode resistor logic
or DRL). Whenever one or the other of the inputs A and B are high, current flows through the
associated diode. This brings the output to a high voltage. This circuit clearly implements a
logical OR.
Also note that it is not possible to construct an inverter with only diodes and resistors. AND
and OR functions by themselves are not a complete logic without NOT. Thus, there are some
logic functions that cannot be implemented in diode-resistor logic. Fortunately, transistors
solve all of these problems.
The illustrated equivalent circuit uses 2 NPN transistors connected in parallel with Vcc. These
are designed to operate as a switch (ie. In saturation). Note that with either transistor ON, the
output will be HI.
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NAND Gate
The output is high when either of inputs A or B is high, or if neither is high. In other words, it is
normally high, going low only if both A and B are high.
The NOR gate and the NAND gate can be said to be universal gates since combinations of
them can be used to accomplish any of the basic operations and can thus produce an
inverter, an OR gate or an AND gate. The non-inverting gates do not have this versatility
since they can't produce an invert.
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NOR Gate
The output is high only when neither A nor B is high. That is, it is normally high but any kind
of non-zero input will take it low.
The use of transistors for the construction of logic gates depends upon their utility as fast
switches. When the base-emitter diode is turned on enough to be driven into saturation, the
collector voltage with respect to ground may be less than a volt and can be used as a logic 0
in the TTL logic family.
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The output is high when either of inputs A or B is high, but not if both A and B are high.
Logically, the exclusive OR (XOR) operation can be seen as either of the following
operations:
The implementation of the exclusive OR (XOR) operation with just NAND gates illustrates the
function of NANDs as universal gates.
The output is high when both inputs A and B are high and when neither A nor B is high.
The exclusive NOR is an exclusive OR followed by an inverter. The illustration is one way to
make it using basic gates.
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Buffer
The buffer is a single-input device which has a gain of 1, mirroring the input at the output. It
has value for impedance matching and for isolation of the input and output. The basic emitter
follower can be used as a buffer. The common collector amplifier is often called an emitter
follower since its output is taken from emitter resistor. It is useful as an impedance matching
device since its input impedance is much higher than its output impedance.
An op-amp voltage follower can serve as a buffer. The voltage follower with an ideal op amp
gives simply Vout = Vin, but this turns out to be a very useful service, because the input
impedance of the op amp is very high, giving effective isolation of the output from the signal
source. You draw very little power from the signal source, avoiding "loading" effects. This
circuit is a useful first stage. The voltage follower is often used for the construction of buffers
for logic circuits.
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The inverting buffer is a single-input device which produces the state opposite the input. If the
input is high, the output is low and vice versa. This device is commonly referred to as just an
inverter. A transistor switch with collector resistor can serve as an inverting buffer. When the
switch is open, no current flows in the base so the collector current is cut off. The resistor Rc
must be small enough to drive the transistor to saturation so that most of the voltage Vcc
appears across the load. The output is taken below the load resistor and can function as an
inverting buffer in digital circuits.
An op-amp inverting amplifier with a gain of one serves as an inverting buffer. For an ideal
op-amp, the inverting amplifier gain is given simply by:
For equal resistors, it has a gain of -1, and is used in digital circuits as an inverting buffer.
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Inverter Symbol
The inverter symbol is utilised as required, but a more common method of indicating a signal
is inverted is simply by the use of an inversion symbol an O on the leg of the device.
Together with the American National Standards Institute (ANSI), the Institute of ANSI
Electrical and Electronic Engineers (IEEE) has developed a standard set of logic IEEE
symbols. The most recent revision of the standard is ANSI/IEEE Std 91-1984, IEEE Standard
Graphic Symbols for Logic Functions. It is compatible with standard 617 of the International
Electrotechnical Commission (IEC), and must be used in all logic diagrams drawn for the
U.S. Department of Defense. These symbols are being used more and more as time
progresses.
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Universal Gates
The NOR gate and the NAND gate can be said to be universal gates since combinations of
them can be used to accomplish any of the basic operations and can thus produce an
inverter, an OR gate or an AND gate. The non-inverting gates do not have this versatility
since they cannot produce an invert.
Logic Circuits
Logic circuits are used in electronic devices. Logic circuits are formed by combining many
logic gates. More complex logic circuits are assembled from simpler ones which in turn are
assembled from gates. The building block of ALL logic circuits is the logic gate.
A 3 input AND gate may be constructed using 2 AND gates connected as shown.
A 3 input OR gate may be constructed using 2 OR gates connected as shown.
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Note that logic level 1 (HIGH) is represented by +5V and similarly, logic level 0 (LOW) is
represented by 0V.
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Many circuits in aircraft may be schematically represented by logic circuits for ease.
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A bit of information is the 1 or 0 applied to the transistors, gates, or integrated circuits of the
computer system.
The transistor circuit on the right is a simple AND gate. To get the light ON you must apply a
high or 5VDC to both the transistors. In this way logic can be used to perform function, the
light will only swith ON if both inputs are high. This is a foundation to all computer processing.
Circuit on the left is also an AND gate. If SW 2 is turned ON, upper transistor forward biases,
but current flows through the resistor in parallel with the bottom transistor, so there is still no
change in state measured at the output by the voltmeter. Both SW 1 & SW 2 must be turned
on too forward bias both transistors to produce a change in state at the output.
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Nibble 0101
Byte
0000 0101
A Byte of information can output 256 possible combinations of bits, and is of far more use in
designing computer components and modules than a bit. A single character on a keyboard is
represented internally as a series of 8 bits, or a byte.
Computers typically store and manipulate bunches of eight bits of data. These eight bits
make up a byte. Both EBCDIC and ASCII codes use eight bits to represent a single
character, such as the letter A or the number 7. Thus, the computer can store and manipulate
an individual byte (a single character) or a group of bytes (several characters, a word) at a
time. These individual bytes, or groups of bytes, form the basic unit of memory.
Primary storage capacities are usually specified in number of bytes. The symbol "K" is used
whenever we refer to the size of memory, especially when the memory is quite large. The
symbol K is equal to 1,024 units or positions of storage. Therefore, if a computer has 512K
bytes (not bits) of primary storage, then it can hold 512 1,024 or 524,288 characters (bytes)
of data in its memory.
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Integrated Circuits
Gates are constructed utilising transistors as the switching elements. Gates can then be
arranged to perform calculations and processes when configured for the task.
In this example a range of gates are configured to produce an adder. The adder which is a
series of gates is then represented by a single symbol, and can be configured into a series of
adders. As components and integrated assemblies are further combined and arranged,
eventually a computer is constructed. The illustration on the slide is not a representation of
the gate circuit it is provided to illustrate the concept only.
In a computer, single bits of information are rarely referred to, but every function performed
by a computer is done at the most basic level by applying a bit of information to a transistor.
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A simple system of four microchips that contain sufficient AND, OR, and NOT gates to add
two two-place binary numbers. As shown, an input of binary "10" + binary "11" produces a
binary output of "101" (or as expressed in decimal terms: 2 + 3 = 5). These simple logic gates
multiplied many-fold are the heart and soul of all calculators and computers, whether they are
processing numbers or alphabetical letters.
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With the advent of the transistor and the demand by the military for smaller equipment,
design engineers set out to miniaturise electronic equipment. In the beginning, their efforts
were frustrated because most of the other components in a circuit such as resistors,
capacitors, and coils were larger than the transistor. Soon these other circuit components
were miniaturised, thereby pushing ahead the development of smaller electronic equipment.
Along with miniature resistors, capacitors, and other circuit elements, the production of
components that were actually smaller than the space required for the interconnecting wiring
and cabling became possible. The next step in the research process was to eliminate these
bulky wiring components. This was accomplished with the Printed Circuit Board (PCB).
An integrated circuit is a device that integrates (combines) both active components and
passive components of a complete electronic circuit in a single chip (a tiny slice or wafer of
semiconductor crystal or insulator). Integrated circuits (ICs) have almost eliminated the use of
individual electronic components (resistors, capacitors, transistors, etc.) as the building
blocks of electronic circuits. Instead, tiny chips have been developed whose functions are not
that of a single part, but of dozens of transistors, resistors, capacitors, and other electronic
elements, all interconnected to perform the task of a complex circuit. Often these comprise a
number of complete conventional circuit stages, such as a multistage amplifier, logic circuits
linear circuits and operational amplifiers (in one extremely small component). These chips
are frequently mounted on a printed circuit board which plugs into an electronic unit.
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Integrated circuits are being used in an ever increasing variety of applications. Small size and
weight and high reliability make them ideally suited for use in airborne equipment, computers,
spacecraft, and portable equipment. They are often easily recognized because of the unusual
packages that contain the integrated circuit. These tiny packages protect and help dissipate
heat generated in the device. One of these packages may contain one or several stages,
often having millions of components.
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Digital Computers
Personal computers will be more familiar to you, and the operating principles of personal
computers relate directly to the operating principles of avionics computers. If we were to
define the word computer, we would say a computer is an instrument for performing
mathematical operations, such as addition, multiplication, division, subtraction, integration,
vector resolution, coordinate conversion, and special function generation at very high speeds.
But the usage of computers goes well beyond the mathematical-operations level. Computers
have made possible aviation, scientific, and commercial advances that before were
considered impossible. The mathematics involved in orbiting a satellite around the earth, for
example, would require several teams of mathematicians for a lifetime. Now, with the aid of
electronic digital computers, the conquest of space has become reality.
Computers are employed when repetitious calculations or the processing of large amounts of
data are necessary. The most frequent applications are found in the aviation, scientific, and
commercial fields. They are used in many varied projects, ranging from mail sorting, through
engineering design, to the navigation of an aircraft around the world. The advantages of
digital computers include speed, accuracy, reliability, and man-power savings.
The First useful digital computer was the ENIAC, developed in 1945. It weighed 30 tons, took
up 1,800 square feet, and used vacuum tubes. It required a staff of 6 just to keep it going,
and it cost over $500,000 to build.
The first personal computer of note was the Altair 8800 (1975), which was actually a kit you
had to build yourself. You also had to but "peripheral" items like a keyboard from separate
companies. The cost was $395, and 2000 were sold, more than any computer before it.
Instructions can be entered with switches at the front and then run.
The Apple II was introduced in 1977, it came built and self-contained, and cost $1298. It
introduced some radical features, such as colour graphics. Like many of the early PCs, the
Apple II used a cassette tape interface for storing data/programs. Commodore PET
microcomputers were also of this era
The IBM PC was introduced in 1981, and it soon led to the microcomputer industry boom.
The first PC was based on the 8088 processor, & had 64 KB of RAM, and a 5.25" floppy
drive. It cost $3000. The monitor was extra.
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A modern computer CPU performs much more complex calculations, but is still nothing more
than a collection of logic circuits configured to produce a desired outcome.
The brain of a computer system is the central processing unit, in fact THE CPU IS THE
COMPUTER which we generally refer to as the CPU or mainframe. It is the CPU that
processes the data transferred to it from one of the various input devices, and then transfers
results of the processing to one of many output devices.
The inputs can be on any storage medium from punched cards, paper tape, or magnetic ink
to magnetic tape, disk, or drum; or they can be entries from a console keyboard or a visual
display.
The output may be in punched cards or paper tape, on magnetic tape, disk, or drum, or it may
be printed reports or information displayed on a console typewriter or visual display.
A central control section and work areas are required to perform calculations or manipulate
data.
Inputs are provided to the CPU from and number of sources, The CPU performs calculations
as directed by the software program resident in its memory, and produces an output which is
then transmitted to whatever medium is required.
The main point is that it is the CPU which performs the magic, all other electronic
components interfaced to the CPU perform functions as designed (video cards, sound cards,
memory, etc) but it is the CPU which pulls the whole thing together.
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Control Section
The control section may be compared to a telephone exchange because it uses the
instructions contained in the program in much the same manner as the telephone exchange
uses telephone numbers. When a telephone number is dialled, it causes the telephone
exchange to energise certain switches and control lines to connect the dialling phone with the
phone having the number dialled. In a similar manner, each programmed instruction, when
executed, causes the control section to energise certain control lines, enabling the computer
to perform the function or operation indicated by the instruction.
The program is usually stored in the internal circuits of the computer (computer memory) as
the BIOS or operating system.
In addition to the commands that tell the computer what to do, the control unit also dictates
how and when each specific operation is to be performed. It is also recalls relevant data from
memory and moves it to the appropriate point where the processing can be accomplished.
The four major types of instructions are
(1) transfer,
(2) arithmetic,
(3) logic, and
(4) control.
Transfer instructions are those whose basic function is to transfer (move) data from one
location to another.
Arithmetic instructions are those that combine two pieces of data to form a single piece of
data using one of the arithmetic operations.
Logic instructions transform the digital computer into a system that is more than a high-speed
adding machine. Using logic instructions, the programmer may construct a program with any
number of alternate sequences. For example, through the use of logic instructions, a
computer being used for maintenance inventory will have one sequence to follow if the
number of a given item on hand is greater than the order amount and another sequence if it is
smaller. The choice of which sequence to use will be made by the control section under the
influence of the logic instruction. Logic instructions, thereby, provide the computer with the
ability to make decisions based on the results of previously generated data. That is, the logic
instructions permit the computer to select the proper program sequence to be executed from
among the alternatives provided by the programmer.
Control instructions are used to send commands to devices not under direct command of the
control section, such as input/output units or devices.
