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D10T TRACK-TYPE TRACTOR

2006 Caterpillar Inc.

CATERPILLAR MONITORING AND DISPLAY SYSTEM COMPONENTS

Implement
ECM

J2

J1

Power
Train
ECM

Key Start
Switch
J2

J1

Engine
ECM

J2

J1

CAN A
Data Link

CAES
Attachments
Product
Link

CAN A Data Link


CAT Data Link
15

20

AUTO

25

10

X100

n/min

Dynamic
Inclination
Sensor

CAN B
Data Link

Advisor

CAN C
Data Link

30

35

2.3

1F

132.1

Instrument
Cluster

Comm
Adapter II

Fuel Level Sensor

Rear
Action Lamp
Alternator
(R-Terminal)

Action Alarm

ET

INSTRUMENT CLUSTER
Auto KickDown
Activated (5)
Winch
Freespool or
Release (4)
Winch
Low Speed
Lock (3)
Winch
Disabled (2)

AutoCarry
Charging
Parking
AutoShift Brake On (7) System Fault (9)
Active (11)
Activated (6)
Action
ABA
Lamp (8)
Enabled (10)

15

25

10

AUTO

n/min

X100

Engine
Prelube
Activated (1)

Float
Active (13)
Single Tilt
Enabled (14)

20

AUTO

Implement
Lockout
Activated (12)

30

35

2.3

1F
132.1

Dual Tilt
Enabled (15)
Not
Used

Not
Used

ADVISOR GRAPHICAL DISPLAY MODULE


Gear / Direction
Display Area

Dozer Mode
Display Area

Auto-Shift Mode
Display Area
(1) Left / Up Arrow Button

1F

Float

(2) Right / Down Arrow Button

1F-2R

Home Menu
Performance

(3) Back Button


(Delete / Backspace Button)

Settings
Operator
Service

"More Options" Icon

OK

Data Display / Menu Selection


Display Area

(4) Home Button

(5) OK Button
(Enter / Select Button)

