Eee eee eee ete Hees MODULAR SINGLE/TWIN CYCLONE SSC/STC Operation Manual & Parts Listioe Hee fb ALN Pal 08 & Lier Techiogy MODULAR DESANDING CYCLONE Af sa ale 8 Pein Sarg Uta SUPER SINGLE & SUPER TWIN CYCLONE pestierslierias Selonger Deal Ehsan OPERATION MANUAL & SPARE PARTS LIST Nolayia Tel: +203 518 0488 Fax: +603 511 8239 vrw.lfalaval.com a CONTENTS L 1. Super Single Cyclone and Super Twin Cyclone 2 Pressure Drop 3. Operation Procedure 3.1 Automatic Mode 3.2 Manual Mode ae 4, Maintenance Manual i 4.1 Electrical Defects Fe 4.2 Pneumatic Defects a Appendix | 5.1 Block Diagram c 6. Electrical Drawings — 7. Drawings 7.1 Detail Dimensions Drawings 7.2 Installation Layout - Super Single Cyclone 7.3 _ Installation Layout 3D of SSC & STC in oil room 8 Spare Parts Lists 9. Festo Manual for Actuators 10. Ball valvesa Eo rs 4. SUPER SINGLE CYCLONE AND SUPER TWIN CYCLONE Alfa Laval’s desanding cyclone is now available in a modular system. The two modular system available are the a) Super Single Cycicone (SSC) b) Super Twin Cyclone (STC) Within the two systems, there are various models to cater for different capacity requirements. ‘These models are given in the table below : Capacity mamhour | Equivalent miling capacity Models (per module) (FEB/hour) t | STC 452-100 22.5 45.0 | sTC 602-100 30.0 60.0 SSC 301-100 | 15.0 30.0 SSC 301-150 | 15.0 | 30.0 SSC 451-150 22.5 45.0 SSC 601-150 30.0 60.0 Denomination Example: STC 60 2-100 Ssuperwin Cycione SOMFFBIMr 2cycone Diameter of clones (rm) The bigger diameter cone (150mm) is recommended to be installed immediately after the Crude Oil Tank or Clarification Tank to remove sand and abrassive material from the process medium. This we termed as first stage desanding system. ‘The second stage desander system has smaller cone diameter (100mm) to remove fine sands and imputities carried over after the first stage. ‘The primary function of an Alfa Laval Precieaner Sandcyclone is to trap sand particles present in the Crude Palm Oll or Sludge. The removal of sand particles reduces the wear and tear of the bowl components in all Alfa laval Centrifugal Machines and Decanters. wr alfalavaleomTop Cylinder eee Ee Desanding cone Inlet for water Control panel Dirt receiver Lee ‘Modular Frame Picture of Super Single Cycicone (SSC) ~ Major Components ‘wnnwalalaval.com2, PRESSURE DROP ‘The most important requirement for efficient sand removal in any desanding system, is the pressure drop. This is the pressure difference between the inlet and outlet of the desander. ‘The recommended pessure for the desander is: Inlet pressure: 3.8 barg Outlet pressure: 1.5 barg The outlet pressure mainly depends on the static height of the receiving tank. If the tank is located at a low position, the outlet pressure need not be high and a lower inlet pressure can be used. A lower inlet pressure is preferred to minimise the wear and tear of the equipment. ‘The maximum inlet pressure should not exceed 4.5 barg, The separating efficiency does not inorease propotionally with high inlet pressure. ‘The moduler eyclone will be supplied with one (1) pressure gauge for the inlet and another for the Outlet. Itis recommended to install the gauges about 300 mm to the inlet and 300 mm after the outlet. The pressure gauges supplied is a bolted diaphragm construction and can be easily dismantled for periodic cleaning, Its recommended that the pressure gauge should not be exposed directly to the line pressure all the time because of the pulsating pressure from the pump. It should be installed with a vaive, to be opened only during reading. A needle valve is preferred to avold any pressure surge during opening. This will praiong the life of the pressure gauge. wn alfalavalcomHes C 3. OPERATION PROCEDURE 7 34 fe co 32 Automatic Mode In switching Selector Switch (CS) to [AUTO] the whole system is in automatic operation i. all the valves (top, bottom and water vaives) are in automatic sequence of operation according to pre-programmed mode as Sequence 1 to 2. ‘Sequence No. TOP VALVE CLOSE BOTTOM VALVE OPEN WATER VALVE OPEN ‘This mode of operation is pre-adjusted to 10 sec. (or other duration as determined by individual Mit) This operation is to open the BOTTOM VALVE to drain off any sediment of ‘sand as accumulated from the previous precieaner sandcyclone effect. At the same time, The WATER