Arithmetic-Logic Section
The arithmetic-logic section performs all arithmetic operations-adding, subtracting,
multiplying, and dividing. Through its logic capability, it tests various conditions encountered
during processing and takes action based on the result. As indicated by the solid arrows on
the illustration on the slide, data flows between the arithmetic-logic section and the internal
storage section during processing. Specifically, data is transferred as needed from the
internal storage section to the arithmetic-logic section, processed, and returned to the internal
storage section. At no time does processing take place in the storage section. Data may be
transferred back and forth between these two sections several times before processing is
completed. The results are then transferred from internal storage to an output unit, as
indicated by the solid arrow.
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Operating System
The operating system defines our computing experience. It's the first software we see when
we turn on the computer, and the last software we see when the computer is turned off. It's
the software that enables all the programs we use. The operating system organizes and
controls the hardware.
An operating system is a collection of many programs used by the computer to manage its
own resources and operations. These programs control the execution of other programs.
They schedule, assign resources, monitor, and control the work of the computer.
Not all computers have operating systems. The computer that controls a microwave oven,
doesn't need an operating system. It has one set of relatively simple tasks to perform, very
simple input and output methods (a keypad and an LCD screen), and simple, never-changing
hardware to control. For a computer like this, an operating system would be unnecessary
baggage, adding complexity where none is required. Instead, the computer in a microwave
oven simply runs a single program all the time.
For computer systems that go beyond the complexity of the microwave, however, an
operating system can be the key to greater operating efficiency and easier application
development. All desktop computers have operating systems. The most common are
Windows, Unix & Macintosh, but hundreds are available depending on the application
utilising the operating system, eg mainframes, robotics, manufacturing, real-time control
systems and so on.
At the simplest level, an operating system does two things: It manages the hardware and
software resources of the computer system. These resources include such things as the
processor, memory, disk space, etc. It provides a stable, consistent way for applications to
deal with the hardware without having to know all the details of the hardware.
An operating system is simply a set of programs and routines that lets you and other
programs use the computer. A digital computer uses one central set of programs called the
operating system to manage execution of other programs and to perform common functions
like read, write, or print. Other programs, or you the user, can order the operating system to
perform these common functions. These orders are called system calls when other programs
use them, or simply commands when you put them through the keyboard.
Each desktop computer has a built-in program called "bootstrap loader." When you turn the
computer on, this program tries to load, or "boot," an external operating system. The term
boot comes from the idea of pulling yourself up by your bootstraps. The computer loads a
little program from the disk that tells it how to load a second, bigger program (the operating
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system). The operating system then tells it how to load another program (an applications
program or utility program) to perform a specific job or function.
In physical terms the CPU is the turnstile through which everything must pass. Regardless of
how much information you have to process, it is the turnstile which is the overriding factor in
how quickly the data is processed.
Top Illustrations are of an 8088 processor, lower ones are the 80286 processor.
When a computer is referred to it is typically with reference to the CPU. The IBM PC was
introduced in 1981, its CPU was based on the 8088 processor, and had 64 KB of RAM. The
IBM PC used an INTEL 8088 processor. The 8088 processor is a 16 Bit processor that has a
16 Bit internal data bus and an 8 Bit external data bus. The 8 Bit external data bus meant that
the PC could use the cheap, readily available old 8 Bit I/O chips, used in the 8 Bit computers.
Some other early DOS computer manufacturers used the 8086 processor instead of the
8088. The 8086 is a true 16 Bit processor with a 16 Bit internal data bus and a 16 Bit external
data bus. The 8-088 processor illustrated above has only 40 connector legs.
Apple and Commodore computers were not based on the 8080 family of processors.
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386 & 486 processors are 32 bit processors, they work with 32 bit numbers rather than 16 bit
numbers used by the 1st & 2nd generation PC computers (8088, 8086 & 80286). Pentium is a
64 bit processor & works with 64 bit data. Now there is also an 80686 processor available.
This computer naming terminology still refers to the capabilities of the computers CPU. Note
that the physical size of the CPUs has changed little, more computing power has been
packed into the same space. Generally processors are unable to be miniaturised any more
because the bulk of their size can be attributed to the connections to the chip legs, and
sufficient case size to provide cooling. The 486 chip illustrated has 168 connector legs.
Graphics cards
Sound cards
Also housed within the computer case is a power supply module and a cooling fan (or fans)
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Computer Hardware
Hardware refers to the components & assemblies which make-up the computer. Hardware is
physical pieces of the computer, from a resistor, to the monitor, keyboard or computer itself.
This hardware includes all the mechanical, electrical, electronic, and magnetic devices within
the computer itself (the CPU) and all related peripheral devices (printers, magnetic tape units,
magnetic disk drive units, and so on). A hardware fault is repaired by a technician relacing an
unserviceable component, & is usually identified by a hard fail, eg monitor wont work, lines
on monitor, computer will not run-up, etc.
Computer Software
Software plays a major role in computer data processing, without software, the computer
could not perform simple addition. It's the software that makes everything happen. It takes a
program to make the computer function. You load an operating system into the computer to
manage the computer's resources and operations. You give job information to the operating
system to tell it what you want the computer to do, copy files, run applications, print data, etc.
The operating system receives and processes the job information and executes the programs
according to that job information. Software can be defined as all the stored programs &
routines needed to fully use the capabilities of a computer.
Computer software is just all 1s and 0s. It is the program that when loaded into your
computer determines whether you perform calculations or play games. The hardware
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remains the same, it is the software that makes a computer do all the wondrous things. The
software load is the instructions the CPU uses to process data. It is like a recipe, the pot and
stove is the hardware, but the ingredients and how they are processed determines the
outcome, from Pavlova to lambs-fry.
It is common for software to be more expensive than the computer system itself. A PC
typically costs under $3000. A full suite of MS software and a few games soon overtakes the
cost of the computer hardware.
In the aircraft industry, Automatic test equipment is commonly used to fault isolate avionics
components and circuitry. The cost of purchasing the ATE is far outweighed by the cost of
purchasing the software to perform the fault isolation. Aircraft too are loaded with software,
from flight management systems computers to flight control computers and navigation
computer systems, all are loaded with software which is periodically updated to overcome
problems or glitches or to update with more accurate and contemporary data.
Secondary Storage These forms of memory storage are called secondary storage or
auxiliary storage (compared to RAM, ROM, Hard drives, etc. This is memory outside the main
body of the computer (CPU) where we store programs & data for future use. When the
computer is ready to use these programs and data, they are read into internal storage.
Secondary (auxiliary) storage media extends the storage capabilities of the computer system.
We need it for two reasons. First, because the computer's internal storage is limited in size, it
cannot always hold all the data we need. Second, in secondary storage, data and programs
do not disappear when power is turned off. Secondary storage is nonvolatile. This means
information is lost only if you, the user, intentionally erase it. Common magnetic storage
methods are magnetic disk, tape, and drum.
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Memory
All memory (internal storage) sections must contain facilities to store computer data or
instructions (that are intelligible to the computer) until these instructions or data are needed in
the performance of the computer calculations. Before the stored-program computer can
begin to process input data, it is first necessary to store in its memory a sequence of
instructions, and tables of constants and other data it will use in its computations. The
process by which these instructions and data are read into the computer is called loading.
Actually, the first step in loading instructions and data into a computer is to manually place
enough instructions into memory using the keyboard or electronically using an operating
system (eg DOS), so that these instructions can be used to bring in more instructions as
desired. In this manner a few instructions are used to bootstrap more instructions. Some
computers make use of an auxiliary (wired) memory (BIOS) that permanently stores the
bootstrap program, thereby making manual loading unnecessary.
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Core storage is nonvolatile - data is retained even if there is a power failure or breakdown,
since the cores store data in the form of magnetic charges rather than electric current.
Music is stored on a phonograph record in a continuous groove that spirals into the centre of
the record. But there are no grooves on a magnetic disk. Instead, data is stored on all disks in
a number of invisible concentric circles called tracks. Each track has a designated number
beginning with track 000 at the outer edge of the disk. The numbering continues sequentially
toward the centre to track 199, or whatever the highest track number is. No track ever
touches another.
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Data is written as tiny magnetic bits (or spots) on the disk surface. Eight-bit codes are
generally used to represent data. Each code represents a different number, letter, or special
character. When data is read from the disk, the data on the disk remains unchanged. When
data is written on the disk, it replaces any data previously stored on the same area of the
disk. Characters are stored on a single track as strings of magnetized bits (0's and 1's). The 1
bits indicate magnetised spots or ON bits. The 0 bits represent unmagnetised portions of the
track or OFF bits. Although tracks get smaller as they near the centre of the disk, each track
can hold the same amount of data because data density is greater on tracks near the centre.
On magnetic tape each track is set out as indicated by the illustration. 1s & 0s are recorded
as strings of data (Serial access memory). For data to be retrieved, tape must be cycled
through to appropriate position for read/write head to extract data.
high reliability,
low cost.
Silicon memory is volatile data is lost when power is removed. Should the power on your
computer fail and you have no backup power supply, all the stored data is lost.
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In most computers, it is useful to have often used instructions, such as those used to
bootstrap (initial system load) the computer or other specialised programs, permanently
stored inside the computer. Memory that enables us to do this without the programs and data
being lost (even when the computer is powered down) is called read-only memory.
Many complex functions such as routines to extract square roots, translators for
programming languages, and operating systems can be placed in ROM memory. Since these
instructions are hard wired (permanent), they can be performed quickly & accurately. Another
advantage of ROM is that your computer facility can order programs tailored for its needs and
have them permanently installed in ROM by the manufacturer microprograms or firmware.
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PROM is a way of allowing a user to tailor a microcode program using a special machine
called a PROM programmer. This machine supplies an electrical current to specific cells in
the ROM that effectively blows a fuse in them. The process is known as burning the PROM.
This means that once programmed, the memory will act as a ROM and will not be corrupted
or erased erroneously, and will not erase with loss of power
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RAM is where all the calculating is done by the processor, storing data which it can then
randomly access instantly. A CPU will run very slowly reading and writing all calculations
direct to a hard drive, as if you were working from a filing cabinet returning each piece of data
accesses before accessing another piece. In this respect RAM is like your desk space where
you perform all you tasks, then store it all back in the filing cabinet (hard drive) when
complete, or when starting another task (program). RAM is the best known form of computer
memory & is considered "random access" because you can access any memory cell directly
if you know the row & column that intersect at that cell. The opposite of RAM is serial access
memory (SAM). SAM stores data as a series of memory cells that can only be accessed
sequentially (like a cassette tape). If the data is not in the current location, each memory cell
is checked until the needed data is found. SAM works very well for memory buffers, where
the data is normally stored in the order in which it will be used (a good example is the texture
buffer memory on a video card). RAM data, on the other hand, can be accessed in any order.
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FMC be coupled to the autopilot, flight director, and auto throttle to provide guidance through
integrated commands for controlling roll, pitch and engine thrust and provides course
guidance for RNP/RNAV (Radio Navigation Point / Area Navigation) operations. All aircraft
systems which are controlled by a computer also run built-in-tests on all associated sensors
and processing circuitry to confirm system serviceability, and to electronically report
equipment failures to initiate maintenance action.
This automatically run BIT greatly increases confidence in system serviceability, and
decreases maintenance effort required by performing its own periodic testing, commonly
whenever power is applied. System reliability is significantly improved by the combination of
BIT and the low failure rate of solid state components.
Permits data to be shared with all other avionic systems without dedicated analogue wiring
to interface components
In the 1950s and 1960s, aviation electronics, referred to as avionics, were simple stand-alone
systems. The navigation, communications, flight controls, and displays consisted of analog
systems. Often these systems were composed of multiple boxes, or subsystems, connected
to form a single system. Various boxes within a system were connected with point-to-point
(analogue) wiring. The signals mainly consisted of analog voltages, synchro-resolver signals,
and switch contacts. The location of these boxes within the aircraft was a function of operator
need, available space, and the aircraft weight and balance constraints. As more and more
systems were added, the cockpits became more crowded, the wiring more complex, and the
overall weight of the aircraft increased. By the late 1960s and early 1970s, it became
necessary to share information between the various systems to reduce the number of black
boxes required by each system. A single sensor, for example that provided heading and rate
information, could provide that data to the navigation system, the weapons system, the flight
control system, and pilots display system. However, the avionics technology was still
basically analog, and while sharing sensors did produce a reduction in the overall number of
black boxes, the connecting signals became a rat's nest of wires and connectors. Moreover,
functions or systems that were added later became an integration nightmare, as additional
connections of a particular signal could have potential system impacts. Additionally, as the
system used point-to-point wiring, the system that was the source of the signal typically had
to be modified to provide the additional hardware to output to the newly added subsystem
(additional amplifiers, or output multipliers boxes). As such, inter-system connections had to
be kept to the bare minimum.
By the late 1970s, with the advent of digital technology, digital computers had made their way
into avionics systems. As time and technology progressed, the avionics systems became
more digital. And with the advent of the microprocessor, things really took off. The Flight
Management Computer typically performs as the data management computer and is
responsible for directing the flow of data on the data bus. FMC is master computer which
integrates functions of:
Navigation Computer
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Navigation Computer
An RNAV computer is referred to by several names:
RNAV Transceiver
The function of Area Navigation can also be performed by the Flight Management Computer
System (FMCS) as part of the overall aircraft flight management data processing and in large
commercial aircraft, and in modern aircraft with digital data bus systems the RNAV function
will be incorporated into the FMCS.