1F

Float

1F-2R

Recall Operator Settings


Default Settings
Activated in 10 Seconds
Or
Press
OK

To Recall
Previous Settings

OK

Float

1F
Engine ECM
MID 36

ID 164-3

1F-2R

Injection Actuation Pressure Sensor


Voltage Above Normal Shorted High

ACKNOWLEDGE
PRESS THE OK KEY TO ACKNOWLEDGE

OK

PERFORMANCE SCREEN 1 OF 2

1F

Float

1F-2R

Performance

1 of 2

Engine
Coolant Temp

Engine
Speed

Hydraulic Oil
Temperature

TCO
Temperature

87.8 C
76.6 C

n/min

1410 RPM
68.8 C
Next

OK

PERFORMANCE SCREEN 2 OF 2

Float

1F

Performance

1F-2R

2 of 2

Engine Oil
Pressure

Air Inlet
Temperature

Fuel Level

System
Voltage

506.0 kPa
75 %

Previous

40 C

26.3 Volts

OK

C27 ACERT ENGINE FUEL DELIVERY SYSTEM


Electric Fuel
Priming Pump
Fuel
Transfer
Pump

Secondary
Fuel Filter
Right Fuel Gallery

Fuel
Pressure
Regulator

Left Fuel Gallery

(Optional)
Fuel Heater

Fuel Tank

Fuel
Shutoff
Valve

Primary
Fuel Filter

D10T COOLING SYSTEM


ENGINE AT OPERATING TEMPERATURE
Vent Line

Shunt
Tank
Radiator

Turbo
> 92 C

87 C

< 82 C

Thermostat
Housing

Hottest

Increasing
Coolant
Temperature

C27 Engine

Cab
Heater

Coldest

Turbo
Power Train Oil Cooler 2
Power Train Oil Cooler 1
Engine Oil Cooler

Jacket Water
Pump

Hydraulic
Oil Cooler

D10T STANDARD HYDRAULIC FAN DRIVE SYSTEM


MAXIMUM FAN SPEED

Engine Coolant
Temp. Sensor

Engine
ECM
Fan Pump
Pressure Cont rol
Solenoid

Intake Manifold
Air Temp. Sensor

Fan
Pump

Fan Pump
Pressure
Sensor

Fan Motor with


Makeup Valve

Pump
Cont rol
Valve
HDFP

Hydraulic Oil Cooler


Bypass Valve

To Tank

Hydraulic
Oil Cooler

D10T STANDARD HYDRAULIC FAN DRIVE SYSTEM


MINIMUM FAN SPEED

Engine Coolant
Temp. Sensor

Engine
ECM
Fan Pump
Pressure Control
Solenoid

Intake Manifold
Air Temp. Sensor

Fan
Pump

Fan Pump
Pressure
Sensor

Fan Motor with


Makeup Valve

Pump
Cont rol
Valve
HDFP

Hydraulic Oil Cooler


Bypass Valve

To Tank

Hydraulic
Oil Cooler

Pressure
Control
Solenoid

Pump Output
to Fan Motor

D10T FAN PUMP AND CONTROL VALVE


MAXIMUM FAN SPEED
Case
Drain
Passage

Pressure
Control
Spool

Large
Actuator

Swashplate

Spring

Spring

Orifice

Drive
Shaft

Pump
Control
Spool

Small Actuator
and Bias Spring
Adjustment
Screw

Signal Passage
to Actuator Piston

Piston and
Barrel Assembly

Pressure
Cont rol
Solenoid

Pump Out put


t o Fan Mot or

D1 0 T FAN PUMP AND CONTROL VALVE


MINIMUM FAN SPEED
Case
Drain
Passage

Pressure
Cont rol
Spool

Large
Act uat or

Swashplat e

Spring

Spring

Orifice
Drive
Shaft
Pump
Cont rol
Spool
Adjust ment
Screw

Signal Passage
t o Act uat or Pist on

Small Act uat or


and Bias Spring
Pist on and
Barrel Assembly

D1 0 T HYDRAULIC FAN DRIVE SYSTEM


WITH REVERSING / BYPASS VALVE
MAXIMUM FAN SPEED - FORWARD
Crossover
Relief Valves
Fan Reversing / Bypass Valve

Fan Bypass Fan Pump


Solenoid Valve Pressure
Sensor

Relief
Valve

Pump
Fan Pump
Pressure Cont rol Cont rol
Valve
Solenoid

Fan
Pump

HDFP
Bi-direct ional
Fan Mot or

Pilot Operat ed
Reversing Valves

Fan Reversing
Solenoid Valve

Hydraulic
Oil Cooler Bypass
Valve
To Tank
Hydraulic
Oil Cooler
Engine Coolant
Temp. Sensor

Engine ECM

Int ake Manifold


Air Temp. Sensor

D1 0 T HYDRAULIC FAN DRIVE SYSTEM


WITH REVERSING / BYPASS VALVE
MAXIMUM FAN SPEED - REVERSE
Crossover
Relief Valves

Fan Bypass Fan Pump


Solenoid Valve Pressure
Sensor

Pump
Fan Pump
Pressure Cont rol Cont rol
Valve
Solenoid

Fan Reversing / Bypass Valve

Relief
Valve

Fan
Pump

HDFP
Bi-direct ional
Fan Mot or

Pilot Operat ed
Reversing Valves

Fan Reversing
Solenoid Valve

Hydraulic
Oil Cooler Bypass
Valve
To Tank
Hydraulic
Oil Cooler
Engine Coolant
Temp. Sensor

Engine ECM

Int ake Manifold


Air Temp. Sensor

D1 0 T HYDRAULIC FAN DRIVE SYSTEM


WITH REVERSING / BYPASS VALVE
MINIMUM FAN SPEED - FAN BYPASS ACTIVATED
Crossover
Relief Valves
Fan Reversing / Bypass Valve

Fan Bypass Fan Pump


Solenoid Valve Pressure
Sensor

Relief
Valve

Pump
Fan Pump
Pressure Cont rol Cont rol
Valve
Solenoid

Fan
Pump

HDFP
Bi-direct ional
Fan Mot or

Pilot Operat ed
Reversing Valves

Fan Reversing
Solenoid Valve

Hydraulic
Oil Cooler Bypass
Valve
To Tank
Hydraulic
Oil Cooler
Engine Coolant
Temp. Sensor

Engine ECM

Int ake Manifold


Air Temp. Sensor

D10T POWER TRAIN


COMPONENT LOCATION

Torque Divider

C27 ACERT
Engine

Power Train
Oil Cooler No. 2

Power Train Oil


Fill Tube and
Dipstick

Power Train
Oil Cooler No. 1
Torque Converter
Outlet Relief Valve
Torque Converter
Inlet Relief Valve

