Handbook
D O N A L D BEEMAN, Editor
Manager, Industriaf P w e r Engineering
Industrial Engineering Seclwn
General Electric Company, Schenectady, New Yorlc
FIRST EDITION
Short-circuit-current Calculating
Procedures
capacity of t,he power source. The larger the apparatus which supplies
electric power t o the system, the greater the short-circuit current will be.
Take a simple case: A 440-volt three-phase lo-lip motor draws about
13 amp of current a t full load and will draw only this amount whether
supplied by a 25-kva or a 2500-kva transformer bank. So, if only thc
load currcnts arc considered when selecting motor branch circuit break-
ers, a 15- or 20-amp circnit, breaker wnuld he specified. However, the
size of t,he power system back of the circuit breaker has a real bearing on
the amount of the short,-circuit,current. which can flow as a result of a
short circuit on the load side of the circuit breaker. Hence, a much
larger circuit breaker would be required to handle the short-circuit current
from a 2500-kva bank than from a 25-kva bank of transformers.
A simple mathematical example is shown in Fig. 1.1. These numbers
MOTOR LOAD
El IOOV
100 A
CURRENT
5 AMP
~ ~ 1 0O.HM
1S
APPARENT
IMPEDANCE
20 OHMS
MOTOR LOAD
CURRENT
I000 A 5 AMP
2 1 = 0.01 OHMS
FIG. 1.1 Illustrotion showing that copocity of power source has more effect on rhort-
circuit-current magnitude than load.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 3
All these can feed shorecircuit current into a short circuit (Fig. 1.3).
Generators are driven by turbines, diesel engines, water wheels, or
other types of prime movers. When a short circuit occurs on the circuit
fed by a generatar, the generator continues t o produce voltage because the
field excitation is maintained and the prime mover drives the generator
at substantially normal speed. The generated voltage produces a short-
circuit current of a large magnitude which flows from the generator (or
generators) to the short circuit. This flow of short-circuit current is
limited only by the impedance of the generator and of the circuit between
the generator and the short circuit. For a short circuit a t the terminals
of the generator, the current from the generator is limited only by its own
impedance.
FIG. 1.2 Normal load and short-circuit currents are analogous to the conditions shown in
the hydroelectric plant.
SHORT-CIRCUIT-CURRENT ULCULATlNG PROCEDURES 5
SHORT CIRCUIT
CURRENT FROM
INDUCTION
MOTOR
FIG. 1.3 Generators, synchronous motors, and induction motors all produce short-circuit
current.
SYNCHRONOUS
MOTOR
-€t
,- \
SHORT CIRCUIT
CURRENT FROM
MOTOR
. .-.. .
SYSTEM
-
SYNCMOYOUS '
Yoroll
-.
. . 1.._
FIG ,.__ ..,. l.r o.
5 IBmlowl c..o
e f. 0s-
. ..
SHORT'. I cillogrclm of short-circuit current
CIRCUIT produced by a synchronous
motor
The inertia of the load and rotor of an induction motor has exactly the
same effect on an induction motor as on a synchronous motor; i.e., it
drives the motor after the system short circuit occurs. There is one
major difference. The induction motor has no d-c field winding, but
there is a flux in the induction motor during normal operation. This flux
acts like flux produced by the d-c field winding in the synchronous motor.
The field of the induction motor is produced by induction from the
stator rather than from the d-c winding. The rotor flux remains normal
as long as voltage is applied to the stator from an external source. How-
ever, if the external source of voltage is removed suddenly, as it is when a
short circuit occurs on the system, the flux in the rotor cannot change
instantly. Since the rotor flux cannot decay instantly and the inertia
drives the induction motor, a voltage is generated in the stator winding
causing a short-circuit current to flow to the short circuit until the rotor
flux decays to zero. To illustrate the short-circuit current from an
induction motor in a practical case, oscillograms were taken on a wound-
rotor induction motor rated 150 hp, 440 volts, 60 cycles, three phase, ten
poles, 720 rpm. The external rotor resistance was short-circuited in each
case, in order that the effect might he similar to that which would he
obtained with a low-resistance squirrel-cage induction motor.
Figure 1.6 shows the primary current when the machine is initially
running light and a solid three-phase short circuit is applied a t a point in
the circuit close to its input (stator) terminals a t time TI. The current
shown is measured on the motor side of the short circuit; so the short-
circuit current contribution from the source of power does not appear, but
only that contributed by the motor. Similar tests made with the machine
initially running a t full load show that the short-circuit current produced
T.
TRANSFORMERS
ROTATING-MACHINE REACTANCE
CURRENT DETERMINED
BY SYNCHRONOUS
OF TOTAL OSCILLOGRAM
OCCURS AT ONLY TWO ENDS SHOWN
THIS TIME.
HERE. THIS REPRESENTS
THE BREAK BETWEEN
THE TWO PARTS.
TIME-
(8)
FIG 1.8 Variation of generotor short-circuit current wilh time.
These terms are used to describe the symmetry of the a-c waves about
the zero axis. If the envelopes of the peaks of the current waves are
symmetrical about the zero axis, the current is called symmetrical current
(Figs. 1.9 and 1.10). If the envelopes of the peaks of the current waves
are not symmetrical about the zero axis, the current is called asymmetrical
ENVEWPES OF PEAKS
OF SINE WAVE ARE
SYMMETRIGAL ABOUT
THE ZERO AXIS.
ZERO
AXIS
ZERO AXIS
AX1 S
TOTALLY 0 F F SET
PARTIALLY O F F S E l
FIG. 1.11 Asymmetrical (I-c waver. The conditions shown here ore theoreticol a n d ore
for the purpose of illustration only. D-C component will r a p i d l y d e c a y to zero i n a c t u a l
circuits.
current (Fig. 1.11). The envelope is a line drawn through the peaks of
the waves, as shown in Figs. 1.9 to 1.12.
For the sake of explanation, many of the illustrations, such as Figs.
1.11, 1.15 to 1.19, show sine waves of current uniformly offset for several
cycles. It should be noted that in practical circuits the amount of asym-
metry decreases rapidly after the occurrence of the short circuit in the
system. This decrease of asymmetry is shown qualitatively in illustra-
tions such as Figs. 1.12, 1.20, 1.23, and 1.24.
Oscillograms show that short-circuit currents are nearly always asym-
metrical during the first few cycles after the short circuit occurs. They
also show that the asymmetry is maximum at the instant the short circuit
occurs and that the current gradually becomes symmetrical a few cycles
after the occurrence of the short circuit. The trace of an oscillogram of a
typical short-circuit current is shown in Fig. 1.12.
GENERATOR TRANSFORMER
REACTANCE, X = 19%
RESISTANCE. R = 1.4%
I
RESISTANCE I S LESS THAN OF THE REACTANCE HENCE MAY
BE NEGLECTED WITHOUT AN APPRECIABLE ERROR
- NEARLY 90'
DIAGRAM
SHOWING
SINE WAVES
CORRESPONDING
TO VECTOR
DIAGRAM
FOR ABOVE
CIRCUIT
FIG. 1.13 Diagrams Illustrating the phase relations of voltage and short-circuit current.
14 SHORT-CIRCUll-CURRENT CALCULATING PROCEDURES
GENERATED VOLTAGE
SHORT CIRCUIT CURRENT
ZERO
AXIS
FIG. 1.14 Symmetric01 short-circuit current and generoted voltage for zero-power-factor
cirwit.
-SHORT
CIRCUIT
CURRENT
If,in a circuit containing only reactance, the short circuit occurs a t any
point except a t the peak of the voltage wave, there will be some offset of
the current (Fig. 1.16). The amount of offset depends upon the point on
the voltage wave at which the short circuit occurs. It may vary from
zero (shown in Fig. 1.14) to a maximum (shown in Fig. 1.15).
I n circuits containing both
reactance and resistance, the s~,?&&,R&!~~
amount of offset of the short- CURRENT
circuit current may vary be-
tween the same limits as for
circuits containing only react-
ance. However, the point on
the voltage wave a t which the
short circuit must occur to pro-
duce maximum asymmetry
dependsupon the ratioof react-
ance to resistance of the cir-
cuit. Maximum asymmetry
is obtained when the short cir-
cuit occurs a t a time angle
+
equal to 90" 0 (measured
forward in degrees from the
zero point of the voltage wave)
where tangent 0 equals there- ASYMMETRICAL
actance-to-resistance ratio of
FIG. 1.16 Short-circuit current and generated
the circuit' The short-circuit voltage in zero-Dower-factor circuit. Short cir-
current will be symmetrical cuit occurred between the
when the fault occurs 90"from point and peak of the generated voltctge wove.
that point onthe voltage wave. This condition i s theoretical and for illustration
an example, assumeacir- purporer only. The short-circuit current will
gradually become symmetrical in practical
cuit that has equal resistance CiTCUit.,
and reactance, i.e., the react-
ance-to-resistance ratio is 1. The tangent of 45" is I ; hence, maximum
offset is obtained when the short circuit occurs a t 135' from the zero
point of the voltage wave (Fig. 1.17).
MAXIMUM OFFSET
FIG. 1.17 Short-circuit current and generated voltage in circuit with equal reactance and
resistance. This condition i s theoretical and is shown for illustration purposes only. The
short-circuit current will gradually become symmetrical in practical circuits.
ASYMMETRICAL
AC COMPONENT
TOTAL CURRENT
DC COMPONENT
AC COMPONENT
ZERO A X I S
a = b = D C COMPONENT
FIG. 1.19 Components of asymmetrical short-circuit current in which short circuit occurred
at some point between the zero point and p e a k of the generated voltage wave. This is a
lhsoretical condition similar to that shown in Fig. 1.18.
I8 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
As mentioned previously, the examples shown in Figs. 1.13 and 1.18 are
for purposes of illustration only. In practical circuits the d-c component
decays very rapidly, as shown in Fig. 1.20.
INITIAL M A G N I T U D E OF D-C C O M P O N E N T
The magnitude of the d-c component depends upon the iustant, the
short circuit occurs and may vary from zero, as in Fig. 1.14, to a maximum
initial value equal to the peak of the a-c symmetrical compoiieiit, as i n
Figs. 1.15 and 1.18. When the short circuit occurs at any other point,
such as shown in Fig. 1.19, the initial magnitude of the d-c componciit is
equal to the value of the a-c symmct,riral component a t thc instant of
short circuit. The above limit,s hold true for the initial magiiitudc of d-c
eomporient in a system regardless of the reactance and resistance. Ilow-
ever, the d-c componeut does not continue to flo~va t a constant value, as
shown i n Figs. 1.18 and 1.19, unless there is zero resistauce i i i the circuit.
DECREMENT
C COMPONENT
AC COMPONENT
FIG. 1.20 Trace of orcillogrom showing decay of d-c component and how orymmetricd
short-circuit currenl gradually becomes symmetrical when d-c component diroppearr.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 19
until the circuit was interrupted. However, all practical circuits have
some resistance; so the d-c romponent decays as shown in Fig. 1.20. The
combination of the decaying of d-c and symmetriral a-(*components gives
an asymmetrical wave that changes to a symmetriral wave whcti the
d-c component has disappeared. The rate of decay of the currents is
called the decrement.
X/R RATIO
The X / R ratio is the ratio of the reactance to the resistance of the cir-
cuit. The decrement or rate of decay of the d-c component is propor-
tional to the ratio of reactance to resistance of the complete circuit from
generator to short circuit. The theory is the same as opening the circuit
of a battery and an inductive coil.
If the ratio of reactance to resistance is infinite (i.e., zero resistance),
the d-c component never decays, as shown in Figs. 1.18 and 1.19. On the
other hand, if the ratio is zero (all resistance, no reartance), it decays
instantly. FOFany ratio of reactarice to resistance in between these
limits, the d-c component takes a definite time to decrease to substantially
zero, as shown in Fig. 1.20.
! I n generators the ratio of subtransient reactance to resistance may be as
?much as 7 0 : l ; so it takes several cycles for the d-c component to dis-
appear. In circuits remote from generators, the ratio of reactance to
resistance is lower, and the d-c component decays more rapidly. The
higher the resistance in proportion to the reactance, the more IaRloss
from the d-c c.omponent, and the energy of the direct current is dis-
sipated sooner.
a = 37Y. OF b (APPROX )
C- TIME
CONSTANT I N OF D C COMPONENT
SECONDS
nent. The d-c time constant is the time, in seconds, required by the d-c
component to reduce to about 37 per cent of its original value a t the
instant of short circuit. I t is the ratio of the inductance in henrys to the
resistance in ohms of the machine or circuit. This is merely a guide to
how fast the d-c component decays.
Stated in other terms, it is the time in seconds for the d-c component to
reach zero if it continued t o decay a t the same rate it does initially
(Fig. 1.21).
The rms values of a-c waves are significant since circuit breakers, fuses,
and motor starters are rated in terms of rrns current or equivalent kva.
The maximum rrns value of short-circuit current occurs at a time of about
one cycle after short circuit, as shown in Fig. 1.20. If there were no
decay in the d-c component, as in Fig. 1.18, the rrns value of the first
cycle of current would be j.732 times the rrns value of the a-c component.
I n practical circuits there is always some d-c decay during the first cycle.
An approximate rrns value of one cycle of an offset wave whether it is
partially or totally offset is expressed by the equation
MULTIPLYING FACTOR
In the general case for circuits rated above 600 volts, the multiplying
factor to account for d-c component is 1.6 times the rms value of the a-c
symmetrical component at the first half cycle.
For circuits rated 5000 volts or less where there is no local generation,
that is, where the supply t,o the bus is through transformers or long lines,
the multiplying factor to ralculate the total current at the first half cycle
may be reduced to 1.5. For circuits 600 volts and less, t,he multiplying
factor to calculate the total current at the first half cycle is 1.25 when the
circuit breaker is applied on the average current in three phases. Where
single-phase conditions must be considered in circuits GOO volts and less,
then to account for the d-c component in one phase of a three-phase cir-
cuit a multiplying factor to calculate the total current at the first half
cycle of 1.5 is used.
For some calculations, rms current evaluations a t longer time intervals
than the first half cycle, such as three to eight cycles corresponding to the
interrupting time of circuit breakers, are required. Multiplying factors
for this purpose may be taken from the curve in Fig. 1.22.
Table 1.2 gives the multiplying factors commonly used for applying
FIG. 1.22 Charts showing multiplying factors to account for decoy of d-c component for
various X / R ratio of circuits.
22 SHORT-CIRCUIT-CURREM CALCULATING PROCEDURES
RG. 1.23 Tracer of orcillogramr of rym- FIG. 1.24 Arymmelrical short-circuit current
metrical short-circuit currents from utility, from dl sources illustrated in Fig. 1.23 plus
panerator, synchronous motors, and induc- d-c component.
lion motors. The shape of the total com-
bined currents is illurtmted by the bottom
hace.
24 SHORT.CIRCUIT-CURRENT U L C U U l l N G PROCEDURES
I !
I (
I t
a
/
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 27
is not designed to interrupt the rated mva but will interrupt some
value less than rated mva.
This is very significant in the rating of power circuit breakers for,
as poiuted out later, the circuit hreaker will interrupt a maximum of
only so many amperes regardless of voltage. At any voltage less
than the minimum operating voltage the product of the maximum
kiloampere interrupting rating times the kv times the square root of
3 is less than the mva interrupting rating of the circuit breaker.
5-6. Insulation Level (Withstand Test)
5 . Low-frequency rrns kv (19): the 60-cycle high-potential test.
6. Impulse crest kv (60) : a measure of its ability to withstand lightning
and other surges. This is applied with an impulse generator as a
design test.
7-9. Current Ratings in Amperes
7. Continuous 60 cycles (1200 or 2000): the amount of load current
which the circuit breaker will carry continuously without exceeding
the allowable temperature rise.
8-9. Short-time Rating
8. Momentary amperes (60,000) : the maximum rms asymmetrical cur-
rent that a circuit breaker will withstand including short-circuit cnr-
rents from all sources and motors (induction and synchronous) and
the d-c component. This rating is independent of operating voltage
for a given circuit breaker.
This is just as significant a limitation as mva interrupting rating.
It defines the ability of the circuit breaker to withstand the mechani-
cal stresses produced by the very large offset first cycle of the short-
circuit current. This rating is nnusually significant because the
mechanical stresses in the circuit hreaker vary as the square of the
current. It is the only rating that is affected by the square law, and
therefore is one of the most critical in the application of the circuit
breakers. The rating schedules of power circuit breakers are so pro-
portioned that the momentary rating is about 1.6 times the maximum
interrupting rating amperes.
9. Four-second (37,500): the maximum current that the circuit breaker
will withstand in the closed position for a period of 4 sec to allow for
relaying operating time. This value is the same as the maximum
interrupting rating amperes.
10-13. Interrupting Ratings
10. Three-phase rated mva (250): the three-phase mva which the circuit
breaker will interrupt over a range of voltages from the maximum
design kv down t o the minimum operating kv. In this case the
28 SHORT-CIRCUIT-CURREM CALCULATING PROCEDURES
interrupting rating is 250 rnva between 4.76 and 3.85 kv. The mva
to be interrupted is obtained by multiplying the kv a t which the cir-
cuit breaker operates times the symmetrical current in kiloamperes to
be interrupted times the square root of 3. The product of these must
not exceed the rnva interrupting rating a t any operating voltage.
11. Amperes a t rated voltage (35,000): the maximum total rms amperes
which the circuit breaker will interrupt a t rated voltage, i.e., in the
case of the example used above 35,000 at 4.16 kv (4.16 X 35.000 x
fi = 250 mva). These figures are rounded. This figure is given
for information only and does not have a limiting significance of
particular interest to the application engineer.
12. Maximum amperes interrupting rating (37,500) : the maximum total
rms amperes that the circuit breaker will interrupt regardless of how
low the voltage is. In this example, this current is 37,500 amp. At
minimum operating voltage, 3.85 kv, this corresponds to 250 mva,
and, for example, a t a voltage of 2.3 kv this corresponds to 150mva.
The circuit breaker will not interrupt this much current a t all volt-
ages, i.e., i t will not interrupt this much current if the product of
current, voltage, and the square root of 3 is greater than the mva
interrupting rating. This current limit determines the minimum kv
a t which the circuit breaker will interrupt rated mva (column 4). At
any voltage lower than that given in column 4, this maximum rms
total interrupting current determines how much the circuit breaker
will interrupt in mva. Therefore, when the voltage goes below the
limit of column 4, the mva which the circuit breaker will interrupt is
lower than the rnva rating given in column 10 by an amount propor-
tional to the reduction in operating voltage below the value of column 4.
13. Rated interrupting time (8 cycles on 60-cycle basis): the maximum
total time of operation from the instant the trip coil is energized until
the circuit breaker has cleared the short circuit.
What limits the Application of Power Circuit Breakers an on inter-
rupting-and Momentary-duty Basis? In so far as applying power cir-
cuit breakers on an interrupting-duty basis is concerned i t can be seen
from the foregoing that there are four limits, none of which should be
exceeded. These must all be checked for any application.
1. Operating voltage should never at any time exceed the limit of
column 3, Table 1.1, i.e., the maximum design kv.
2. Interrupting rnva should never be exceeded a t any voltage. This
limit is sig’nificant only when the operating voltage is between the limits
of columns 3 and 4, Table 1.1. It is not significant when the operating
voltage is below the limit of column 4, Table 1.1, because maximum inter-
rupting amperes limit the mva to values less than the rnva rating.
3. Maximum interrupting rating amperes should never be exceeded
SHORT-CIRCUIT.CURRENT CALCUUTING PROCEDURES 29
even though the product of this current times the voltages times the
square root of 3 is less than the interrupting rating in mva. This figure
is the controlling one in so far as interrupting duty is involved when the
voltage is below that of column 4, Table 1.1 (minimum operating voltage
a t rated mva).
4. Momentary current should never be exceeded a t any operating
voltage. Modern power circuit breakers generally have a momeutary
rating in rms amperes of 1.6 times the maximum interrupting rating in
rms amperes. As a result, where there is no short-circuit-current contri-
bution from motors, a check of the interrupting duty only is necessary.
If this is within the circuit-breaker interrupting rating then the maximum
Short-circuit current, including the d-c component, mill be within the
momentary rating of the circuit breaker.
Where there is short-circuit contribution from motors, the momentary
rating of the circuit breaker may be exceeded, before the interrupting
rating is exceeded in a given cirruit. Whenever there are motors to be
considered in the short-circuit calculations, the momentary duty and the
interrupting duty should both be checked.
How to Check Momentary Duty on Power Circuit Breakers. Siuce the
short-circuit current is maximum a t the first half cycle, the short-circuit
current must be determined a t the first half cycle to determine the maxi-
mum momentary duty on a circuit breaker.
To determine the short-circuit current a t the first half cycle, it is neces-
sary to consider all sources of short-circuit current, that is, the generators,
synchronous motors, induction motors, and utility connections. The
subtransient reactances of generators, synchronous motors, and inductiou
motors are employed in the reactance diagram. Since the d-r component
is present a t this time, it is necessary to account for it by the use of a
multiplying factor. This multiplying factor is either 1.5 or l.G, as out-
lined in Table 1.2. Typical circuits where the 1.5 multiplying factor can
be used are shown in Fig. 1.25. The procedure is the same, regardless of
the type of power circuit breaker involved.
How to Check Interrupting Duty on Power Circuit Breakers. To check
the interrupting duty on a power circuit breaker, the short-circuit current
should be determined a t the time that the circuit-breaker contacts part.
The time required for the circuit-breaker contacts to part will vary over a
considerable range, because of variation in relay time and in circuit-
breaker operating speed. The fewer cycles required for the circuit-
breaker contacts to part, the greater will be the curreut to interrupt.
Therefore, the maximum interrupting duty is imposed upon the circuit
breaker when the tripping relays operate instantaneously. In all short-
circuit calculations, for the purpose of determining interrupting duties,
the relays are assumed to operate instantaneously. To account for
SEPES-DIVEN
SEN-RIO-EIELI', tCA
1
30 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
HIGH VOLTAGE
INCOMING LINE
2400
4160
4800 VOLT
INCOMING
L I N E FROM
UTILITY
$ o,:4600
A6,0 V BUS
T O P L A N T LOAD TO P LANT L O AD
(0) NO GENERATION NO GENERATION (b)
IN THE P L A N T IN THE P L A N T
13.6 KV
U U
USE 1.6
MULTIPLYING
FACTOR
u.-L NO GENERATION
ON THIS BUS
NO GENERATION
2400, 4160 OR
(C) TO LOAD
FIG. 1.25 One-line diogrom of carer where the multiplying factor 1.5 may be used on
circuits rated less than 5 h.
c
.: .. . .. ,
,, ,.. . .
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 31
1 Generators. 1 I
I I 1 frequency
changers I 0
w
C
a
Interrupting duty 2
Eight cycle or slower (general case). .......... Above 600 wlh Any ploee where symmetricmi I .O Subtransient
Rva cycle.. .............................. Above 600 volt, short-circuit kva i s loss than 1.1 Subtransient
500 mva ii
Momentary duty s
s
z
Generol GOSO.. ........................... Above 600 volt) Near generoting station 1.6 Subtransient
Lar than 5 k.. .......................... 601 to 5000 volh Remote from generating do- 1.5 Subtransient
lion (X/R rotio l e u thon I01
High-voltaqe Fuses
5
Three-phose I n o interrupting duly
All typos, including dl wrront-limiting fuses. .... Above 600 wih Anywhere in system I .O Subhqndent 1 Transient 1 Neglect
0
Cirwit b r w b r or contocto~lype. ............ 601 to MOO volts bywhere in system 1.6 Subtransient Subtrmdent Subtransient
Clrcvit b r e e b r or contartor type.. ........... 601 lo 5000 volts temote from gener.ting 11.- 1.5 Subtransient Subtrmdent Subtransient 8
lion lX/R ratio leis than 101 R
0
m
Apparatus. 600 Volts and Below z
Interrupting or momentary duty
WAVE OF AVAILABLE
1
FIG. 1.26 Grophic sxplonotion of the current-limiting action of current-limiting fuses.
See Fig. 1.27 for method of determining available short-circuit current.
SHORT-CIRCUIT-CURRENT CAKULATING PROCEDURES 35
These three-phase mva ratings have been selected so they will line u p
with power-circuit-breaker ratings. For example, a high-voltage fuse
rated 150 mva and a power circuit breaker rated 150 mva can he applied
on the basis of the same short-circuit-current calculations. Of course, the
application voltage must he factored in each case.
High-voltoge M o t o r Starters. High-voltage motor starters generally
employ for short-circuit protection either current-limiting fuses or power
circuit breakers. The short-circuit-current calculations for applying
these motor starters are the same as those for high-voltage fuses and
power circuit breakers, respectively.
0 GENERATOR
TRANSFORMER
MOTORS
CABLE
SHORT ClRCUlTED 8 1
J UMPER OF Z E R O CABLE
IMPEDANCE
SHORT
CIRCUIT
FIG. 1.27 Connections for determining available short-circuit current for testing rhort-
circuit protective devices.
38 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
Base kvo
DIAGRAMS
GENERATOR
C
I UTILITY SYSTEM
TRANS D GENERATOR
CABLE E
SHORT
CIRCUIT
LARGE CABLE J
MOTOR
480 VOLT
MOTORS
INFINITE
H BUSES
4160V.