On smaller and less complex aircraft RNAV can be achieved by incorporation of a simple
RNAV computer. Where the position calculations described in the previous slides are
reasonably easily performed manually, while flying and with many more things occurring
simultaneously it is far more desirable that the navigation calculations be performed
automatically and electronically. A simple RNAV computer can perform this function, and only
requires inputs from the navigation systems already described in this lesson. The VOR/DME
and VORTAC systems are the most common in light aircraft, and this is all the input that
most simple RNAV computers would require to perform RNAV functions.
With GPS systems becoming more inexpensive and commonplace in light aircraft, modern
RNAV computers are likely GPS compatible in addition to the standard VOR/DME and
VORTAC inputs.
Inertial Navigation Systems are extremely expensive and are typically only incorporated in
large commercial or business jet type aircraft which also incorporate a flight management
system and a full suite of navigation systems. An aircraft with an INS would likely not have a
separate RNAV computer, as this function would be performed internally by the INS.
Computerised navigation systems provide the pilot with a virtually unlimited range of
navigational references at his/her fingertips. Older style avionic systems had dedicated
indicators and transmit/receive electronics. This cluttered instrument panels, increased the
overall weight, and the serviceability was not ideal. (picture of Vulcan Bomber navigators
station) By combining the range of navigational aids in one computer and providing a
universal display on a Multi-function display (MFD), Horizontal Indicator (HI) or Head-up
Guidance System (HGS) the instrument panel is decluttered, reliability is improved and the
types of information displayed on the HI can be selected to compliment each other, or the
pilot cabin select a single desired source. With additional computerisation of displays and the
incorporation of a head-up-display, navigation information can be projected onto the HUD
combining glass in the pilots direct field of view, thus displaying typical indications of heading,
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flight director commands, position, etc. Navigation computer systems can provide a
continuous display of aircraft track and/or position, compute course and heading for a desired
track, display distance and bearing to any selected navigation reference or waypoint. When
coupled to a flight control computer (usually through an FMS) a navigation computer can
navigate the aircraft at the desired horizontal and vertical track programmed by the pilot,
automatically.
Area Nav or RNAV permits and aircraft to fly a more direct course to a destination, by plotting
its exact position by using the coordination method (intersecting coordinates from VOR
stations for example) or inertial navigation or global positioning. RNAV is not generally
possible in aircraft without navigation computers capable of referencing several navigation
aids simultaneously. Navigating using area nav is far more efficient, in fuel and time savings.
With the RNAV computer the pilot effectively moves or off-sets the VOR/DME or VORTAC to
any desired location if it is within reception range. This "phantom station" is created by setting
the distance and the bearing of the waypoint from a convenient ground station in the
appropriate windows of the waypoint selector on the RNAV computer. A series of these
"phantom stations" or waypoints make up an RNAV route
Navigation computer calculates vertical & lateral guidance including:
groundspeed
track angle
desired course
drift angle
vertical deviation
altitude target
airspeed target.
The navigational data base is contained within the navigation computer. It is a world-wide
information base comprising of the following data:
locations of airports
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installed, (e.g. triple IRS), the computer constantly compares the received inputs and
averages them out to minimise errors. Instrument landing system (ILS) inputs are used to
calculate steering signals during the approach and landing phase of flight.
Area Navigation
Area Nav or RNAV permits and aircraft to fly a more direct course to a destination, by plotting
its exact position by using the coordination method (intersecting coordinates from VOR
stations for example) or inertial navigation or global positioning. RNAV is not generally
possible in aircraft without navigation computers capable of referencing several navigation
aids simultaneously. Navigating using area nav is far more efficient, in fuel and time savings.
With the RNAV computer the pilot effectively moves or off-sets the VOR/DME or VORTAC to
any desired location if it is within reception range. This "phantom station" is created by setting
the distance & the bearing of the waypoint from a convenient ground station in the
appropriate windows of the waypoint selector on the RNAV computer. A series of these
"phantom stations" or waypoints make up an RNAV route.
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The surfaces selected to perform the manoeuvre are dictated by the software program.
During aircraft design and test flying of prototypes, phases of flight are tested within the flight
envelope and the software program to manage the flight control system is designed for
efficiency and flight safety. Eg selecting a spoiler or aileron to achieve a roll will depend on
the rate of roll requested by the pilot (degree of stick deflection), airspeed, AOA and OAT to
name but a few. Amount of deflection will also vary greatly with the same stick input
depending on the phase of flight. Considering a fighter aircraft, a full surface deflection at low
speed will result in a high G turn. The same surface deflection at high speed would likely tear
the control surface off, or severely overstress the aircraft.
With a CPU managing the flight control surfaces all factors effecting control of flight can be
considered before the electrical signal is transmitted to the control surface actuator to deflect
the surface the desired amount. It is the flight control computer software load which selects
the most efficient method to achieve the attitude change requested by the pilot. Another
added benefit is that the flight control surfaces can be easily controlled by other electronic
avionic equipment, for example to fly an approach down an ILS localiser and glideslope;
autopilot functions of attitude hold, attitude hold, heading hold, etc; coupling the flight control
system to the navigation system to fly a pre-programmed course and track. In some aircraft
flight control computers can recover from a stall or out-of-control (flat spin) by configuring
flight control surfaces such that there is the greatest possibility of the aircraft recovering to
controlled flight. The surface positions would be as determined by test pilots during the flight
testing of prototypes. In large passenger aircraft the FCS system is programmed to avoid
entering a phase of flight where a stall or out of control condition is a possibility, eg stick
pushers, stall warning and stall avoidance systems.
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Fly-By-Wire Benefits
The Airbus fly-by-wire system offers significant tangible benefits in terms of greater safety,
through unconstrained control input freedom within the flight envelope, and protection against
exceedance of operating limits, stalling, overspeeding or overstressing the aircraft outside the
envelope. To these can be added windshear protection, reduced pilot workload, lower costs
and improved aircraft performance. It makes a major contribution to reducing maintenance
costs by eliminating much of the complex mechanical system of cables, pulleys and
associated gear which need post-maintenance rigging work and checks.
Sidesticks
Because the pilot does not have to physically force the control column to deflect the control
surfaces with his/her muscular effort, a simple little computer joystick (sidestick) can be
incorporated to control the aircraft, with electronic outputs applied to a flight control computer.
Replacement of old-generation control columns by modern sidesticks has the benefits of an
unobstructed view of the instrument panel and a slide-out working table in front of each pilot.
Automatic flight control system elements
The basic AFCS consists of the following major elements:
Detecting element This consists of attitude gyros, rate gyros, accelerometers, pitot static
systems and air temperature probes. They detect the movement of the aircraft about its three
flight axes and the rate of that movement. It is considered to be the internal controls or inner
loop of the system.
Command element This element consists of the pilots control panel and manually operated
controls, that include pilots stick, rudder pedals, navigation systems and radar. It is
considered to be the external controls or outer loop of the system.
Computer amplifier This is the brain of the system. It computes, amplifies and processes the
signals from the detecting and command elements and directs the output element to respond
to the pilots and/or systems requirements.
Output element This element consists of the units which move the control surfaces of the
aircraft in response to the computer demands. These servo units, as they are known, can be
electric motors, electromagnetic solenoid valves controlling hydraulic actuators.
Fly by wire This system refers to the replacement of mechanical linkages by wires that carry
electrical signals from the pilots control stick to the servomotors. The movement and forces
created by the pilot on his controls are measured by electrical transducers. The signals are
amplified and then sent to the various hydraulic actuator units which are directly connected to
the control surfaces.
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All input parameters are measured, converted to electrical signals then digitised for
transmission to FMCs & other avionic systems for display on a multifunction display or HGS.
The computer processor performs all these functions, thereby replacing many of the old style
analogue instruments such as the ASI, Altimeter, VSI, OAT gauge, AOA gauge.
The outputs can be used as inputs to a Flight Control Computer (autopilot & gain scheduling
of signals), or thrust management computer (thrust calculations) to automatically maintain an
airspeed or altitude, or flight management computer for display on multifunction displays.
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This is a more up-to-date and efficient on board maintenance system, and provides many
additional benefits of ECAM and EICAS systems. One of the advantages is advanced
notification of fault information. The systems onboard the aircraft can connect to aircraft
communication systems and send maintenance information from the aircraft in advance of its
arrival at the destination station. That allows maintenance personnel at the destination to
begin the troubleshooting process and analysis before the aircraft even gets there. You can
also have the maintenance manuals themselves onboard. This is particularly useful where
the destination airport is one to which the airline rarely flies, and where the relevant manuals
might not be available.
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Maintenance Computers
Older commercial airplanes utilise electromechanical system indicators that employ multiple
visual and aural cautions and warnings to alert of hazardous conditions such as engine
problems or open cabin doors. Most of these systems use an annunciator that provides a
master warning light along with an aural indication to alert the crew that a malfunction has
occurred and that corrective action may be required. These indicators do not offer the
versatility and redundancy available with modern digital technology. New generation aircraft
use electronic displays and a full time monitoring system known as EICAS (in Boeing aircraft)
or ECAM (in Airbus aircraft). EICAS requires very little monitoring by the crew and promotes
quick accurate identification and recording of problems.
The EICAS computer receives inputs from a range of engine and airframe sensors, some of
which may be available for display (engine RPM, EGT, etc) and others are monitored purely
to provide a caution indication in the event of a failure (cabin door lock, fire warnings, fuel
pressure failures, etc). The EICAS computer software program monitors the sensor inputs,
and converts some to digital data for transmission to the EICAS display. The computer
processors functions in this case would be the high frequency sampling of the input data, at
least several times a second, conversion of analogue signals to digital, and monitoring
signals to detect out of parameter conditions.
By having a computer perform all these functions, the workload on the flight crew is
significantly diminished permitting them to focus their attention on actual flying of the aircraft.
The Boeing Central Maintenance Computer System CMCS-7000, in conjunction with the
Multipurpose Control and Display Unit (MCDU), the Integrated Display System (IDS) and the
Multi-Input Cockpit Printer, provides a central point for maintenance functions including:
flight deck initiation & display of individual subsystem bite & functional tests,
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The CMCS provides processing capability and interfaces to other subsystems necessary to
perform fault storage, message formatting and bite/functional test of other aircraft
subsystems. With two central maintenance computers (CMCs) installed, a failure of one CMC
does not affect system operation (Redundancy). Computer printer is located in a convenient
position which differs between aircraft types.
The CMC system enables flight crew to make informed decisions based on sound and timely
information about the state of the aircraft. The system continuously monitors engines and
aircraft systems and generates warnings/cautions and reports that can be customised to
individual airline needs. The system provides maintenance manuals, and a wide range of
operational flight data (checklists, emergency procedures) which can be viewed on the MATS
(maintenance Access Terminal), Portable MATS or printed.
The CMC communicates tightly with the integrated display system. If there is a failure which
will affect aircraft flight operation it can be displayed on the Engine Indication & Crew Alerting
System (EICAS). If the failure relates to a redundant system (not flight critical) it will store the
information on the CMC. The pilot can then access that information if he wishes to, and it will
also be available to the ground crew when the plane has landed.
The major breakthrough in recent years has been the capability to transfer information to the
ground directly through ACARS. Now, instead of having an individual database on every
aircraft, the airline can consolidate maintenance information into a centralised database at
the ground station. They can also report failures in real-time.
As to the future, more prognostic capabilities will be incorporated in central maintenance
computers. Theoretically, you could monitor every system to determine how many hours
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they have on them, how many cycles they have gone through and when they are expected to
fail. That would allow you to always take corrective action before the failure occurs.
The Control Display Units (CDUs) are mounted on the centre console in the cockpit. They
provide control of the CMCs and allow access to CMC fault data. System tests are started
from the CDUs, and test results are displayed on the CDU screens.
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A fibre optic data link consists of three partstransmitter, optical fibre, and receiver. A fibre
optic data link needs a transmitter that can effectively convert an electrical input signal to an
optical signal and launch the data-containing light down the optical fibre. A fibre optic data
link also needs a receiver that can effectively transform this optical signal back into its original
form. The electrical signal provided as data output should exactly match the electrical signal
provided as data input.
Transmitter converts the input signal to an optical signal suitable for transmission. It does this
by varying the current flow through the light source. The two types of optical sources are
light-emitting diodes (LEDs) and laser diodes. The optical source launches the optical signal
into the fibre. The optical signal will become progressively weakened and distorted because
of scattering, absorption, and dispersion mechanisms in the optical fibre cable.
Receiver converts optical signal exiting the fibre back into an electrical signal. An optical
detector detects the optical signal. The receiver should amplify and process the optical signal
without introducing noise or signal distortion. Noise is any disturbance that obscures or
reduces the quality of the signal. An optical detector can be either a semiconductor positiveintrinsic-negative (PIN) diode or an avalanche photodiode (APD).
fibre optic data link also includes passive components other than an optical fibre. (splices,
couplers, connectors) Passive components used to make fibre connections affect the
performance of the data link. These components can also prevent the link from operating.
fibre optic components used to make the optical connections include optical splices,
connectors, and couplers.
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Reduces loss of light from the core into the surrounding air
Optical signals are not confined to the core of the fibre. The modes extend partially into the
cladding material. Low-order modes penetrate the cladding only slightly, however, high-order
modes penetrate further into the cladding material.
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Modes of propagation
Several light frequencies (or colours if it were visible) can be passed down the same cable
simultaneously. Light from each signal source travels down the cable via differing paths,
because the difference in frequencies means the angle of refraction is different for each
frequency. At the receiver end, the receivers pick out the different frequencies as simply as
specific colour in the visible light spectrum can be determined by the human eye when
flashing lights of different colours are visible it is not difficult to focus on a specific colour
noting the sequence of flashes fibre optic receivers function using similar method they only
receive the specific tuned frequency & ignore all others.