Power Train
Oil Pump

Lube Distribution
Manifold

Electronic
Steering Clutch
and Brake Valve

Power Train ECM

Steering Clutches
and Brakes

Final Drives
Torque Converter
Charging Filter

Transmission
Charging Filter
Transfer and
Bevel Gears

Transmission
Hydraulic Control

Transmission

D10T POWER TRAIN ELECTRONIC CONTROL SYSTEM


Left Steering
Clutch and Brake
Parking Brake
Switch

FTC

Transmission
Controls

Instrument Cluster

Advisor
CAN C
Data Link

Transmission
Charging Filter

2.3

CAT Data Link


Service Brake
Pedal

Power Train
Inputs/Outputs

Transmission
Modulating Valves

Data Port

CAN A
Data Link

Electronic
Steering Clutch
and Brake Valve

1F
132.1

Parking and
Secondary
Brake Valve

Power Train ECM

Torque
Divider

Main Relief Valve

Torque Converter
Inlet Relief Valve

Engine ECM

Torque Converter
Outlet Relief Valve
Primary (Crankshaft)
Speed / Timing Sensor
Power Train
Oil Coolers

Lube Distribution
Manifold
To Clutch / Brake and
Transmission Lube
Torque Converter
Charging Filter
Right Steering
Clutch and Brake

Power Train
Breather
Filter Bypass
Switch

C1
B1

LB1

Transmission
Charging Filter

D10T POWER TRAIN SCHEMATIC


Transmission
Scavenge
Section

Torque
Converter
Scavenge
Section

FIRST GEAR FORWARD

Torque
Converter
Charging
Section
Power Train
Oil Pump

Electronic
Clutch / Brake
Valve
Transmission Pump
Pressure (TP)

B2

Transmission
Controls
Temp. Sensor

Fan
Pump

D
Transmission &
Torque Converter
Charging
Section

C2

C1 B1

4
Transmission
Main Relief Valve
Pressure (P)

Vent Line

Torque Converter
Supply Pressure
(M1)

ECPC
Transmission
Torque
Converter Supply
Pressure (M)

Transmission
Lube Pressure
(L1)

T/C Outlet
Relief Pressure
(N)

Cooler Lube
Pressure
(CL)
Torque Converter
Inlet Relief
Valve

Fluid
Sampling Port
(SOS)

Lube Distribution
Manifold

T/C
Charging
Filter

TC Outlet
Temperature Sensor
Power Train Lube
Temperature Sensor
Torque Converter
Outlet Relief Valve

LB2

B2
C2

Lube Manifold
Pressure (L2)

Torque
Converter

Flywheel
Housing

Torque
Divider

Implement
Pump

Power Train Cooler 2


Power Train Cooler 1

C27
Engine

TORQUE CONVERTER INLET RELIEF VALVE


Spool

Tank
Passage

To Torque
Convert er

Inlet
Passage
Hole

Spring
From
Main Relief
Valve

From
TC Charging
Filt er

Poppet

D10T TORQUE DIVIDER

Ring
Gear

Flywheel
Spline

Housing
Inlet
Passage

Planet
Carrier

Carrier

Output
Shaft

Sun Gear
Planet
Gears

Outlet
Passage
Stator

Turbine

Impeller

D10T TORQUE CONVERTER OUTLET RELIEF VALVE

Torque Converter
Outlet Relief
Pressure Tap

Inlet Passage
from Torque Converter
Orifice

Spool

Shims

Spring

Outlet Passage
to Power Train Oil Cooler

TRANSMISSION MODULATING VALVE


ENERGIZED

Ball

Solenoid

Valve
Spool

Orifice

Pin
To
Clutch

Spring

Supply Oil
from Pump

TRANSMISSION MAIN RELIEF VALVE


Adjustment
Screw

Spring

Spool

Slug
Chamber

Slug

Locknut
From
Trans. / TC
Charging Section
of PTO Pump

To TC Inlet Relief Valve

To Transmission
Hydraulic Control

POWER SHIFT TRANSMISSION

Ring Gears

Ring
Gears
Input Sun
Gears

Input Shaft

Output Shaft
Planetary
Carrier

Output
Sun Gears
1

SPEED / DIR.