I I I
1T ?;
A&??
Y T T - 3
& + * +
r y r-x
MAX. DUTY FOR
THESE BREAKERS
OCCURS FOR
SHORT CIRCUIT
HERE
FIG. 1.30 Location of faults for maximum Short-circuit duty on circuit breakers.
44 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
impedance diagram. The example of Fig. 1.31 shows the error that
might result in neglecting cable resistance.
I n secondary network systems of 600 volts and less, the resistance as
well as the reactance of the tie-cable circuits between substation buses
should be included in the impedance diagram. The example of Fig. 1.32
shows the effect of cable resistance in reducing short-circuit current in a
typical industrial network.
n n
SHORT CIRCUIT CURRENT USING
REACTANCE ONLY = 51000 AMPERES,
T I E CIRCUITS
208 Y / l Z O V O L T S .
200 FT
2- 250 M,CM
3 CONO. CABLES ~~~~~T
I N PARALLEL
200 F T
FIG. 1.32 One-line diogrtlm of low-voltage secondary network system showing effect of
resistance of cable tie circuits.
REbCTbNCE QOW,
TO UTILITY SYSTEM OF UTILITY OR5.,s 0.25% OR
SYSTEM 25 %
REbCTbNCE OF
REbCTbNCE EQUIVALENT
OF 7 5 0 K V b MOTOR
TRbNSF. 5.5%
IMPEObNCE O I b G R b M
750 K V b BASE
SHORT EQUIVALENT MOTOR
CIRCUIT 750 KVb
El
hKVA
SHORT
CIRCUIT
TO UTILITY SYSTEM
EQUIVILENT MOTOR
375 K V b
REbCTbNCE
OF UTILITY
SYSTEM
REbCTbNCE
OF 7 5 0 KVb
TRbNSF.
IMPEObNCE OIbGRbM
2 0 8 Y / 1 2 0 VOLT SYSTEMS
750 K V b BASE
0.50% OR
50 %
REACTbNCE OF
EQUIVALENT
MOTOR
FIG. 1.33 Oiagromr illustrating how to include motors in low-voltage radial systems.
40 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
any one time is equal t,o 50 per cent of the combined rating of all step-
down trausformers and/or generators supplying power to that one bus,
Fig. 1.33. For large commercial buildings the 50 per cent figure may
be too low. Check carefully the mot,or load on all large 208Y/120-volt
systems.
I n the generalized rases referred t o in paragraphs 1 and 2 , no specific
ratio of induction t o synchronous motors or no specific number of motors
which prcduce unusually high short-circuit current,s has been set fort,h.
T o account for these variables, a n average motor reitctance ihcluding
leads is assumed t o be 25 per cent for the purpose of preparing application
tables like Table 1.5 and in making short-circuit st,udies where no more
accurat,e data are available. It will he noted that the average motor
reactance of 25 per cent is based on the transformer or supply-generator
kva rating. This figure is between the values of 28 per cent for induc-
tion mot,ors and 21 per cent for synchronous motors given in Table 1.14.
Where the division between synchronous and iuduction motors is known,
then more accurate calculations can be made by using the assumed motor
reactances of Table 1.14. T h e reactances given in Table 1.14 are based
on motor kva ratings and not supply transformer or generator ratings.
750 KVA
T
A 500 KVA 750 KVA
-480 VOLTS
500 KVA
v
FIG. 1.34 Diagram illustrating how lo include motors in lowvoltage secondary network
rvrternr.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 49
After it has been decided what elements of the one-line diagram are
to be considered in the impedance diagram, the mechanirs of making
the impedance diagram and of determining the short-circuit-current
magnitude are as follows.
Treatment of Sources of Short-circuit
7
GENERATOR OR MOTOR OF Current. The generators and motors
ZERO IMPEDANCE are treated as if they comprised a gen-
erator of zero reactance plus an external
reactor to represent the reactance of the
EXTERNAL TO machine windings, Fig. 1.35. The first
REPRESENT IMPEDANCE OF step in making an impedance diagram
GENERATOR OR MOTOR. is torepresent every generator and motor
or groups of motors and utility supply
FIG. 1.35 One-line representation by a reactance connected to a zero im-
of generator or motor in impedance pedance bus or so-called “infinite bus,”
diogmm. Fig. 1.36. This bus represents the in-
ternal voltage of the generators and motors.
Completing the Impedance Diagram. The second step is to add the
reactance of cables, buses, transformers, current transformers, circuit
INFINITE BUS
SHORT 6.04V
INFINITE BUS CIRCUIT
I 0.0805 %
X ~ O ~ z
FIG. 1.37 Complete reaclomce diagram for system shown in Fig. 1.28. Steps for com-
bining reactances into o single resultant value.
52 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
The base number is also called unit value since in the per-unit system
it has a value of 1, or unity. Thus, base voltage is also called unit
voltage.
Any convenient number may be selected for the base number. For
example, for the columns below, a base of 560 is used:
Per-unit Volue
Number with 560 as a Base
93 0.17
125 0.22
560 1 .oo
2053 3.65
numbers that are similarly related to two different base numbers. For
example :
Core A Cole B
Norm01 "0th 2300 460
Volts during motor starting 2020 420
The above figures in themselves have little significance until they are
compared each with its normal condition as follows:
Vollr during starting per-unit of normal 0.88 0.91
Per Cent. Obviously per cent and per-unit systems are similar. The
per cent system is obtained by multiplying the per-unit value arbitrarily
by 100 to keep many frequently used per-unit values expressed as whole
integers. By definition,
a number
Per cent =
base number
x 100 (1.22)
Do not then in addition arbitrarily select base ohms since it has already
been fixed by the first two selections because of Ohm’s law.
z = -E
I
base volts
Base ohms = (1.23)
base a m p z s
Using the selected base values, all parts of an electric circuit or system
may be expressed in per-unit terms as follows:
volts
Per-unit volts = (1.24)
base volts
amperes
Per-unit amperes = (1.25)
base amperes
ohms
Per-unit ohms = (1.26)
base ohms
In practice it is more convenient to select:
Base volts
Base kva
The base values of other quant.ities are thus automatically fixed. Hence,
for a single-phase system,
base kva X 1000
Base amperes = (1.27)
base volts
base kva
Base amperes = (1.28)
base kv
base volts
Base ohms = (1.23)
base amperes
where base kva is single-phase kva and base volts is single-phase volts.
For a three-phase system:
base kva X 1000
Bme amperes = (1.29)
X base voks
base kva
Base amperes = (1.30)
4 X base kv
hase volts
Base ohms = (1.31)
4 X base amperes
where base kva is three-phase kva, base volts is line-to-line, and hase ohms
is per phase.
Per-unit Ohms. In practice i t is desirable to convert directly from
ohms to per-unit ohms, without first determining base ohms. By Ohm’s
law,
base volts
Base ohms = (1.23)
base amperes
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 55
Substitute Eq. (1.27) (which gives the base amperes) into Eq. (1.23), to
obtain
base volts
Base ohms =
(base kva X 1000)/base volts
(base volts)P
Base ohms = bsse kva x 1000
(1.32)
By definition:
ohms
Per-unit ohms = (1.26)
base ohms
Substitute Eq. (1.32) into Eq. (1.26) to obtain
ohms
Per-unit ohms =
(base volts)e/(base kva X 1000)
ohms X base kva X 1000
Per-unit ohms = (1.33)
(base voltd2
ohms X base kva
Per-unit ohms = (1.34)
(base kv)2 X 1000
where base kva is single-phase kva and base kv is single-phase kv.
When dealing with a three-phase system, i t is usual to select three-phase
kva and line-to-line volts for the base values. Convert the above expres-
sions to these bases to obtain
ohms X base kva X 1000 X 3
Per-unit ohms =
(base volts X d .3 ,)z
ohms'X base kva X 1000
Per-unit ohms =
(base volts)2
ohms X base kva
Per-unit ohms = (1.35)
(base kv)* X 1000
where ohms are per phase, kva is three-phase kva, and kv is line-to-line
voltage.
Usual Base Numbers for System Studies. If per cent or per-unit ohms
reactance is used, the next step is to choose a kva base.
In system studies it is usually desirable to select as the base voltage the
nominal-system voltage or the voltage rating of the generators and supply
transformers. Base kva will usually be selected as the kva rating of one
of the machines or transformers in the system, or a convenient round
number such as 1000, 10,000, or 100,OOO kva. After choosing the kva
base, convert ohmic reactance of cables, wires, current transformers,
etc., to per cent or per-unit ohms reactance on the chosen base, using
Eq. (1.1) or (1.2) or Table 1.3.
If ohms reactance is used, convert all per cent reactances to ohms by
Eq. (1.3).
Where two systems of differing voltage are interconnected through a
56 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
transformer, select a common kva base for both systems and the rated
voltage of each system as its own base voltage. (These base voltages
must have the same ratio t o each other as the turn ratio of the transformer
connecting the two systems.) Base ohms and base amperes for the two
systems will thus he correspondingly different. Figure 1.38 shows a
typical example.
Once the system values are expressed as per-unit values, the two inter-
connected systems may be treated as a single system and any calculations
necessary carried out. Only in reconverting the per-unit values of the
results to actual voltage and current values is i t necessary t o remember
t h a t two different voltages actually existed in the system.
Change of Base Number. Frequently the impedance of a circuit ele-
ment may be expressed in terms of a particuiar base kva, and it may be
desirable t o express it in terms of a different base kva. For example, the
reactance of devices like transformers, generators, and motors is given in
per cent on their own kva rating, and their reactances must be converted
to the common base, chosen for the study by means of Eq. (1.5) or (1.36).
Per-unit ohms on kva base 2
- base kva
x (per-unit ohms on kva base 1) (1.36)
base kva 1
Similarly, a machine rated a t one voltage may actually be used i n a
circuit a t a different voltage. Its per-unit impedance must thus be
changed to a new base voltage.
GENERATOR MOTOR
1000 KVA I0;YKVA o(lOOO KVA)
13800 2300
VOLTS VOLTS
PRIMARY SECONDARY
RATING RATING
13200 2400
VOLTS VOLTS
FIG. 1.38 Method of converting bore volts, kva, amperes, and ohms from one value to
onother.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES n
Reference to Eq. (1.35) shows that per-unit ohms is inversely propor-
tional to the square of base volts. Thus:
Per-unit ohms on new base volts - - (old base volt.s)* (1.37)
Per-unit ohms on old base volts (new base volts)*
and
Per-unit ohms on new base volts = per-unit ohms on old base volts
(old base volts)2
(1.38)
(new base volts)2
Equations (1.37) and (1.38) may be used for per cent ohms as well as per-
unit ohms.
Converting Ohms to a Common Voltage Base. When using ohms
instead of per cent or per-unit in the impedance diagram, it is important
to convert the ohmic values to a common voltage base by Eq. (1.13).
For example, if the short-circuit current is being calculated in a 480-volt
system (supplied by transformers rated 480-volt secondary) fed through a
cable and a transformer from a 2400-volt system, the ohms impedance of
the cable in the 2400-volt circuit must be multiplied by 48O2/24OO2to
convert it to ohms on a 480-volt base. The transformer ratings, i.e., 480,
240, etc., and not system ratings, if different from transformer rating, are
used as the voltage base for short-circuit-current calculations.
Representing the Utility Supply System. The utility system must be
represented by a reactance in the impedance diagram. Sometimes this
utility-system reactance is available in per cent on a certain base. If so,
it is merely necessary to convert this value to the common base used in
the impedance diagram. To do this, use Eq. (1.5). In some cases the
utility engineers will give the short-circuit kva or current that the utility
system will deliver a t the plant site. In otker cases, only the interrupting
capacity of the incoming-line circuit breaker is known. In these cases to
convert short-circuit kva, current, or incoming-line breaker interrupting
rating to per cent reactance on the kva base used in the reactance diagram,
proceed as follows:
If given short-circuit kva, convert to per cent by using Eq. (1.6).
If per-unit is desired, use also Eq. (1.4).
If given short-circuit amperes (rms symmetrical), convert to per cent
by Eq. (1.7) and to per-unit by Eqs. (1.7) and (1.4).
If only the kva interrupting rating of the incoming line circuit breaker
is known, convert to per cent by Eq. (1.8) and to per-unit by Eqs. (1.8)
and (1.4).
XI = -
(d(z2)
21 +
22
(1.40)
For combining several parallel reactances
1 1 1 1 1 1
-=_
2. 2,
+ - + - +X -I + E
2 2 2,
(1.41)
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 59
INFINITE
c.
P~T& T( $*,
* T . Pm EQUIVALENT Y
e c , TO
CONVERT P I T I , PITI
c. EQUIVALENT Y.
STEP x z
STEP# I
COMBINE SERIES REACTANCES
PI~TI,RBT~,ETC.
I
&Pa.
--&-
Ct
cs
a"3+c*
L c4 +
COMBINE 2 C t , 3 + C+ AND
THEN REPEAT STEPS 2.3 e 4
UNTIL ONE EOUIVALENT
DRAW NEW DIAGRAM REACTANCE IS OBTAINED.
STEP-* 3 STEP t t 4
Some systems are such that they cannot he reduced by merely com-
bining series and parallel rgactances. For example, take the one-line
diagram of a circuit as show in upper left-hand corner of Fig. 1.39. The
\
reactance diagram is shown the ypper righehand corner of Fig. 1.39.
In addition to combining serieszind parallel reactances, it is necessary to
convert a triangle of reactances such as PI,
TI,PzrT , and C1to an equiva-
lent Y of reactances by the formulas of Fig. 1.40. By these conversions,
I
B=
ob + a c + be a=-
0c
b A+B+C
a b + a c + bc "
c= b:
A+B+C
A = ob+oc+bc A8
C:
a A+B+C
FIG. 1.40 Formula for converting a triangle or delta of three impedances to a Y of three
equivalent impedances, and vice verso.
3 SERIES EQUIVALENT
IMPEDANCES IMPEDANCE
FIG. 1.41 Example illustrating the combining of series impedances.
The equivalent impedance
rl
2 %= VZ + + +
73 j(z1 + zz+ 4 (1.42)
Using the numerical values of Fig. 1.41,
2, = 1+ j 2
22 = 2 +j3
= 0.5 + j l
21 = (1 + 2 + 0.5) + j ( 2 + 3 + 1) = 3.5 + j G
The above is applicable when impedances are expressed in ohms, per-
unit or per cent.
Combining Parallel Impedances. Parallel impedances may be
reduced to one equivalent impedance as follows (see Fig. 1.42):
(1) Reduce the per cent values of resistance and reactance in each of
the given parallel circuits to a per-unit basis by dividing per cent figures
by 100 or convert the per cent values to ohms. Per cent values can be
used in the following if the multiplier 100 is applied properly, e.g.,
T X
(Branch 1) 0.05 0.15
(Branch 2) 0.008 0.108
(2) Calculate the impedance squared z2 of each circuit
2% = r' + 2
'
1
(Branch 1) rlz + = ZI', e.g., 0 .052+ 0.1547-0>25
21'
(Branch 2) r 2 + zz2= zz2, e.g., 0.008z+ 0.108* = 0.0117
(3) Obtain the ratios of r/z' of each circuit
Tl 0.05
(Branch 1) -', e.g., -= 2.0
21 0.025
rz
(Branch 2) -, e.g., 0.0°8 - 0.683
z'2 0.0117
~
1
Any number of parallel circuits may be accommodated by additional
horizontal columns as fo branch 1 and branch 2, etc., their resultant
(r/z2)’s and (x/z2)’s heling added to obtain G O and Bo.
Multiplying and Dividing Impedances. Two impedmces may be
multiplied as per the following equations:
(21) (22) = 23
21 = TI +jXl
ZP = T S +j x ,
23 = r8 +
jxa
2 3 = (TI +
jXl)(Tt + jZ2)
= (TIT2 - 2 1 2 2 ) + j(TIX2 + TBZL)
13 = (nrz - XIXZ)
j a = j(r1zz +
rczJ 1
Two impedances may be divided according to the following equations:
(1.44)
TI +j x , - jxt
=-x- TZ
r2 +j x 2 TZ - jxt
(1.45)
After the reactance diagram has been reduced to a single value, the
value of symmetrical short-circuit kva can be determined by Eq. (1.14),
(1.15), or (1.16). To determine the symmetrical short-circuit current, use
Eq. (1.17), ( l . l S ) , or (1.19).
Equations (1.14) to (1.19) do not allow for any d-c component. Table
1.4 gives figures for converting kva to amperes.
Apply Proper Multiplying Factor. The final step is to apply the
proper multiplying factor from Table 1.2. To determine the total rms
short-circuit current or kva, use Eq. (1.20).
64 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
11,000 0.0525
11,500 0.0502
12,000 0.0481
-
~
/
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 65
EQUIVALENT CIRCUITS
LEX REACTOR
O N E LINE DlAGRPlM
I
J
k GENERATOR
-XI fc
FIG. 1.43 One-line diagram and equivalent circuit for duplex reactor.
66 SHORT-CIRCUIT-CURRENT CALCUUllNG PROCEDURES
circuit for the duplex reactor is as shown in Fig. 1.43. For preliminary
calculations, an average figure off. = 0.5 should give results of sufficient
accuracy.
Equivalent Circuit of Three-winding Transformer. When making
short-circuit calculations of power systems which include three-winding
transformers, there is a question on how to use the designer's reactance
values. Designers give reactance values between pairs of windings.
Figure 1.44A shows a three-winding transformer, and Fig. 1.44B shows
its equivalent circuit. The following equations are easily derived and are
the proper ones to use in short-circuit studies:
xs = + X2e c -
XIB XAC
(1.46)
(A1 mi
FIG. 1.44 (A1 One-line diagram and (61 equivalent circuit diagram of three-winding
transformer.
INCOMING LINE
A
A
SOURCE 0.25 Yt
MOTORS
I
TRANSFORMER
750 KVA
5.5 x x
(0.055%)
REACTANCE DIAGRAM
480 VOLTS
M$ (0)
0.0625 1 2 5 v 1x=--XIXI%
+x2-0.0625t025
0.0625XC125-0,05% T 5 %
- yj;xo,4&
750
I
o,050
X 18,000 AMPERES SYMMETRICAL [ 1.18)
(d)
FEEDERS
BREAKERS
- PLAN
CHANNEL B U $ - 4 0 0 0 A
150'
n
I w nus o'
II
NETWORK TRANSFORMER
NETWORK
PROTECTOR
1 3 2 0 0 - 2 1 6 ~ / I 2 5 VOLTS Z500 A
KvA
y Z
INCOMING LINE
5 O YVA SC L-
rnY"l
ELEVATION
.""...
CD"Yl
CIRCUIT
BREAKER
4000
FIG. 1.46 Arrmgement of equipment for large 208Y/120-volt spot network system.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 69
The equipment for this example is arrauged as shoirn iir Fig. 1.46. The
one-line diagram is shown in Fig. 1.47.4 which iurludes the hayir reartanre
data on the circuit elemenk. The impedauce diagram is shown i n Fig.
1.47B. Figure 1.47C shows the condensed diagram to illustrate t,he rela-
tive distribution of reactance in the system. It will be noted t,hat the
overhead bus R has 70 per cent as much impedance as the romhinatiotr of
all the transformers an8,huses ahead of it,. Elimiiiatiug this item would
J
cause a serious error in t h magnitude of short-circuit, curretit.
The intermediate steps etween Figs. 1.47H and 1.47C can be worked
out by followiug t h e fa oing text.
The short circuit is located just ahead of the maiii 4000-amp circuit
breaker as this determiires the available short-circuit, curreut, which this
circuit breaker must interrupt. As pointed out previously, air circuit
breakers are applied 011 the basis of availahle rurreiit, and therefore \\.heir
calculat,ing the short,-rirruit duty oil them, t,he impedalire of t,he rirciiit
breaker is not included.
Large High-voltage Power System. T h e examplc shown in Fig. 1.48
is typical of what might, be eucouritered i n a steel mill. The kva base
chosen is 100,000 kva. Precise data are available 011 large motors and are
used in the short,-circuit, st,udy. Since the large mot,ors roiistitute only
part of the motor load, the remaining motor load is estimated. For short
circuits on the 22-kv system t,he motor load is assumed to be equal to the
capacity supplying each 22-kv bus, or 62,500 k r a aiid 20,000 kva.
Should more precise data be available regarding ronnevted mot,or load,
these data should be used for simulating motor ront,ribution for faults on
the 22-kv system. In t,his example, the connected horsepower 011 the
6.0-kv bus mas known t,o be as shown in t,he diagram.
To check the momentary dut,y at F , 011the KY-kv bus, the primary sys-
tem should be represented by its equivalrut, subt,raiisieiit reartaure nf
12.2 per cent. For interrupting d u t y on the 6.9-kv bus, t,he primary
syst,em should be represented by a reartanre equivalent t o the iirterrupt-
irig duty on t,he 22-kv system, or 17.5 per cent.
These large complicated syst,ems should he set up 011 a calculating
board to enable accurate ausivers t,o he obtained easily.
and short-circuit-current calculation procedure for spot network system show in Fig. 1.46.
72 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
c:
74 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
4tL
PRIMARY SYSTEM REACTANCE ON 3-PHASE BASIS.
TRANSFORMER X =O.O3Ym
TOTAL X ~ 0 . 0 4 %
1
F+ 100 000 KV4 3 PH4SE
SH& ClRCUlT DUTY
B4SE 5 0 KV4
0.00198
PRlM4R"X
TR4NS X
0036%
-
PRIM4RY SYSTEM RE4CT4NCE ON 3 P H 4 K 84%
:0 0005~~
B451S~00a)5X2iOO019~
H4LF WlNDlNG RE4CT4NCE OF TRMIYORMER42 XO0310036X
TWW R
00172%
'I RESIST4NCE " .' ~144X0012~001720/1
:o.
ticularly in circuits of 60 volts or less, many charts, tables, and curves
have been prepared to eliminate the necessity for detailed calculations.
Some of the more usef 1 ones are presented here.
UNIT SUBSTATIONS
%
?]-'"
"2 x,
SHORT CIRCUIT primary short-circuit capacity of 150,000
kva.
See 480-volt application table. Follow
FIG. 1.51 0 n e - k diagram the vertical column under the 1000-kva suh-
showing location of short circuit
station rating down to the 150,000-kvaavail-
for determinotion of short-circuit
currents shown in Table 1.5. able primary three-phase short-circuit kva
line in thetable. The availableshort-circuit
current a t the 480-volt bus is indicated as 30,400 amp.
The unit substation application Tables 1.5 and 1.6 make it easy to
determine the short-circuit current a t the main unit substation bus. By
the use of the simple estimating curves the short-circuit, current at the end
of the secondary feeders can he easily determined too. Henre these tables
and the curves shown in Figs. 1.52 and 1.53 make it easy quickly to esti-
mate the short-circuit current a t any point in a secondary system 600
volts and less fed by standard load-center unit substations.
The curves are for 60-cycle operation. Figure 1.52 is for cable cirruits
and Fig. 1.53 for bus feeders.
The results are in terms of the three-phase average asymmetrical rm
value during the first cycle corresponding with the basis of rating for low-
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 77
FIG. 1.52 Chart for determining short-circuit current a t end of cable circuit consisting of
three-conductor cable in conduit or interlocked-armor cable (60cycler).
2
TABLE 1.5 Available Short- circuit C u r r e n t f r o m ' t o n d a r d T h r e e - p h a s e Unit S u b s t o t i o n s
SECONDARY RATING: 2 0 8 Y / l 2 0 VOLTS, THREE PHASE SECONDARY RATING: 240 VOLTS, THREE PHASE
Substation kva rating Substotion kra rclting
Available
Primary 112.5 150 225
1 1 I I I 1 1 300 500 750 1000 I500
three-
phase
short- Normol current, amp rmal current, en
-
Fi.C"it
kw 313 417 625
1 1 1 1 1 1 834 1388 2080 2780 4170 270 361 1 542 722 1 1203 1804
-
Total low-voltoge short-circuit Curlenh, thousands of amperes
. ~ ~
-
50.000 10.0 11.9 15.9 20.7 32.4 42.3 53.3 48.7 9.4 11.2 15.1 19.7 31.1 41.3 52.2 71.2
100.000 10.3 12.2 16.5 21.7 35.0 46.8 60.4 61.3 9.6 11.5 15,6 20.6 33.3 45.1 58.3 82.5
'$
150.000 10.4 12.3 16.7 22.1 36.0 48.5 63.3 74.5 9.7 11.6 15.8 21.0 34.2 46.6 60.8 87.5 2
250,000 10.4 12.4 16.9 22.4 36.8 50.0 65.9 80.0 9.7 11.7 16.0 21.2 I 34.9 48.0 63.0 92.0 5
500.000 10.5 12.5 17.1 22.6 37.5 51.3 67.9 85.5 9.8 11.8 16.1 21.5 35.5 49.0 64.8 95.9 2
Unlimited 10.5 12.6 17.2 22.9 38.1 52.5 70.2 90.0 9.8 11.8 16.2 21.7 I 36.1 50. I 66.7 100.0 $
~
-
NOTE: or different voltoge bare, multiply short-circuit current values in table by NOTE: 3. For differed wltmge hose. I tipiy 9
208 240
the ratio values in toble by the ralio
naw voltoge n o r *olt.*e
NOTE: 2. Motor short-circuit current contribution is 2.5 times the transformer normal NOTE: 4. Motor short-circuit current-contribution is 5.0 t i m n lhe t m n r
I a
current for 50% connected motors. former norm01 current for 100% connected moton.
former
4.0 4.5 5.0 5.0 5.0 5.5 5.5 5.5 4.0 4.5 5.0 5.0 5.0 5.5 5.5 5.5
impedance,
%
80 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
FIG. 1.53 Chart for determining short-circuit current (it end of feeder bur. The type
designations refer to General Electric Company bus I60 cycles).