Low-order or direct mode path uses the cable axis. Middle & high order paths use refraction
at different angles. Cables are graded as either graded-index fibre or single-mode fibres.
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Optical fibres are characterised by their structure and by their properties of transmission.
Basically, optical fibres are classified into two types single mode fibres & multimode fibres.
As each name implies, optical fibres are classified by the number of modes that propagate
along the fibre. The structure of the fibre can permit or restrict modes from propagating in a
fibre. Both fibre types are manufactured with the same materials, the basic structural
difference is the core size.
The core size of single mode fibres is small. The core size (diameter) is typically around 8 to
10 micrometers. The single-mode cable uses only one mode of transfer. It is a much smaller
diameter cable used in long distance communication links. Single mode fibres have a lower
signal loss and a higher information capacity (bandwidth) than multimode fibres. Single mode
fibres are capable of transferring higher amounts of data due to low fibre dispersion.
Basically, dispersion is the spreading of light as light propagates along a fibre.
As their name implies, graded-index cable (multimode fibres) propagate more than one
mode. Number of modes propagated depends on the core size and numerical aperture (NA).
Multimode fibres can propagate over 100 modes. The larger core size makes it easier to
make fibre connections. During fibre splicing, core-to-core alignment becomes less critical.
Another advantage is that multimode fibres permit the use of light-emitting diodes (LEDs).
Single mode fibres typically must use laser diodes. LEDs are cheaper, less complex, and last
longer. LEDs are preferred for most applications.
Multimode fibres also have some disadvantages. As the number of modes increases, the
effect of modal dispersion increases. Modal dispersion means that modes arrive at the fibre
end at slightly different times.
The graded-index cable has a designed refraction index because the velocity of propagation
increases away from the centre (light wave travels faster near outer diameter of cable cross
section slower straight through the centre). Although all modes have different paths, they
traverse the cable length in about the same time. This type is used for short distances and
high data transfer rates.
Losses
Attenuation in an optical fibre is caused by absorption, scattering, and bending losses.
Attenuation is the loss of optical power as light travels along the fibre. Attenuation reduces
the amount of optical power transmitted by the fibre. Attenuation controls the distance an
optical signal (pulse) can travel. Once the power of an optical pulse is reduced to a point
where the receiver is unable to detect the pulse, an error occurs.
Absorption is a major cause of signal loss in an optical fibre. Absorption is defined as the
portion of attenuation resulting from the conversion of optical power into another energy form,
such as heat. Absorption in optical fibres is as a result of imperfections in the structure of the
optical fibre, & the presence of impurities & contamination.
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Scattering losses are caused by the interaction of light with density fluctuations within a fibre.
Density changes are produced when optical fibres are manufactured. During manufacturing,
regions of higher and lower molecular density are created (relative to average density of
fibre). Light traveling through the fibre interacts with the density areas & light is then partially
scattered in all directions.
Bending Losses
Bending the fibre also causes attenuation. Bending loss is classified according to the bend
radius of curvature: microbend loss or macrobend loss.
Microbends are small microscopic bends of the fibre axis that occur mainly when a fibre is
cabled. Microbends can be likened to dents in the cladding & core, so the core is no longer
smooth & linear like crushing a co-axial cable reducing its RF handling capabilities. Uneven
coating applications and improper cabling procedures increase microbend loss.
Macrobends are bends having a large radius of curvature relative to the fibre diameter.
During installation, if fibres are bent too sharply, macrobend losses will occur.
Macrobends become a great source of loss when the radius of curvature is less than several
centimeters. Light propagating at the inner side of the bend travels a shorter distance than
that on the outer side. This condition causes some of the light within the fibre to be converted
to high-order modes. These high-order modes are then lost or radiated out of the fibre.
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Dispersion
Dispersion spreads the optical pulse as it travels along the fibre. This spreading of the signal
pulse reduces the system bandwidth or the information-carrying capacity of the fibre.
Dispersion limits how fast information is transferred An error occurs when the receiver is
unable to distinguish between input pulses caused by the spreading of each pulse. The
effects of attenuation and dispersion increase as the pulse travels the length of the fibre.
Dispersion loss is caused when different paths are taken by the various modes of
propagation in the cable. A slight variation of the refractive index with wavelength occurs in
the fibre. Dispersion loss also occurs when some of the light energy travels in the cladding.
In addition to fibre attenuation and dispersion, other optical fibre properties affect system
performance. fibre properties, such as modal noise, pulse broadening, and polarization, can
reduce system performance. Modal noise, pulse broadening, and polarization are too
complex to discuss as introductory level material. However, you should be aware that
attenuation and dispersion are not the only fibre properties that affect performance.
fibre optic cables should never be pulled tight or fastened over or through sharp
corners or cutting edges..
fibre optic connectors should always be cleaned before mating. Dirt in a fibre optic
connection will significantly increase the connection loss and may damage the
connector.
Precautions must be taken so the cable does not become kinked or crushed during
installation of the hardware. Extremely sharp kinks or bends increase the fibre loss
and may lead to fibre breakage.
Only trained, authorised personnel should be allowed to install or repair fibre optic
systems.
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Another type of connection that allows for system reconfiguration is a fibre optic connector.
fibre optic connectors permit easy coupling and uncoupling of optical fibres. fibre optic
connectors sometimes resemble familiar electrical plugs and sockets.
Systems may also divide or combine optical signals between fibres. fibre optic couplers
distribute or combine optical signals between fibres. Couplers can distribute an optical signal
from a single fibre into several fibres. Couplers may also combine optical signals from several
fibres into one fibre. fibre optic connection losses may affect system performance.
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Poor fibre end preparation and poor fibre alignment are the main causes of coupling loss.
Another source of coupling loss is differences in optical properties between the connected
fibres. If the connected fibres have different optical properties, such as different numerical
apertures, core and cladding diameters, and refractive index profiles, then coupling losses
may increase.
Ideally, optical signals coupled between fibre optic components are transmitted with no loss
of light. However, there is always some type of imperfection present at fibre optic connections
that causes some loss of light. It is the amount of optical power lost at fibre optic connections
that is a concern of system designers.
Fibre-to-fibre connection loss is increased by the following sources:
fibre separation
Lateral misalignment
Angular misalignment
Numerical aperture (NA) mismatch NA defines the light-gathering ability of the fiber.
Imagine a cone coming from the core. Light entering the core from within this cone will
be propagated by total internal reflection. Light entering from outside the cone will not
be propagated
Coupling losses are limited by following proper connection procedures & by reducing fibre
mismatches between the connected fibres. This is done by procuring only fibres that meet
stringent geometrical and optical specifications.
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Polishing the fibre ends removes most surface imperfections introduced by the fibre cleaving
process. fibre polishing begins by inserting the cleaved fibre into the ferrule of a connector
assembly (where the fibre will remain after it has been polished the ferrule is the equivalent
of inserting a wire into a socket or pin & crimping it). A ferrule is a fixture, generally a rigid
tube, used to hold the stripped end of an optical fibre in a fibre optic connector. An individual
fibre is epoxied within the ferrule. The connector with the optical fibre cemented within the
ferrule can then be mounted into a special polishing tool for polishing.
Fibre inspection and cleanliness are important during each step of fibre polishing. fibre
inspection is done visually by the use of a standard microscope to determine if the fibre-end
face is flat, concave, or convex.
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Fusion splicing involves using localised heat to melt or fuse the ends of two optical fibres
together. The splicing process begins by preparing each fibre end for fusion. Fusion splicing
requires that all protective coatings be removed from the ends of each fibre. The fibre is then
cleaved using the score-&-break method. Quality of each fibre end is inspected using a
microscope. In fusion splicing, splice loss is a direct function of the angles and quality of the
two fibre-end faces.
The basic fusion splicing apparatus consists of two fixtures on which the fibres are mounted
and two electrodes. An inspection microscope assists in the placement of the prepared fibre
ends into a fusion-splicing apparatus. The fibres are placed into the apparatus, aligned, and
then fused together. Carbon dioxide (CO2) lasers, electric arcs, or gas flames are typically
used to heat the fibre ends, causing them to fuse together. The small size of the fusion splice
and the development of automated fusion-splicing machines have made electric arc fusion
(arc fusion) one of the most popular splicing techniques in commercial applications.
By placing the fibre ends between the electrodes, the electric discharge melts or fuses the
ends of each fibre. During fusion, the surface tension of molten glass tends to realign the
fibres on their outside diameters, changing the initial alignment. When the fusion process is
complete, a small core distortion may be present. Small core distortions have negligible
effects on light propagating through multimode fibres.
Since fusion splicing is inherently permanent, an unacceptable fusion splice requires
breakage and refabrication of the splice. In general, fusion splicing takes a longer time to
complete than mechanical splicing. Also, yields are typically lower making the total time per
successful splice much longer for fusion splicing.
Good fusion splicers cost $15,000 to $40,000, but the splices only cost a few dollars each.
Which Splice? If cost is the issue, fusion is expensive equipment and cheap splices, while
mechanical is cheap equipment and expensive splices. So if you make a lot of splices (like
thousands in an big network) use fusion splices. If you need just a few, use mechanical
splices. Fusion splices give very low back reflections and are preferred for single-mode high
speed digital networks. However, they don't work too well on multimode splices, so
mechanical splices are preferred for MM, unless it is an underwater or aerial application,
where the greater reliability of the fusion splice is preferred.
Normally, multifibre splices are only installed on ribbon type fibre optic cables. Multifibre
splicing techniques can use arc fusion to restore connection, but most splicing techniques
use mechanical splicing methods. The most common mechanical splice is the ribbon splice.
A ribbon splice uses an etched silicon chip, or grooved substrate, to splice the multiple fibres
within a flat ribbon. The spacing between the etched grooves of the silicon chip is equal to the
spacing between the fibres in the flat ribbon. Before placing each ribbon on the etched silicon
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chip, each fibre within the ribbon cable is cleaved. All fibres are placed into grooves & held in
place with a flat cover. Typically, an index matching gel is used to reduce the splice loss.
Expanded-beam connectors use two lenses to first expand and then refocus the light from
the transmitting fibre into the receiving fibre. An expanded-beam connector uses two lenses
to expand and then refocus the light from the transmitting fibre into the receiving fibre.
Expanded-beam connectors are normally plug-adapter-plug type connections. fibre
separation and lateral misalignment are less critical in expanded-beam coupling than in buttjointing. The same amount of fibre separation and lateral misalignment in expanded beam
coupling produces a lower coupling loss than in butt-jointing. However, angular misalignment
is more critical. The same amount of angular misalignment in expanded-beam coupling
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produces a higher loss than in butt-jointing. Expanded-beam connectors are also much
harder to produce.
Present applications for expanded-beam connectors include multifibre connections, edge
connections for printed circuit boards, and other applications.
Fibre optic couplers can be either active or passive devices. The difference between active
and passive couplers is that a passive coupler redistributes the optical signal without opticalto-electrical conversion. Active couplers are electronic devices that split or combine the
signal electrically and use fibre optic detectors and sources for input and output.
An optical splitter is a passive device that splits the optical power carried by a single input
fibre into two output fibres. The input optical power is normally split evenly between the two
output fibres. This type of optical splitter is known as a Y-coupler. However, an optical splitter
may distribute the optical power carried by input power in an uneven manner. An optical
splitter may split most of the power from the input fibre to one of the output fibres. Only a
small amount of the power is coupled into the secondary output fibre. This type of optical
splitter is known as a T-coupler, or an optical tap.
An optical combiner is a passive device that combines the optical power carried by two input
fibres into a single output fibre.
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An X coupler combines the functions of the optical splitter and combiner. The X coupler
combines and divides the optical power from the two input fibres between the two output
fibres. Similar to a breakout on a databus, where several device signals come into a common
point for redistribution. Another name for the X coupler is the 2 X 2 coupler.
Star and tree couplers are multiport couplers (passive devices) that have more than two input
or two output ports. A star coupler distributes optical power from more than two input ports
among several output ports.
A tree coupler splits optical power from one input fibre to more than two output fibres. A tree
coupler may also be used to combine the optical power from more than two input fibres into a
single output fibre. Star and tree couplers distribute the input power uniformly among the
output fibres.
Fibre optic couplers should prevent the transfer of optical power from one input fibre to
another input fibre. Directional couplers are fibre optic couplers that prevent this transfer of
power between input fibres. Many fibre optic couplers are also symmetrical. A symmetrical
coupler transmits the same amount of power through the coupler when the input and output
fibres are reversed.
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Optical detector converts incoming optical signal into an electrical signal corresponding to the
original electrical signal provided to the transmitter. Any variation of the signal at the receiver
end is termed distortion undesirable characteristic. Receiver must replicate original signal.
Amplifier then amplifies the electrical signal to a level suitable for further signal processing.
Optical detector is a transducer that converts an optical signal into an electrical signal by
generating an electrical current proportional to the intensity of incident optical radiation.
Optical detectors that meet many of these requirements and are suitable for fibre optic
systems are semiconductor photodiodes. The optical fibre is coupled to semiconductor
photodiodes similarly to the way optical sources are coupled to optical fibres. Semiconductor
detectors are designed so that optical energy (photons) incident on the photodetector
produces a current. This current is called a photocurrent.
The simplest fibre optic receivers consist of only the optical detector and a load resistor.