CLUTCHES

1 FWD

5 -2

2 FWD

4 -2

3 FWD

3 -2

1 REV

5 -1

2 REV

4 -1

3 REV

3 -1

NEUTRAL

ELECTRONIC STEERING AND BRAKE CONTROL VALVE


ENGINE ON / BRAKES RELEASED

Parking Brake
Solenoid Valve
and
Secondary Brake
Solenoid Valve

Parking / Secondary
Brake Valve

Parking/Secondary
Brake Valve
Pilot Chamber
Check
Valve

Accumulator
Piston
Reducing Spool

Pilot Valve

Pressure Feedback
Chamber

Orifice

Accumulator Chamber
Proportional
Solenoid Valve

Pilot Pressure
Chamber
Shutoff Valve

Slot Holes Shutoff


Spool

To Brakes

Supply Oil from Pump

Pressure Reducing
Spool
Parking
Brake
Solenoid

Secondary
Brake
Solenoid

ELECTRONIC
STEERING AND BRAKE
CONTROL VALVE
STRAIGHT TRAVEL

Right Clutch
Solenoid
To Right Clutch
Right Brake
Solenoid

To Right Brake

Supply Oil
Left Brake
Solenoid
To Left Brake
Left Clutch
Solenoid

To Left Clutch

Pressure Reducing
Spool
Parking
Brake
Solenoid

Secondary
Brake
Solenoid

ELECTRONIC
STEERING AND BRAKE
CONTROL VALVE
SERVICE BRAKES ENGAGED

Right Clutch
Solenoid
To Right Clutch
Right Brake
Solenoid

To Right Brake

Supply Oil
Left Brake
Solenoid
To Left Brake
Left Clutch
Solenoid

To Left Clutch

Pressure Reducing
Spool
Parking
Brake
Solenoid

Secondary
Brake
Solenoid

ELECTRONIC
STEERING AND BRAKE
CONTROL VALVE
PARKING BRAKES ENGAGED

Right Clutch
Solenoid
To Right Clutch
Right Brake
Solenoid

To Right Brake

Supply Oil
Left Brake
Solenoid
To Left Brake
Left Clutch
Solenoid

To Left Clutch

Pressure Reducing
Spool
Parking
Brake
Solenoid

Secondary
Brake
Solenoid

ELECTRONIC
STEERING AND BRAKE
CONTROL VALVE
GRADUAL RIGHT TURN

Right Clutch
Solenoid
To Right Clutch
Right Brake
Solenoid

To Right Brake

Supply Oil
Left Brake
Solenoid
To Left Brake
Left Clutch
Solenoid

To Left Clutch

Pressure Reducing
Spool
Parking
Brake
Solenoid

Secondary
Brake
Solenoid

ELECTRONIC
STEERING AND BRAKE
CONTROL VALVE
SHARP RIGHT TURN

Right Clutch
Solenoid
To Right Clutch
Right Brake
Solenoid

To Right Brake

Supply Oil
Left Brake
Solenoid
To Left Brake
Left Clutch
Solenoid

To Left Clutch

D10T IMPLEMENT HYDRAULICS


COMPONENT LOCATION
Quick-drop Valves
Dual Tilt Valve

Fan Reversing
Valve
Implement Pump

Hydraulic Oil
Cooler

Pilot Oil Pump

C27 Acert Engine

Pilot Oil Filter


Blade Lift / Tilt
Control Valves

Hydraulic Tank
Drain Valve
Return Oil Filters
and Bypass

Pressure Reducing
Manifold

Case Drain
Return Screen

EH Pilot Manifold
Ripper Lift / Tip
Control Valves

Implement ECM

Hydraulic Oil
Temp. Sensor

D10T PRESSURE REDUCING MANIFOLD


To EH Pilot Manifold
Dead Electric
Lower Valve

Pilot Relief
Valve

Pilot Filter

Filter Bypass
Valve

To Tank
From
Resolver
Network
HPS
Diverter
Valve

Implement
Lockout Valve

Screen

From Pilot
(Rear) Pump

HFPD

Pressure
Reducing Valve

To Ripper Tip
Control Valve
(Shank Out) To Ripper Lift
Control Valve
(Ripper Lower) To Ripper Tip
Control Valve
(Shank In) To Ripper Lift
Control Valve
(Ripper Raise)

D10T EH PILOT MANIFOLD


BLADE RAISE

To Blade Lift Control Valve


(Blade Lower / Float)
DR

Pilot Supply from


Pilot Filter / Pressure
Reducing Manifold

DR

RV

TO
RV

DL

TL

TR

TL

TR

RD

TI

RU

RD

TI

RU

To
Tank

Drain from Pressure


Reducing Manifold
To Blade Lift Control Valve
(Blade Raise)