Required Data. The basic data needed to enable the use of Figs. 1.52
and 1.53 are the following:
1. System operating voltage
2. Available short-circuit current at the source bus (average asym-
metrical)
3. Length and construction of the feeder circuit
4. Connected motor load at the feeder terminal
Procedure for Use of Figs. 1.52 and 1.53. The evaluation of feeder
terminal short-circuit current involves only four simple steps (see Fig.
1.54):
1. Locate the magnitude of source-end short-circuit current on the
proper left-hand operating voltage scale.
2. From this starting point move along to the right following along a
curve or an interpolation between adjacent curves until the desired length
of specific feeder construction (horizontal scales) is reached.
3. Project the latter point horizontally to the left and read the short-
circuit current contributed by the feeder on the same scale as used in 1.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 81
t
k--
H I
.
1
i
I
,/CP)OICI I I l l I
I_ 850
FEEDER L m m " I
FIG. 1.54 Example rhowing how to use the charts of Fig. 1.52 and 1.53.
Available primary
25 137.5 I I 1
50 75 100 150 1 1 I 1
200 250 333 500
24,550 amp
Motor contribution, bus R = 5 X 03 = 315~
K
.........
XdRt ratio..
................... I 1 I I I 1
1;;s I:* s1: !l Ii6
2
1.02
4
FEE0ER:Zf:Rf tjxf OHMSIPHASE
IFROH TABLES)
:'I
\J VAIL4ELE
SHORT ClRCUlT CURRENT DESIRED HERE
IS'CURRENT CONTRIBUTION FROM FIG. 1.56 One-line diagram for rhort-
SOURCE *"STEM circuit-current calculation ot the end of
ly*CURRENT CONTRlBUTlON FROM
LOAD LCCAL YOTORS feeder circuits-genernl core.
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 07
I 4 R X
I
I CABLE
FIG. 1.57 Equivalent circuit for determining cable lengths given in Tables 1.6 lo 1.9.
From the equivalent circuit per phase shown in Fig. 1.57 and using the
nomenclature of Fig. 1.57, a general expression for the length of cable t o
limit the short-circuit current can be derived. The equation is
L 2 R2 - X
~ Z 2 1 , 2 / I ,-
E= 221,
Where I J I , is large or R is small, the equation reduces to
88 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
Conductor
Coble length 1, ft
size
__
I
- -
No. 14 A x g
No. 12 Awg
..
..
No. 10 A w g . .
26.9
42.6
67.5
7.3
11.4
17.9
::::
69.0
1:;
21.8
4.7
7.4
11.7
27.5
43.6
69.5
9.1
14.4
22.8
5.3
8.5
13.4
2.4
3.8
5.9
No. 8 Awg ... 106.5 28.0 109.4 34.2 18.3 110.0 36.0 21.1 9.3
No. 6 Awg ... 165.0 42.6 170.3 53.0 28.0 171.5 56.1 32.7 14.2
N e . 4 A w g ... 254.0 63.7 263.0 81.0 42.6 265.5 86.3 43.8 21.4
No. 2 A w g . . . 384.5 91 .O 402.0 122.1 63.0 407.0 131 .O 75.8 31.8
No. I Awg , , . 468.0 111.0 488.0 146.8 75.2 497.0 159.1 91 .4 38. I
No. 110 Awg . 564.0 126.8 592.0 175.0 87.2 606.0 192.8 110.7 44.0
No. 2 '0 A x g . 664.0 144.8 706.0 206.0 100.8 723.0 228.5 128.8 50.9
No. 3/0 Awg . 775.0 162.0 827.0 237.5 114.2 852.0 267.0 149.1 55.4
No. 4/0 Awg . 890.0 180.0 960.0 271.0 127.8 990.0 308.0 171.2 64.7
250MCM.. . . 962.0 190.5 038.0 290.5 135.5 1072.0 333.0 184.1 69.0
- - -
I , = avail le short-circu: urrent in kiloamperes a t source end of cable
I f = short-circuit current kiloamperes ior short circuit a t end of cable of length L
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 89
I. 50 1005~ 100
I5
I, 25
5 / 1 25
5 / 50
5 i l 50 5 ~ 2 5 /
Conductor
Cable length 1, fl
sire
- ~ ~
No. I 4 Awg. , ... 21.5 5.8 21.9 7.0 3.8 22.0 7.3 4.3 1.9
No. 12 Awg.. , .. 34.1 9.2 34.6 11.0 6.0 34.9 11.5 6.8 3.0
No.lOAwg ..... 54.1 14.3 55.2 17.4 9.3 55.7 18.3 10.7 4.7
No. 8 A x g . . , ... 85.4 22.4 87.6 27.4 14.6 88.1 28.8 16.9 7.4
No. 6 Axg.. . ... 132.5 34.1 136.5 42.4 22.4 44.8 26.2 11.4
No. 4 Axg.. .... 203.3 51.0 210.5 64.8 34.1 69.0 39.9 17.2
No. 2 Axg.. , ... 308.0 73.0 321.5 97.8 50.4 105.0 60.7 25.5
No. I A x g ...... 374.0 89.0 391.0 117.5 60.2 127.4 73.2 30.5
No. 1/0 Awg .... 452.0 101.5 474.0 140.1 69.8 485.0 154.2 88.7 35.2
No. 210 Awg .. . . 532.0 115.8 566.0 164.8 80.6 579.0 183.1 03.0 40.7
No. 3/0 Awg . ... 621.0 29.6 663.0 190.0 91.4 682.0 214.0 19.3 44.4
No. 4/0 Awg , .. . 713.0 144.1 768.0 216.8 102.2 793.0 246.5 37.0 51.8
250 M C M . . ..... 771 . O 52.5 832.0 232.8 108.6 860.0 266.8 47.7 55.2
~ - - - - -
I. = availab short rcuit current kiloampcrcs i S O I I I ~ Pcnd of
I1 = short-c uit current in kiloarnperPs for short circuit at m i l of c
TABLE 1.9 limiting Effect of Cable on Short-circuit Currents a t 240 Volts,
Three Phase
Three Single-conductor Cables in a Mmgnetic Duct
- -
100 100
25 50
-
I
~
Conduclor
Cable length 1, ft
*i*e
- __ - - __ - ~ __
No. 1 4 A x g ....__..10.8 2.9 11.0 3.5 1.9 11.0 3.7 2.2 I .o
No.12Axg ........ 17.1 4.6 17.3 5.5 3.0 17.5 5.8 3.4 I .5
No. 1 0 A w g ........ 27.0 7.2 27.6 8.7 4.7 27.9 9.2 5.4 2.4
No. 8 Awg ......... 42.7 11.2 43.8 13.7 7.3 44. I 14.4 8.5 3.7
No.6 A x g ....__.._ 66.3 17.1 68.3 21.2 11.2 68.7 22.4 3.1 5.7
No. 4 A x g ......... 101.5 25.5 105.3 32.4 17.1 106.4 34.5 '0.0 8.6
No. 2 A w g . . ....... 153.8 36.5 160.8 48.9 25.2 163.0 52.5 0.4 2.8
No. 1 Awg ........_ 187.0 44.5 195.5 58.8 30.1 199.3 63.7 6.6 5.3
No. 110 A x g ....... 226.0 50.8 237.0 70. I 34.9 242.5 77. I 4.4 7.6
No. 2/0 A w g . . ..... 266.0 57.9 283.0 82.4 40.3 289.5 91.6 I .5 0.4
No. 3/0 A x g .._....310.0 64.8 331.5 85.0 45.7 341 .o 107.0 9.7 2.2
No. 4/0 Axg.. .. ... 356.0 72.1 384.0 108.4 51.1 396.5 123.3 8.5 5.9
250MCM ........_.385.0 76.3 416.0 116.4 54.3 430.0 !33.4 3.9 7.6
-- --- - - -
I. available short-circuit currcnt in kiloampercs at source end of eahle
=
I , = short-circuit current in kiloamperrs for short circuit a t end of cahlc of length L
PO SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
Conductor
25
5 25
50 I I
lo:
Cable length 1, h
lG
100
25
100
50
sire
-- - - -
No. 14 Awg....... 9.3 2.5 9.5 3.0 I.6 9.5 3.1 1.9 0.8
No. 12 Awg....... 14.8 3.9 15.0 4.8 2.6 15.1 5.0 2.9 1.3
No. 10 Awg...... . 23.4 6.2 23.9 7.5 4.1 24.2 7.9 4.6 2.0
No. 8 Awg........ , 37.0 9.7 38.0 11.9 6.3 38.2 12.5 7.3 3.2
No. 6 Awg........ 57.4 14.8 59.2 18.4 9.7 59.6 19.5 11.3 4.9
No. 4 Awg........ 88.0 22.1 91.3 28.1 14.8 92.2 29.9 17.3 7.5
No. 2 Awg........ 133.4 31.6 139.4 42.4 21 .9 141.4 45.5 26.3 11.0
No. 1 Awg........ 162.1 38.6 169.3 50.9 26.1 172.5 55.3 31.7 13.2
No. 110 Awg...... 196.0 44.0 205.3 60.7 10.3 210.0 67.0 38.4 15.3
No. 2/0 Awg...... , 230.5 50.2 245.0 71.5 14.9 L51.0 79.4 44.7 17.7
No. 310 Awg...... , 269.0 56.2 287.0 82.4 19.6 295.5 92.7 51.8 19.2
No. 4/0 Awg...... 308.5 62.4 132.5 94.0 i4.3 143.5 106.8 59.5 22.4
.......
,
250 MCM.. , 334.0 66.0 160.0 100.8 17. I 172.0 115.5 64.0 23.9
-
100
Per cent X : =
times normal stalled rotor current*
TABLE 1.1 1
Range M-t Common
15-25 20
a Nearly all salient-pole generators built by General Electric Company since 1935 have
amortisseur windings.
Add transformer reactance:
For compound-wound converters add 12 per cent.
For shunt-wound converters add 7 per cent.
These data are useful for estimating reactances of individual large motors of
several hundred or several thoumnd horsepower.
* With rated voltage and frequency applied.
92 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
K w ..ling
w rating Volt.g* rating
__
0.8 power facer
1200 3600
rpm rpm
~
I per rent
Xi.
per cent
-I 1
600 "0th or less-induction 28'
600 volts or lewynchronous l i t e m 1 end 2 indude motor leads1 21 29
600 volh or l e u i n d u c t i o n 34'
600 volts or les-ynchronour litems 3 and 4 indude motor leads 27* 35
and step-down bansformen1
Motors above 600 volt-induction 20
Motors above 600 volt-ynchronwr 15 25
Motors above 600 volh-indudon 26
Motors o b w e 600 voltriynchromur litems 7 and 8 include step- 21 31
down transformers1
I
* Based on AIEE Standard No. 20.
1 -
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 95
Plant
Induction Sydrnnom
Cement .............................. 40 60
Machine shops ond IexHIe.. ............. 85 15
Rubber and rolling mills................. 50 50
Paper (excluding grinder mobs). ........ 67 33
Commercial ond offiso.. ................ 50 50
Installed
Energized
motor k w to
motor kva source kva
PI.3 to insbled (excluding
motor k w ,
SPW").
per cent por cent
Per cent Per cent Per cent Per cent Per. cent Per cent
R X z R X z
~-
3 1.7 I .5 2.3 2.2 1.7 2.8
5
10
15 1.5 1.7 2.3 I.6 I .6 2.3
25
75
100 I .2 2.3 2.6 1.2 3.5 3.7
Self-cooled or Forced-oil
High voltage Low voltage woter-cooled cooled
rating, per cent rating, per Cenl
For high-voltagr insulation elassrs intermediatr of those given, use the imppdancr
of thc next higher listpd insulation class.
For transforrncrs with a load-ratio control add 0.5 prr ccnt to the vaIu?s IistFd
abovc crcrpt in those eases in which a IOWPY impedaner has heen sprrifirtl.
Thc p ~ cr m t resistance on the hase given above rangrs from 1.0 down to 0.06.
X =
(
0.023 log, D
2s
+ K)
X = reactance, ohms per 1000 ft at 60 ryrlrs; S = spacing of couduc-
tors (center t o center), in.
D = diameter of ronductors, in.; K = a rocffirient dependent upon ratio
of iriside diameter of a ronductor to outside diameter of condurtors. For
standard strand construction K = 0.25
98 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
This formula does not take into account any increase of reactance due
t o the spiraling of the strands. Such increase is usually negligible in
three-conductor cables and in large single-conductor cables, but it may
amount to 1 to 2 per cent in small single-conductor cables.
The effect of irregular spacing of the conductors and of magnetic
binder causes an increase of reactance of single-conductor cables, com-
pared with otherwise equivalent three-conductor cables. Cable insula-
tion thickness varies with different types of insulation for a cable of a
given voltage class. The approximate reactances of cables taking into
account these variables are shown in Tables 1.20 t o 1.22.
R' X R' X Z
N . 2 Awg . .
O 0.0203 0.00513 0.0209 0.0197 0.00344 0.02000
No. I Awg.. 0.0163 0.00500 0.0171 0.0157 0.00342 0.01606
No.l/OAwg. 0.0131 0.00495 0.0140 0.0125 0.00340 0.01296
R* X z R' X z
No. 14 Awg
No. 10 Awwg.
. 0.3135
0.1240
0.00969
O.OO8M
0.3135
0.1240
0.3135
0.1240
0.006664
0.005745
0.3291
0.1241
No. 8 Awg .. 0.0779 0.00788 0.0781 0.0779 0.005308 0.07808
Based (1 75 c.
-- ---
TABLE 1.22 Correction Factors for Nonmagnetic Ducts
Single-condudor a b l e ,
Where more precise data are not available, the values given in Tables
1.20 t o 1.23 may be used in short-circuit-current calculations without
significant error.
System voltage
Plvg-in type:
Upto600 ............. 98.8 24.7 15.8
60110 1000 ........... 62.4 15.6 10.0
Lox-impedance type:
Upto600 ............. 45.2 11.4 7.3
60110 1000 ........... 17.2 4.3 2.7
135010 1600 .......... 10.8 2.7 1.7
2000 ................. 7.6 1.9 1.2
FIG. 1.58 Chart showing reactance VI. spacing of rectangular bus bars 160 cycler).
FIG. 1.59 Chart showing reactance VI. spacing of rectangular bur bars I60 cycler).
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
FIG. 1.60 Chart showing reactance YI. spacing of rectangular bus bars (60cycled.
104 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
FIG. 1.62 Chart showing reactance VI. spacing of channel bus bars I60 cycler).
-
~ - B - I -A- I ~
spacings (up t o 8 ft) and from Figs. 1.64 and 1.65 for spacings up t o
20 ft.
Under usual application conditions, transmissiodine reactance
varies over quite a narrow range. Table 1.27 includes the usual varia-
tions as well as “average ohms per mile” which are normally satis-
factory for quick estimating work. Very large conductors, used to
carry unusually large amounts of power for short distances, have abnor-
mally low reactance so that this tahlr is not applicable.
L--- 67“
4 - P I N CROSSARM
AND SPOOL- TYPE
SECONDARY RACK
6 - P I N CROSSA-M
FIG, 1.63 Spocing of pins on four- and six-pin crossarms for vie in calculating line reoc-
tance on 2400/4160-Y or 48OO-volt circuits.
106 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
Normal tronrmiirion
Approximate
Line in.ul.tion equi*o1ent
class, kv dell. spocing of Reoctonce,
conductors. ft ohms per mile
size
lslrmded ~ o p p e i l
69 8
14
115
138 16 0.70-0.80
161 20 411 UIUDI sizes both copper 0.75
220 20 and oluminum
287 40
* 115 12 44 5.5
230 12 66 8.0
460 I8 I10 14.0
575 I8 112 16.5
2,300 30 I54 20.0
4,160 30 220 29.0
6,900 36
13.800 42
22,000 48
33,000 54
type W, covering current ratings from 100 t o 800 amp based on tests
at short-circuit currents, are given in Table 1.30. The values in Table
1.30 apply t o t,ransformers with a serondary burden of I volt-amp or
less at 5 amp or a t normal i:urrent. For higher burdens, the impedance
referred t o the primary side will be somewhat increased, but the increase
is far less than that occurring a t normal currents, berause of the reduced
mutual inductance between primary and secondary windings. The
reactance values based on low burden are conservative fur calculations
of maximum short-circuit current.
TABLE 1.30 Over-all Reactance of Type W Current Transformers,
Referred to Primary Winding
Approximate Values at Short-circuit Cvrrenh with D-C Component, Rms Symmetrical Component
Ronging from 15,000 to 55.000 Amp
Current Rating of Reactance (11
Primary Winding, 60 Cycles,
Amp Ohms
100 0.0035
I50 0.0017
200 0.0010
250 0.00066
300 0.00050
400 0.00032
500 0.00022
600 0.00019
800 0.00012
These values are also representative of t,he order of magnitude of the
reactance for current transformers of the following types, rated a t 5000
volts: JW1, JW4, JW6, JW14, WC12, WFI, WF6, and WF12.
Reactances for other designs of current transformers of the wound
primary type may be estimated by applying the folloming approximate
factors t o the values of Table 1.30.
Type of Current Foctor to Be Applied to
Transformer Reactance Vduer in Table 1.30
KF85-7,500 volt 1.8
JSI-15,000 volt 0.4
Current Transformers Having a Bar-type Primary Conductor. For
bar-type current transformers with currerit rat,ings from 1000 t o 4000
amp, such as t,ypes bS2-GO0 volts, WC15-5000 volts, KC60 7500 volts,
the react,arice has an approximate order of magnit,ude of 0.000070 ohm
a t currents within the range from 10,000 t o over 80,000 rms symmct,rical
amperes, with or ait,hout d-c component,.
T h e reactauce depends on the spacing bctweeu phases, since a COIL-
siderable amount of air flux links the primary bar conductor. The
value given is t,hat for !&in. phase spacirig wit,h the t,ransformers side by
side, reprcserit,ing an average value for the three phascs for t,hree-phase
short circuits. Strictly speaking, the reactance in the three phascs will
I12 SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES
I
Per cent ,O(lCt(l"L*
Ion base of C ~ C .k rd
No. of No. of Circ. Kva of
Type phoier core, "Oil, r.g"l.tol
!-
Min Avg Max
~ _ _ -~~
Indue.. ......... I or 3 .. 2400 I?
I n d w . . ......... Ior3 .. to I0 0.65 0.85 1.00
4800 96
_____ _ _
Amp
rO~Y1.101
~ _ _ _ _
Step ............ 1 1 2400 Allrolings O.O+ .... 0.6
Step. ........... 3 I lo to160omp O.O+ .... 0.7
Step. ........... 3 3 13,800 Over 160arnp 0.15 .... 1.0
SHORT-CIRCUIT-CURRENT CALCULATING PROCEDURES 113
REFERENCES
1. A I E C Committee Rrport. Simplified Calculation of Fault Currents, E k e . E’ng.,
Octobrr, 1912.pp. 509-511.
2. A I I * X Committee Ilrport. Simplifird Calmlation ai Fault Currmts. Trans.
AlEE’. 1942, Vol. G I . pp. 113:3-11:35.
3. Revision Made to AIICI: Report, Simplified Calculation of Fault Currents, Efec.
Emf,.. February, 194d. p. 65.
4. Darling. A. G., 4-C Short Cirrriit Caleiilating Procdure for Lon--roltage Systems,
‘I‘mns. A I E E . l!)41, Vol. GO, pp. 1121-1136.
5. Srhurig, 0. It.. Fault Voltngr Drop and ImpPdanre a t Short-circuit Ciirrmts in
Low Voltngr Circuits. Trans. A I E E , 1941, Vol. 60, pp. 479-486.
6. AIEE Committw Rrport. Simplifird Calculation of Fault Currents, Trans. A I E E ,
1948, Vol, 67, p. 1433.
Chapter 2 by R, H. Kaufmann
SYMMETRICAL COMPONENTS
plugging. There mould he a balanced set of currents, but this time the
application of rated voltage would cause currents of about six times
rated value. In other words, the impedance appears to be the same in
all three phases, but its value is now $6 = 0.16 per-
kJ!
unit, or 16 per cent. The effect of mutual winding
coupling alone may make the effective impedance
per phase as low as 16 per cent or as high as 300
or 400 per cent.
There is one significant observation. So long as
the three currents are equal and separated by the
same angular displacement, the effect of currents I s
and I , on the voltage drop in phase A will be iden-
Thus Z , = Z B = Z c .
This also identities the fact that the impedance voltage drops I a Z A ,
I,Z,, and I c Z c are separated by the same angles as I,, I , , and I c .
These are two very important facts which emphasize the value of
symmetrical components.
Ic
CASE I CASE 2 CASE 3
lPOSlTlVE SEOUENCEl (NEGATIVE SEWENCE) (ZERO SEOUENCE)
THE OPERATOR 0
-02
0.5tj0.866
f /71:a2
/ ,
,1.5tJO.866
/ /
\+
/
I /
/
I/ /
//
//' a3
\
Ir-0.-50.866
0.5 1.5-~0.866
:I a
RESOLUTION OF SEQUENCE C O M P O N E N T S
Id = Ih0 = 1.0 =
I, + I, + I,
3
Positive sequenre:
I,, =
1, + a l e + a21c-
2
-
IS,= all., =
a21A I S+ + alc
3
I C 1= aI., =
aIA + + Ic
a21a
3
SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS 121
Srgativc sequence:
I,, =
I, + a2IB+ a l e
3
.\I1 three i.urrctits whii.11 romprise each of the three component systems
now have been dekiiicd. The sum of all t,hree compotrcnt currents of
each phase should equal the original actual phase current.
Phase il :
Phase 13 :
I B + la? f
= Ib, IbO
-
- a?IA + I I I+ a l c + aIr -t I , + azIc + I , + I , + I c
3 3 3
= >SIA(aP + a + 1) + I a ( l + 1 + 1) + I c ( a + a2 + 1)
= !5(0 + 31, + 0) = I B
Phase C:
Ic = + I,, + I d
I,,
- + a21e + IC a'IA + a l a + IC + I., + 1, + I c
+
3 3 3
= 4$IA(a + az + , I ) + IB(a* + a + 1) + I c ( 1 + 1 + 1)
= >$(O + 0 + 3Ic) = Ic
? >
1 hus a means now has been devised of separat,ing the three actual line
currents (or voltages) into t,hree systems of symmetrical components, and
further it, has bee11shown that the sum of the three component quantities
of earh phase does exactly equal the original true line current (or voltage).
Several fuiidamental equatioiis and commonly used relationships are
listed i n Tahle 2.1.
1.0 =
In + Is + I c = I,, = I d
3
PER-UNIT SYSTEM'
value throughout a wide range of physical size and voltage rating. For
example, the impedance of a transformer mill be about 0.05 per-unit (6 per
cent) on its own rat,ing as a base quite independent of size or voltage
rating. If expressed in ohms, the numerical value of Z would vary
widely wit,h 110 sigu of any common denominator. Also, in the per-unit
system a particular per-unit value of current flowing into one side of a
transformer comes out the other side as the same per-unit value.
Refer to Chap. 1, page 54, for a complete list of equations relating
~ e r - u n i tvalues.
SYSTEM APPLICATION
Segative sequence:
0 = I.dZm + + +
ZL2 ZTJ Tio*
v., = + +
-ra2(zGs zL2 zr2)
Zero sequence:
0 = I.o(Zo0 + + Zro) +
ZLO v.0
vm0= -r,,(zoot z t o+ zTd
Combined :
Ti" = v.1 + ve/02+ v.,o
= E, - Iai(Zoi + Z L I+ Z T -~ Za,(Zci + Zr.2 + Z T ~
- I~O(200 + ZLO + ZTO)
It will be useful to draw the individual sequence circuits such as indi-
cated on Fig. 2.7. Xote that the circuit for the positive sequence is
"WY
ZG ZL
.".. 1A-h
vb
Ec/
".,. ..."
E+T I6 -w
V0
. .....
FIG. 2.6
.,.A
tc * vc
Typical symmetrical three-phase circuit.