However, the output signal of these simple receivers is not in a suitable form for most types
of interfacing circuitry. To produce a suitable signal, a preamplifier, a post amplifier, and other
circuitry are generally included in the receiver. The high-impedance preamplifier is generally
used with a large load resistor to improve sensitivity.
Fibre optic receivers come in packages similar to those for fibre optic transmitters.
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The advantages far outweigh disadvantages, but some disadvantage of using optical
fibre cable are:
Coupling: from light source to fibre, fibre cable splicing and fibre to detector is very critical exacting joints must be accomplished to avoid displacement losses
Special techniques and equipment: must be employed because of the size and nature of the
fibre cable material to achieve the proper coupling
Ultra-clean environment: must be used when terminating to avoid small particle pollution.
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Fibre-optic systems consist of transmitters and receivers connected by fibre optic cable. The
benefits they offer over traditional copper wire or coaxial cable include the ability to transmit
and receive larger amounts of data at higher transmission speeds for greater distances with
fewer errors. At the same time, they do not emit radiation or cause any electrical interference
and theyre immune to interference from outdoor atmospheric conditions like lightning. And
because the basic fibre cables are made of glass, they will not spark if broken, they cannot
corrode and they are unaffected by most chemicals.
Concerns arising from airplane crashes have caused fibre optics to be incorporated into
newer fuel measuring systems. Ever since the crash of TWA Flight 800 was attributed to a
spark in one of the fuel tanks, the search has been underway for safer ways to measure fuel
tank quantities. In response to this need, optically-powered tank wall processor units for fuel
quantity indicating systems have developed.
The Boeing 777 has Eleven ARINC 629 data buses and a single optical-fiber data bus route
data from aircraft systems through the Airplane Information Management System.
Fiber optic technology has been implemented within diverse areas of aircraft vehicle
management systems, including propulsion and flight controls. At least four different fiberbased technologies have been demonstrated in the laboratory and some have accumulated
flight hours while installed in technology demonstration aircraft.
Fiber optic sensing techniques for measuring temperature, position, speed, & flame presence
were passively demonstrated on the F404-400 turbofan engine for a NASA program.
Hardware and software were developed for optical feedback links in the flight control system
of an F/A-18 aircraft. Developments included passive optical sensors and optoelectronics to
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operate the sensors. Sensors with different methods of operation were obtained from
different manufacturers and integrated with common optoelectronics. The sensors were the
following: Air Data Temperature; Air Data Pressure; Flight Control Position Sensors, stick &
rudder position, and Engine Power Lever Control Position (all traditionally monitored by
LVDTs). The integrated system was installed by NASA for flight testing. The most successful
sensor approaches were selected for use in a follow-on program in which the sensors will not
just be flown on the aircraft and their performance recorded; but, the optical sensors will be
used in closing flight control loops (for feedback signals).
Development is underway utilising optical fibre as the basis of helicopter AFCS primary flight
controls (carrying error signals to the servoactuators, as opposed to just carrying feedback
signals as detailed above with respect to the FA-18 AFCS). A triple-redundant fibre optics
network is replacing the fly-by-wire primary flight controls on the Apache helicopter.
McDonnell Douglas has developed, installed, & tested a number of fiber optic systems on
various commercial & military aircraft, it has become evident that problems associated with
installation & maintenance of fiber optic systems is perhaps greatest impediment remaining
to their incorporation on aircraft.
In avionics, fibre-optic-based systems are now proving cost-effective for instrument flight data
acquisition systems installed in new aircraft and used in upgrading older aircraft to meet the
latest safety requirements.
According to the rules of the National Transportation Safety Board (NTSB), transport aircraft
are defined as those capable of carrying twenty or more passengers. For operation within the
United States, aircraft meeting this definition must provide a certain minimum amount of flight
dataand that amount is dependent upon when the aircraft was manufactured.
Avionics systems are turning to fibre to help meet these regulatory requirements.
For example, aircraft manufactured before flight data acquisition units (FDAUs) became
mandatory are required to provide eighteen different measurements including time, pressure,
altitude, indicated airspeed, heading, and so on. Aircraft manufactured after FDAUs became
mandatory, but before October 1991, must provide an additional four measurements. For
aircraft manufactured after October 1991, twelve more measurements are added for a total of
34. Operators of these two groups of aircraft had until Aug 2001 to comply with NTSB rules.
But, for aircraft manufactured since August 2000, the requirement has grown to a total of 88
measurements. Clearly, to meet this monitoring requirement requires a lot of sensors and
data movement. In both the upgrading of existing systems and in the more stringent
requirements of newer systems, fibre optics have proved that they can provide data gathering
capabilities that are flexible, affordable, simple and safe.
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To turn on an LED you must determine the anode and cathode connections. If you look
closely at the red plastic base of an LED you will notice a "flat" spot. The wire that comes out
beside the flat spot must connect to the "-" side of a power supply, the other wire to the "+"
side.
LEDs are designed to work at very low voltages (~ 2V) and low currents. They will be
damaged if connected to power supplies rated at over 2 volts. LEDs require resistors to limit
current when used with power supplies rated at over 2 volts.
To avoid damaging your components, always check the suppliers or manufacturers literature
for this information.
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Bi-Coloured LEDs can produce a third colour that is a product of mixing together the two
primary colours. For example, a red and green Bi-Coloured LED can produce a yellow light.
The simplest method to achieve this is to operate the LED from an AC voltage source. This
results in each of the primary colour chips operating during their respective half cycles of the
alternating flow of current, but the human eye however perceives the rapidly flickering red
and green lights as a constant yellow.
Tri-Coloured LEDs
Within the LED epoxy package are two separate semiconductor chips that each produce a
different colour. A common lead from the two semiconductor chips is connected internally to
produce a 3 terminal component as illustrated. Both "common cathode" (illustrated) and
"common anode" types are available.
Used simply these components provide a selectable two-coloured light source by switching
the voltage between the two semi-conductor chips. Alternatively both semi-conductor chips
can be operated simultaneously to mix the two primary colours. Only one series resistor is
required providing that both semi-conductor chips are never operated simultaneously.
Otherwise it is essential that each chip is protected by its own separate dedicated resistor.
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The schematic, shows a common-anode display. All anodes in a display are internally
connected. When a negative voltage is applied to the proper cathodes, a number is formed.
For example, if negative voltage is applied to all cathodes except that of LED "E," the number
"9" is produced. If the negative voltage is applied to all cathodes except LED "B," the number
"6 is produced.
There are two types of LED 7-segment displays: common cathode (CC) and common anode
(CA). The difference between the two displays is the common cathode has all the cathodes of
the 7-segments connected directly together and the common anode has all the anodes of the
7-segments connected together. Shown above is a common anode seven segment.
As shown above in the CA, all the anode segments are connected together. When working
with a CA seven segment display, power must be applied externally to the anode connection
that is common to all the segments. Then by applying a ground to a particular segment
connection (a-g), the appropriate segment will light up. An additional resistor must be added
to the circuit to limit the amount of current flowing thru each LED segment.
The above diagram shows the instance when power is applied to the CA connection and
segments b & c are grounded causing these two segments to light up.
A common cathode seven segment is different from a common anode segment in that the
cathodes of all the LEDs are connected together. For the use of this seven segment the
common cathode connection must be grounded and power must be applied to appropriate
segment in order to illuminate that segment.
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Alphanumeric LED displays may be an older technology, but its uses are still numerous, even
with the wide array of new technologies available for displaying information. Their biggest
advantage is cost. For the most part, it is hard to find a cheaper solution for a design that
requires displaying small amounts of information. Another very good quality is its durability.
The only thing to go wrong is the possibility of a disconnection on connections, because in
effect, that's all the diode is, an electrical connection. These displays are generally very
simple to program. The logic to decode incoming data for the display is very simple that in
fact, a designer can buy a desired decoder fairly cheaply, that is if it doesn't come with the
display. Also because of its simplicity, the maintenance is quite low.
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A polarized filter allows only light traveling in one position to pass through. It is made of
parallel micro-sized slits that block out all but one position of wave. Polarization is the
process of causing light to vibrate in one plane only. Cross polarizing lenses will stop light
altogether.
Liquid Crystal
The liquid crystal phenomenon was discovered by H. Reinitzer, an Australian, in 1888. Liquid
crystal is an organic substance that has both solid crystalline and liquid characteristics within
certain temperature ranges. Unlike liquid substances, liquid crystal demonstrated a
crystalline structure and related refraction characteristics. Depending on the crystalline state,
different refraction's are possible.
In 1968, Williams of RCA Corporation discovered that the way light passes through liquid
crystal changes when the liquid is charged with electricity. Five years later, Heilmeyer and his
colleagues, also from RCA, applied this property in a display device. Calculators, digital
watches, portable word processors, and notebook PCs all use nematic liquid crystals which
change their structure with the application of electric voltage.
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Transparent, conductive electrodes are deposited on the inner surfaces of the glass plates.
The electrodes define the segments, pixels, or special symbols of the display. Next a thin
polymer layer is applied on top of the electrodes. The polymer is etched with channels in
order to align the twist orientation of the LC's helix shaped molecules. Finally, polarizing films
are laminated to the outer surfaces of the glass plates at 90 degree angles.
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Normally, two polarizing films at 90 degrees should be dark, preventing any transmission of
light but due to the ability of LC to rotate polarized light the display appears clear. When AC
voltage is passed through the LC, the crystals within this field align so that the polarized light
is not twisted. This allows the light to be blocked by the crossed polarizers thus making the
activated segment or symbol to appear dark.
Liquid crystal displays are commonly known as LCDs. Basically, LCDs operate from a low
voltage (typically 3 to 15 V rms), low-frequency (25 to 60 Hz) AC signal and draw very little
current. They are often arranged as 7-segment displays for numerical readouts as shown in
figure. The AC voltage needed to turn on a segment is applied between the segment and the
backplane.
The backplane is common to all segments. The segment and backplane form a capacitor that
draws very little current as long as the AC frequency is kept low. It is generally not lower than
25 Hz, because this would produce visible flicker.
LCDs draw much less current than LED displays and are widely used in battery-powered
devices such as calculators and watches. An LCD does not emit light energy like an LED,
and so it requires an external source of light.
An LCD segment will turn on when an AC voltage is applied between the segment and the
backplane, and will turn off when there is no voltage between the two. Rather than generating
an AC signal, it is common practice to produce the required AC voltage by applying out-ofphase square waves to the segment and backplane. This is illustrated in above figure. For
one segment. A 40 Hz square wave is applied to the backplane and also to the input of a
CMOS 4070 exclusive-OR gate. The other input to the XOR is a CONTROL input that will
control whether the segment is ON or OFF.
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When the CONTROL input is LOW, the XOR output will be exactly the same as the 40 Hz
square wave, so that the signals applied to the segment and backplane are equal. Since
there is no difference in voltage, the segment will be off. When the CONTROL is HIGH, the
XOR output will be the INVERSE of the 40 Hz square wave, so that the signal applied to the
segment is out of phase with the signal applied to the backplane. As a result, the segment
voltage will alternatively be at +5 V and at -5 V relative to the backplane. This AC voltage will
turn on the segment.
7-Segment LCD
This same idea can be extended to a complete 7-segment LCD as shown above. Here the
BCD-to-7-segment decoder/driver supplies the CONTROL signals to each of seven XORs for
the seven segments.
In general, CMOS devices are used to drive LCDs for two reasons: (1) they require much
less power than TTL and are more suited to the battery-operated applications where LCDs
are used; (2) the TTL LOW-state voltage is not exactly 0 V and can be as much as 0.4 V.
This will produce a DC component of voltage between the segment and backplane that
considerably shortens the life of an LCD.
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Reflective LCD
Liquid crystal materials emit no light of their own. Small and inexpensive LCDs are often
reflective, which means to display anything they must reflect light from external light sources.
Look at an LCD watch: The numbers appear where small electrodes charge the liquid
crystals and make the layers untwist so that light is not transmitting through the polarized
film.
Liquid crystal displays (LCDs) have become quite common in watches due to the low
electrical power demands of the LCD panel. This panel is composed of two polarizers that
transmit light in perpendicular directions, a mirrored surface and a layer of liquid crystal
material that is sandwiched between two electrically conducting glass plates. The liquid
crystal material used is of the so-called twisted nematic type.
The liquid crystal molecules in all segments of the panel are precisely aligned in the absence
of an applied voltage. Therefore, the entire panel appears silvery because light passes
through both polarizers, reflects off the mirrored surface, and then passes back through both
polarizers.
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If the surfaces of the glass plates that will be in contact with the liquid crystal molecules are
rubbed, the liquid crystal molecules orient in the direction of the rubbing. Figure shows that
the molecules have been oriented in the direction in which the adjacent polarizer transmits
light, and the intervening molecules gradually rotate their relative orientation to accommodate
the 90o change from one polarizer to the other. This gives a silvery appearance to the panel.
The initial alignment of the liquid crystal molecules is lost when a voltage is applied to a
segment of the panel. That segment will then appear black against a silver background.
When a voltage is applied to a segment of the display, the precise alignment of the liquid
crystal molecules is lost. This results in the polarized light from the first polarizer not being
rotated by the required 90o to align with the second polarizer. The second polarizer blocks
the passage of light and causes that segment of the panel to appear black.
Backlit LCD
Function in the same manner as normal type LCDs (including reflective type) except they use
backlighting. Most computer displays are lit with built-in fluorescent tubes above, beside and
sometimes behind the LCD. A white diffusion panel behind the LCD redirects and scatters
the light evenly to ensure a uniform display. On its way through filters, liquid crystal layers
and electrode layers, a lot of this light is lost -- often more than half!