DL

TO

To PCO Valve
To Blade Tilt Control Valve
(Blade Tilt Left)
To Blade Tilt Control Valve
(Blade Tilt Right)

Lift Relief
Valve
Passage to Lift Relief Valve
and Lift Dump Valve

D10T DOZER CONTROL VALVE


BLADE RAISE
(FRONT VIEW)
Shuttle Valve
From Pressure
Compensation
Override Valve

Supply from
Lift Section

Signal Resolver to
Shuttle Valve

Signal Resolver
Passage

Passage to Tank

Pump Inlet
Lift Section

Load Check
Valve
Rod End
Makeup Valve

Head End
Makeup Valve
Rod End

Head End
Pump Inlet
Tilt Section

Lift Spool

Signal Resolver Valve

Load Check Valve

Shuttle Valve
From PCO Valve

To Lift
Cylinders

Tank Passage
Lift Relief Valve

Pump Inlet
from
Lift Section

To Tilt
Cylinders
Tilt Relief
Valve
Spring
Chamber

Dump
Valves

Load Check
Valve

Tilt Spool

D10T DOZER CONTROL VALVE


BLADE RAISE
(SIDE VIEW)

Pump Inlet
from Tilt Section

D10T IMPLEMENT HYDRAULIC SYSTEM


BLADE RAISE

Left Lift
Cylinder

Left Tilt
Cylinder

Quick-drop
Valves

Right Lift
Cylinder

Typical
for Blade
RE

Right Tilt
Cylinder

Dual Tilt Valve

Pilot Filter

HE

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Dozer
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

HPDL
Blade
Lower / Float

Blade
Raise
HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

Ripper
Valve

Ripper
Warming
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out
Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Return from
Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

D10T IMPLEMENT HYDRAULIC SYSTEM


Left Tilt
Cylinder

Left Lift
Cylinder

Quick-drop
Valves

BLADE FLOAT

Right Lift
Cylinder

Dual Tilt Valve

Typical
for Blade

Right Tilt
Cylinder

RE

Pilot Filter

HE

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

Dozer
Valve

HPDL
Blade
Lower / Float

Blade
Raise
HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

HPTR
Tilt
Relief
Valve

Ripper
Raise
Shank
Out

HPSO

Ripper
Valve

Ripper
Warming
Valve

Tilt Left

Tilt Right

HPRR

Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Ret urn from


Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

Lift Relief
Valve

D10T DOZER CONTROL VALVE


BLADE FLOAT

Shuttle Valve
Passage to Lift Relief Valve
and Lift Dump Valve

From Pressure
Compensation
Override Valve
Signal Resolver
to Shuttle Valve

Supply From
Large Pump

Head End
Tank Passage

Large Pump Inlet

Rod End
Tank Passage
Rod End
Makeup Valve
Load Check
Valve

Rod End

Head End
Small Pump Inlet

Head End
Makeup Valve

D10T IMPLEMENT HYDRAULIC SYSTEM


Left Lift
Cylinder

Quick-drop
Valves

BLADE TILT LEFT - SINGLE TILT

Right Lift
Cylinder

Typical
for Blade
RE

Right Tilt
Cylinder

Pilot Filter
HE

Lift and Tilt


Cylinders

Dead Electric
Lower Valve

Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

Dozer
Valve

HPDL
Blade
Raise

Blade
Lower/Float

HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

Ripper
Valve

Ripper
Warming
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out
Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Ret urn from


Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

D10T TILT CONTROL VALVE


BLADE TILT LEFT

Tilt Cylinder
Head End

Tilt Cylinder
Rod End
Passages to
Lift Valve
Stem

Passage to
Resolver Network

Passage to
Resolver Network

Head End
Tank Passage

Head End
Tank Passage

Pilot Supply

Pilot Supply

Load Check
Valve

Small Pump
Inlet

Load Check
Valve

D10T IMPLEMENT HYDRAULIC SYSTEM


Left Lift
Cylinder

Left Tilt
Cylinder

Quick-drop
Valves

Right Lift
Cylinder

BLADE TILT LEFT - DUAL TILT

Typical
for Blade
Right Tilt
Cylinder

Dual Tilt Valve

RE

Pilot Filter

HE

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

Dozer
Valve

HPDL
Blade
Raise

Blade
Lower/Float

HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

Ripper
Valve

Ripper
Warming
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out
Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Return from
Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

D10T RIPPER CONTROL VALVE


RIPPER RAISE

Load Check
Valve

Pump Inlet (Combined)