126 SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS
E a = 101 ( Z G I + Z ~ I + Z T ~ I ~ V O I
0 = 102 ( Z G Z t Z L 2 1 Z T Z 1 t VO2
0 - 100 (ZGO+ Z L O t Z T O I t YO0
VA = v o l t v02+v00
= E o - I o l ( Z G l t Z L l tZT11-102 (ZGZ+ZLZ+ZTZI
-1w ~~tz,~+z,l
FIG. 2.7 Equivalenl sequence circuits of Fig. 2.6 (in terms of the A phase)
TYPE OF APPROACH
_ _ _ _~_ _ - _ - - 1 Ib=lol EO
POSITIVE
I 2, +ZX
SEQUENCE I IS= 0216
N+ v,; zx
- -v/JI.- - -2
I IC = o h
_c
1.3
E2F
The boundary coiiditioris a t the short-circuit point are
I, =0
I, = -Ic
v, = vc
LINE-TO- LINE SHORT CIRCUIT (SOLID1
vc
II' - 0
Ig =-Ic
vg =vc
SHORT CIRCUIT
EcE5 :.
v b<' VB vc
SHORT CIRCUIT
EOUIVALENT SEQUENCE CIRCUITS (A PHASE REFERENCE )
PER PHASE
Ian =
I* + I , + 5 -- o + I* - I ,
=o
3 3
The positive- and negative-sequence currents in the A phase will he
diametrirally opposite sinre
Id =
+ aIll + a l l , -- 0 + a I s - a l l , --~
I, (a-aa)IB
3 3 3
I,, + d l , + a I c - - 0 + a l l a -_
a I= s _ (az-a)Is
_ - - _- _ (a-a’) I ,
I,? =
3 3 3 3
I., = -Id
The solution now hinges 011 the equality of voltage on the B- and
(‘-phase ronductors at the short rircuit.
V B = a2E. - a21.1Z1 - aI.*ZZ
V , = aE,, - aI.lZ1 - azI.zZz
To make V” = ITc
aE.
al., = - aIa1 - -
z , + z,
la, = ~
the magiiit,ude is of interest,, in which case 110 attentioil need bc given the
relative phase angle between this current and the refereure voltage.
The same generalized siilution ran bc applied to a rase in vhich the
short circuit contains impedanre. Suppose the linc-to-line impedance t o
be Z F . This can be simulated by i.onsidering the systcm to he extended
through an additional symmetriral branch containing an impedance
ZF/" per phase. 4 solid line-to-line fault at, the end of this branch pro-
dures the efleot nf an impedance Z P ronnerted line-to-line on the basic
system.
The solution is as follows, using Figs. 2.8 and 2.11:
Line-to-line connect,ion (line B to line C )
( 2 ) connected to (3); (I) open
For a line-to-line impcdance Z F , make ZX = Z F / ~
For a line-to-line short rircuit, make ZX = 0
Reference phase: A
(Bourrdary conditions: I , = 0, I , = - I c , V ( , ) = V ( , ) ]
. .
- EG
- -j
+ z,+ z,
Resolving further, the solution hecomes simply
E,
Is = v3 z, + ( Z F / 2 ) + z*+ ( Z P / 2 ) = - I,
En
= 41P.F z1+ z, + z,
POSITIVE
SEQUENCE
I
I
I
I
Iai -
~
- Val
-"W&
zF/2
NEGATIVE
II
SEQUENCE I
N 22 va 2 zF/2
* - +v'AVP
1a2-
FIG. 2.1 1 Equivalent circuit for line-to-line short-circuit analysis.
SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS 131
{+:%:
equivalent Zomill be three times the value of Z,.
..
EOUIVALENT SEQUENCE
CIRCUITS I N TERMS OF
T H E A PHASE
3Zn
I L-G CONNECTION
:- I THROUGH IMPEDANCE ZF
M 4 G h E TnE SYSTEM S
EXTEhDED THRObGh Q
BALAhCED C.RCJlT OF ZF
PER PhASE LZFI’ZF~=ZFO=ZFI
ZERO
N _---__-__- -1
I
I
SEQUENCE zo ZF I
VVAv “20 .,,* +*., -1
Iao --t
FI
I35
POSITIVE
SEOUENCE
'
I
I $+EO
Iai+
&
z vl:
- - -1
I I
I
ZERO
SEOVENCE VOO I
+--A
100-
FIG. 2.1 5 Equivalent circuit for double line-to-ground short-circuit analysis.
TRANSFORMER CHARACTERISTICS
CONNECTION
ZERO SEQUENCE CIRCUIl
-(
ZT
4-- --
x x
F 3 2
131 ( - P H
-
Y
-7:
SPECIAL CASE- 3 - P H CORE TVPE
---(
N
131 I-pn
P
N
-
(see Fig. 2.18). Thus the zero-sequence circuit will be interrupted at the
jurirtion with a Y-connected winding if the neutral is.uugrounded.
Iao
With standard d-lta-Y or Y-delta transformms, H I (high voltage) will hc 30" shcad
of X I (law voltage) for normal phase sequence. H I will hc 30" behind X , with oppo-
site phase sequence.
Many investigators pwfer to exprrss the relationship hetween high- and low-ten-
sion line currents in B slightly different manner so as to simplify the associated phase
shift opcration, for example,
NOTE: If currents w e not in per-unit, the transformation ratio must also he fac-
tared in.
SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS I39
Zero-sequence current, in a circuit connect,ed t o a grounded-neutral
Y-connected winding can flow if zero-sequence rurrent, in t,he secondary
windings can he caused t o flow in the direct,iori iiidicat,ed by the secoridary
arrows, (see~Fig.2.19).
If the secondary currents in Fig. 2.19 cannot flow, the primary zero-
sequence current is limited t o the magnetizing current of the core (in t,he
order of 5 per cent of rated current for 100 per cent impressed voltage).
This represents a Z O of ahout, 2000 per cent on the transformer rating,
which for practical purposes may he regarded as infinite.
A n exception to this rulc is presented hy the thrce-phase core-type
design whose construction is as indicated in Fig. 2.20. The flow of zero-
sequence current, in the primary windirig produces magnetic flux whii,h
is in phase in the same direction in all three core legs. Since there are no
external core legs between upper and lower core yokes (as would exist in a
shell type of three-phase design),
the zero-sequenre flux must re-
turn largely through the air.
The steel tank walls provide a
fairly low reluctance path forpart
ofthereturn circuit, but thecross-
over to t,he core yoke at both the
topand bottom isdirectly through
air. The magnetizing reactance
represented by this flux path c
FIG. 2.20 The three-phase c k - t y p e tronr-
usually he in the order of 30 to ,-, ..
50 per cent on the t,ransformer
rating, which is low enough to have practical significance.
Zero-sequence current in a circuit connected to a grounded-neutral
Y-connected winding can flow if another set of transformer wiridiiigs is
connected in delta as in Fig. 2.21. The closed delta provides a circuit for
t h e flow of zero-sequence current. The impedance presented to the flow
of current is the interminding impedance Z, (the same as the normal
positive sequence ZT), Kote, however, that the zero-sequence currents
are not repeated in the outgoing line circuit but are short-circuited within
the delta winding.
140 SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS
FIG. 2.21 A circuit connecting with a grounded Y-connected transformer winding with a
delta winding on the same core structure.
FIG. 2.22 A circuit connecting with a grounded Y-connected transformer winding with
another grounded Y winding on t h e same core structure.
SYMMETRICAL COMPONENTS FOR THREE-PHASE SYSTEMS 141
MOT MOT
C U RR E N T IK=CTR.VIOI
VOLTAGE l i = mR A T I O I
ZERO SEO'lENCE POS!TIVE SEQUENCE
JO 8661
-
NOTE - 8"
INTERCWNGING LINES B B C
METER WILL READ Vo2
cuits. The circuit breakers too are often inadequate in these old syst,ems.
Thus, when a short circuit does occur it is almost cert,ain to cause a major
shutdown with possible damage t o other propert,y as well as loss of
production.
5. Use an engineering approach. If the short-circuit,-protection proh-
lem is approached on an engineering basis instead of depending on good
luck, the plant investment can be more adequately protected and undue
risks eliminated. Good luck over a period of years may give a false
assurance that failures are never going t,o occur, but, good luck eventually
runs out as it has in so many cases. The cost of a loss due t o a failure
then is far more than it would have been to modernize the switchgear oil
a planned step-by-step basis.
In the engineering approach a study is made to determine t,he weak
spots in t,he electric system and remedy them hefore a major shutdown
occurs, with attendant financial and production loss. The engineering
approach is of a prevent,ive nature, i.e., finding the weak spots and correct-
ing them before a failure does occur.
No one would t,hink of running a boiler indefinitely just hecause “ i t
had never failed.” Preventive maint,enance involves continually repair-
ing and replacing weak parts hefore they fail. The results of the failure
of an inadequate circuit breaker can he as serious as a boiler failure; so the
same intelligent engineering approach should be used in providing safe,
adeyuat,e circuit breakers as is used with other machinery even thongh
one has heen lucky enough over a period of years t o avoid the failure of an
inadequate circuit breaker. Luck might change for the worse tomorrow;
so it may pay real dividends not t o be complacent ahout short-circuit
conditions.
To have a safe power system with low maintenance cost and high
service continuity, adequate circuit prot,ertive equipment is necessary
throughout the ent,ire system from the place where the power system
enters the plant down t o t,he smallest motor or light.
An Example of W h a t Can Happen When Available Short-circuit Cur-
rents Exceed the Interrupting Rating of Short-circuit Protective Devices.
An inadequate circuit breaker mas mounted in a svit,ch riiiim which was
part of the distribution system. A short circuit occurred in the outgoing
rable. The short-circuit duty was well above the interrupt,ing rating of
the circuit breaker i n the switch house. As a result, the circuit breaker
attempted to open the circuit hut did not havetheability todoso. There-
fore, the circuit breaker failed, blew up, and when it did two things hap-
pened. First, the circuit breaker at the source had t o clear the fault in
t,he failed circuit hreaker and thus drop all the load instead of just the one
load on the fauky hranch. This meant unnecessary loss of prodwt‘ * ion.
Second, a fire resulted and completely destroyed the switch house.
A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT 147
FIG. 3.1 Rerull of foilure of inodequote oil circuit breaker on heovy short circuit.
Fortunately the switrh house was isolated from nl.her I~uildit~gs, and orily
the switrh house burned dn\vn. llad this fsilurc ocwrrcd i n a fiict,ory
tiuilding, the damage could have been much more cxLensive.
r.
Ihe picture, Fig. 3.1, tells the st,nry of what happened hotter thaii ii
book of mords could.
The irony of this fiiilurc was that, the plant, erigineer had ri~cogriizetlt h e
inadequacy of the circuit hrcakers in this swit,ch house aiid was replacing
t,hem with adequat,e ones. The ot,her circuit breakers in this switi.h
house had already hcen rcplaced mit,li adequat,e unes, and t.liey \wre
destroyed too.
One can never tell how long hia luck will last wii.h inat1t.quat.e circuit
breakers or fuses. It, may rim out sooner tliaii one thinks.
CIRCUIT BREAKERS-GENERAL
FUSES-GENERAL
Fuses are often considered for circuit protection because of their low
first cost. Before selecting fuses in place of circuit breakers, there are
certain general characteristics and limitations which must be recognized
and considered as well as cost.
While fuses have their proper applications, one must look rarefully a t
the fuse picture in general and then more closely a t specific fuses to see
how many of the hasic requirements are met.
Generally Do Not M e e t All Requiremsnts. One of the first and fore-
most considerations is that fuses in themselves do not meet the basic
requirements for a complete short-circuit protective device. Fuses alone
(except t,he oil-fuse cutouts) do not incorporate any switching means to
permit closing in on high currents or to switch load currents. T o meet
the basic requirements it is necessary that a fuse other than a n oil-fuse
cutout be used in conjunct,ion with a properly rated interrupter or safety
switch. In this combination the fuse provides the ability to open ahnor-
ma1 currents automatically. The switch should provide the ability to
open load currents and moderate overcurrents which are below the blow-
ing point of the fuse and should provide the ability t,o safely close in on
short-circuit currents up to the interrupt,ing rating of the fuse. When
the switch is in the closed position, it should be able to carry safely what-
ever current the fuse will pass.
The operation of fuses in combination with interrupter switches at
moderate overcurrents imposes problems not easily overcome. The
fundamentals of the problem can be seen by referring to Fig. 3.2. To
illustrat,e one phase of the problem, let us assume that it takes $6 see only
to close and open a switch manually. Should there be a moderate over-
load when the switch is opened and closed rapidly, as there may well be
because of connected motors, etc., the switch would have to open perhaps
several times its rating because the operation took place so quickly that
the fuse did not have time to melt. This area is represented by the
crosshatched section of Fig. 3.2. For example, an interrupter switch
might he rated to make 20,000 amp, carry 20,000 amp momentarily, and
to open 100 amp. This switch, when used with a 100-amp E-rated fuse*
or even a much smaller rated fuse, may not be adequate on moderate
values of current,. At 1000 amp, for example, the blowing time of the
fuse may be 3 see. An operator may close the switch and open it within
36 see. The fuse would not have had time to melt, and the switch vould
be required to open 1000 amp, or ten times its rating. Whenever
the circuit interruption takes place in two separate devices which are
* E-rated fuses will carry their rated eurrmt eontinuouslv and blow in 5 to 10 min
at 200 to 264 per cent of rated current.
A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT 151
AMPERES
FIG. 3.2 Interrupter-switch rating and fuse time-current characteristics showing per-
formonce on moderate overcurrent..
152 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
and larger, they lose more and more of their current-limiting ability.
Sinre the current-limiting ability of fuses is most useful in branch-circuit
protection, the handirap of having to use small ratings to get effective
rurreut-limiting artion is not so pronounred, as most branch circuits are
of small rurrent rating anyway.
Industry Standards. Fuses above 600 volts are made according to
indnstry st,andardsesrept, that standardized levels of interrupting ratings
are not set up. Low-voltage fuses have no a-c interrupting standards,
although surh st,andards may be available in the future. See further
disrussion nuder voltage classification.
Mechanical Simplicity a t Low Current Ratings. Fuses and their asso-
ciated switches for low-current circuits, i.e., about 200 amp or less, are
simpler mechanically than circuit breakers. For higher current circuits
t,he switrh, if built, t o have the necessary momentary and interrupting
abilit,y, loses its advantage of mechanical simplicity.
I11 selecting circuit breakers YS. fuses, the techniral ronsideratious cer-
tainly favor the rirruit breakers in most rases. Because of this, circuit
breakers are generally considered the only acceptable protective devices
by most engineers for all'lorations in industrial plants where switching
and short-rirruit protectioii is required except for some hranch circuits
and control circuits and motor starters. Fuses and switches are pre-
ferred for some hranch rircuits because of the fast operation of the fuse.
Besides the technical roiisiderations, economirs is a factor. While cost
is very important, it is secondary to the technical considerations noted
above and secondary to select,ing the devire that has an adequate inter-
rupting rating for t,he servire. Berause there may he in some cases a
wide difference in rost between circuit hreakers and fuses, there is a tend-
ency to get so involved in economic issues in the selection of circuit
breakers vs. fuses that technical ronsiderations are lost sight of. AS a
result many hazardous syst,ems are installed to save a few dollars in first
cost, a saving that may soon be lost because of the poor performance and
higher maintenanre of inadequate equipment, particularly in low-voltage
circuits. It is for that reason and because the technical cansiderations
vary somewhat with voltage that the technical considerations are reviewed
in further detail as a function of voltage class.
There are other factors in the selection of fuses for overcurrent protec-
tion. These factors involve mainly coordination with relay time-current
characteristics or the time-current characteristics of built-in devices on
circuit breakers (see Chap. 9).
I54 A-C SHORT-CIRCUIT PROTECTIVE DEVICES A N D CIRCUIT EQUIPMENT
* Standai rating8 are 15, 20, 25,35, 50,70,90, 100, 125, 150, 175, 200, 225, 250,275,
.> - - ., .__.)-__., ....
or where it may he received from the utility at low voltage and for the
secondary svitchgear of load-center unit substations or in main subdis-
tribution centers, Fig. 3.4. They are also applicable for individual
branch-circuit prokction where t,he highest qualit,y device is required and
where special time-current characteristics are necessary for coordination.
They are particularly applicable for braneh-circuit protection for larger
loads over 200 amp or for smaller loads where, as stated above, highest
quality protection is desired or electrical operation is required. These
circuit breakers have longer life built into them than do other types of
low-voltage circuit breakers and are, therefore, suitable for many more
operations, particularly where there is moderately repetitive duty imposed.
Selective Tripping vs. Cascading. Large air circuit breakers may
be used either in selective tripping systems or in cascade systems. Selec-
tive tripping systems, Fig. 3.5, are those in which the circuit breakers are
set to trip selectively so that the one nearest the fault operates first so
that only the faulty portion of the circuit is deenergized. I n this case all
circuit breakers should have adequate interrupting ratings, that is, their
rating should be equal to or greater than the short-circuit duty a t the
156 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND ClRCUlT EQUIPMENT
ELECTRICALLY
OPERATED
SU0 - DISTRI0UTlON
CENTER
-
& 1500 KVA LOAD CENTER
A
UNIT SUESTDTION
ERANCH FEEDER
CIRCUIT BREDK-
+FEEDER CABLE
/
SHORT CIRCUIT DUTY
DT THIS POINT 32.000 ~UE-BU~
DMP RMS DSYMMETRICDL 7
A
*
/I' ERDNCH FEEDER CIRCUIT
)BREDKERS RATED 25000
DMP INTERRUPTING
V
SHORT CIRCUIT DUTY
DT THIS POINT 22000
DMP RMS DSYMMETRICDL
-
I
&I500
i KVA LOAD CENTER
UNIT SUBSTATION
MAGNETIC TYPE
I I '
MOTOR
I SHORT CIRCUIT DUTY
AT THIS POINT 50.000AMP
CONTRIBUTION RMS ASYMMETRICAL
9000AMP
FIG. 3.6 One-line diagram showing large oir circuit breakers applied in cascade with
only one source of low-voltage power.
I
f
&I000 KVA LObD CENTER
-UNIT SUBSTATION
I I I -knunar
I
NOTE! INSTbNTANEWS snom CIRCUIT DUTY
T R I P E L E M E N T ON HERE 26000 AMP RMS
FEEDER B R E I K E R B ISYMUETRICbL
MUST BE SET bT
12000 bMP(OQ X I 5 0 0 0 1
FIG. 3.7 One-line diagram showing large air circuit breakers in cascade applied
remote from the main source of power.
160 A-C SHORT-CIRCUIT PROTEtTlVE DEVICES AND CIRCUIT EQUIPMENT
Where there are two or more sources of current to a bus with cascaded
feeder rircuit breakers, the following rule applies, Fig. 3.8. All main A'
circuit breakers (i.e., A : , A : , A : ) must be tripped instantaneously when
the total short-circuit current through the hacked-up B circuit breaker
exceeds 80 per cent of its interrupting ratings.
The example in Fig. 3.8 shows what the various instantaneous over-
current trip settings of the main circuit breakers should be for a given
case. The rule is that the instantaneous setting must be proportioned t o
the short-circuit current delivered through the main circuit breaker in
question. The interrupting rating of the B circuit breakers is 50,000
amp. When the total current reaches 40,000 amp, the current delivered
by these various sources is 6000 amp, 8000 amp, and 18,800 amp. The
motor contribution is 7200 amp. All currents are rms asymmetrical.
Cascaded operation is a means of lowering the cost of short-circuit pro-
tection in secondary systems. In the cascaded system, smaller feeder
circuit breakers are used than in the selective system; therefore this
differential favors the cascaded system from an economic standpoint.
I t must be recognized, however, that the service reliability of a cascaded
system is poorer than that of a selective system because in a cascaded
system, whenever a feeder short circuit draws a current in excess of 80
per cent of the interrupting rating of the feeder circuit breaker, the main
circuit breaker is tripped out and service on all feeders served by that
main circuit breaker or breakers is lost until the service is restored by
reclosing the main circuit breaker. This application has proved satis-
factory from a service-reliability standpoint for many industrial processes.
A-C SHORT-CIRCUIT PROTECTIVE OEVICES AND CIRCUIT EQUIPMENT 161
d:3J)
7 4 7 , 0AMP
0 0
rMOTOR
CONTR IBUTION
7200 AMP
THIS FAULT DRAWS
40.000 AMP R M S
ASYMMETRICAL
FIG. 3.8 One-line diogram showing lorge air circuil breakers in cascade wilh more
ihan m e source of power to ihe main low-volloge bur.
-
bJ
m
TABLE 3.3 Air-circuit-breaker Application Tables-Cascade System and Selective System
600 Volts ond Less
Ratings required for equipment for Ironsformer and feeder circ~itl,with selection of circuit breaker 8 on basis of cascade sydsm and selective trip system. Other
fadois than short-circuit duty ore important in the selection of circuit breakers for selective trionine. Refer to monvfocturer for other lirnitotions.
Standards. The XEMA Standards that, apply to all large air circuit
breakers are KO. SG3-1951.
I
&75D
A
1:
KVA MAX
CIRCUIT
CASE
MOLDED {1h
1 )
)
+MOLDED CASE
BREAKERS
I N PLUG-IN
DEVICE
INDIVIDUAL
MOLDED CASE
BREAKERS
DISTRIBUTION CENTER
MOLDED CASE
BREAKERS
FIG. 3.10 One-line diagram showing where molded-core air circuit breakers can be ap-
plied in a low-voltage power distribution system.
Application. Because of their small size and lower cost, the molded-
case circuit breakers find application for branch-circuit, protection where
the interrupting duty is within their interrupting rating, Fig. 3.10. They
also find applicabion on the secondaries of some small light-duty Ioad-
center unit substations.
Not Suitable for Cascade Operation. These circuit breakers are not
suitable for cascade operation wit,h large air circuit breakers berause they
operate so fast that the large air circuit breakers are not able to protect
them (see iVEhlA Standards for Large Air Circuit Breakers, Section
SG3-3.43). Xeither are they suitable for cascading vith ot.her molded-
case circuit breakers. This conclusion mas reached after exhaustive tests.
166 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
I
600 ~ 0 1 1 s
rrrtingr amp
~-
7,500 15-100
20,000 15,000 15.000 15-100
25,000 20,000 15.000 125-225
30,000 25,000 25,000 125-225
50,000 35,000 25.000 125-600
FUSED SWITCHES
FIG. 3.1 1 High-copocity interrupting (HCI) enclosed switch with high interrupting-rating
current-limiting silver-rand fuses (EJ-6).
Volts
! -I,
Amperes Volts 1
I
Amperes
15-20-30
and EJ-6 fuse. amp
byml
100.000
100.000
100,000
200 l00,000
-L LOAD CENTER
UNIT SUBSTATION
FIG. 3.1 3 Curves showing the current-limiting choracterirtics of type EJ-6 silver-sand
current-limiting fuses (60cycler).
I70 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
will withstand 9000 amp rms for 0.2 cycle. So, the 30-amp fuse vill pro-
tect a wire which will be required to carry 30-amp load current.
This current-limiting feature, in addition to protecting small wires in
systems of high short-circuit-current capacity, can protect small switching
devices. It is for this reason that the type HCI switch can he used with
type EJ-6 fuses 011 circuits where the available short-cirruit-current duty
is as high as 100,000 amp.
The t,ype HCI switch and EJ-G fuse combination has high interrupting
rating arid is current-limit,ing in its operation which enables it to beusedin
many places where molded-case circuit breakers would not have adequate
interrupting rating and where large air circuit breakers would be too ex-
pensive, too large, or not applicable from an engineeriug standpoint. For
example, a circuit breaker for a 30-amp circuit fed from a certain low-
voltage bus may require a circuit breaker with 100,000 amp interrupting
rating. The wire or cable mould have t o be of the order of 350 MCM t o
withstand the short-circuit current. I n the first place, a 100,000-amp
interrupting rating circuit breaker cannot be built with a 30-amp trip coil
that will withstand the short-circuit forces or heating. I n the second
place, any 30-amp load devire mould not have terminals that would
accommodat,e 350-MCM cable, the size required to withstand 100,000
amp. The use of an EJ-G current-limiting fuse and the HCI switch rated
30 amp would provide adequate short-circuit protection, and the current-
limiting effect of the fuse mould enable a wire of smaller size t o be used.
The switch and fuse comhinat,ion is not generally suitable for main feeder
circuit protection because of the fact that it is difficult to make the fast
current-limiting fuses operate selectively with other overcurrent protec-
tive devices that would be in the circuit between the fuse and the load.
Standards. Information for standards on fuses may be obtained from
the Underwriters Laboratories, Incorporated, bulletin, Standard for
Fuses.
Information on st,aridards for enclosed switches (safety switches) may
be obtained from IJnderwriters Laboratories, Incorporated, bulletin,
Standard for Enclosed Switches or NEMA Publication No. 42-78,
Enclosed Switch Standards.
There are many types of power circuit breakers availahle, but basically
they are divided into the oil t,ypc and the nillcss type. I n the field 2.4- t o
13.8-kv t,he oilless-type cirruit breaker, Fig. 3.14, has largely superseded
t h e oil-t,ype circuit breaker. In indoor metal-enclosed switehgear of the
st,ation t,ypc for circuits 13.8 Lo 34.5 kv, the air-type circuit breakers are
in general superseding the oil-type vircuit breakers. I n the field above
11.A kv for outdoor switchgear, oil circuit breakers are most commonly
used, Fig. 3.15. For the sake of the discussion here relative to d e c t i o n
of equipment>fiom a short,-rircuit standpoint, it makes no difference
whcthcr the rircirit breakers are of t,he nil or oilless type.