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Colour LCDs
An LCD that can show colours must have three subpixels with red, green and blue colour
filters to create each colour pixel. Through the careful control and variation of the voltage
applied, the intensity of each subpixel can range over 256 shades. Combining the subpixels
produces a possible palette of 16.8 million colours (256 shades of red x 256 shades of green
x 256 shades of blue).
LCD Subpixels
Colour LCDs
Colour displays use an enormous number of transistors. For example, a typical laptop
computer supports resolutions up to 1,024x768. If we multiply 1,024 columns by 768 rows by
3 subpixels, we get 2,359,296 transistors etched onto the glass! If there is a problem with any
of these transistors, it creates a "bad pixel" on the display. Most active matrix displays have a
few bad pixels scattered across the screen.
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Remember, Edison's bulb had a vacuum so the filament would glow without burning. Also,
the space between the filament and plate was relatively small. The electrons emitted from the
filament did not have far to go to reach the plate. Thus, the positive charge on the plate was
able to attract the negative electrons.
The key to this explanation is that the electrons were floating free of the hot filament. It would
have taken hundreds of volts, probably, to move electrons across the space if they had to be
forcibly pulled from a cold filament. Such an action would destroy the filament and the flow
would cease.
The application of thermionic emission that Edison made in causing electrons to flow across
the space between the filament and the plate has become known as the EDISON EFFECT.
You will remember that metallic conductors contain many free electrons, which at any given
instant are not bound to atoms. These free electrons are in continuous motion. The higher the
temperature of the conductor, the more agitated are the free electrons, and the faster they
move. A temperature can be reached where some of the free electrons become so agitated
that they actually escape from the conductor. They "boil" from the conductor's surface. The
process is similar to steam leaving the surface of boiling water.
Heating a conductor to a temperature sufficiently high causing the conductor to give off
electrons is called THERMIONIC EMISSION
Cathode-ray tubes are used in more applications than just television. They can be considered
as the heart of the many types of information.
Cathode-ray tubes have one function that cannot be duplicated by any other tube or
transistor; namely, they have the ability to convert electronic signals to visual displays, such
as pictures, radar sweeps, or electronic wave forms.
All CRTs have 3 main elements: an electron gun, a deflection system, and a screen.
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The electron gun provides an electron beam, which is a highly concentrated stream of
electrons.
The deflection system positions the electron beam on the screen, and the screen displays a
small spot of light at the point where the electron beam strikes it.
The front of the tube is phosphor-coated and when electrons hit it light will be emitted on the
other side (that's the side where you're sitting on).
Electron Gun
The cathode of the electron gun in the CRT is required not only to emit electrons, but also to
concentrate emitted electrons into a tight beam. In the electron tubes that you have studied,
the cathode was cylindrical and emitted electrons in all directions along its entire length. This
type of cathode is not suitable for producing a highly concentrated electron-beam. The
cathode of the CRT consists of a small diameter nickel cap. The closed end of the cap is
coated with emitting material. Because of this type of construction, electrons can only be
emitted in one direction.
Notice that the emitted electrons shown in figure are leaving the cathode at different angles. If
these electrons were allowed to strike the screen, the whole screen would glow. Since the
object of the electron gun is to concentrate the electrons into a tight beam, a special grid
must be used. This special grid is in the form of a solid metal cap with a small hole in the
centre. The grid is placed over the emitting surface of the cathode and charged negatively in
relation to the cathode. The dotted lines represent the direction of cathode emitted electron
repulsion, as shown in figure. This repulsion forces emitted electrons to centre and out
through hole in grid.
Emitted electrons will be forced from the cathode and out through the hole in the grid.
Consider an electron leaving from the cathode in an upward direction; Its path will be curved
due to electrostatic repulsion. These curving electron paths are due to the negative potential
of the grid coupled with the high positive potential of the anode.
The potential of the anode attracts electrons out of the cathode-grid area toward the screen.
The grid potential may be varied to control the number of electrons allowed to go through the
control-grid opening. Since the brightness or intensity of the display depends on the number
of electrons that strike the screen, the control grid is used to control the brightness of the
CRT.
The proper name, BRIGHTNESS CONTROL, is given to the potentiometer used to vary the
potential applied to the control grid. The control grid actually serves as an electron lens. It is
this electronic lens that you adjust when you turn up the brightness control on your TV set.
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Notice that the effect of the grid is to focus the electron beam at point P. After passing point
P, the electrons start to spread out, or diverge, again. Therefore, it becomes necessary to
provide some additional focusing to force the electrons into a tight beam again. This is done
by two additional positively-charged electrodes as shown in figure. The first electrode is
commonly called the FOCUSING ANODE. Generally, the focusing anode is charged a few
hundred volts positive with respect to the cathode. Electrons emitted by the cathode are
attracted to the focusing anode. This is the reason that they travel through the small hole in
the grid.
The second electrode, called the ACCELERATING ANODE, is charged several thousand
volts positive in relation to the cathode. Any electrons approaching the focusing anode will
feel the larger electrostatic pull of the accelerating anode and will be bent through the
opening in the focusing anode and will travel into the area labeled D. You might think that
once an electron is in this region, it is simply attracted to the accelerating anode and that is
the end of it. This does not happen. Because the accelerating anode is cylindrical in shape,
the electrostatic field radiating from it is equal in all directions. Thus, an electron is pulled in
all directions at once, forcing the electron to travel down the centre of the tube. Then, the
electron is accelerated into the accelerating anode. Once it passes the mid-point (point E), it
feels the electrostatic attraction from the front wall of the accelerating anode, which causes it
to move faster toward the front. Once the electron reaches point F, equal electrostatic
attraction on either side of the opening squeezes it through the small opening in the front of
the anode. From there, it is joined by millions of other electrons and travels in a tight beam
until it strikes the screen (point S).
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Review
Before going on, let's review what you have already learned about CRT operation.
Electrons are emitted from a specially constructed cathode and move toward the front of the
CRT.
The number of electrons that leave the area of the cathode is determined by the potential on
the grid. Brightness control.
In addition, the grid concentrates the emitted electrons into a beam.
The electron beam is focused and accelerated toward the screen by two electrodes: the
focusing anode and the acceleration anode.
The electron beam strikes the screen and causes a bright spot to appear at the point of
impact. Due to phosphor coating.
Any electrons released by secondary emission are removed from the tube by the aquadag
coating.
Deflection
At this point, you have a bright spot in the centre of the CRT screen as shown in figure.
Having watched TV, you know that a TV picture consists of more than just a bright spot in the
centre of the picture tube. Obviously, something is necessary to produce the picture. That
something is called DEFLECTION. For the CRT to work properly, the spot must be moved to
various positions on the screen. In your TV set for example, the spot is moved horizontally
across the CRT face to form a series of tightly packed lines. As each line is displayed, or
traced, the electron beam is moved vertically to trace the next line as shown in figure. This
process starts at the top of the tube and ends when the last line is traced at the bottom of the
CRT screen. Because the beam is swept very quickly across the CRT and the phosphor
continues to glow for a short time after the beam has moved on, you do not see a series of
lines, but a continuous picture.
As you should know, there are two ways to move an electron (and thus an electron beam):
either with a magnetic or with an electrostatic field. Because of this, there are three possible
ways to move or deflect an electron beam in a CRT: magnetically, electromagnetically, and
electrostatically. All three ways are used in electronics. In general, though, electrostatic and
electromagnetic deflection are used most often. Your TV set, for example, uses
electromagnetic deflection, while much of the test equipment in the Navy uses electrostatic
deflection.
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Electrostatic Deflection
Electrostatic Deflection uses principles you are already familiar with. Namely, opposites
attract, and likes repel. Look at figure, view A. Here you see an electron traveling between
two charged plates, H1 and H2. As you can see, before the electron reaches the charged
plates, called DEFLECTION PLATES, its flight path is toward the centre of the screen. In
view B, the electron has reached the area of the deflection plates and is attracted toward the
positive plate, H2, while being repelled from the negative plate, H1. As a result, the electron
is deflected to the right on the inside of the screen. You, the viewer, will see the spot of light
on the left side of the CRT face (remember, you are on the opposite side of the CRT screen).
This is shown in view C.
Horizontal Deflection
A spot of light on the left-hand side of the CRT screen, however, is no more useful than a
spot of light in the centre of the screen. To be useful, this spot will have to be converted to a
bright line, called a sweep, across the face of the CRT screen. We will explain the manner in
which this is done by using figure.
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In view A, five electrons are emitted in sequence, 1 through 5, by the electron gun. The right
deflection plate, H 2, has a large positive potential on it while the left plate, H1 has a large
negative potential on it. Thus, when electron 1 reaches the area of the deflection plates, it is
attracted to the right plate while being repelled from the left plate.
In view B, electron 2 has reached the area of the deflection plates. However, before it arrives,
R1 and R2 are adjusted to make the right plate less positive and the left plate less negative.
Electron 2 will still be deflected to the right but not as much as electron 1.
In view C, electron 3 has reached the area of the deflection plates. Before it gets there, R1
and R2 are adjusted to the mid-point. As a result, both plates have 0 volts applied to them.
Electron 3 is not deflected and simply travels to the centre of the CRT screen.
In view D, electron 4 has reached the area of the deflection plates. Notice that R1 and R2
have been adjusted to make the right plate negative and the left plate positive. As a result,
electron 4 will be deflected to the left.
Finally, in view E, the left plate is at its maximum positive value. Electron 5 will be deflected
to the extreme left. What you see when facing the CRT is a bright luminous line, as shown in
view E.
While this description dealt with only five electrons, in reality the horizontal line across a CRT
face is composed of millions of electrons. Instead of seeing five bright spots in a line, you will
see only a solid bright line.
In summary, the horizontal line displayed on a CRT or on the face of a television tube is
made by sweeping a stream of electrons rapidly across the face of the CRT. This sweeping
action, or scanning, is performed by rapidly varying the voltage potential on the deflection
plates as the electron stream passes.
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Vertical Deflection
As mentioned earlier, a CRT can be used to graphically and visually plot an electronic signal,
such as a sine wave. This is done by using a second set of deflection plates called
VERTICAL- DEFLECTION PLATES. In normal usage, the horizontal plates sweep a straight
line of electrons across the screen from left to right while the signal to be displayed is applied
to the vertical deflection plates. A circuit of this type is shown in the figure below. We will use
this figure to explain how a sine wave is displayed. First, however, you need to understand
what is happening in view A.
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At time 1 (T1), the sine waves applied to both vertical-deflection plates are at their null points,
or zero volts. As a result, electron 1 is not vertically deflected and strikes the CRT at its
vertical centre. At time 2 (T2), the sine wave applied to the top plate is at its maximum
negative value. This repels electron 2 toward the bottom of the CRT. At the same time, the
sine wave applied to the bottom plate is at the most positive value, causing electron 2 to be
attracted even further toward the bottom of the CRT. Remember, the beam is also being
moved to the left. As a result, electron 2 strikes the CRT face to the right of and below
electron 1.
At time 3 (T3), both sine waves applied to the vertical-deflection plates are again at the null
point, or zero volts. Therefore, there is no vertical deflection and electron 3 strikes the CRT
face in the centre of the vertical axis. Because the electron beam is still moving horizontally,
electron 3 will appear to the right of and above electron 2.
At time 4 (T4), the sine wave applied to the top vertical- deflection plate is at its maximum
positive value. This attracts electron 4 toward the top deflection plate. The upward deflection
of electron 4 is increased by the negative-going sine wave (at time 4) applied to the bottom
deflection plate. This negative voltage repels electron 4 upward. Thus, electron 4 strikes the
CRT face to the right of and above electron 3.
Finally, at time 5 (T5) both input sine waves are again at zero volts. As a result, electron 5 is
not deflected vertically, only horizontally. (Remember, the beam is continually moving from
right to left.)
Deflection Coils
Deflection Coils may also be used in CRTs. These are electromagnets and serve the same
purpose as deflection plates.
Magnetic Deflection
In order to trace out a luminescent display, it is necessary for the spot of light to be
deflected about the horizontal and vertical axes, and for this purpose a beam deflection
system is provided. A moving electron constitutes an electric current so a magnetic field will
exist around it in the same way that a conductor will experience a deflecting force when
placed in a magnetic field (motor theory), so an electron beam can be forced to move when
subjected to electromagnetic fields acting across the space within the vacuum tube.
Coils are therefore provided around the neck of the tube and are configured by so that fields
are produced horizontally (X axis field) and vertically (Y axis field). The deflection coils are
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then connected to the source signal that generates the required display and the electron
beam can be deflected left/right and up/down depending on the polarities produced by the
coils.
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In most equipment using CRTs, including TV, electronic signals are supplied to these
plates/coils to trace or paint a horizontal line
Electromagnetic coils may also be used for horizontal and vertical deflection of the electron
beam.
Aquadag Coating - positively charged - eliminates effects of secondary emission and aids in
acceleration of electrons toward screen
Screen - phosphor coated glows when struck by electrons
CRTs operate on 2 principles:
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Safety
There are certain safety precautions you should follow when you work with or handle the
Cathode Ray Tubes. The glass envelope of a CRT encloses a high vacuum. Because of its
large volume and surface area, the force exerted on a CRT by atmospheric pressure is
considerable. The total force on a 10-inch CRT may exceed 4,000 pounds. Over 1000
pounds is exerted on the CRT face alone.