Passage to Head End

Passage to Rod End

Tank Passage

Tank Passage

Ripper Raise Spool

Pilot Supply
(Ripper Raise)

Pilot Supply
(Ripper Lower)
Plug or
Ripper Warming
Valve

Pilot Supply
(Shank In)

Pilot Supply
(Shank Out)

Passage to
Head End

Passage to
Rod End

Ripper
Tip Spool

D10T IMPLEMENT HYDRAULIC SYSTEM


Left Lift
Cylinder

Left Tilt
Cylinder

Quick-drop
Valves

RIPPER RAISE

Right Lift
Cylinder

Typical
for Blade

Right Tilt
Cylinder

Dual Tilt Valve

RE

Pilot Filter

HE

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

Dozer
Valve

HPDL
Blade
Raise

Blade
Lower/ Float

HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

Ripper
Valve

Ripper
Warming
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out
Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Return from
Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

D10T IMPLEMENT HYDRAULIC SYSTEM


Left Lift
Cylinder

Left Tilt
Cylinder

Quick-drop
Valves

RIPPER SHANK IN

Right Lift
Cylinder

Dual Tilt Valve

Right Tilt
Cylinder

Typical
for Blade
RE

Pilot Filter

HE

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Lift
Relief
Valve

Blade
Lift
Spool

Blade
Tilt
Spool

Dozer
Valve

HPDL
Blade
Raise

Blade
Lower/ Float

HPTL

Shuttle
Valve
Dump
Valve

Signal
Resolver

Ripper
Valve

Ripper
Warming
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out
Tilt Pump
Pressure Sensor

Ripper
Lower
Shank
In

HPD1

Vacuum
Valve
Group

Ripper Lift
Cylinder

HPSI

HPD2

Lift Pump
Pressure Sensor

Ripper
Tip

Ripper Tip
Cylinders

HPRL

HFPD

Ripper
Lift

Ripper Lift
Cylinder

HFPD

SOS

Ret urn from


Hydraulic
Oil Cooler

Demand
Fan
Supply

Pressure Reducing
Manifold

D10T RIPPER CONTROL VALVE


SHANK IN
Load Check
Valve

Pump Inlet (Combined)


Passage to Head End

Passage to Rod End


Tank Passage
Tank Passage
Ripper Raise Spool

Pilot Supply
(Ripper Raise)

Pilot Supply
(Ripper Lower)
Plug or
Ripper Warming
Valve

Pilot Supply
(Shank In)

Pilot Supply
(Shank Out)