Ratings Available. High-voltage power circuit breakers are availahle
in ratings from 2.4 kv up to over 300 kv and in interruptirig ratings from
15 mva up to 25,000 mva. Complete listings of power circuit breakers
can he found iii the latest copy of S E R l A Standards SG&l954. T h e cir-
cuit, breakers most comtnonly used in industrial plants are the oilless or
air type, sho\rn i n Fig. 3.14. The available ratings of this type of cir-
cuit breaker are given in Table 1.1 (Chap. I).
FIG. 3.14 Typical ille err (air) power circuit breaker ar wed in metal-clad switchgear for
c i t w i t s rated 2.4 to 13.8 kv.
172 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
FIG. 3.15 Outdoor frome-type oil circuit breaker 01 used in circuits rated above 15 kv.
This circuit breoker i s rated 34.5 kv.
Q P OUTDOOR POWER
C I R C U I T BREAKERS
Q GENERATOR T TYWI
GENERATOR TRANSFORMER
CIRCUIT BREAKER SECONDARY
CIRCUIT BREAKER
!
' MAlN FEEDER
CIRCUIT BREAKER
A AHEAD O F L I N E
OF L I M I T A M P
MOTOR STARTERS
LARGE OU
HIGH VOLTAGE
MOTORS
FIG. 3.16 One-line diogrorn rhowing where oilless power circuit breakerr in metal-clad
rwitchgeclr and outdoor power cirwit brecikerr may be applied in industrial power dir-
tribution ryrtemr.
174 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
There are many types of power fuses available for circuits rated 2.4 kv
and above. These t,ypes of fuses, generally speaking, divide t,hemselves
into three categories. The first is the power fuse, typical examples of
which are shown in Fig. 3.17 which are for high-rapacity power circuits.
The second type that is slightly differeni, i n construct,ion i s the oil-fuse
cutout, which i s really a combination of a cntout and a fuse immersed
in a container of oil, Fig. 3.18. The third type of fuse is used mainly in
distribntion cutouts for overhead opcir-wire outdoor distriliutioii systems
of utilit.ics in urban and suburban areas, Fig. 3.119.
FIG. 3.17 Typical high-voltage (above 600 volts1 power furer: Ifeft) current-limiting non-
enpulrion silver-rand type, (right] "on-current-limiting expulsion outdoor type.
176 A-C SHORT-CIRCUIT PROTECTIVE DNICES AND CIRCUIT EQUIPMENT
SMALL POWER
IyTy\ TRANSFORMER
I
LIMITING
FIG. 3.20 One-line diagram rhowing where high-voltage (above 600 VOllS) Power
may be applied in industrial power distribution systems.
178 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
MOTOR STARTERS
T i p s RH ............................................ 1 75 I50
5 75 145
8 75 140
Short-circuit current.
~ ~~
omp
11.25 X rymmetricall 1.5 to 2 cycles
linrt. trip)
>g s*c
9,000-1 0,000 ........................... No. 1 Awg No. 2/0 Awg No. 4/0 Awg
10,000- 12.500 50 mvo .............. 250 mvo No. 1/0 Awg Na 3/0 Awg 250 M C M
12.500-15,000 ...... 100 mva 150 m w ....... No. 2/0 Awr No. 4/0 Awg 300 M C M
15.000-20.000 ........................... No. 3 / 0 A w r 300 MCM 400 M C M
20,000-25.000 00 m w 150 m w 250 m w 500 m w No. 4/0 AWI 350 MCM 500 M C M
25,000-30.000 ........................... 250 M C M 400 MCM 600 M C M
30.000-35.000 ...... 250 mva ....... 750 mvo 300 M C M 500 MCM 750 M C M
35.000-40.000 5 0 m r o ....... 500 mvm ....... 350MCM 600 MCM 750 M C M
A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQVIPMENT 183
has been proved to be valid for canductor sizes of No. 8 Awg or larger*),
the conductor heating is governed by the following:
For Copper:
"I. -8.
FIG. 3.23 Short-time bhort-circuit) heating limits of copper cables and correlation of
current and time to elevate the copper temperature from 75 to 150 C (dlheat is oirumed
to be stored in the copped.
Fuse S m a l l ~ twire
Sm.lle.t wire
roting, normally vied,
protected
amp RH insulation
EXAMPLES
former iri question is good for full short-circuit current (sixteen times
normal) for 5 sec. It is desired that the feeder cable have the same
ability.
Solution: Rms symmetrical amperes = rated current X 16 = 240 x
16 = 3900 amp. The duration of this current as defined by the condi-
tions of the problem is 5 sec.
Assume X / R ratio = 10 or less
From chart A of Fig. 3.23, K 1 = 1; ( X / R ratio of 10 and time of 5 sec)
Henre, the total rms amperes affecting cable heating = K , X 3900
= 1.0 X 3900 = 3900 amp
On the large rhart of Fig. 3.23, locate the intersection of the horizontal
3900-amp line and the 250-MCM conductor diagonal line. The per-
missible time (read on the bottom scale) is indicated to be 12 sec (75 to
150 C hasis).
The 250-MCM cable will adequately meet the 5-sec requirement.
Example 2. Feeder circuits are t o be run from a 480-volt 60-cycle
load-center unit substation at which point the short-circuit duty is
25,000 amp (20,000 symmetrical rms amperes). What is the smallest
reasonable feeder conductor size based on the use of a 25,000-amp inter-
rupting rating air circuit breaker which trips instantarieously (1.5 cycles)
a t currents in excess of fifteen times the normal rating?
solulion:
Symmetrical current = 20,000 amp
Time duration = 1.5 cycles
Rms amperes = 20,000 X 1.25 = 25,000
See preceding text for explanation of 1.25 factor K ,
On the large rhart of Fig. 3.23, locate the intersection of the horizontal
25,000-amp line and the vertical 1.5-cycle line. The minimum size con-
ductor (75 to 150 C basis) whose curve is above the intersection is a
KO.1 Awg.
Example 3. A 4-kv feeder is t o be run from a substation at which the
symmetrical short-circuit current is 25,000 amp. A continuous load
caparit,y of 1000 kva is desired (113 amp), and a KO.2/0-Awg coronol
cable run is being considered. Line relaying is to consist of standard
time-overcurrent relays on the & tap and S o . 5 time-lever setting
v i t h 250/5-amp rurrent transformers. Instantaneous attachments are
not planned, but could be used if set at 3000-amp line current.
Solution:
Symmetriral short-circuit current = 25,000 amp
Case 1. No instantaneous attachment on relay
Rms symmetrical short-circuit current = 25,000 amp
Relay operating time = 50 cycles; (From published time-current
curves)
Circuit-breaker operating time = 8 cycles
188 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
r
189
T i m e - seconds
I
190 A-C SHORT-CIRCUIT PROTECTIVE DEVICES AND CIRCUIT EQUIPMENT
= 63.8 C, or 64 C
The maximum momentary temperature for coronol at 5 kv is 145 C
(see Table 3.6).
From detail chart B , Fig. 3.23, the correction factor K for an initial
conductor temperature of 64 C and final of 145 C is K = 1.13.
From the large chart of Fig. 3.23, the permissible time for 27,500 amp
in No. 3/0-Awg conductor (75 to 150 C basis) is 6.7 cycles.
The permissible time corrected t o a 64 to 145 C basis is K X 6.7
= 1.13 X 6.7 = 7.6 cycles.
Therefore, a No. 4/O-Awg conductor is the correct selection since a
No. 3/O-Awg conductor would fail t o meet the 8.5-cycle requirement.
The fusing current time curves for copper conductors are shown in
Fig. 3.21. The curves are based on the folloiving assumptions:
1. Radiatiou may be neglected because of the short time involved.
2. Resistance of 1 cu cm of copper at 0 C is 1.589 microhms.
3. Temperature-resistance coefficient of copper a t 0 C is 1/234.
4. Melting point of copper is 1083 C.
5. Ambient temperature is 40 C.
Data are an adaptation from the eight,h edition of “Standard Handbook
for Elect,rical Engineers.”*
* A . E. Knowlton (editor-in-chief), “Standard Handhook for Electrical Engineers,”
8th ed., Chap. 4, McGraw-Hill Book Company, h e . , S e w York, 1949.
Chapter 4 by W. R. Crites and Maynord N. Halberg*
VOLTAGE DESIGNATIONS *
It is necessary t o have a n understanding of the voltage names of sys-
tems and t,he voltage rat,ings of various pieces of apparatus used in the
system before start,ing a discussion on system-voltage problems so t h a t
the proper voltage identification can be used throughout. It is also
necessary t,o know v h y the voltage designat,ions are applied t o help in
understairding the system-voltage disussion in the following sections.
The volt,age-identification structure is summarized iu Table 4.1. For
each of the nominal syst,em voltages listed, t,he table gives voltage ratings
of generators, transformers, motors, and (in some cases) lamps. T o
illustrate the use of Table 4.1, consider a 13,800-volt system. The
generators would be rated 13,800 volts. Transformers stepping power
down from transmission voltage would have secondary windings (I?,
Fig. 4.1) rated 13,800 volts. Transformers steppiug power down t o
utilization vokage in load-center substations would have primary mind-
ings (C, Fig. 4.1) rated 13,800 volts. Motors connerted directly to the
13,800-volt bus would lie rated 13,200 volts.
From the foregoing summary and Table 4.1 it is evident that care must
tie exercised in using the proper voltage ident,ifiration for each piece of
equipmelit as well as for the system. Some fundamental rules are as
follo\vs :
1. When speaking of equipment, the rated voltage is used, aud it is the
voltage to which the operating characteristics are referred.
2. When speaking of systems, rat.ed voltage is not an applicable term
because various piwes of equipment in a given system often have different
voltage ratings. Therefore, t,he term n o m i n a l s y s t e m vollage is used for
convenient designation of systems and circuits t o define the voltage class.
The problem of proper identification would be easier if all apparatus
of a given voltage class had the same vokage rating. Then, of course,
tem voltage could have that same value. Possibly if the
industry were starting over again, vokage ident,iticatioii mould be made
that simple. But, as syst,ems grew, voltages were ini,hed up t o compen-
sate for t,he voltage drop between source arid load.
As a result, of t,hese changes that have taken pla(.e over a period of years,
transformer arid generator voltage rat,ings are generally higher than
utilization-eiiuipment vnltagc rat,ings. There is logic in this in that the
voltage rating of transformers, for example, is t,heir no-load rating.
Since most plants are supplied by transformers, the concept has beeri
acceptcd that, supply equipment will have a higher voltage rating than
utilization equipment,. This means that in a 480-volt system, for cxam-
* For a iiirthrr rrpansion of t h i s srihjpet F W l < I ~ ~ I - X 1 5 MKPport.,
A l’refrrrrd Volt-
age I h t i n g s of :\(: Systrrris and Equipmmt, N I X l’uhliration lo. R-6. S E M A
I’ulilirstion l o . 117, \lay, 1‘JIU.
VOLTAGE-STANDARD RATINGS. VARIATIONS, CALCULATION OF DROPS 193.
ple, transforniers or geiierators supplying motors ivoiild have a ratiiig of
480 volts whereas t,he motors irould have a ratiiig of 440 volts. Part of
this ditrereiicc: is compeiisated for by voltage drop iii the traiisformer aiid
in the distributioii system betiveeii the traiisformers aiid the motors.
Therefore, in general, the voltage at the motors is reasoiiably iiear thc
iiame-platc ratiiig iii the average system.
I n older types of distrihiitioii systems it i m s commoii prartire to use
step-doivii trmçformers irith a Iower primary voltage ratiiig thaii thc
transformers which ivould siipply that systcm. For example, the ti'aiis-
former steppiiig dowi from the iitility voltage ofteii hnil a ratiiig of 2400
volts oii the secoiidary, aiid the traiisformer steppiiig doi\-ii to the utiliza-
tioii voltage of 480 or 240 volts had a ratiiig of 2300 volts oii tlie primar?..
Becausc of the desigii of preseiit-day systems n-itli smaller drgi'ers of
volt,age drop, aiid judirioiis m e of taps i i i traiisformers, the prartirc is, as
INCOMING
4\
1
MASTER U N I T
SUBSTATION
( P R I M A R Y SUBSTATIONI
( A I P R I M A R I WINDING
u (IF USEDI
ml SECONDARY WINDING
X
P L A N T P R I M A R Y D I S T R I B U T I D N VDLTAGE
LOAD C E N T E R U N I T
SUBSTATION
(SECONDARY SUBSTATION IN FACTORYI
PRIMARY WINDING
WINDING
evident from Table 4.1, t o use the same voltage rating for all traiis-
former windings connected t o a given system voltage. This is true
whether the transformers are stepping down to this system or steppiug
down from this system.
TABLE 4.1 Boric Pattern of Voltage Identification
Three-phase Systems
208Y/120'
240
480*
600
20sY/l20
240
480
600
208Y/120
240
480
600
208 or 120
240
480
600
440
I
220 or 208 208.118. or 120
220 236
165
* In ~ P I Vinstallations, or W ~ P ~ P Ya srlwtion
P ~ oi voltngr can l i p ~ n a d rthrsr
. i ~ r cprc-
ferrrd s y s t m valtagrs.
t Specifying t h e w valiirs for motor voltsgcs is itnportarrt: For instnnw. motors to
opprste on -IltiO-. GWC-, or 18,800-volt systrins should Iw rntcil 4000. (i(iO0. or 1:1,200
volts, resp2ctively.
The one-line diagram (Fig. 4.1) shows a t y p i i d method of distributing
power in industrial plants and will be used as referenre to identify some
portions of the systems and equipment referred to.
Transformer voltage ratings are hased on the no-load values, and the
ratio of primary to secondary rated wltages is equal t o the turn ratio.
The transformers have a voltage rating for each xindiiig. These are
VOLTAGSSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 195
aiid two below normal, giving a total adjustment of plus or minus 5 per
cent,. With these t,aps in the primary winding, a transformer actually
has five different ratios. I t vould he very cumbersome to refer to all five
of these ratios in all discussions; therefore, when in the following dis-
cussion a transformer is referred t o as having, for example, a rating of
2400-480 volt,s, the discussion will apply equally well whether the trans-
former is operated 00 the cenher t a p or other taps. Regardless of the tap
used, the t,raiisformerwill still be referred to as a 2100-480-volt transformer,
Comhined light arid power systems are frequently used where motors
are supplied a t 180 volts, for example, and lights are supplied at 120 volts
from the same 480-volt system, using dry-type transformers. The
standard primary volt,age ratings for t,hese light,ing transformers are 600
volts, 480 volts, arid 240 volts, aiid the standard secondary vohage ratings
are 208Y/120 volts and 120/240 volts. Two rated kva 5 per cent below
normal t,aps are provided in these transformers t,o allow for operation of
120-volt lamps near t,heir rated voltage when the voltage on the 480-volt
system is below 480 volts as it normally vill be.
2
mTwI
4I HIGH VOLTAGE BUS
FIG. 4.2
merit,
Unit transformer generator arronge-
A t the other end of the system are the motors, and their rat,ings reflect
the fact that voltage at utilizatioii equipment is somewhat loirer t,haii a t
the sources of power because of voltage drop.
Single-phase motors are usually rated at 115 or 230 volts.
The standard voltage rat,ings of polyphase motors are given in Table
4.1.
TABLE 4.4 M o t o r Voltage Ratings
110 "0111 550 "011. 6,600 Volt.
208 volt. 2,300 ~011s I1.000 volt,
220 wit. 4,000 ~ o l t i 13,200 volts
440 rolls 4,600 volts
OTHER APPARATUS
rating and motor rating in a given voltage class. For instance, industrial
heating devices are rated at 115,230, 4G0, and 575 volts. Capacitors are
rated at 230, 460, 575, 2400, 4800, 7200, 12,470, and 13,800 volts.
Singlo Phase
120
120/240
240
Three Phore
An ideal electric power system is one which will supply constant fre-
quency and volt,age at rated name-plate value t o every piece of apparatus
in the system. I n modern power systems, frequency is a minor problem.
It is impractical, however, t o design a power system which will deliver
absolutely constant rated name-plate voltage to every piece of apparatus.
Since this cannot he attained, what are the proper limits of voltage varia-
tion in a n industrial plant? These should be determined by the charac-
teristics of the utilization apparatus. First, certain definitions are
essential to underst,arid clearly the discussion of this problem.
Voltage Spread. Voltage spread is the difference between the maxi-
mum and minimum voltages which appear at any location in a system
under riormal operating conditions. Voltage spread is not intended to
cover momentary voltage changes uf a transitory nat,ure such as those
due t o switching surges, motor starting, welders, etc. The first part
of this discussion is primarily concerned with voltage spread a t utiliaatiori
equipment. This is the diKercnce between the maximum and minimum
voltages a t the terminals of the utilization equipment under normal
system operating conditions (Fig. 4.3). Maximum values usually appear
during light load and minimum values a t full load on the electric system.
Another important type of voltage spread is primary or supply voltage
spread which is the difference between the maximum and the niinimum
voltage a t the service entrance or plant primary bus of a particular plant
under normal operating conditions.
Voltage Zone. Voltage zone is the envelope of all voltage spreads for
a particular voltage class of system.
For any specific voltage class designated by a nominal system voltage
there inherently exists an appreciable range of operat,ing voltages between
the systems having the highest and lowest voltages for this class. Coun-
trywide, this zoue is larger thaii the voltage spread at, ariy one location
because of recognized differences in practices of different companies.
* The data in this sretion arc l a r ~ c l yadapted from an AIEE Industrial Power Sys-
tem Coinmittre 1Lpurt. Industrid Voltag- Ilrquirpmeats, Elec. Eng., vol. 6 i , 1948,
pp. 358-374.
3.3 7. z
PRIMARY 5 , LONGEST SECONDARY FEEDER
SYSTEM
_ _ _ _ _ _ _ _ _ _ _ _NO_ LOAD
_ _ _VOLTAGE
_~ _ - - - - - - - - - - - - - - 480
1
2500--
s
r SPREAD
2400- IN
-
0
Y Y
0 SECONDARY
2 SYSTEM
>
E 0
N
Y
v)
>
E
TRANSFORMER VOLTAGE DROP
k9 Q
2 2300-
(L
P
FEEDER VOLTAGE DROP
T.
Y
NO LOAD VOLTAGE
<
0
5
>
0
> 2200- PRIMARY VOLTAGE SPREIO, NO LOAD TO F U L L LOAD AT VOLTS
*
I PLANT SERVICE LNTRANCE
I I
E
L 0
MINIMUM FULL TRANSFORMER VOLTAEE DROP
LOAD VOLTAGE
To show the effect of voltage drop in a plant it will be assumed that the
primary voltage is maintained a t a constant value regardless of plant load.
The simple circuit shown in Fig. 4.4 will be used as an illustration. The
primary voltage is assumed to be of such magnitude that the secondary
voltage on the transformer is 480 volts a t no load. Referring to Fig. 4.5,
a t extremely light load there is essentially no voltage drop through the
transformer or in any of the secondary circuits connected to the trans-
former. Consequently, the voltage is substantially the same throughout
the plant, and any lights or other incidental load connected a t this time
is subject to practically the no-load voltage. It is particularly significant
a t this point to recognize that transformer voltage ratings are the no-load
SECONDARY BUS
TRANSFORMER
CIRCUIT
2 470-
:rp
4 6 0 ~
y)
3
9 460
450
_ _ _ _ _ ~.
----
TOTAL VOLTAGE
TRANS FA NO
VOLTAGE DROP
THRU
15 VOLTS
sE~!~48oro~?p~"2~Ts
G?!E?
LOAD VOLTAGE-480 VOLTS
]----____________________
TRANSFORMER-
l,z
VOLTAGE DROP IN
SECONDARV
FEEDER-IOVOLTS
_________________-__
--- -___
IN BRANCH
CIRCUIT-
5 VOLTS
_
A
DROP
FIG. 4.6 Full-load voltage conditions for circuit shown in Fig. 4.4. No primary voltage
spread.
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 203
ratios. For example, a transformer rated 4160-450 volts will produce
480 volts a t no load with 4160 volts applied to the primary.
When load is connected to the transformer, current flows, and this
causes a voltage drop in the secondary circuits as shown in Fig. 4.6. At
t,he secondary bus the voltage drop caused by the current flowing through
the transformer is assumed to be 15 volts. With constant primary volt-
age the secondary bus voltage varies from 450 volts a t no load to 465
voks at full load--the voltage spread a t this point is 15 volts. There are
assumed additional drops of 10 volts in the secondary feeder and 5 volts
in the branch circuit, making a total drop to load A of 30 volts. If the
lowest voltage in the plant exists a t load A , then the maximum voltage
spread is 30 volts (450 a t no load to 450 volts a t full load, or 30 volts).
In designing an industrial power system the voltage spread should be
kept t o a minimum consistent with reasonable first cost. If the spread is
too great,, the voltage may be too high a t light load, causing equipment
operating during that period to burn out, or voltage may he too low a t full
load a t much of the utilization apparatus, impairing the performance and
reducing the production obtained from the equipment,
The second cause of voltage spread is the primary voltage spread a t the
plant service connection. This may be caused by voltage drop in the
primary system, or it may be due to regulation of the primary system by
voltage regulators. To show the effect of primary voltage variation,
assume that the primary voltage drops as load comes on in the plant.
The transformer taps have been selected so that the no-load voltage is
450 volts as in Fig. 4.5. When load comes on the power syst,em,the same
voltage drop occurs as in Fig. 4.6, but in addition, the primary system
voltage is assumed t,o drop sufficiently to cause an additional 10-volt drop
in the vokage at the secondary of the transformer. This primary voltage
spread adds to the total voltage spread in the plant, making the spread
480 to 440 volts or a total of 40 volts as is shown in Fig. 4.7 instead of only
30 volts as shown in Fig. 4.8 where there was no primary voltage variation.
The primary voltage spread may not always be in the direction shown
in Fig. 4.7. The primary voltage may rise when the load comes on
because of voltage regulators in the primary feeder circuit or because of
other voltage regulators in the primary power system. This voltage rise
of the primary reduces the voltage spread in the plant, as shown in Fig. 4.5.
Very weak primary systems with a high drop or regulated primary sys-
tems whose load cycle does not coincide with the load cycle of the plant
may cause excessive voltage spread in the plant-beyond the limits shown
in Table 4.9. This is illustrated in Fig. 4.9. Automatic voltage regula-
tion is required in such cases to bring the voltage spread within the limits
shown in Table 4.9. Changing transformer taps to increase the vo1t:ige
a t full load will not solve the problem because that will increase the
no-load voltage beyond 450 volts.
204 VOLTAGLSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
-
480- ----
470-
VOLTAGE DROP THRU VOLTAGE DROP IN
y1
TRANSFORMER SEOWDARI FEEDER
9 15 VOLTS
VOLTAGE DROP IN
450 -
TOTAL VOLTAGE SPREAD
440 _________________________________
I
480 TO 440 VOLTS 140 VOLTS1 --- -______
FIG. 4.7 Full-load voltage conditions for circuit shown in Fig, 4.4 with 10 volts (on 480-
volt baris) primary voltage spread. Primary voltage varies from maximum at no load to
minimum a t full load.
VOLTAGE DROP I N
SECONDARY FEEDER-
10 VOLTS
FIG. 4.8 Full-load voltoge condition3 for circuit shown in Fig. 4.4 with 10 volt. (on 480-
volt basis) primary voltage spread. Primory voltage varier from minimum at no load to
maximum at full load.
_____
;1
_________NO LOAD VOLTAGE - 480 VOLTS
470 ~
4SO
G 440 ___---
VOLTAGE DROP THRU
VOLTAGE DROP IN
SECONDARY FEEDER
430 TRANSFORMER lo VOLTAGE DROP
2s__vw3
420
TOTAL VOLTAGE SPREAD
4 8 0 TO 410 VOLTS 170 VOLTS)
410 .
.
J
V O L T A G b S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS 205
I Voltage Variotion
This table s h o w gencral effcets, which will vary somewhat for specific ratings.
are applied by the utilities. The higher the motor voltage rises, the lower
the power fartor mill become. This may result in a greater penalty and
hence a higher power bill.
While the temperature rise at full load on standard motors decreases
slightly for moderate overvoltages, the temperature rise may increase on
certain types of sperial motors a t even very small overvoltages. Over-
voltages of 10 t o 1.5 per cent have caused numerous burnouts on special
four-speed grinder motors. Motors rated for intermittent load are also
materially affected by overvoltagcs.
While marry drive applications are not seriously affected by voltage
deviations as much as plus or minus 10 per cent from rated voltage, there
are import,ant applications that are.
Effect on Synchronous Motors. The effect of voltage variation on the
performance of synchronous motors is similar t o that on induction motors.
However, while t,he starting torque varies as the square of the voltage,
the maximum or pull-out torque varies directly with the voltage.
From the above discussions it will be noted that, in general, voltages
slightly in excess of motor name-plate rating have less detrimental effect
V O L T A G k S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS 207
!
3
i!
a
2
0
c PER CENT NORMAL VOLTS
3
9
a
FIG. 4.10 Characteristics of large gar-filled incandescent type C lampr. There are the
average of many lampr.