When a CRT is broken, a large implosion usually occurs. Almost two tons of force hurl glass
fragments toward the centre of the tube. At the same time, the electron gun is normally
thrown forward inside the tube. The face, because of its size, tends to move very slowly
toward the centre of the tube. This presents one of the main hazards of a broken CRT. The
electron gun passes through the centre of the tube with considerable force. It continues until
it strikes the CRT face. The impact from the electron gun normally breaks the CRT face into
many small fragments, which are hurled outward. The face is coated with a chemical coating
that is extremely toxic. If you are unfortunate enough to experience an accidental implosion
of a CRT and are nicked by one of these fragments, seek immediate medical aid. As you can
see, improper handling of a CRT can be very hazardous to your health.
The CRT is, in essence, a tiny fragmentation bomb. The major difference between a CRT
and a bomb is that a bomb is designed to explode; a CRT is not. As long as you handle a
CRT properly, it represents no danger to you. Only when you mishandle it do you risk the
danger of being pelted with an electron gun and toxic glass fragments. When handling a
CRT, you should take the following precautions:
Do not use excessive force when you remove or replace a CRT's deflection yoke or
socket.
Do not try to remove an electromagnetic-type CRT from its yoke until you have
discharged the high voltage from the CRT's anode connector (hole).
Always set the CRT with its face down on a thick piece of felt, rubber, or smooth cloth.
Always handle the CRT gently. Rough handling or a sharp blow on the service bench
can displace the electrodes within the tube, causing faulty operation.
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Disposal of CRTs
One additional handling procedure you should be aware of is how to dispose of a CRT
properly. When you replace a CRT, you cannot simply throw the old CRT over the side of the
ship, or place it in the nearest dumpster. When thrown over the side of a ship, a CRT will
float; if it washes ashore, it is dangerous to persons who may come in contact with it. A CRT
thrown in a dumpster represents a hidden booby trap. Therefore, always render the CRT
harmless before you dispose of it. This is a fairly simple procedure, as outlined below.
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Coloured CRTs
A colour CRT has 3 electrons guns each of which can direct an electron beam at the screen
which is coated with three different types of phosphor material. On being bombarded by
electron beams the phosphors illuminate in each of the three primary colours, red, green and
blue. The beam from a particular must only be able to strike the small areas or dots of
phosphor of one colour, it is not the beam colour that determines the colour displayed on the
screen (each gun just fires electrons), it is the colour of the phosphor dot that is illuminated.
Shadow Mask
The tricky part is to make sure each electron gun can only hit the phosphor dots for its colour.
This is done by arranging three dots of different colours in groups, called triads. Since there
are now three electron beams coming from three separate guns, each hits the phosphors
from a slightly different angle. A thin sheet called the shadow mask is suspended in front of
the phosphors. The shadow mask has one hole for each triad, and is arranged so that each
beam can only "see" the phosphor dots for its colour.
The shadow mask is a thin perforated sheet suspended in front of the phosphor dots. There
is one hole in the shadow mask for each phosphor triad. Since the three electron beams go
through the shadow mask holes from slightly different angles, each beam can only light up
the dots for its colour.
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At this point the cost of the system is becoming exorbitant. The provision of 25 amplifiers
each adjusted to provide exactly the same characteristics as each other (gain, bandwidth,
etc,) is difficult enough, but if transmission is involved, 25 separate frequencies to carry each
of the signals will be required, together with an appropriate aerial system and
communications arrangement.
At the receiver, a similar arrangement of amplifiers for every line in the link will be required.
Each of the signals is then fed to a lamp focussed on to its area of the viewing screen. The
larger the amplitude of the signal leaving each amplifier, the brighter will shine the lamp it
controls, and the stronger the beam of light which the lamp throws onto the viewing screen in
the corresponding position.
Picture Resolution
The inability to resolve fine detail is, of course, principally due to the comparatively small
numbers of lamps and photocells used in the system. If the number of both were substantially
increased, the resolution of the system would be somewhat improved.
A revised letter H could, for example, be made up of 100 areas of illumination, instead of only
25. This would involve a corresponding increase in the number of photocells, lamps, lines
and all the other paraphernalia involved in the system. However, in the end, there would be
very little improvement in the picture resolution. Clearly, for a TV system to be practical some
other technique must be found.
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Sequential Scanning
The disadvantage of the primitive simultaneous image reproduction system can be greatly
reduced by making use of that peculiar property of the eye, persistence of vision. If signals
from the photocells in the camera are not transmitted simultaneously, but are sent one after
the other in very rapid succession, persistence of vision in an eye at the receiving end, will
create the illusion that the image observed there, is really made up of a large number of
simultaneously produced areas of illumination which are free of flicker.
The method which has been devised of transmitting the photocell signals in rapid succession
is called Sequential Scanning. It is one of the basic principles upon which all television
systems work. Figure shows that every one of the 25 photocells in the transmitter is
connected to a fast-moving Scanning Switch, which picks up, one after the other, signals
corresponding to the brightness level of the area of the scene which each individual photocell
is watching, and feeds it to a common amplifier.
Connections to the switch are arranged so that signals are collected from the photocells in
sequence, top line first-from left to right, then down to the second line-from left to right, and
so on from top to bottom. When the switch reaches photocell number 25, in the bottom right
hand corner, it flies back very rapidly to number 1 and begins the cycle all over again. The
output from the common amplifier is fed to an aerial and transmitted as a modulated radio
frequency signal.
At the receiver, the signals picked up are amplified and then connected to another switch,
synchronised with that in the transmitter, which in turn is connected to a bank of 25 lamps
arranged in the same geometrical pattern as the photocells. The brilliance of lamp number 4
is thus controlled by the signal produced from photocell number 4, and so on. The area of the
viewing screen which is illuminated by each lamp, corresponds to the same area of the
transmitted scene viewed by the corresponding photocell.
One obvious advantage of this system over the more primitive one is that the equipment
needed is much reduced. Another is that normal radio communication methods can be
applied to the single link between transmitter and receiver. A third is that a large number of
channels can be served without serious problems of bandwidth.
The key to the system is perfect synchronization of the scanning switch in the transmitter with
the lamp selector switch in the receiver. Without it, heavy distortion of the reproduced image
will occur.
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Scanning Raster
In the picture tube of the TV receiver, the spot is made to move across the screen very
rapidly indeed from left to right, and at the same time in a series of horizontal lines from top to
bottom. When it reaches the bottom right hand corner of the screen, it is returned very quickly
to the top left hand corner, and the scanning cycle is repeated.
If this sequence is repeated fast enough, about 50 times per second, the whole screen will
have been scanned, and the fluorescence of the top line will have been renewed by a second
scan before the light of the first scan has had time to fade in the eye of the viewer.
The image presented will be that of a series of parallel lines of light running very close
together In almost horizontally across the screen. This presentation, parallel lines of light
having no picture content, is known as the Scanning Raster. The Figure below illustrates a
raster in which the number of lines has been much reduced, for greater clarity. It should be
noted that during the unwanted right to left and bottom to top movement of the spot, called
the Flyback Periods, the electron beam is suppressed altogether, and produces no trace.
The scanning raster movement may be seen as similar to the movement of the eye in reading
the printed page. Starting at the top left hand corner of the page and scanning fairly slowly
left to right, then flying back very quickly to the left hand side to start again on the next line. It
will also be obvious that the page scanning rate is much lower than the line scanning rate.
Notionally, there will be 50 sets of line scans per second.
The raster, in its normal state, produces only a series of parallel lines of light running
horizontally across the screen, and presents no picture detail at all. However, the CRT
modulator grid voltage can be varied by the picture signal in order to vary, or modulate, the
brightness of the raster. It can be taken from the brightest level, called Peak White, to the
darkest, called Black, very quickly indeed.
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Interlace Scanning
It would appear at this stage that normal TV practice is to cause the beam to scan the screen
at no less than 50 times per second, so that flicker of the image is avoided. However, a
picture repetition frequency as high as 50 per second would call for a very wide frequency
bandwidth for transmission of the video signal, and would therefore greatly restrict the
number of channels which could be accommodated within a given frequency band. It would
also make receiver design more complex leading to increased receiver cost to the user.
An ingenious way has been found of getting around the bandwidth difficulty, it is called
Interlaced Scanning. Instead of the target in the camera tube and the screen in the picture
tube being scanned in consecutive lines, the beam is first made to scan all the odd numbered
lines, in their proper order, followed by all the even lines, down to the penultimate line of the
raster.
From there it flies back to the beginning of line 1, and the process is repeated. Thus the
picture is comprised of two 'Fields', one for the odd lines and one for the even lines, as shown
at Figure.
This technique allows the picture frequency to be lowered to 25 per second, reducing the
bandwidth problem. The interlacing causes each line, apart from top and bottom, to be
formed between two which are fading, it has the effect of cheating the eye into thinking that
the picture is being produced at twice the rate. The result is a continuous picture without
flicker. The half-lines at top and bottom allow flyback co-ordination without the necessity for
special timing elements.
The spot is driven horizontally and vertically by two circuits called timebases. The Line
Timebase moves the spot from left to right and the Field Timebase, from the top to the
bottom. The video signal itself resets the timebases at the appropriate times to make the spot
fly back from right to left and from the bottom to the top. This part of the raster scanning is
called, appropriately, the flyback. The spot is turned off, or 'blanked' during flybacks. The
Field Timebase scans very much slower than the Line Timebase.
The illustration below shows how the interlaced raster is created. At the beginning of a frame
the two timebases are both reset so that the spot is at position (A). Both timebases then start
scanning. The video signal triggers line flybacks at the appropriate time until the end of the
first field (odd) is reached.
Half-way through the last line (B), the field timebase is reset. The spot then flies back to (C),
and continues with the remainder of the line, then scans all the even lines in a similar
manner. Because the field timebase was reset half way through a line, the even field
naturally interlaces between the lines of the odd field.
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When the spot reaches the end of the final line (D), both timebases are reset, and the spot
flies back to (A), ready for the next frame.
This diagram gives the impression that the scan lines are at an angle. That is because so few
lines are shown for clarity. In fact the angle is much less than 1 degree in reality, and is easily
corrected by twisting the coils on the tube that deflect the electron beam.
The diagram also shows that the visible part of the screen is smaller than the area of the
scanned raster. This is because it actually takes several line-scans for the frame timebase to
fly back to the beginning (rather than the instantaneous paths shown for clarity on the
diagram). The slight 'overscan' on the lines themselves also allows the spot time to stabilise
before starting its active scan.
The PAL system comprises 625 lines, of which 574 are active. NTSC has 525 lines, of which
485 are active. During the time of inactive lines, it is customary to find non-image data stored
in digital form. Examples of this are Teletext (Europe) and VITC timecode.
Interlacing then, is a very effective way of reducing the flicker on the picture without
increasing the amount (known as 'bandwidth') of transmitted information . The problem is, it
can sometimes produce an undesirable vertical 'bounce' on images that have strong
horizontal detail. Look at the illustration, which shows a magnified capital F, as it may appear
on the screen.
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Aircraft CRTs
In an aircraft CRT, the symbol generators control the picture painted on the screen,
controlling the firing of the electron beams at the appropriate coordinates on the screen grid
to paint single colour pictures, which are refreshed about 50 times a second.
This is the basis of all the electronic displays, with the CRT providing the visual means to
display the information, and the symbol generator controlling the firing of the electron guns as
the barrel of the electron gun traces its path across the screen in all those lines, thus
producing the visible image.
So, for example, when the pilot selects VOR as a heading reference, the symbol generator
removes the previous navigation reference display, and has an arrow painted on the
compass rose pointing to the selected VOR station.
Some aircraft have only one or two CRTs, while others with a full glass cockpit system will
use six or more CRTs. The electronic instruments that make up a full glass cockpit come in
four main types:
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The symbol generators provide the analogue, discrete and digital interfaces between an
aircrafts navigation and sensor systems, and the display units and the control panel. They
produce the signals to drive the deflection plates in the display to produce the required
symbology, provide power control and system monitoring.
The display controller provides the pilot with switches and buttons to select the information
sources he/she wishes to have displayed relevant to the phase of flight, eg ILS for approach,
VOR/DME for autopilot heading, RADAR display to identify storms and windshear effects,
etc.
The source select provides a choice between several similar inputs, Radar altitude or
Barometric Altitude, INS attitude or Backup attitude source, Inertial heading (true) or
magnetic heading, etc
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The signals sent to the various systems components of the systems are typically linked
through a digital data bus. Alternatively on a fully computerised aircraft with a data bus, the
information is transmitted to the symbol generators digitally either directly from the sensors
(ARINC 429 & 629) or by the Bus Controller (MIL-STD 1553).
Multi Function Display includes: navigation maps, weather radar, TCAS traffic
and aircraft maintenance data
Operation can be broken down into two distinct functions, Electronic Flight Instruments
System (EFIS) {PFD and MFD} and Engine Indication and Crew Alerting System (EICAS).
The EFIS typically contains four large colour displays and two display control panels. 2
termed the PFDs (primary Flight Displays) and two called the MFDs (Multi-function displays)
The two central CRT displays are commonly aligned to the EICAS system, but all 6 displays
are multi-function interchangeable.
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The PFD displays attitude, lateral navigation/compass, flight control and primary air data
(altitude / airspeed / vertical speed) functions. The PFD receives data bus inputs from
Analog-Digital converters interfacing non-digital equipment to the data bus, other avionics
systems, Traffic Alert Collision Avoidance System (TCAS) , inertial reference units and air
data system.