Passage t o
Head End

Ripper
Passage t o
Tip Spool
Rod End

DUAL TILT VALVE


DUAL TILT RIGHT

From Tilt
Control Valve

Left Tilt
Cylinder

Right Tilt
Cylinder

To Tilt
Control Valve

To Rod End

To Head End

Pilot Supply

Tilt Coil from


Trigger Switch
Pitch Coil from
Thumb Switch

DUAL TILT VALVE


SINGLE TILT RIGHT

From Tilt
Control Valve

Left Tilt
Cylinder

Right Tilt
Cylinder

To Rod End

To Head End

To Tilt
Control Valve
Pilot Supply

Tilt Coil from


Trigger Switch
Pitch Coil from
Thumb Switch

DUAL TILT VALVE

BLADE PITCH FORWARD


From Tilt
Control Valve

Left Tilt
Cylinder

Right Tilt
Cylinder

To Tilt
Control Valve

To Rod End

To Head End

Pilot Supply

Tilt Coil from


Trigger Switch
Pitch Coil from
Thumb Switch

D10T QUICK-DROP VALVE

To Blade
From Blade
Lift Control Lift Control
Valve
Valve
Head End
Rod End

QUICK-DROP VALVE
RAISE

Rod End
Inlet Passage
Small
Orifice

Head End
Inlet Passage

Spring
Chamber

Large
Orifice

Head End
Oil

Valve
Spool

Rod End
Oil

Plunger

To Blade
Lift Control
Valve

From Blade
Lift Control
Valve

QUICK-DROP VALVE
LOWER

Rod End
Inlet Passage
Small
Orifice

Head End
Inlet Passage

Large
Orifice

Valve
Spool

Spring Head End Plunger


Oil
Chamber

Rod End
Oil

From Blade
Lift Control
Valve

To Blade
Lift Control
Valve

QUICK-DROP VALVE
QUICK-DROP

Rod End
Inlet Passage
Small
Orifice

Large
Orifice

Valve
Spool

Spring Head End Plunger


Chamber
Oil

Head End
Inlet Passage

Rod End
Oil

From Blade To Blade


Lift Control Lift Control
Valve
Valve

QUICK-DROP VALVE

LOWER WITH DOWN PRESSURE


Rod End
Inlet Passage
Small
Orifice

Head End
Inlet Passage

Large
Orifice

Spring
Head End
Chamber
Oil

Valve Rod End


Spool
Oil

Plunger

From Blade
Lift Control
Valve

To Blade
Lift Control
Valve

D10T IMPLEMENT HYDRAULIC SYSTEM

BLADE RAISE - AUTO CARRY DIVERTER VALVE ACTIVE


Left Lift
Cylinder

Left Tilt
Cylinder

Quick-drop
Valve

Right Lift
Cylinder

Right Tilt
Cylinder

Dual Tilt Valve

Typical
for All

RE

Pilot Filter

HE

Lift Cylinder
Position Sensor

Lift and Tilt


Cylinders

Single Tilt
(S2)

Dead Electric
Lower Valve

To Case Drain

Pitch
(S1)
Resolver
Network

Dump
Valve

HPRV

HPS

EH Pilot Manifold

PCO
Valve

HPDR
Blade
Raise

Lift
Relief
Valve

Tilt
Left

Dozer
Valve

HPDL

HPTL

Shuttle
Valve
Dump
Valve

Ripper
Valve

HPTR
Tilt
Relief
Valve

Tilt Left

Tilt Right

HPRR

Ripper
Raise

HPSO

Shank
Out

Ripper
Lower
Shank
In

HPD3

Ripper
Tip
Vacuum
Valve
Group

Ripper Tip
Cylinders

Ripper Lift
Cylinder

HPSI

HPD2

Diverter
Valve

Ripper
Lift

HPRL

HFPD

Ripper
Warming
Valve

HPD1

Ripper Lift
Cylinder

Pressure Reducing
Manifold

Blade
Raise

Blade
Lower/Float

S OS

Return from
Hydraulic
Oil Cooler

Demand
Fan
Supply

CATERPILLAR MONITORING AND DISPLAY SYSTEM COMPONENTS

Implement
ECM

J2

J1

Power
Train
ECM

Key Start
Switch
J2

J1

Engine
ECM

J2

J1

CAN A
Data Link

CAES
Attachments
Product
Link

CAN A Data Link


CAT Data Link
15

20

AUTO

25

10

X100

n/min

Dynamic
Inclination
Sensor

CAN B
Data Link

Advisor

CAN C
Data Link

30

35

2.3

1F

132.1

Instrument
Cluster

Comm
Adapter II

Fuel Level Sensor

Rear
Action Lamp
Alternator
(R-Terminal)

Action Alarm

ET

TTT ENGINE ELECTRICAL SYSTEM


C27 ACERT Engine

Key St art Swit ch


Engine
ECM

J2 J1

CAN A Dat a Link

CAN A Dat a Link

Pre-lube
Relay

CAT Dat a Link

Advisor

CAT Dat a Link

Right Int ake Air


Pressure Sensor
Left Int ake Air
Pressure Sensor
Int ake Manifold
Air Temp. Sensor
Engine Oil
Pressure Sensor

Decelerat or
Posit ion Sensor

Secondary Fuel Filt er


Pressure Swit ch

Inject or No. 7

Inject or No. 1

Coolant
Flow Swit ch

Inject or No. 8

Inject or No. 2

Coolant
Temp. Sensor

Inject or No. 9

Inject or No. 3

Fuel Pressure Sensor

Inject or No. 1 0

Inject or No. 4

High / Low
Idle Swit ch

Inject or No. 1 1

Inject or No. 5

Inject or No. 1 2

Inject or No. 6

Fuel Temp. Sensor

Cam Speed / Timing


Sensor

Turbo Inlet
Pressure Sensor

Crank Speed / Timing


Sensor

Demand Fan
Pump Pressure Sensor

Crank wit hout Inject Plug

At mospheric
Pressure Sensor
Reversing Fan Swit ch
( At t achment )

Timing Calibrat ion


Probe
INPUT COMPONENTS

Fan Pump
Cont rol Solenoid
Et her Aid Solenoid
Fan Bypass Solenoid
( At t achment )
Fan Reversing
Valve Solenoid
( At t achment )
OUTPUT COMPONENTS