208 V O L T A G b S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS
96.0 80 47 1900
102.0 85 58 850
108.0 90 70 400
110.4 92 75 300
112.8 94 81 225
115.2 96 87 170
117.6 98 93 130
120.0 100 I00 100
122.4 102 105 75
124.8 104 115 60
i
x I RECOMMENDED OPERATING RANGE
BEST PERFORMANCE
I I
L I N E VOLTAGES
Fluorescent lamps also differ from filament lamps in that the frequency
of start,irig is a factor iii the life obt,ained. Rated life is usually based on
3 hr of operation per start,. For 10 hr operation per start, the lamp's life
is increased approximat,ely 35 per cent.
Therefore, ally data 011 life vs. circuit voltage for the normal range in
operat,iiig voltage ivould have little significaiice. At voltages below the
lower limit, insufficient preheat current for proper cathode emission prior
t o starting may result in short life. At voltages heyoiid the upper limit,
the overcurrent operat,ioii may rcsult in unsatisfartory lamp life.
Effect on Mercury Lamps. The effect of voltage variation on mercury
lamps is shown in Fig. 4.12.
Effect on Resistance Heating Devices. The energy input and there-
fore the heat output of resistaiice heaters varies in general with the square
of the impressed voltage. Thus a 10 per cent drop in voltage will cause
a drop of 19 per cent in heat, output. This, however, holds true only for
an operating range over which the resistance remains constant.
M a n y healing devices are conservat,ively designed arid if thermostati-
cally controlled may operate satisfactorily even if the voltage varies 10
per cent or more.
However, in many rases the designer must confine his heating units into
a miiiimum of space and must, therefore, operate them near maximum
rating. Also the temperature requirements for many heating applica-
tioiis IiecessiMe the operation of the heating units a t maximum tempera-
ture. h drop i n voltage meaiis a drop in heat input, varying with the
square of the voltage, and a loss in production. On the other hand,
excessive voltage will increase the temperature of the heating units and
therefore will reduce their life. This condition applies especially t o fur-
naces operating at high temperatures near the maximum permissible for
I I I I /I/ I I I
I I I I
I
I I
I
u OC
60
40
I
0
U
10
I
60
P R I M V0LTIT.F -I
70
I
rn
CCYI
I
90
1
wo
I
110
I
iao
I
130
0 s TIIANSFORMER TAP SETTING
I
140
the type of heating unit used. To assure uniform high production and the
best operating conditions, the voltage should be maintained mithiu a
spread of plus or minus 5 per cent of rated voltage.
Effect on Infrared Heating Processes. Although the filaments of the
lamps used in these installations are of the resistance type, the energy
output does not vary with the square of the voltage because the resistance
varies a t the same time. The radiated energy vs. voltage is shown in
Fig. 4.13 for the rating of 115 volts used on industrial infrared lamps.
The wattage input is nearly proportional t o the energy output for a volt-
age range of 50 t o 150 per cent of rated voltage. The change in wattage
and radiated energy is only 7 per cent for a 5 per cent change in voltage.
However, this might he more harmful thau a larger change in typical
resistance heaters employing thermostatic controls, if the product dryiiig
is very sensitive t o temperature differences. For the usual paint-drying
applications, no voltage coutrols are required with infrarcd lamps.
Uniformity of product speed in the oven is the usual objective for coii-
veyerized operations. Differences in heating requirements are rea,dily
accomplished by connecting the infrared lamps to a number of circuits,
so that some of the lamps can be switched on and off in accord with t,he
exact, heat,ing needs. I n t,he cases vhere lamp sivitching cannot rom-
pensat,e for the volt,age variat,ions, it may be necessary to use a voltage
regulator to maintain conveyer speed and product quality.
Effect on Electronic Equipment. The current-carrying ability or emis-
siou of all elect,ronic tubes is affect,ed seriously by voltage deviation from
rating. Figure 4.14 shows typical emission curves plotted agairist
cathode heater voltage. Curve 1, entitled Oxide Coated, applies t o most
of the thyratrons, pliotrons, and rereiving tubes. Curve 2 for thoriated
tungsten applies t o the small transmitter tubes and some of the hattery-
FIG. 4.13 Radiant-energy output of General Electric Company industrial infrared lamps
QI a function of impressed voltoge.
212 VOLTAGE- STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
40LL
20
0
30 40
and 15 per cent undervoltage. Since an a-c solenoid has an inrush current
of approximately ten times the sustained value when sealed, the branch
circuit sJpplying it should be of ample capacity to prevent an excessive
voltage drop.
Effect on Capacitors. The corrective capacity of capacitors varies
with the square of the impressed voltage. A drop of 10 per cent in the
supply voltage, therefore, reduces the corrective capacity by almost 20
per cent, and where the user has made a sizable investment in capacitors
for power-factor correction, he loses the benefit of 20 per cent of this
investment.
480
A00 ! 440,* 460
550,* 575
! 420-480
525-600
Drsigriations for nominal system voltages are those commonly used in industrial
plants.
* ThPse are standard polyphase-motor voltage ratings.
t Polyphase power loads may not operate satisfactorily a t this l o m ~ rlimit
In designing industrial power distribution systems, the system design
engineer should design for voltage spreads not in excess of those mentioned
in Tables 4.8 and 4.9. If anything, it would be desirable to design for
closer limits to allow for critical utilization apparatus that may be devel-
oped and widely used in the future. The history of electricity in indus-
trial plants has been to extend its use to more and more functions. As
* Thcse rwommcndstions are in iuhstantial agreement with thP recommmdations
of the joint EM-SEMA Committce whirh puhlishrd their findings in a report, Prc-
ferrpd Voltage Ratings of AC Systems and Equipmcnt.
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 21s
Recommended limits af
voltage at terminalr of
high-voltage moiors
Nominal syitem Motor-nome-plote
dtage *oltoge rating
2400
2400 ~ 2300" 1I 2160
2250
3920
2380
2480
4320
1
4160
4800 4600 4500 5000
6900 6600 6470 71 30
I
* I'rmrnt standard rnot,or voltagc rating.
well as driving the utilization equipment, it is alço used for a11 types of
rritical proccss control systems; therefore, its role is hecorniiig exceedingly
important, and t o fulFiI1 this role effectively, good voltage must he rnain-
taiiied iii industrial plants.
L I G H T FLICKER V O L T A G E REQUIREMENTS
5
0
Y
w 3
5
0
' t
t-
z
Y
0
,'w
a
0
DllO PL" "0"I DlPI PLI1 SECOND
10 82 6 J 2 I 30 12 L
YlUUlLI IFCOYDL
TIME BETWEEN DIPS
FIG, 4.15 Relation of magnitude of voltage dips to frequency of dips for incandescent
IWlPS.
Some examples will serve t,o illustrate the better voltage conditions in
the load-cetit,er system. The average 480-volt load-renter substatioii is
rated 750 h a . With ail average load density of 10 va per sq ft, this sub-
statioir will servc a i l arca of 73,000 s q ft,. Ideally, the load area would be
a square, with the substatioii esartly i i i the renter; then the longest feeder
length ivould tie about l(i5.ft. Rut it i d 1 he assumed t,hat t,he area is
somewhat rcctaiigular atid that the suhstatioii rannot he lorated exactly
at the center. The artual length of the longest feeder might then he
ahout 200 ft.
Figure 4.16 rontains charts showing the voltage profiles for this 480-volt
suhstatioii. The trairsformcr taps should lie set for 480 secondary volts
when the primary voltage is at its maximum atid with no load on the sub-
station. The highest, voltage that is eticoi~titered by ally equipment
served hy this substatioii is 480 volts. At maximum load, voltage drop
has its maximum effect. A 4 pcr rcnt voltage reduction i u the primary
system is assumed, to illustrate the Ion--voltage rondition. This could
he due to a dcrreasc i n the power-vompauy supply voltage with inrreased
load on its system. h drop of 15 volts due t,o traiisformer react,ancc can
he experted. Assuming the 200-ft feeder t o ronsist of a 250-MCM cahle
per phase and to he fully loaded a t 80 per rent power factor, i t mill~iutro-
218 V O L T A G b S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS
duce about another 7 volts drop. h final 5 volts may be lost in the branch
circuit. The result is a minimum voltage at the end of the branch circuit
of 433 volts. In this system, voltage varies between the limit,s of 433 volts
and 480 volts---a voltage spread that should, in general, be satisfactory.
The old-type system often uses a suhstatioii as large as 3000 kva at 480
volts. And not heing of unit substation construction, it has to be located
at one edge of the load area-probably with the t,rausformers outdoors.
With the same load density as before, 10 va per sq f t , the 3000-kva snb-
station must supply an area'of 300,000 sq ft,. I n this substation the
longest feeder will probably be ahout 900 ft. The corresponding feeder
voltage drop will be 29 volts. Here the voltage spread is from 411 to 480
volts. Such a spread is well heyond the recommeuded limits. A full
load voltage of 411 i s too low t o be coiisidered good practice; 420 i s the
recommended minimum voltage for 440-volt motors.
7 5 0 KVA
SU0STATlDN
460
2440
420
400
NO LOAD VOLTAGE CONDITIONS WITH PRIMARY
VOLTAGE a T M A X I M U M
2 440-- --
> SECONDARY FEEDER/
420 -- VOLTAGE DROP- 7 VOLTS
VOLTAGE DROP-
VOLTAGE-STANDARD RATINGS. VARIATIONS. CALCULATION O F DROPS 219
60
48
w
0
a
3
0
> ABLE FULL LOAL
k 51ZE AMP
3
U U0.4 90
n
U vo. I I40
w 000 210
z 500 MCM 4 0
7 24l -
201 -
W
z
J
( -
5
SECONOARY FEEDER LENGTH(FEET1
FIG. 4.17 Chart showing length of three-conductor 600-volt cable in iron conduit to
produce 2 3 per cent voltage drop a t the most unfavorable power factor and full load
on the cable.
FIG. 4.18 A typical outdoor packoged substation in which bod-ratio control con be
incorporated.
222 VOLTAGLSTANDARD RATINGS, 'VARIATIONS, CALCULATION OF DROPS
tem. When load-ratio control is installed, both the utility and industrial
plant can operate their systems independently and to their own best
advautage without interference voltage wise.
Figure 4.18 illustrates an outdoor substation, typical of those whose
transformers can include load-ratio control.
Voltage Regulators. If power is supplied by the utility at below
15 kv, the only transformation required is at the individual load-center
substations. Load-ratio control in each industrial load-center unit sub-
station is uneconomical and even may he impractical. Hence, where the
primary-voltage spread is wide enough to require voltage regulation,
separate voltage regulators should be installed in the primary supply,
Fig. 4.19. For this service either three-phase step voltage regulators
(Fig. 4.20) or induction voltage regulators (Fig. 4.21) can be used. Their
standard range of voltage regulation is plus or minus 10 per cent. The
question is sometimes raised as to whether two induction regulators
should be connected in open delta. This is slightly less expensive than
three regulators to regulate three-phase circuits. However, the open-
delta connection creates an unbalanced voltage condition that should be
avoided. The voltage unbalance is small but may be enough to increase
STEP OR
INDUCTION
VOLTAGE
REGULATOR
REGULATOR HOLDS
CONSTANT VOLTAGE
HERE
\ v v
t
Y
FIG. 4.20 Typicol three-phore step voltage regulator roted 13,200 volts, 208 kvo, plus
or minus 10 per cent voltage regulotion.
FIG. 4.21 Typicol induction voltage regulator rated 225 kvo, 4330 volts, plus or minus 10
per cent voltoge regulation.
224 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
the heating appreciahly in fully loaded polyphase motors. For this rea-
son, best prartice avoids the open-delta conneition in favor of three-phase
regulation.
It is rerommended that serious consideration be given the addition of
t,hese regulat,ors i n the plant supply lines whenever the expected voltage
spread in the primary supply lines exceeds ahout 5 per cent.
Regulators may he hypassed for maintenance and a t the same time
maint,ain unregulat,ed service t o the plant. Itegulat,ors, like any other
piece of apparatus, must be given consideration from a short-circuit,
standpoint.
Feeder Voltage Regulation. trt,ilit,iesoften regulate individual feeders
at distribution voltage (2100 or 416F volts, for example) t o compensate
480 VOLTS
SECONDARY FEEDER
INDUCTION VOLTAGE
REGULATOR
FEEDERS TO
MOTORS, ETC
LIGHTING FEEDER
LIGHTING LOAD
120 VOLTS
FIG. 4.22 One-line diagram showing the opplication of air-cooled induction voltage
regulators for secondary feeder regulation.
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 225
for the voltage drop i n that, feeder. The itidustrial plaut does iiot often
ry, since \.oltage drops in individual primary ferde
usually small, less illan 1 or 2 per cent. Thus, regulation of voltage a t
the main h s is more rwmmotily used.
While there seems t o he little, jirstifiratioii for irrdividuul primary-feeder
regulation, there may be many appliratioris for individual seroiidary-
feeder reeulation.
._ . ,tlie voltage spread may I)<> satisfartory
For examuk,
for t,he majorit,y of utilization e q u i p
ment, such asmotors, welders, etr., but
not, considered good cliough for lights.
I n such cases, t,he lighting feeder may
be regirlat,ed and the rest irnregulated,
Fig. .4.2%. For such applications, air-
~ooledregirlalorslikethat shown in Fig.
4.23 may be used.
I n other cases, individual loads a t
GOO volts or less may require voltage
regulation t,o obtain the desired per-
formance from the equipment,. Rirh
loads might he heating unit,s, process
cont,rol, infrared ovens, hluepririt ma-
chines, lights, radio arid television
transmitt,ers, brooders, etc. Where
these loads are served at, utilizat,ion
voltage, aii iridrictimi regulator like
that, of Fig. 4.23 may be used.
lnductrol P o w e r Pock. A iie\\- dc-
velopment is a regulating loi\~-voltage
subst,atioII known as the Inductrol
Power Pack. It, is a itiiit made up
primarilyof an indurtioii voltage regu-
lator arid a dry-t,ype transformer.
The transformer is rat,ed 480 or 600
volts on t,he primary aiid %08Y/lZOor FIG, 4.23 A modern induction voltage
120/240 volts on the secondary. A regulator for circuitr 600 volts and leis.
Typical of either single 01 three phase.
primary switching- arid protective de-
vice arid secondary terminals complete the package. This unit may
be used for supplying regulat,ed lighting power from general-purpose 480-
or 600-volt feeders or for supplying any other loads with regulated 120-
volt power from 480- or 600-volt power systems.
Shunt C a p a c i t o r s . Refer t o Chap. 8 for a comp1et.e discussion of the
application of shunt capacitors t o improve voltage conditions.
Autotransformers. I n some cases where the general voltage level is
226 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
lorn and transformt?r taps cannot he used t,o correct for it, autotrans-
formers may he used t o provide a permanent boost i n voltage. T h e
autotrausformer does riot reduce t,he spread.
A t,ypiral appliration xvouid lie in the case of a, 208Y/120-voll system
supplying 220-nolt, mot,ors. The volt,ege may be proper lor the lights
hut not high eiiimgh for t,he 220-volt motors. An autolrmisformer could
he used l o step 208 volt,s up t o 220 volts for the motors only.
Generator Voltage Regulators. Where power is generated by t h e
plant,’s oxvti geiir.ralors, the voltage on t,he powerhouse bns can be held
constant or exwi varied with load to compensate for voltage drop as load
comPs on. Problems of voltage rcgulat,ion where industrial generators
are operalnd iri parallel with utility systems are referred to in Chap. 15.
All modern transformers in ratings above 100 kva and most or those
helow that kva rating have taps in the windings to change the turn ratio.
The taps do not materially affect the voltage drop through the trans-
former; they merely change the turn ratio, hence the no-load voltage
ratio. For example, a standard transformer rated 2400-480 volts may
have four 2>5 per cent taps in the 2400-volt winding. The standard for
these taps in transformers used in industrial systems is to have two 256
pcr cent, taps above 2400 volts and two 24i per cent taps below 2400volts.
The no-load ratios of such a transformer would be as given in Table 4.11.
TABLE 4.11 No-load Voltoge Ratios of Standard Transformer Rated
2400-480 Volts
2520-480 “0th 5% obove tap
2460-480 volts 236% obove top
2400-480 volts Norrnol rating top
2340- 480 volts 2>P% below top
2280-480 volts 5% below tap
These taps do not improve voltage regulation but are only for changing
the general vokage level iq the plant. If a 2400-480-volt transformer is
connected to a system whose maximum voltage is 2520 volts, then the
2520-480-volt tap could be used which would provide a maximum of 480
volts no load on the system, as shown by curve A , Fig. 4.25. If, for
example, another system had a maximum no-load voltage of 2400 volts,
then the 240&480-volt t a p could be used to provide 480 volts no load in
the plant. This would be as shown in curve B , Fig. 4.25. Similarly if a
plant had a maximum voltage of 2280 vo!ts, then the 2280-480-volt tap
could be used to provide a maximum of 480 volts no load in the plant, as
shown in curve C , Fig. 4.25. It will be noted that in all cases the second-
ary no-load voltage is 480 volts; so the secondary system does not know
2600-
-
-
-
- 4 8 0 VOLTS MAX
U - 440 V
c 480 -
2 2400 ---- ---- _ _ _MAX
VOLTS ____-- MIN
> - -?
>
(r
- B 40
VOLTS
U - SPREAD
I
(L
-
a 440V
2300-
- --------- ________
480 VOLTS MAX MIN
VOLTAGkSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 229
no-load voltage. By using the next tap u p on the transformer, that is,
the one rated 2460-480 volts, the turn ratio of the transformer has now
been changed so that the no-load voltage is 472 volts, as shown in curve
B , Fig. 4.26. The voltage spread will be substant,ially the same, i.e.,
40 volts, so that the minimum voltage is now 432 volts, which is well
above the recommended minimum for plant distribution systems.
By judicious selection of the transformer t a p t,he voltage within the
plant can he kept Tyithin acceptable 1imit.s provided that the primary
voltage does not vary more than about 5 per cent and that the plant dis-
tribution system is designed along modern lines with the load-center sys-
tem using short secondary feeders and transformers not larger than about
1500 kva a t 480 volts or proportional sizes a t other secondary volt,ages.
Changing taps cannot, correct conditions where voltage spread is t,oo
great. For example, suppose a plant suffered from low voltage at remote
points and had a large volt,age spread. T o be specific, suppose the spread
was 80 volts and the minimum voltage at the remote end was 400 volts,
then the maximum voltage would be 480 volts. If taps are changed to
raise the general voltaga level, the spread will not change but the 400-volt
I
- -- --4-
8 5-VOLTS - --- -_-
---MAX
g 2400 40
a VOLTS
I- SPREAD
J
0
5
> 440 V MIN
a
a
I
-
LL
P
FIG. 4.26 Voltage profile showing that rotisfactory voltages con be obtained without
excessive no-load voltage by proper election of taps on transformer.
230 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
-
HIGH LOAD VOLTAGE
I . Normal
drop.
2. Normol NO load
i I Volt.ge r e g d o t o r
Tronlformer ,ap setting
Voltage 'egulalor
IBI
1A1
101
drop. Tranrformer top 'elting (A1
LIGHTING FLICKER
minimum may he raised t o 420 volts. At the same time the maximum is
raised to 500 volts, too high for generally sat,isfactory performance.
Conversely if the maximum voltage is too high and a wide spread exists,
the chatrgiug of taps, to reduce t,he maximum voltage, reduces the mini-
mum vokagc still further.
-
- I ( R cos '+ sin
( I X cos 8 - I R sin S ) l
+
+ 2(en I R cos 8 + I X sin 8 )
If es is known,
Line-to-neutral voltage drop
= I R cos 8
- I R sin 8)*
+ I X sin 8 + ( I X cos 8 2e.
234 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
SENDING END
OR BUS VOLTAGE
\
R E C E I V E R OR
LOAD VOLTAGE
CALCULATED
VOLTAGE DROP
F ACTUAL
VOLTAGE DROP
ERROR
FIG. 4.28 Diagram indicating magnitude of error when using Eqr. (4.7) and (4.8).
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 235
transformer rated 4160-480 volts. The load is 1500 kva at, 0.85 power
fact,or.
Solution: Enter the chart on the horizontal scale a t 2000 kva. Extend
a vertical line t o its interpeetion with the 0.85-power faetoP t u n e .
Extend a line from this point horizontally to the left t o its intersection
with the vertical scale of per cent voltage drop for rated load. Multiply
this value by the ratio of actual load to rated load.
Per cent drop at rated load = 3.67
Per cent drop at 1500 kva l5Oo X 3.67 = 2.75
= ~
2000
Actual voltage drop = 2.75 per cent X 480 = 13.2 volts
Figure 4.30 applies to the 34.5-kv insulation class transformers in
ratings from 1500 to 10,000 kva. These curves can be used t o determine
the voltage drop for transformers in the 46- and 69-kv insulation classes
by using appropriate multipliers a t all power factors except unity. To
correct for 46 kv, multiply the per cent vokage drop obtained from the
chart by 1.065, and for 69 kv multiply by 1.15.
Example. Find the per cent voltage drop in a 5000-kva 69,000-
13,800-volt three-phase 60-cycle liquid-filled transformer carrying 3500
kw a t 0.8 power factor.
Solution: Enter chart Fig. 4.30 a t 5000 kva and read per cent voltage
drop where this transformer size intersects the 0.8-power factor curve.
Per cent voltage = 4.25 for 5000 kva
6
NOTE: CURVES ARE BASED ON 6 PERCENT
Q IMPEDANCE FOR 34.5 KV CLASS
5 I I I I I I I
05
w
I
4-
&
54
a
0
U
0
u
0
3
4
5
8
I-
,
z
Y
Y
U
Y I
a
FIG. 4.30 Tronrformer voltage-drop curves for three-phase transformers, 34%-kv volt-
age class.
VOLTAGbSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 237
W
LL
w
n
I
4
8
0
0
LL
w
0
u)
3
0
>
z
-
&
z
n
W
c
3
4
50
>
VOLTAGGSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 239
FIG. 4.33 Voltage-drop curves for three-conductor 5000-volt cable in magnetic conduit
or interlocked-ormor cable.
242 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
Voltoge Drop in Busway. Figures 4.35 and 4.36 may be used to deter-
mine the approximate voltage drop in a busway. Figure 4.35 applies to
a busway that is designed specifically for low-voltage drop. Figure 4.3F
applies t o a typical feeder busway of the type used with plug-in switches.
Figure 4.35 gives the line-to-line voltage drop in volts for GOO-, 800-,
1000-, and 1350-amp low-voltage-drop busway. These curves apply
only for balanced loading of the busway at an operating temperature
of 70 C.
The voltage drops for other than rated load may be obtained by multi-
plying the voltage drop for rated load by the ratio of actual load to rated
load, Similarly, the voltage drop for lengths other than 100 ft may he
M 40 60 BO W O 20 40 60 80 100
LOAD POWER FACTOR LOAD POWER FACTOR
W A D POWER FACTOR
FIG. 4.35 Voltage-drop curves for low-voltage-drop burwoy ot rated load. 70 c
operating temperature assumed.
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 243
obtained hy multiplying the voltage drop for 100 f t by the ratio of actual
length to 100 ft.
These corrections are expressed in the following formula:
Actual line-to-:ine voltage drop
actual load actual length
= voltage drop for 100 feet at rated load X
rated load 100 ft
Example. Find the voltage drop on a 200-ft run of 800-amp husway
carrying a 600-amp load a t a 90 per cent power factor.
Solution: Enter Fig. 4.35 for au 800-amp husway at 90 per cent power
factor on the horizontal scale. Follow a vertical line to its intersection
4 . 5 X 3 = 13.5 V O L T S
FIG. 4.36 Voltoge-drop curves for typical plug-in bvrwcly carrying rated load.
244 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
OVERHEAD LINE
A
W
250 KVA
440 VOLTS
0.7 PF LAGGING
FIG. 4.37 System one-line diagrom used 01 a baris for examples of system voltage-drop
Calcdatio".
V O L T A G k S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS 245
Solution
1
1
Equations'
used
I
I
Bur A I
i
Bur 8 I
I
Secondary
feeder load
Solution 2 was made by using the exact formulas Eqs. (4.3) and (4.4).
It shows that the phase angle of each successive voltage level is shifted to
lag slightly the no-load voltage. It should he recognized that the use of
this exact formula does not necessarily mean that the answer is exact,
because it is necessary to use a cut-and-try process in the solution. As
with any cut-and-try process, a point is reached where the added accuracy
to be obtained does not justify another trial, and therefore the answer is
not absolutely exact.
In solution 3, voltage-drop charts were used to determine voltage drop.
The error involved in this method results from the greater margin of
error in reading charts and in the arithmetical additiou of voltage drops
slightly out of phase.
Solution 4 involved the use of charts but neglected t,he cut-and-try
procedure necessarily employed in the other solutions. The cut-and-try
procedure was used in the other solutious because the load kva x a s
assumed to be constant as the voltage changed and therefore t,he load
currents changed. In this solution the current x a s assumed to remain
constant as the load voltage varied.
Solutioii 1 is given helow as an example.
Solution 1: Calculatiou by approximate Eq. (4.7).