On modern 6 CRT aircraft, the PFD provides the pilot with flight instrument data, and a
second Multi-function display adjacent to the PFD provides backup, in case the PFD or
EICAS display fails. The MFD can be used to display parameters, but is an important
instrument in that it provides redundancy in the event of PFD or EICAS failure. Of course the
PFD and MFD are replicated on the co-pilots instrument panel, providing 2 PFDs, 2 MFDs
and 2 EICAS screens per flight station, totalling 6 CRTs.
The MFD displays lateral navigation/compass, radar, TCAS, flight management
(map/summary) and diagnostic information. The MFD also provides a reversion backup for
the PFD or the EICAS if that display fails. The MFD receives the same data bus inputs that
are applied to the PFD. It also receives input buses from weather radar, EICAS control panel,
Maintenance Diagnostic Computer and Flight Management Computer.
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This discharge that can be felt as well as seen, is commonly referred to as an electrostatic
discharge, or "ESD".
It is not the static charge generated on the body that does the damage rather it is the
difference in the two potentials seeking balance that creates an electrostatic discharge. If
large enough, the ESD can be felt as well as seen. The ESD event can be felt at the human
sensation threshold of 3000 volts. If one feels or sees the static shock, it is a minimum of
3000 volts. The potential static charge that can develop from walking on tile floors is greater
than 15,000 volts, while carpeted floors can generate in excess of 30,000 volts.
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One of the easiest ways to produce a static charge is by friction. When two pieces of matter
are rubbed together, electrons can be wiped off one material onto the other. If materials
used are GOOD CONDUCTORS it is quite difficult to obtain a detectable charge on either,
since equalising currents can easily flow between the conducting materials. These currents
equalise the charges almost as fast as they are created.
A static charge is more readily created between nonconducting materials. When a hard
rubber rod is rubbed with fur, the rod will accumulate electrons given up by the fur. Since both
materials are poor conductors, very little equalising current can flow and an electrostatic
charge builds up. When the charge becomes great enough, the current will flow regardless of
good conductivity of the materials. These currents will cause visible sparks and produce a
crackling sound.
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Upon removal from the field influence the electrons rush back toward the positive ions to
neutralise the imbalanced charge, producing an electric current. This current may be
sufficient to cause ESD damage. The initial separation of the electrons when the conductor is
first introduced to the electrostatic field may also result in ESD damage.
If a sensitive integrated circuit is placed in the vicinity of a strong magnetic or electromagnetic
field, the IC can be damaged even though no ESD source comes into contact with the IC.
The ESD damage results from the imbalance of charge within the IC, induced by an external
magnetic or electrostatic field.
An electrostatic field can be resident in many non-conductive substances, nylon, wool,
plastics, carpet, etc. So simply by placing a nylon garment near an IC can result in some level
of damage to the IC. Therefore materials known to be susceptible to holding significant static
charges must be isolated from areas where sensitive ICs or components containing ICs are
stored.
This phenomenon is known as Simple Induction.
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One of the primary ESD control measures is to purge static generative materials from areas
where susceptible items are processed. Notorious static generators include common
insulative materials such as teflon, acetate, common plastics, polyethylene, styrofoam, wool,
silk, and nylon. These materials tend not only to generate high potentials but are likely to
retain them for considerable time, i.e. minutes to hours.
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MOSFETs and equipment containing MOSFETs are susceptible to damage from electrostatic
discharge and must be handled with care and with strict adherence to electrostatic handling
precautions. If exposed to a high static charge an arc will jump through the silicon dioxide
insulating layer and either destroy or severely degrade the operation of the MOSFET.
Parts susceptible ESD damage are those in any logic family that require small energies to
switch states or small changes of voltage in high impedance lines. For example:
n-channel metal oxide semiconductor (NMOS),
p-channel metal oxide semi-conductor (PMOS),
complementary oxide semi-conductor (CMOS), and
low power transistor transistor logic (TTL) items.
Not only MOS devoices are susceptible to ESD damage, this type of device has been used
as the example in this lesson, but all semiconductor devices have some susceptibility to ESD
damage.
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ESD Sensitivity
As the human body was originally the most common and damaging source of electrostatic
discharge, the most common measurement of ESD sensitivity is by Human Body Model
(HBM) electrostatic discharge. In this test a charged 100pF capacitor is discharged into the
device via a 1500W resistor. The 100pF capacitor simulates charged stored on the average
human body, and the resistor simulates the resistance of the human body and skin. The ESD
sensitivity of devices is given as an "ESD withstand voltage", which is the maximum test
voltage at which the device did not suffer damage. Typical HBM withstand voltages of various
device technologies are given in the following table.
As component technology progresses, internal device sizes reduce and become more ESD
sensitive. Many modern components are protected by on-chip protection circuits, without
which they would be extremely sensitive. In most cases the design goal is to increase the
device ESD withstand voltage to 2 kV. In some cases this goal cannot be met for various
reasons - there is often a tradeoff between ESD protection and device performance.
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Circuit Cards. ESD sensitive components installed on circuit cards are still susceptible to
ESD. For that reason, circuit card assemblies are treated as ESD sensitive. Equipment
containing circuit cards with ESD sensitive components, such as computers,
receiver/transmitters, digital display units, encoder/decoders, etc., require special treatment
to prevent ESD from entering through connector receptacles and damaging sensitive
components.
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An upset failure occurs when an electrostatic discharge has caused a current flow that is not
significant enough to cause total failure, but in use may intermittently result in gate leakage
causing loss of software or incorrect storage of information. To the user this represents the
software glitches and intermittent faults which are so difficult to replicate and isolate,
producing the repetitive snags that plague some aircraft. Upset or latent failures may pass
testing in an avionics workshop, or onboard Built-In-testing. In other words, static damage
may occur that cannot be felt, seen, or detected through normal testing procedures.
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ESD Damage
Here are two images showing ESD damage to a C2 MOS capacitor. What appears to be a
slight pinhole on the top image (magnified 175 times) shows to be substantial damage to the
trace when examined at 4300X. .
This damage could have been prevented had the appropriate ESD safe-guards been in
place.
Major problems arise when components are only partly damaged. Such damage is hard to
detect using the usual test methods, but impairs product reliability and safety. Often it leads
to latent failures much later causing major financial loss from the cost of repairs and aircraft
downtime.
The economic necessity for ESD protective measures is clear, particularly as the costs
caused by ESD damage are far higher than the capital investment needed to provide an
ESD-protected work station.
Of the illustrations on the slide, the black & white shot of the burnt circuit track is a failed IC
that was rejected as low input resistance (leaky) at a particular input pin. Sectioning in Japan
identified the partial short through the silicon from the top as shown by the small well on the
track.
On the illustrations the black & white shot of the burnt circuit track is a failed IC that was
rejected as low input resistance (leaky) at a particular input pin. Sectioning in Japan identified
the partial short through the silicon from the top as shown by the small well on the track.
The series of three B&W pictures are continual zoom ins, this transistor was confirmed failed
by ESD. You can see where the discharge energy surge has burned through the weakest
points in the oxide layer through to the silicon.
You will have no way of knowing when you cause ESD damage to a component. And if latent
or upset damage has been caused, even testing the component on a workstation may not
detect any failure. The only way of being certain a component has not been subjected to ESD
is to take all precautions to avoid it.
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Un-carpeted
Personnel grounding
In work areas where particularly sensitive components are handled (Class 0 & 1):
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When actually removing and installing electronic components on a circuit card, or fault
isolating a circuit card:
Connect the chassis of all test instruments, soldering iron tips, and your workbench
(if metal) to earth
Keep ESD sensitive components in conductive foam or aluminium foil. This will
keep all the pins shorted together so that no dangerous voltages can be developed
between any two pins
The other layers of the bag provide strength and a moisture barrier. They must be noncorrosive and must zip lock or heat seal closed. All static shielding bags are identified with an
ESD caution sticker over the closed seals, so that broken stickers will become indicators of
opened bags. Cushion wrap (bubble wrap) used around circuit cards must also be made of
static dissipative material. Circuit cards may be packaged in reusable ESD fast pack
containers. At the equipment level, conductive connector receptacle dust caps are used to
prevent ESD from entering the equipment through the connector receptacle and damaging
sensitive components. In cases where conductive dust caps are unavailable, a conductive
grid tape may be used to cover connector receptacles.
The shorting of connecting leads or pins of devices by means of wire, spring clips, metal foil
or by inserting the leads or pins into a conductive foam or material.
For PCBs and card modules having edge connectors, specially formed strips called shunts
are placed over connectors to keep them at the same potential.
For complete electronic assemblies, covers or caps made from a conductive material are
placed over the connectors.
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They have a shelf life of three years, are not damaged by wrinkling or creasing and are heat
sealable.
They are available with an antistatic zipper allowing frequent opening and closing without
reducing the bags antistatic properties.
Cushion-pack bags are made from pink poly foam material - These Cushioned antistatic
bags are manufactured with two layers of laminated 4 mil antistatic pink polyethylene and
one layer of antistatic cushioning.
The single most important characteristic of a static protective packaging material is its
electrical resistance. The less the resistance around the container, the more static protection
is provided. Antistatic plastics do not provide the electrostatic shielding required by the
extremely fast response of static sensitive devices, this is achieved by using metallised bags.
Anti Static Bags Metallic
These bags are manufactured with a transparent layered laminate that provides optimum
static shielding with maximum visibility. Transparent metallised static shield bags are
designed for packaging products that are very sensitive to low-level static discharges (class 1
sensitivity). The bag's inner layer prevents static from generating inside the bag. It is bonded
to a metallised polyester layer which provides static shielding of the contents from external
sources. The abrasion resistant exterior helps the bag maintain its static shielding capabilities
even under rugged handling and reuse.
These top-of-the-line static shielding bags are transparent for maximum visibility. Their
layered lamination prevents static generation inside and outside of the bag while the
metallised layer offers optimum static shielding. The multitrack, antistatic zipper is easily
opened & closed. Allows bag to be reused many times without loss of the antistatic properties
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Grid Tape
Relate how stripping standard cello-tape from a dispenser generates a very high static
charge. When surfaces are brought into close contact and then separated, some electrons
from one surface will attach themselves to the other surface. This results in an excess of
electrons on one surface (a negative charge) and a deficit of electrons (a positive charge) on
the other surface. Video footage around of tape coming off dispenser then held near an
electrostatic sensing device, registers very high. Cello-tape is a high risk source of static
electricity. Grid Tape is anti-static tape, for use in ESD sensitive areas.
ESD Conductive Grid Tape is a beige polypropylene, three layer tape with a conductive grid
middle layer. The grid pattern & ESD awareness symbols help alert recipients that packages
contain ESD sensitive components and should be handled in an ESD safe work area.
Applications for conductive shielding grid tape:
For applications requiring EMI shielding
Use in areas where the generation of static electricity is of concern
Using grounded dispenser, voltage generated unrolling will effectively be reduced to zero
For Securing (bundling) anti-static tubes containing ICs
Sealing ESD bags and other ESD packaging / containers
Use with ESD symbols for ESD awareness
Attach ESD paperwork to bags or product
holding notes, etc in antistatic workstations
Covers external plugs, holes or connector pins on electronic chassis (black boxes, etc.)
during transportation or storage
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Tote Boxes
The primary use for tote boxes is for the in-plant transport of devices and PC boards to and
from the controlled static-safe work stations. A tote box is an antistatic conductive box with a
lid. As in the case of bags, the box must not only prevent triboelectrically generated charge,
but to be effective, it must also shield the components from external static fields. The theory
of shielding effectiveness of bags (more conductive more efficient shield) can be extended
to cover any closed container, including a tote box.
May also be used for storage of small discrete ESD sensitive items at an ESD workbench.
Tote boxes with lids provide greater protection than just a conductive tray alone.
Shipping Boxes
The black static protected shipping box is an effective means for shipping expensive circuit
boards and devices. These shippers are designed with a conductive layer buried in the
corrugated fiberboard to help dissipate static surfaces. The interior has a special static
dissipative foam cushioning on the top and bottom to help protect against shock and vibration
during transportation
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Part-66 Subject
AA Form TO-18
B1-5 Digital Techniques I
Antistatic Clamshells
Used for packaging circuit boards as a replacement of antistatic bags and foam. A more cost
effective solution on several fronts including material costs, assembly time, storage space,
reduced number of inventory items
Grounding Strap
A "proper" grounding wrist strap has a resistance built into it, so static electricity will
discharge slowly and constantly, but a real current (like when you touch the wrong wire with
your screwdriver) meets a brick wall. The wrist strap must have a resistance of 1 Meg-ohm to
prevent the worker from electric shock. These straps are comfortable, adjustable, and you
can even snap the cord off of the wrist band when you have to leave the work-bench for a
minute. The worker must wear the wrist strap directly on his/her skin (not on top of clothing),
and check the conductivity of the wrist strap at least once a day to make sure the cable is not
broken.
Antistatic Gloves
Ideal for handling delicate sensitive parts, films, electronic instruments, circuit boards and
components. Assembly and repair work in electronics, telecommunications, precision
instrumentation and optics, etc. Photographic film laboratory processing, video film handling
and motion picture industry. Electrostatic painting and petrochemical industry
Finger Cots
Ideal for ESD-Safe areas, these powder free pink latex finger cots offer a 3 mil thickness
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Part-66 Subject
AA Form TO-18
B1-5 Digital Techniques I
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Part-66 Subject
AA Form TO-18
B1-5 Digital Techniques I
V
Part-66 Subject
AA Form TO-18
B1-5 Digital Techniques I