VALVE is also opened to wash down any sediment in the sand receiver. Sequence No. 2 TOP VALVE OPEN BOTTOM VALVE CLOSE WATER VALVE CLOSE This mode of operation is pre-adjusted to 15 min. (or other duration as determined by individual mit). ‘This operation is to open the TOP VALVES while the other BOTTOM VALVE and WATER VALVE are closed. The desanding is achieved by a combination of centrifugal and gravitational action. The sludge is introduced tangentially at high velocity into the cyclone head or top oylinder from where it descends on a helical path, The circular motion provides a sizeable centrifugal acceleration causing the sand particles to be impelled towards the wall and discharged at the bottom of the cone settling in the sand receiver. ‘The residual fiquid ascend in axial direction and leave the system through the centre of the head or top cylinder. It requires a minimum pressure drop of 2 bar, usually provided by a centrifugal pump. Manual Mo In switching selector switch (CS) to MAN, the whole system is in Manual operation Le. TOP VALVE close with BOTTOM VALVE and WATER VALVE In open position for discharging. vaneaifalaval.comio 4.0 MAINTENANCE MANUAL, 41 Electrical Defects STEP 4 : System does not operate, check the following u 1. Ifthere is any 220V AC supply. 2. Iffuse burnt, change @ new 2a fuse 3. If selector switeh (CS) does not work, adjust contacts or clean up contacts or change a new switch, = STEP 2 ; Turn selector switch (CS) to mode, | 1. Check if timers are faulty, change a new timer. 2, Turn selector switch (CS) to [MAN] mode, if BOTTOM VALVE, TOP VALVE or WATER VALVE does not operate, check if Relay is faulty, change @ new Relay, STEP 3: Turn system to OFF] mode, Le, at neither AUTO) nor MMAN| mode. 7 1. Take off all timer, check if timer coil burnt 2. Take off all retay, check if relay coll burnt. 3. Isolate all electric solenoid valve, check if coil burnt. 42 Pneumatic Defects STEP 4 ; System does not operate, check the following 1, Ifthere is any air supply at 80 psig. 2. | supply air line clogged up. 3. If supply air ine leakage. \ u STEP § : Tum system to MAN mode, if system does not work, check the following al 1. If no air supply to Pneumatic Actuator, solenoid valve is jammed or air ine clogged. aH 2. If there is air supply to Pneumatic Actuator, the Actuator is jammed, then, dismantle ba ‘actuator and check seals for leakage. a 3. Ifthere is air supply to Pneumatic Actuator, the ball valve is jammed, then dismantle ball valve and check if valve clogged or worn out. Replace ball valve if necessary. n . o il veralfalaval. comt co 5.0 5A APPENDIX Block Diagram AUTO START v ‘TOP VALVE CLOSE BOTTOM VALVE OPEN WATER VALVE OPEN 10 SECONDS TO REGULATE BOTTOM VALVE DRAINAGE TIME vy TOP VALVE OPEN BOTTOM VALVE CLOSE WATER VALVE CLOSE 46 MINUTES TO EFFECT DESANDING ACTION wen alfalaval.comu 6. ELECTRICAL DRAWING wen alalavalcomfae aaa | So =O os Bee eee fee —} sae: ES eK Se eee 5 ma me ° lo " aia | fl 8 SeHEerE @ sa L 7 On co we 01 th si e a Oi aon sine on 3 ano 8 ® 3 Peano, fy Re Lege mo Te 7 1 fro | {| " lo : 7] | ae ot ! vl ys © zu ans [oeeeeee SDE EW, le a i 1 pote) ‘BaTiO wALvE On acre LU i ~ ® ! twer 2 sine we) 8 a ir oer 3S 4 L 0 {ta ca ero wm nim a | ® LA tse a, a ety e}ei | @ 3) wee 3 (oF oar tne) {| J Uamexer SP i aes ® ® 4 \ creer in : aya \ ® i @ t} swe PSE Oy emaTon ; ef o ats "ina eS | ba o {PONT POAUER PANT OMEN WED v4 Oo ot! tapas Fone A ve = a — ae CONTROL PANEL DESANDER (SSC) i aeeeeaes DN amar (SSC) ESP Sey a = SAS GENERAL ARRANCENENT ao a ee . SCHEMATIC DIAGRAM 0649/08 om| | t | EEE eee Ieee eee ee TE i 5 . : ‘COMPONENT UST Pes COMPONENT No. ay DESCRIPTION. ‘MAKE, TYPE/MODEL = er ate co lc 7 ee a sat = — ; “0 1 ‘Nu FLUSARG ON ae Eze a mq 4 1 ‘TOP VALE OW SAR ‘SR2ICHO~AE | 7s 1 ‘BOTTOM VALNE OW | sazeR STAC i roe Eee oy eam 4 1 v TWWER {RESTONG TIME) 240V AC (0-30 Pane a oo aur rr A 2 1 Te (FLUSENG TE) 2407 AC (0-3 aS) wey tio B 1] we (OFF ear Mt) 2409 aC (D=8m SEC) ca 7 at cet ‘ wea aun war | m we ene : mr " v ‘POWER SUPPLY UNeT 240/26V OC 2.1K ‘5-50-26 ' 2008 4 Lhe a = oa Sree ‘CONTROL PANEL DESANDER (SSC) oa ws oe ee (P/M 788-0132) | Sy 7S ELECTRICAL MARKETING Sacan | sear Toa =e WTERAL UST ae 080g7. DRAWINGS ‘yw atfalaval com251 Nal DSSROTON “ou 1 [arson one 3 2 | con. 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