246 VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
6.73 ohms
x, = 6.0 X (34.4)'10,000
X (0.975)' X 10 =
v = 4X 155(3.09 X 0.8 +
8.25 X 0.6)
= 4X +
155(2.48 4.95)
= 4 X 155 X 7.43
= 1990 volts
Bus A volts
= (source voltage - voltage drop) X (power transformer ratio)
4.160
= (33,500 - 1990) 34,4
o,975
VOLTAGE- STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 247
= 0.634 ohm
INTRODUCTION
I t is rharactrristic of most a-c motors that the riirrent, which they draw
oii startiirg is mu(.h higher t,han t,heir rrormal running ( w r e n t . Syn-
i~hronousand sqnirrel-rape iudi~rtionmotors started 011 full voltage may
draw a c u r ~ w i tas high as sevt!ii or eight t,imes their fnll-load running
rurrcnt. This sriddeir increase in the (.usrent, drawn from the power
system may r c s i i l t iii csressive drop i n volt,age unless it is considered in
VOLTAGbSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 249
the design of the system. Folloii-ing are methods for ralculatiug the
voltage drop which results from startiug of three-phase induction aud
synrhronous motors.
M O T O R - S T A R T I N G METHODS
........................
Full.roltage stmrter. 1 .O 1 .O 1 .O
Autotransformer:
........................
80 Per Cent t o p . . 0.80 0.64 0.68
65 per cent tap.. ........................ 0.65 0.42 0.46
50 per cent tap.. ........................ 0 .so 0.25 0.30
Resistor storm, single step [adjusted for motor
voltage to be 80 per cent of line voltogel 0.80 0.64 0.80
Reoctor;
50 per cent tap..
45 per <*"I top..
.......................
........................
.I 0.50
0.45
0.25
0.20
0.50
0.45
......................
37.5 per Cent t o p . . 0.375 0.14 0.375
Part-winding starter [low-speed m o l ~ r sonlyl:
75 per cent winding. ..................... 1 .O 0.75 0.75
50 per cent winding. ..................... 1 .O 0.50 0.50
less than for full-voltage starting. They are both changed approximately
in proportion t o the amount of winding connected. That is, for a typical
low-speed motor, at the half-winding connection, the current and torque
are approximately equal t o one-half their full winding values. This
method is comparable in cost with autotransformer starting, and also
provides a smoother transfer to the running connection. However, this
method is seldom advantageous for motors above 514 rpm (fourteen
poles), because it provides relatively less torque for such motors.
Starting of Wound-rotor Motors. Wound-rotor motors are invariably
started on full voltage, but control is provided which inserts a high
resistance in the secondary winding on starting and short circuits this
resistance in one or more steps as the motor comes up to speed. This
serves to limit the starting current drawn by the motor-usually to
about 150 per cent of full-load current. Furthermore, this current will
have a high power factor. Consequently, the voltage drop caused by
starting this type of motor is comparatively small. On the other hand,
wound-rotor motors and their control have a relatively high cost.
100
90
80
$ 70
2
d"
>
5 50
Y
u 40
IL
f 30
20
ov
10
0 2 3 4 5 6
TIME- SECONDS
motor is essentially similar, up to the time of pull in. I n the case illus-
trated, a full-voltage starter is used, and the full-voltage starting kva is
ahout 100 per rent of t,he generator rating. I t is assumed that the gen-
erator is provided with an automatic voltage regulator.
Curves .A and R show the performance, with the regulator operating,
for init,ial loads on the generator of zero and 50 per cent, respectively.
The minimum voltage is about 75 per cent and is not affected much by the
iriitial load. This is typical with most initial loads which consist of a
combination of lighting loads and partially loaded iuduction motors.
The voltage regulator restores the voltage ton-ard normal in about 2
see. At, this time the motor is usually st,ill at low speed and drawing a
high current.
The initial load on the generator has an important effect on the value t o
which the voltage is restored by regulator action. This is illustrated by
curve B , for whirh the voltage is restored by the regulator to only about
85 per cent of normal. This restored voltage is the voltage available for
breaking away and accelerating the motor. When the motor comes up
to speed, its current becomes much less, so that t,he regulator then restores
the generator voltage to 100 per rent. The reason the regulator usually
cannot restore the voltage to 100 per cent when a large motor is started
on a heavily loaded generator is that the exciter maximum (ceiling)
voltage limits the available generator excitation.
Sometimes it is only necessary to calculate the minimum voltage. In
other cases it is also necessary to calculate the restored voltage available
for break away and accelerations. Methods of estimating each of these
voltages are included.
Minimum voltage is needed to determine whether undervoltage devices
and contactors connected to the system mill drop out, or running motors
stall, during the disturbance. The minimum voltage is also a determin-
ing factor in light flicker. The restored voltage is necessary to estimate
the torque available for starting the motor.
Usually it is sufficient to determine the minimum voltage and the
restored voltage based upon the current drawn by the motor at standstill,
i.e., upon the locked-rotor current. It is sometimes necessary, however,
to determine the restored voltage throughout the acceleration of the
motor. Although the current drawn by a motor decreases as it comes u p
to speed, resulting in an increasing generator voltage, the load torque
may also increase with speed so that a higher voltage is necessary to
ensure acceleration.
In the case of a synchronous motor i t may be necessary to check the
restored voltage at the speed at which field excitation is applied (95 per
cent of synchronous speed or higher) to make sure that the motor will
pull into step. The pull-in torque of a synchronous motor varies approxi-
VOLTAGLSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 253
mately as the square of the voltage at the motor terminals just before
application of field.
Distribution-system Voltage. Frequently there are transformers,
lines, or cables between the motor starter and the generator or generators
supplying the power for starting. The drop in the transformers, lines, or
cables will be additional to the generator drop. Often practically all the
drop is in this distribution equipment. The drop in this equipment is
not reduced by the action of voltage regulators. Consequently, when
practically all the drop is in transformers, lines, and cables, the voltage
falls immediately and docs not rerover till the motor approaches full
speed.
Minimum Voltage. The curves of Fig. 4.39 may he used for estimating
the minimum voltage occurring at the terminals of a generator supplying
power to a synchronous or squirrel-cage induction motor which is being
254 VOLTAGLSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
GENEIIbTOR e I T E O K"&
~ W T DIRECT-CONNECTED
" EXCITER * HULTlPLlERS TO *ILLOW FOR "IMIAITION OF EXClTER
.....~ WIT"
~ BELTED
.. EXCITER RESPONSE WlT" GENERATOR IN1TIAL L o l o
NUMBERS ON CURYES ARE R P N lNlTlbL LOAD (PER C E N T , UULTlPL" I( B"
NUMBERS I" BRACKETS &RE EXClTER R P H (00 ,70
75 I55
50 I"5
25 I25
0 ,oo
FIG. 4.40 Typical valuer of performance factor K for (I-c generators.
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 255
A-C
GENERATOR
EXCITER
FIELD 1 u
GENERATOR
VOLTAGE
REGULATOR ''lL
( B A S E D O N Y l x l Y u Y EXCITATION-IZOPER C E N T O F R A T E D G E N E R A T O R F l E L O C U R R E N T I
which can be obtained by greatly inrreasing response; that is, the genera-
tor voltage will dip a t least a certain amount before the excitation system
can do anything about it.
Effect of Initial Voltage. Often the voltage rating of the generator
supplying a motor is higher than that of the motor. A 440-volt motor
might he supplied by R 480-volt generator and a 2200-volt motor by a
2400-volt generator.
In such cases, the motor-start,ing kva should be adjusted t o take this
into account,. The kva drawn hy a motor increases as the square of the
line voltage. If t,hr startiiig inrush of a 410-volt motor is 1000 kva a t
440 volts, it will be 1190 kva at 480 volts because (480/440)* = 1.19.
This is the value which should be used to determine the generator mini-
mum voltage (from Fig. 4.39) regardless of the actual initial voltage.
For example, assume that, with an initial voltage of 480 volts, the starting
of the 440-volt motor (drawing 1190 kva at 480 volts) causes the voltage
t o drop t o 75 per rent of the initial value, or 3G0 volts. If the voltage
regulator is set t o hold a voltage of 440 volts, starting of the same motor
will produre approximately the same voltage drop in per cent of the
initial voltage, i.e., the voltage will drop t o approximately 75 per cent of
440 volts, or 330 volts. This shows that, from the standpoint of the
minimum voltage, the regulator should be set t o maintain rated voltage
on the generator even though the motor voltage is lower.
As far as the restored voltage is concerned (Fig. 4.42), this is not
affected by the initial voltage except that the voltage mill not recover t o
a value higher than the initial voltage since this represents the setting of
the voltage regulator. For example, if the initial voltage (setting of volt-
age regulator) is 90 per cent of rated generator voltage, the recovery
voltage in per cent of rated generator voltage will be as shown by the
curves of Fig. 4.42, except that all curves will become horizontal lines at
90 per cent voltage.
Effect of Initial load. The voltage curves of Figs. 4.39 and 4.42 were
prepared on the basis that the initial load on the generator draws con-
stant current duririg the voltage disturbance. This sort of load charac-
teristic is representative of many systems and results from the use of
induction motors, all of which are not fully loaded.
An induction motor at no load will draw a current approximately
proportional t o the applied voltage, because the current is principally
magnetizing current. A fully loaded induction motor will tend t o have
constant kva input since its speed and power factor do not change much
with variations in line voltage. Consequently, a fully loaded induction
motor will draw more current if the voltage is lower, t o maintain the
power constant, A system load consisting of both heavily loaded and
258 VOLTAGbSTANDARD RATINGS. VARIATIONS, UL6UUTION OF DROPS
lightly loaded motors will therefore tend to draw nearly constant current
since a lowering of the voltage causes a reduction in the current to some
motors and an increase in the current to others.
A constant-current type of load will have very little influence on the
minimum voltage during motor starting. It will, however, have an
important effect on the value of the restored voltage of generators, as
previously described.
Lighting loads usually have little effect upon voltage disturbances due
to motor starting. This is true because lighting loads usually constitute
a small proportion of the total load on a generator, and also because of
their high power factor.
If the system load consists primarily of lightly loaded induction motors,
the per cent minimum voltage and recovered voltage will both tend to be
higher than indicated by the curves.
If the initial load consists entirely of heavily loaded induction motors,
the voltage disturbance from motor starting will be more severe than
indicated by these figures.
Initially connected synchronous motors are beneficial in reducing the
disturbance due to motor starting. They are most beneficial when
lightly loaded. Therefore, it is helpful to start synchronous motors first
in a plant so that they will be on the line to help in the starting of large
induction motors later. Synchronous motors will not be helpful, how-
ever, if the voltage disturbance is so great as to cause them to pull out of
step.
Although the curves in this section are based on initial loads of the
constant-current type, they may be used for cases involving other types.
This is done by adjusting the motor-starting kva by an amount corre-
sponding to the change in current to the initial load, caused by the drop
in voltage. The increase or decrease in motor-starting kva is such as to
change the motor-starting current, a t the minimum voltage, by the same
amount as the change in the lagging wattless component of the initial
load. That is, the effect of the initial load is primarily due to a change
in the wattless component, and this can be simulated by a change in the
motor-starting kva. Since the change in current and the minimum volt-
age are dependent upon each other, a trial-and-error procedure is involved.
The first trial is often sufficient,if the change in current is determined a t
the voltage corresponding to the case of a constant-current initial load.
For example, consider a generator whose voltage would dip to 75 per
cent if a 100 per cent motor-starting load were applied when a 50 per cent
constant-current initial load is being carried. If, instead, the initial load
consisted of fully loaded induction motors a t 0.8 power factor, the dip
would be more severe, because a t 75 per cent voltage the lagging wattless
current to the running motors would be increased from 30 per cent of the
VOLTAGE-STANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 259
PF __
-R C F N T
VOLTAGE
DROP
18
17 30
16
U 25
> 15
Y
14
20
z0 13
12 15
2 I ! 10
10 5
09
g 08
'
07
LL 06
05
a 04
w
2 03
F 02
1
3 01
= o
0 0'2 04 06 08 10 12 14 16 18 20
I N I T I A L LOAD KVA
RATIO OF
MOTOR STARTING KVA
seldom cause the starting power factor to he high enough to reduce volt-
age drop greatly, except for the first steps when several are used.
Effect of Drop in Generator Speed. Since the power factor of motor-
starting kva is low, the amount of kw load applied to a generator is seldom
large. Furthermore, the voltage drop, by reducing the electrical output,
also reduces the new load applied. For example, a motor-starting load
of 100 per cent of generator-rated kva at 0.3 power factor will involve a
suddenly applied km load less than 30 per cent of rated kva, or 37.5 per
cent of rated kw for an 0.8 power-fartor generator. The speed drop is
not likely to be excessive if good governing means are employed. For
most motor-starting problems, it may safely be neglected.
As speed dips, a corresponding dip appears in the voltage, which is in
addition t o the voltage drops considered in this section. For cases where
speed dip may be sufficiently great to be important, this should be con-
sidered, but calculation of speed drop is beyond the scope of this book.
The voltage drops in lines, cables, and transformers are often as impor-
tant as generator voltage drop. In fact, they are frequently more impor-
tant. For example, if the total kva of connected generators in the power
system is more than 100 times the horsepower rating of the motor being
started, then the generator voltage dip will be less than 1 per cent, and it
will be quickly eliminated by regulators. In such a case, however, the
motor will probably be supplied through a transformer bank. If the
transformer-bank kva rating is only slightly larger than the motor rating,
the voltage drop may be quite severe.
Voltage Drop of Transformers. The curves of Fig. 4.44 may he used
for estimating the voltage drop through typical transformers when start-
ing a synchronous or squirrel-cage induction motor connected to the
secondary of the transformer. The secondary voltage on starting of the
motor, in per cent of the initial secondary voltage, is plotted against the
motor starting kva. The latter is expressed in per cent of the trans-
former-hank kva rating and is the kva which wouldhedrawnhythemotor
being started if rated transformer secondary voltage were maintained.
The curves of Fig. 4.41 neglect the effect of primary-voltage drops
caused by motor starting. Methods of taking these into account will he
explained later.
Note that the secondary voltage is plotted in per cent of its initial
value. This initial secondary voltage is determined by the initial pri-
mary voltage, the t a p setting, and the initial load. It may he deter-
mined by measurement or by suitable calculations. It is usually slightly
less than the rated secondary voltage.
VOLTACbSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 261
The curves of Fig. 4.44 were prepared on the basis that the initial load,
if any, draws constant current during the voltage disturbance. This is
typical of a system consist,ing of both lightly loaded and heavily loaded
inductiou motors. If the initial load consist,s largely of fully loaded
induction motors, the curves of Fig. 4.44 may still be used provided that
the motor-starting kva is first multiplied by the fartor shown in Fig. 4.43.
The curves of Fig. 4.44 apply for motor-starting power factors in the
usual range of 10 t,o 40 per cent. For wound-rotor motors which have a
starting power factor of about 80 per cent, the drop in voltage will be
about 70 per cent of that shown.
Voltage Drop of Cables and Overhead Lines. The curves of Figs.
-1.45 and 4.4G may be used for estimating the voltage drop through cables
and overhead lilies n-hcn start,iiig synchronous and squirrel-cage induction
motors supplied through these circuits.
I n using these figures, it is first necessary t o determine the length of the
circuit in feet, the initial voltage at the load end of the circuit, and the
motor-starting kva a t the iuitial voltage. These quantities are combined
to obtain the loading factor .If as follows:
motor-starting kva
M =
at the initial voltage x (% )
ci:ri ne):,t
(initial voltage)2
262 VOLTAGkSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
For example, if the motor-starting load were 1000 kva, the circuit 1000
ft long, and the initial voltage 2400 volts, the loading factor M would be
1000 x 1000 = o,1,3
(2400)'
Figure 4.45 shows that for this case the voltage drop at the load end of
a typical three-conductor cable is 1.5 per cent.
This illustration gives data for three circuits: a three-conductor cable,
a single-conductor cable, and an overhead line. It will be noted that the
voltage drop in an overhead line is greater than that for a cable.
If two circuits are in parallel, the drop is equal to that for a single cir-
cuit of one-half the actual length of each circuit.
The voltage drop in a line or cable depends upon the conductor size and
spacing. Consequently, for different cases than those illustrated in Fig.
4.45, the voltage drop may be somewhat different. This is illustrated by
Fig. 4.46 showing the voltage drop for a range of circuit configurations.
The points corresponding to the circled cases in Fig. 4.45 are circled in
Fig. 4.46.
Figure 4.46 applies for the condition hf = 1.0. It may be noted,
however, that the curves of Fig. 4.45 are nearly straight lines. Hence,
the voltage drop for other values of M may be estimated by multiplying
the values of Fig. 4.46 by M . This provides a simple method of esti-
mating the voltage drop for motor-starting loads.
The power factor of the motor-starting load is assumed to be 0.3 power
factor. For conductor sizes above No. 0 Awg, variations over the usual
range from 0.2 to 0.4 power factor will not have an important effect on
voltage drop.
Figures 4.45 and 4.46 are based on a frequency of 60 cycles per sec.
Lines and cables for systems operating a t lower frequencies mill have less
voltage drop. The voltage drop will be reduced approximately in pro-
portion to the frequency for all couductor sizes above KO. 0 Awg. For
smaller sizes, the reduction will he less.
Voltage Drop of Reactors. The voltage drop in a current-limiting
reactor on starting a squirrel-cage induction or synchronous motor may
be estimated from the transformer curves of Fig. 4.44.
Current-limiting reactors are usually described as having a certain
per cent reactance on a specified system-kva and syst,em-voltage base.
The motor-starting kva of Fig. 4.44 should be that drawti at the specified
system voltage expressed in per cent of the specified system kva.
If the per cent reactauce of a reactor does not lie between 5 and 8 per
cent, multiply the motor-starting kva by the ratio X / 5 , where X is the
actual per cent reactance of the reactor, and read the voltage correspond-
ing to this equivalent motor-starting kva on the 5 per cent reactance
curve.
V O L T A G E - S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS 263
100 0
"
Y
Q
90 10
80 20
70 30
0
0 0.1 02 0.3 0.4 05 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4
LOADING FACTOR, M = ~ ~ ( L E N G T H IN FT.) ~
(A) 3- CONDUCTOR C A B L E - (NO. 4 / 0 - A W G - I 5 K V )
(6) I - CONDUCTOR C A B L E - ( N O . 4 / O - A W G - 6 IN. SPACING)
(C) O V E R H E A D L I N E - N 0 . 4 / 0 - A W G - 1 5 K V
CIRCLED P O I N T S APPEAR O N FIG. N O 4 46
FIG. 4.45 Variation of voltage drop with looding factor M for typical liner and cables.
c:
FIG. 4.46 Voltage drop in lines and cables with loading factor M of unity.
264 V O L T A G b S T A N D A R D RATINGS, VARIATIONS, CALCULATION OF DROPS
Effect of Series Capacitors. Sometimes it is advantageous t o include
series capacitors in the distrihut,ion system t o neutralize the reactance of
lines, cahles, or t,rausformers. Series capacitors redure voltage drop.
The amount of redurt,ion depends upon the raparitor rating. For further
informat,ion on series capacitors, refer to Chap. 8.
Voltage Drop of Power Systems. Motors are frequently supplied
from power systems cotisistirig of complicated uetworks of lines and
cables for which a calculation of the voltage drop ~vouldhe difficult.
The voltage drop may be est,imated, however, if t,he short-circuit current
is known at the point of power delivery.
The short-circuit rurrent is usually expressed in kva.
When motor-starting kva is drawl from a system, the voltage drop in
per cent of the initial voltage is approximately equal to 100 times the
motor-startiiig kva divided by the sum of this kva and the short-circuit
kva. The motor-starting kva used should be that drawn by the motor if
the initial system \&age were maintained. For example, if a 1000-hp
motor has a startirig kva of 5000 if initial system voltage were maintained
and the system short-cirruit kva is 50,000, the voltage drop will be
approximately
5000/(5000 + 50,000) X 100 = 9 per cent of the initial voltage
In many systems the short-circuit kva varies over a wide range, depend-
ing upon the number of parallel h e s that are in service, system inter-
connections, etc. In such cases the highest short-circuit kva is the one
usually determined since it must he the one used in selection of equipment
which is t o carry or iritcrrupt the short-circuit current. For calculating
voltage drop, oil the other hand, the minimum short-circuit kva should
be used since the corresponding operating condition will give the highest
voltage drop.
The short-circuit kva of power systems varies over a wide range, as
shown in Table 4.14. A corresponding variation occurs in the voltage
drop produced by a certaiu motor-starting kva.
TABLE 4.14 Power-system Short-circuit Kva
Usual Range of
System Voltage Short-circuit Kvo
2,400 15.000-1 50,000
4,160 25.000-250.000
6,900 50.000-500.000
13.800 100.000-1,000,000
23,000 I50.000-1,500,000
34,500 150.000-1,500,000
69,000 150,000-I,500,000
I 15.000 250.000-2.500.000
The various curves and other data that have been presented allow
estimates of the voltage drop due to motor starting to be made quirkly
with minimum iuformation on the motor and circuit elements involved.
For cases not adequately covered by these data, the formulas given below
may he used.
Static Circuit Elements Only. First assuming that all the voltage
drop occurs in static circuit elements such as transmission lines, cables,
transformers, and reactors, the voltage at the motor starter mill he
equal to
Z.W
(4.12)
before adding to the ohmic resistances and reactances of the motor and
other circuit elements on the serondary of the transformer. If two or
more transformers are in series between the circuit element and the
motor, the actual resistance and reactance in ohms should be multiplied
by the square of the product of the various no-load voltage transforma-
tion ratios. For transformers equipped with taps 011 either primary or
secondary winding, the voltage ratings used in the above formulas should
correspond to the t a p setting.
Using the per-unit system, it is generally convenient to select as base
kva the kva drawn by the motor at rated motor voltage, which is
X starting current in amperes X rated motor volts (4.13)
1000
268 VOLTAGLSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS
and select rated motor voltage as the base voltage. Iii this case Z , = 1.
The per cent resistanre and reactance of a transformer, with the motor
connected t o its secondary, should be multiplied by
f Motor-starting kva at \ Isecondary voltage ratiug\'
rated motor voltage
\ G t i n g of transformer ) \ of transformer
rated motor voltage
1
(4.14)
A second transformer in series would have its per cent resistance and
reactance multiplied b j the above expression and also bj' the square of
the no-load volhage transformation ratio (secondary voltage divided by
primary voltage) of t,he first transformer. The resistaiice and reactaiice
of circuit elements that are expressed iii ohms should be multiplied hy
Motor starting kva at rated motor voltage
."
(Rated "r )
volts ' x 1000
(4.15)
except where the circuit element is separated from the motor by a trans-
former, in vhich case the multiplier is
Motor-starting kva at rated mot,or voltage
(~~__
Prjmary voltage r a h g of transformer
-x
Secondary voltage rating of transformer
rated motor volts
1000
) x 1000
(4.16)
If t v o or more transformers are in series bet,ween the circuit element and
the motor, the transformer no-load voltage ratio which appears in the
above espression should be replaced by the product of the no-load vokage
transformation ratios of the various traiisformers. Where voltage taps
are provided on a t,ransformer, the voltage ratirigs used in the above for-
mulas should correspoiid t o the t a p sett,ing.
The resistance and reactance of circuit elements connected in series
can be added directly. For circuit elemeots connected in parallel, equiva-
lent wlnes of resistance and react,ance can be det,ermined hy the method
given in Chap. 1.
If current to other loads is flowing in one or more of the circuit elements
between the motor and the const,ant voltage point mhen the motor is
started, the above formula for voltage a t the motor mil1 still apply,
assuming that these other loads are of the constant-current type, i.e.,
the current drawn does not change ivhen the voltage drops. Such load
currents must, of course, be considered io determining the initial voltage
at the motor starter. A method for taking into account loads whose
current varies u i t h voltage will be given later.
Often it is desirable t o know the effect of motor starting on the voltage
V O L T A G b S T A N D A R D RATINGS, VARIATIONS. C A L C U U T I O N OF DROPS 269
d(Rw
d(RX + Rs)*+ (x.w
(X, +
+ R i ) 2+ + x1)2
XS)2
X initial voltage a t motor starter (4.17)
X
+ n,)z +
d(fi,,
Z I,
(x,“+ xsjz
rated geiierator voltage
x(.initialgeiieratorvoltage
.. ) (4.19)
(4.20)
If there is a transformer between the generator arid the motor, the vollagc
a t the mot,or starter should be multiplied by the no-load volt,agc traus-
formation ratio (primary voltage ratiiig divided by secondary voltage
rating) of the transformer before suhstitutiiig it in the above formula.
With t,wo or more transformers in series, use as a multiplier the product
of their no-load voltage transformation ratios. If the calculated mot,or-
st,arting kva a t rated generator vokage differs appreriably from the first
estimate, a serond estimate based on the calculated value can be made
and the calculatioiis repeated until a close rherk is obtained.
Motor-starting Power Foctor. Use of the preceding formulas requires
a knoivledge of the motor-start,ing power fartor ((WS 8.,,). The starting
power factor of squirrel-cage induction and synchronous motors var-
ies over a rather wide range, depending upon the rating and desigii
characteristics.