D10T TTT POWER TRAIN ELECTRICAL SYSTEM


Key Start Switch

Engine
ECM

J2

J1

Power Train
ECM

J2

J1

CAN A Data Link


CAT Data Link

Advisor

CAT Data Link


Trans. Charge Filter
Bypass Switch

Torque Converter
Oil Temp. Sensor

Trans. Controls
Temp. Sensor (Filter)

Transmission
Output Speed
Sensor No. 1
Transmission
Output Speed
Sensor No. 2
Torque Converter
Output Speed Sensor
Left FTC Lever
Position Sensor
Forward Switch

Service Brake
Position Sensor
Secondary
Brake Switch
AutoShift Switch
Auto Kickdown
Switch

Right FTC Lever


Position Sensor
F-N-R
Position Sensor

Reverse Switch
Upshift Switch
Parking Brake Switch
Crank
Speed /Timing
Sensor

Finger Tip Control


Harness Code Plug
Location Code
INPUT COMPONENTS

Downshift
Switch

Transmission Reverse Clutch


(Solenoid No. 1)
Transmission Forward Clutch
(Solenoid No. 2)
Transmission Third Gear Clutch
(Solenoid No. 3)
Transmission Second Gear Clutch
(Solenoid No. 4)
Transmission First Gear Clutch
(Solenoid No. 5)
Left Steering Clutch
Solenoid Valve
Left Brake Solenoid Valve
Right Steering Clutch
Solenoid Valve
Right Brake Solenoid Valve
Secondary Brake
Solenoid Valve
Parking Brake Solenoid Valve
Back-up Alarm
OUTPUT COMPONENTS

D10T IMPLEMENT HYDRAULICS ELECTRICAL SYSTEM

Key Start Switch

Implement
Hydraulics
ECM

Power Train
ECM

Engine
ECM

J2 J1

Advisor

CAT Data Link


CAN A Data Link

Blade Raise /Lower


Position Sensor
(Forward /Rearward)
Blade Tilt
Position Sensor
(Left /Right)

Crank Speed
Sensor

Torque Converter
Output Speed Sensor

INPUT COMPONENTS

Blade Mode
Select Switch
(Left Push-Button)
Blade Manual
Select Switch
(Right Push-Button)
Dual/Single Tilt Toggle
Trigger Switch
Blade Pitch /Angle
Position Sensor
(Thumb Switch)
Blade Control
Lever

Lift Pump
Pressure Sensor

Tilt Pump
Pressure Sensor

Implement
Lockout Switch

Hydraulic Oil
Temp. Sensor

Auto Blade
Assist Switch
(Attachment)

Harness Code Plug


Location Code

Auto Carry Switch


(Attachment)

Hydraulic Oil Filter


Bypass Switch
Ripper Tip
In /Out
Position Sensor
(Control Handle)
Ripper
Raise /Lower
Position Sensor
(Control Handle)
INPUT COMPONENTS

PCO Valve
Solenoid

Blade Raise
Solenoid

Blade Tilt Right


Solenoid

Blade Lower
Solenoid

Blade Tilt Left


Solenoid

Shank In
Solenoid

Dual Tilt
Solenoid
(Attachment)

Shank Out
Solenoid

Diverter Valve
Solenoid

Ripper Raise
Solenoid

Implement
Lockout
Solenoid

Ripper Lower
Solenoid

Ground Speed
Radar
Right Lift Cylinder
Position Sensor
(Attachment)
Ripper Auto Stow
Switch

Ripper Control
Handle

OUTPUT COMPONENTS

HYDRAULIC SCHEMATIC COLOR CODE


Black - Mechanical connection. Seal

Red - High pressure oil

Dark Gray - Cutaway section

Red/White Stripes - 1st pressure reduction

Light Gray - Surface color

Red Crosshatch - 2nd reduction in pressure

White - Atmosphere or
Air (No pressure)

Pink - 3rd reduction in pressure

Purple - Pneumatic pressure

Red/Pink Stripes - Secondary source oil pressure

Yellow - Moving or activated components

Orange - Pilot, charge, or Torque Converter oil

Cat Yellow - (R estricted usage)


Identification of components
within a moving group

Orange / White Stripes Reduced pilot, charge, or TC oil pressure

Brown - Lubricating oil

Orange Crosshatch - 2nd reduction in


pilot, charge, or TC oil pressure.

Green - Tank, sump, or return oil

Blue - Trapped oil

Green / White Stripes Scavenge Oil or Hydraulic Void

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