Approximat,e values of starting power factor for typiral squirrel-rage
induction motors are given in Fig. 4.47.
Low-speed (450 rpm aiid below) synchronous motors for reriprovatirrg
compressor drive usually have a start,itig p o m r fartor bet,ween 0.20 aiid
0.40. Synchronous motors for rrntrifugal pump drive, on the other
hand, have starting power fartors generally between 0.15 and 0.35.
Where motor-start,ing power factor must be kuo\vn more acrurately, a
value should be ohtailled from the motor manufacturer.
With reduced voltage starting, the p o m r factor of the rurreut drawl
from the line may be somewhat different from the motor-starting power
factor. An autotransformer starter has oiily a small effect on the porver
fact.or, but the magnetizing current of the autotransformer makes the
power factor of the current drawn from the line slightly less t,han the
motor-starting p o w r factor. With a reactor st,arter, the power factor
-"
50.60
0.70
-=
A
0.50
0.40
0.M
=w 0.20
B O.I0
0.001 I I I I l l I I 1 1 I I I I
5 K) I5 20 30 40 50 75 100 150 M o 300 500 700 1000
HORSEPOWER RATING
FIG. 4.47 Approximate 3tor:ing power factor of typical squirrel-cage induction motors.
272 VOLTAGE-STANDARD RATINGS. VARIATIONS. CALCULATION OF DROPS
of thc. riirri.iit dmwi from t h r liiie \ri11 eqiial the motor-startiiig power
f w t o r miiltiplird Iiy thi: volt,age ratio (motor volt,age divided hy liiie
voltage) of t h r startcr. .i rc:sist,»r starter, oii the other haiid, results i i i a
power fartor for t h r riirreiit drawii from the liiie equal t o
REDUCED-FREQUENCY STARTING
I LINE
TRANYORMER
rrT" BANK
From Fig. 4.46, for M = 1, 4/0 line, 3-ft spacing, voltage drop is 11.5
per cent. Since M = 0.292, drop in line is 0.292 X 11.5 = 3.36 per
cent. Voltage a t end of line (neglecting generator voltage drop) is
100 - 3.36 = 96.64 per cent of initial voltage (6700 volts).
Kva applied to generator a t rated generator voltage
voltage a t end of line
= starting kva a t rated generator voltage X
initial line voltage
VOLTAGLSTANDARD RATINGS, VARIATIONS, CALCULATION OF DROPS 275
i
( itransformer
n i t i a l secondary
X 0.9664 X 0.93 =
secondary
voltage
2690 kva
voltage ) = 2300 X (
6900 X mo
22002400)
The per-unit system will be used n.ith base kva equal to the motor-
starting kva a t rated motor voltage (2300 kva) and base voltage equal to
rated motor voltage (2200 volts). On this basis, the motor constants are
z, = 1
cos On/ = 0.3 B M = 72.5'
R.u = Z . w cos BM = 0.3
X M = Z M sin Bar = 0.954
The resistance and reactance of the transformer vill equal the per cent
values multiplied by
Motor-st,arting kva a t secondary voltage rat-
rated motor voltage ing of transformer
Kva rating of transformer rated motor voltage
X
z Y (rated generator voltage
d ( R , ,+ &)2 + (X,, + Xs)*
~~
far below the single-impulse \vit,hstaiid abilit,y. One may conclude that
a reduct,ion in either the magnitude or duration of overvoltage stress will
in general result in longer useful life.
OVERVOLTAGE SOURCES
There are many varied sources of overvoltages of sufficient magnitude
to be damaging t o the insulation of a-c industrial power distributioii sys-
tems. 111t,liis chapter the mechanism by which the more prominent over-
volt,ages are created v i l l be described and preventative measures sug-
gested. ‘Treatment of t,he following will be included:
I . Static
2 . Physical contact nith a higher voltage system
3. I1esouani.e effects ill series inductive-capacitive circuits
4. Repetitive int,ermittent short circuits
5 . SIT-itrhing surges
(i. Forced-current zero-current interruptiou
7. Autotransformer connections
8. Lightiiitig
Of these, most are the result of effevtsdirectly within the electric system
itself. I n contrast, lightning (a vicious source of overvokage) is com-
municated to the electrical system from nature’s powerhouse in the
heavens above.
STATIC
Wind-blown sand or dust can become highly charged and impart rela-
tively high voltage to exposed overhead electric conductors. Moving
belts rutiiiing on iioiimet,allic pulleys can also develop high voltages by
st,at,icmeans which may in turn be communicated t o electric system con-
ductors if electric enclosing frames arc improperly grounded. The rate
a t wtrirh electric i,harge is communicated t o electric system conductors
by stat,ir means is extremely low. Even a rather high-resistance ground
i~iiincrtionon the electric system n d l discharge these stat,ic currents t o
ground as fast as they are rereived with negligible overvoltages. I n
addition to grounding the elect,ric service system, it is important that
electric machiue frames arid all metallic enclosures which contain electric
circuit conductors be effectively grounded (see Chap. 7).
both circuits at the point of contact. If Lhe low-voltage circuit does not
have its neutral grounded, its potential will be increased t o t h a t of the
high-voltage system or flashover mil1 occur. If Lhe low-voltage system is
anchored close t o ground potential as hy Lhe use of a solidly grounded
neutral, high values of current may flow from the high-voltage system,
b u t a much lower voltage will appear than with an isolated neutral system.
Accidental cootacts hetmeen primary and secondary voltages on indus-
trial systems are guarded against by the use of metal enelosures and metal
barriers which separate conductor systems of different operating poten-
tials. In some cases overhead circuits have both primary and secondary
on the same pole, but substantial clearances reduce Lhe danger of acci-
dental contact t o a minimum. Occasional cross-ups have occurred
between primary and secondary on overhead circuits, and a few cases are
known where failure has occurred between primary and secondary inside
a transformcr.
UNINTENTIONAL
CONNECTION
PHYSICbL CONNECTIONS
7
'..
N O R M b L POSITION O F
P, / 4 8 0 V VOLTAGE TRIbNGLE C xq
I \:ol,
I I \,\
I
I 1
I 3-
L-
2 Eb= 2 4 0 0 V
b
L,--'
I
e0
FIG. 5.1 Overvollage on 480-volt ungrounded ryrtem rerulting from contcxt with a higher
roltoge ryrtem.
GENERATOR OR
TRANSFORMER
xs A PHASE
"A"*"
Eg -E'.c
%
5
I
I
.
" 4
Y
J
z
LL
4 3
"Y
7
Ec
' 2
.i
-
f
BROKEN L I N E
GROUNDED
AN INDUCTIVE WINDING :CIDENTbLLY b GROUNO FAULT bT A F U S E PROTECTED ONE BROKEN OVERHEbO LINEGROUNDED
CONNECTED BETWEEN 01 PHASE h N D T R I N S F O R H E R C I N BLOW ONE FUSE ON T H E L O A D SIDE OF T H E B R E A K
GROUND LEbVING THE REACTbNCE OF TRANSFORMERS CONNECTS T H E REACTANCE OF TRANSFORMERS
12 4 N D T 3 I N P b R A L L E L B E T W E E N L I N E AND 12 AND 13 I N PARbLLEL B E T W E E N L I N E
GROUND 1 NOTE I I b N D GROUND [NOTE II
NOTE I
Y U N G R O U N D E D T R I N S F O R M E R CONNECTIONS
WOULD PRODUCE T H E SAME EFFECT
FIG. 5.4 Examples of unintentional high-reactance connections between line and ground.
284 SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES
48OV 3-PH 6 0 C Y
o
s i i o m m ~ uTO~GROUND -
PHVSlCbL CONNECTDNS
NORMAL POSITION
OF
?--.
IP
UOLTME TRIANGLE; -,,,
/'
b
remain at a d-c potential equal to the crest value of the a-c voltage wave.
All this merely says that there will be little tendency for any voltage to
reappear across the gap in the short circuit immediately following the
current zero which occurs at B .
During the next half cycle, however, the a-c generat,ed voltages will
reverse their polarities (vectors rotate 180°),which would cause the three-
phase vector voltage pattern to assume the position shown in the upper
part of C . Kote that during this one-half cycle time interval, the poten-
tial of the A phase has progressively inrreased from zero value to about
twice the normal line-to-neutral crest voltage relative to ground potential.
This value of line-to-ground potential of the A phase may he sufficient to
break down the gap in the ground-fault circuit arid reestablish the corinec-
tion between the A phase and ground. If so, the A-phase potential will
tend to be suddenly yanked to ground potential. Iuevitably there will
be some system reactance in the A-phase conductor to the ground short-
circuit point which would result in an oscillation of the A-phase-conductor
potential between plus 2 and minus 2 at a frequency probably 20 to 100
times normal. If the short circuit consisted of a solid metallic connection,
this oscillation would decay to zero, leaving the A-phase conductor at
ground potential. Xote that associated with this high-frequency transi-
Ei"' E;
Y--
+ $ CYCLE --tC $ CYCLE 4
€0
NORMAL
A B C D
FIG. 5.7 Overvoltages on ungrounded systems due to repetitive momentary contact be-
tween one line and ground.
288 SYSTEM 0VERVOLTAGES.-CAUSES AND PROTECTIVE MEASURES
although it does produce 73 per cent overvoltage on two of the phase con-
ductors. It therefore seems reasonable to assume that the multiple
failures result from the appearance of overvoltages considerably in
excess of 173 per cent normal.
Distribution-system ox,ervoltages of repetitive-restrike or intermittent-
ground origin can be entirely eliminated by effective system neutral
grounding (see Chap. 6). Resistance grounding with a resistance ground
fault of any value upward of the line-to-ground charging current mill be
effective. For various other reasons it mill he evident that higher values
of available ground-fault current will he desirable. If reactance ground-
ing is contemplated (it rarely finds application in industrial systems), it
is important to keep the reactance of the grounding circuit sufficiently
low so that the ratio of X o is no more than ten times X , . If this ground-
ing reactanre value is exceeded, opportunity is given for another type of
repetitive restrike action which can result in overvoltages t o ground.
The ground-fault neutralizer (Petersen coil) represents one special case
of high-reactance grounding which is free of overvoltages by repetitive
restrike action. This is due t o the fact that the reactance value is care-
fully selected so that the oscillating circuit formed hetmeen it and the
system-to-ground capacitance will oscillate a t normal line frequency.
Following a ground-fault cnrrent shutoff point as at B in Fig. 5.7, the
potential of the electric system neutral with respect t o ground would
oscillate between plus and minus 1 at fundamental frequency as controlled
by the tuned grounding reactor and system capacitance t o ground. Thus
as the potential of the n-phase conductor with respect t o the neutral due
to the generat,ed voltage in the supply system alternates from minus 1 t o
plus 1, the free oscillation of the zero-sequence circuit remains in step
with it, with the net result that the potential of the A-phase conductor
tends t o remain at ground potential. Voltage of normal frequency
gradually reappears as the free oscillation in the zero-sequence circuit
decays. I n general, some 15 or 20 cycles will elapse before the potential
of the previously shorted phase increases t o three-quarters of normal
value. Thus, the freedom from restrike is due t o the long-delayed
reappearance of voltage across the line-to-ground circuit.
SWITCHING SURGES
normal current zero and prevent reestablishing current flow during the
following half cycle. As a result of this action it is unnecessary that the
stored magnetic energy in the inductance of the circuit be disposed of
during interruption. Interruption takes place at a normal current zero,
at which time the stored magnetic energy is zero.
A quaiitative understanding of the mechanism whereby such over-
voltages are generated will be useful. Of first consideration is the amount
of voltage change which would tend to appear across the switching con-
tacts if they were switched open. For example, in Fig. 5.8, a line-to-line
short-circuit condition between phases A and B is illustrated. With the
circuit breaker still closed, the potential of a' and b' must be common and
will lie midway between potentials e, and ea, as indicated in the vector
diagram. With the vector relationships shown in the figure, the current
in the faulted circuit will be going through zero, which affords an oppor-
tunity for the circuit breaker to make an interruption if the contacts have
parted. If current flow is interrupted at this current zero, the potential
of a' tends to return to e. while that of point b' tends to return to eb.
SHORT CIRCUIT
;-, -\, ,
,, " ' "
VOLTAGE RELATIONSHIP WITH
SHORTCIRCUITON AT THE T I M E OF A
CURRENT ZERO IN THE SHORT CIRCUIT
CIRCUIT e.' = eb'
(VOLTAGE mob AT MAX VALUE1
FIG. 5.8 Overvoltages due to interruption of (I line-to-line short circuit at current zero.
SYSTEM O V E R V O L T A G E S - C A U S E S A N D PROTECTIVE MEASURES 291
CBPOLENOI ISTHE
4e, FIRST TO CLOSE
c, MOTOR TERMINAL B
W I L L TEND TO ABRUPTLY
JUMP TO e. BUT OUE TO
FIG. 5.9 Possible switching overvoltage when motor running breaker closes lopen-cycle
autotransformer start).
292 SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES
.. . .... ..
\i,
A L L C B POLES S T I L L CLOSE0
e,....
i
0 1W I L L T E N 0 TO JUMP TO e0,AND
Q p T O T H E NEW EA WITH .TRANSITORY
EXCURSIONS SHOWN BY DOTTED LINES
FIG, 5.10 Possible overvoltager when interrupting o synchronous motor during out-of-
step conditions.
294 SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES
FORCED-CURRENT-ZERO INTERRUPTION
however the overvoltage will persist until the magnitude of current has
been returned t o zero value.
Because of the overvoltage problems, the vacuum contact switch finds
little applicatioii. The vacuum switch tends t o shut off current com-
pletely the instaiit that the contacts part. Unless suitable overvoltage
suppressors are associated with such an interrupter, high voltages will be
developed if applied in inductive circuits. The overvoltages so produced
may he sufficient t o sparkover the outside of the vacuum switch unless
some other portion of the circuit breaks dowu a t a lower voltage.
Current-limiting fuses constitute an example of a forced current
interrupter. They possess the property of being able t o reduce the rur-
rent t o zero value ahead of a normal current zero. Overvoltages are
developed during the operation of such an interrupter. As supplied by
reputable manufacturers, the design of the internal elements contains
special features mhirh rontrol the magnitude of such overvoltages, and
full-srale tests are applied to prove the resulting performance t o ensure
that overvoltages so developed d l be within the safe withstand value of
the electric insulation of the voltage class t o which it is t o be applied.
Because of the overvoltage problem, current-limiting fuse interrupters
of a particular voltage rating should not be applied t.o electric systems
of lower operating voltage. I n other words, a 7500-volt rated current-
limiting fuse should not he applied on a 2400-volt operating system
because overvoltages developed iu its operation will be dangerous t o a
2400-volt insulation level.
AUTOTRANSFORMER CONNECTIONS
PHYSICAL CONNECTIONS
\
\ I
i FIG. 1 1 1 Overvoltage on un-
\ I
'"'
b
grounded systems due to a
ground connection on the wind-
ing of an autotrans-
RESULTING (IOLTAGE vEcmR DIAGRAM former.
SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES 1P7
character to be found in test areas are of relatively small physical size
and do not impose restrictive requirements on the necessary system
grounding equipment. As a matter of fact, on all low-voltage-system
equipment (GOO volts and less) it is the standard practice to ground the
neutral solidly.
The application of three-phase transformers or three-phase banks of
single-phase transformers, mhich do not incorporate a closed-delta wind-
ing in their make-up, should in general be avoided or quite rarefully
examined to ensure that the resulting operation will be free of damaging
overvoltages. This would be equally true of Y-connected autotrans-
formers (see reference 4). Berause of the nonlinear shape of transformer
magnetizing curves, the required transformer magnetizing current to
produce a fundamental frequency sine wave of voltage will contain rather
prominent amounts of harmonic currents. In a Y-connerted transformer
system energized from a three-phase supply in the absence of a delta-
connected winding, the transformers are unable to obtain a sourre of
third-harmonic current or multiples thereof because these are of zero
sequence. As the result of the inability to obtain a third-harmonic
exciting current, there will appear a third-harmonic voltage whirh may
be as much as 50 per cent of the normal operating potential. Should the
neutral of such a transformer system become grounded intentionally or
accidentally and the supply system be ungrounded or high-resistance
grounded, this third-harmonic voltage will be imparted to and appear on
the system phase conductors and represent a sustained source of over-
voltage. Even though the transformer system neutral is ungrounded,
some fraction of the third-harmonic voltage will appear on the phase con-
ductors, depending on the ratio of capacitance to ground within the trans-
former structure to the distributed capacitance to ground of the rest of the
system.
Core-type three-phase transformers present a fairly low zero-sequence
magnetizing reactance which would hold the zero-sequence voltage to
much lower levels than shell-type three-phase transformers or banks of
three single-phase transformers and are thus much less susceptible to
overvoltage difficulties. If operated with grounded neutral on an
ungrounded-neutral system, a careful check should be made to ensure
freedom from neutral instability, as treated in reference 3.
While grounding the electric system neutral may not solve all the
troubles of the Y-Y transformer connections, it will eliminate appearance
of overvoltage on the phase conductors of a system to which such a bank
of transformers might be connected.
Overvoltage Example. A great many specific cases of system over-
voltages have been analyzed, identified, and catalogued. All types are
well represented. Space will not allow a lengthy treatment of these
298 SYSTEM OVERVOLTAGES-CAUSES A N D PROTECTIVE MEASURES
(A1
A-PHASE
FUSE OPEN
( FJI
FIG. 5.1 2 Circuit conditions responsible for an orenoltoge experience on an ungrounded
power system.
SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES 299
outdoor) through exposed overhead lines which often bring power t o the
plant or, in some cases, distribute power withiu the plant.
Direct Strokes and Induced Surges. Lightning may produce an over-
voltage on a transmission line either by a direct stroke to the line or by
electrostatic induction from a stroke t o earth iri the vicinity of the line.
The probable maximum voltage appearing ori a liiie by a direct stroke is
15 million volts and for an induced surge, 500,000 volts. These voltages
appear between conductor and ground.
Wave Shopes. Although the voltage surges produced hy lightning
have high magnitudes, their duration is very short. I t is measured in
microseconds (millionths of a second). Typically, the voltage rises very
rapidly (in 1 t o 10 psec) t o the maximum or “crest,” value and theu decays
more slowly, reaching 50 per cent of the crest value in 20 t o 150 psec.
As illustrated in Fig. 5.13, the shape of a voltage or current, surge pro-
duced hy lightning (and those produced artificially for test purposes) is
customarily expressed by two numherç. The first, is the time from the
“virtual zero” of t,he wave front t o the time the wave reaches crest value,
while the second numher is the time from the virtual zero t o the time the
voltage or current has decreased t o 50 per cent of the crest value. The
-CREST VALUE
t
f
-
I
I
I
ZERO TIME O F CURRENT WAVE
I
.
ZERO TIME O F VOLTAGE WAVE
I
b
&tu-
t 3 -
4 I
T i a N
MICROSEMXIDS
1. _I
WAVE- SHAPE OF
VOLTAGE WAVE ti X 12
CURRENT WAVE t 3 X t e
virtual zero of a wave front is the intersection with the zero axis of a
straight line drawn through the points on the front of the wave which
are 30 per cent and 90 per cent of the crest value for a voltage wave and
10 per cent and 90 per cent of crest value for a current wave. Both times
are usually expressed in microseconds. To illustrate, a 95-kv lf.5 X
40-psec wave is one that has a crest value of 95 kv, rises to crest value in
134 pser from the time of virtual zero, and decays to 50 per cent of crest
value (47.5 kv) in 40 psec from the time of virtual zero.
Traveling Waves. The voltage surge produced on a transmission line
by lightning does not appear simultaneously at all points on the line;
instead, it appears at successively later intervals of time as the distance
from the point of the st,roke increases. Furthermore, the magnitude and
shape (voltage vs. time) of the surge remain approximately the same at
all points of a uniform line, but are simply displaced in time phase. In
effect then t,he surge which appeared as a voltage-time wave on the line
where the stroke occurred becomes two identical voltage-distance waves
on the line which travel at uniform velocity in oppvsite directions from
the point of origin.
Keglecting all resistances, it can be shown that
1. The voltage waves travel along the conductor without change in
magnitude or shape with a velocity equal to l / d T C fps, where L is the
inductance in henrys per foot of line and C i s the capacitance in farads per
foot of line.
2. A current wave accompanies the voltage wave and is of exactly the
same shape, that is, a t any instant at any point on the line, the current
flowing in the conductor is directly proportional to the voltage from con-
ductor to ground.
3. The ronstant of proportionality between the current and voltage is
called t,he surge impedance Z and is equal to 4 r C ohms, where I, i s the
inductance in henrys for any unit length of the line and C is the capaci-
tance in farads for the same unit length. The current in amperes is equal
to the voltage in volts divided by the surge impedance in ohms.
The inductanre and caparitance of an overhead line are such that the
velocity of a current or volt,age wave (called velocity of propagation) is
equal to the velocity of light in free space, which is 984 ft per psec. In
most ralrulations the round number 1000 is used. The propagation
velority in a cable varies with its construction, but a typical value is
600 f t per psec.
The surge impedanre of an overhead line varies with the size of the
ronductor and its height aboveground, but is usually between 400 and
500 ohms. A typical value for a cable is 30 ohms.
Reflection of Traveling Waves. A change occurs in a traveling wave
when it reaches the junction between two conductors of different surge
302 SYSTEM OVERVOLTAGES-CAUSES AND PROTECTIVE MEASURES
impedance, for example, an overhead line and rahle. The original wave,
called the inrident wave, gives rise to two waves at the t,ransition point,
namely, a “refracted” wave whirh rontinues on through the second con-
ductor and a “reflected” wave which starts traveling hack over the first
conductor.
If, at any instant, E is the voltage of the incident wave at the junc-
tion, then E X (Z, - Z,)/(Z, + ZJ is the voltage of the reflected
wave, where Z, is the surge impedance of the first rouductor (over whirh
the surge arrived) arid Z , is the surge impedaure of the second ronduc-
tor. The voltage of the refracted wave at the junrtiorr is the sum of
the voltages of the incident and reflected waves, that is, it equals
E X (222)/(Z2 + Zi).
Reflected and refracted current waves accompany the corresponding
voltage waves, the constant, of proportionality being t,he surge impedanre
ZIor Z2 of the conductor the wave is traveling oil. A reversal of dirert,ion
of a voltage wave, without change i n polarity, reverses t,he direction of
flow of current.
As indirated by t,he equations, if Z 2 is greater than Z,, a voltage wave
reflects positively at, the junctioo and the voltage a t the junrtion (equal
to the voltage of the refracted wave) is greater than the vokage of the
incident wave. In the limiting rase if 2%is infinite (the line is open), the
voltage at t,he junction is double the voltage of the inrident wave. On
the other hand, if Z,is less than Z , , the wave reflerts negatively and the
refracted wave is less than the incident wave. For the limiting rase of
Z2 equal t o zero (the line is shorted t o ground), the volt,age a t the junr-
tion is, of course, equal t o zero. The current t o ground will equal twire
the current of the incident wave.
Although neglecting all resistances represents an idealized condition,
the simplified relations this makes possihle are useful in many practical
situations.
INSULATION CHARACTERISTICS
short duration, it is the impulse tests that are important as far as protec-
tion against these overvoltages is concerned.
Basic Impulse Insulation levels. The impulse test which is most com-
monly used consists of the application of a 155 X 4O-psec full-wave volt-
age surge of a specified crest value to the insulation of the equipment
involved. The crest value of the wave is called the basic impulse insula-
tion leuel (abbreviated BIL) of the equipment. T o simplify the design
and appliration of elertrical equipment, the Joint Committee on Coordi-
nation of Insulation of the American Institute of Electrical Engineers
(AIEE), the Edison Electric Institute (EEI), and the Xational Electrical
Manufacturers Association (KEMA) have established a series of Stand-
ard Basic Impulse Insulation Levels. These are listed in Table 5.1. It
was the intent that the impulse level assigned t o any equipment should he
taken from the standard series. This has generally been done, but in
some cases the value adopted for a given insulation class is that shown in
Table 5.1 for a different reference class.
Boric
Reference impulse Reference
<I.., in."lation <I..,
kv led. kv
kv
~
*The 95-kv BIL was estahlished for rertain types of equiprnrnt in t h e 15-kv class.
Oil-immersed
Oil-immersed
distribution transformers and
power transformers and
"Oltage regulotorl;
current-limiting reactors
in.trument trondormers'
lnlUlotior
.I.%,
kv
Chapped-wore test 56
"II-r.Yc
X 40 ! Chopped-rare test
tell
Min time to ,mat, Min time to
Crest, 3-11,, crest,
Rashover, Ro-rhovar.
kv kv kv
p*oc
I .2
2.5
5.0
8.66
30
45
60
75
ii
69
88
1 1 .o
1.25
1.5
1.6
45
60
75
1 %i I I .5
1.5
1.6
15 95 110 I 1.8
- I
* Thr YSIUP ivm for the 15-kv insulation rlass apply to instrument transiormers
oi the 151.-kv ulatiou PLSS. For the 1511-kv class thc full-wavr test is 110 kv and
the rlropp~rl-wnrrt p s t is 130 kv with 2.0 ~ S C Cto flashover.
8.66 35
I5 50