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M.B.A – IV (EVENING)
PROJECT:
RESEARCH PROPOSAL
Proposal to study on Steam consumption
• SUBMITTED BY:
ZAHOOR AHMAD.
TABLE OF CONTENTS
Acknowledgment .............................................................................. .1
Executive summary................................................................................2
Problem statement ...................................................... 3
Project goals.....................................................................................4
Project time line.............................................................................5
Motivation....................................................................5
Back ground..............................................................................................6
Introduction of Liberty Textile
mills...........................................................................................6
Types of energy used in textile
industry..............................................................................................8
Progress in relative
field...............................................................................................10
Importance of
Boiler.......................................................................................13
Identification of problems and its
justification...........................................................................14
Research method.....................................................................................15
ACKNOWLEDGEMENT:
“The hardest steel goes through the hottest furnace”
The same was the case with us. We faced many problems when we started the work
on Report. There was no any information about our research. But, we are greatly
Responsibilities.
Very warm and special tanks to our respected teacher “Mr.Rana Tariq”
We also thank to
Who gives us a lot of information and pay full attention? And give real dedication
Sir we thank full yours ability of extracting the very best out of us. For your
Patience and perseverance, and also for acknowledgement the efforts made by us
EXECUTIVE SUMMARY
Problem Statement
The purpose of this proposal is to outline the need for a project that analyze the
Use of steam in textile industry. This project will seek answer the following
Question.
PROJECT GOALS
The result of this project will be suggest to reduce the production cost by reducing
MOTIVATION:
Textile industry has a lion share in export of Pakistan, and these days in industry in
and water have depend the problem. Exports are also suffering due to high
As we know that steam is one of the main source of dyeing and printing process and
PROJECT PROPOSAL
BACK GROUND:
This conservation of energy is an essential step we can all take towards overcoming
the mounting problem of the world wide energy crises and environment
degradation.
inefficient power generation and energy usage in their countries. However, usually
only limited information sources on the rational use of energy are available,\.The
important that they acquire practical knowledge of the currently available energy
PROJECT PROPOSAL
production capacity of about 500,000 square meters of fabric per day. The
Liberty Mills Limited is an ISO 9001:2000, OE 100 and OEKO TEX Standard
our operation.
temperature control system , lighting office equipment , etc; oil as a fuel for
boilers which generate steam; liquefied petroleum gas; coal ; and city gas.
PROJECT PROPOSAL
Specialized Technical Shar
Fuel Electricity Total
Field e
32,55
Fiber production 21,498 54,049 21.0%
1
37,66
Dyeing 28,412 66,073 25.0
1
96,50 257,94
Total 161,442 100.0
0 2
and medium scale industries for Asian countries. During these meetings , it was
Brought out that, for some energy intensive industries , saving up to 10% could be
Such as auditing and energy management. The rational use energy calls for a broad
“In the textile industry, appreciable amount of energy could be saved or conserved
By regulating the temperature in the steam pipes , adjusting the air/fuel ratio in the
adopting
PROJECT PROPOSAL
IMPORTANCE OF BOILER
As we know steam generate by boiler. Water, gas and electricity are the main raw
material of steam. If boiler is working efficiently there raw material use in very
Uncomely than generation of steam and if boiler is not work effecienlly their steam
Generation process become costly because heavy amount of gas and electricity use
During this process and amount of steam generate very pour. So, role of boiler and
PROBLEM IDENTIFICATION
Following ways;
PROBLEM:
JUSTIFICATION:
PROBLEM:
JUSTIFICATION:
PROBLEM:
JUSTIFICATION:
Maintenance staff works with loyalty. It can be helpful to minimize the leakage.
PROJECT PROPOSAL
PROBLEM:
JUSTIFICATION:
Sensor and actuating valve should be monitor because it control over all steam
consumption.
PROBLEM:
JUSTIFICATION:
PROBLEM:
JUSTIFICATION:
according manually.
PROJECT PROPOSAL
RESEARCH METHOD
We did our research by filling questionnaire to the employees of “LIBERTY
Chemist.
Question -1
Management Level
Top Management
Middle Management
Lower Management
Total
Question -3
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 4
Management Level
Top Management
Middle Management
Lower Management
Total
Question -5
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 6
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 7
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 8
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 9
Management Level
Top Management
Middle Management
Lower Management
Total
Question - 10
Management Level
Top Management
Middle Management
Lower Management
Total
Question -11
Logbook/history data is maintaining for individual machine on daily basis and it is shared
with all concerned.
Middle Management 7 10
Lower Management 4 12
Total 18 22
25
20
15
10
0
A ll th e T im e S o m e T im e Ne v e r No Id e a
CONCLUSION: 45% says all the time, while 53% says some time
Question -12
Appraisal or punishment system to staff is existing and implementing
Middle Management 1 16
Lower Management 16
Total 1 39
45
40
35
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne v e r N o Id e a
CONCLUSION:97% employees says never know while only 2.5% says all the time.
Question -13
Company staff having technical skills
All the Some Never No Idea
Management Level Time Time
Top Management 7
Middle Management 12 5
Lower Management 10 4 1
Total 29 9 1
35
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne ve r N o Id e a
CONCLUSION: 72.5% all the time while 22.5% are some times.
Question -14
Machine staffs are aware about the moisture required for different fabric on
different process.
Middle Management 7 10
Lower Management 4 7 3 2
Total 16 19 3 2
20
18
16
14
12
10
8
6
4
2
0
A ll th e T im e S o m e T im e Ne v e r N o Id e a
CONCLUSION:40% says all the time,47.5% says some time,7.5%says never and
5%don’t know.
Question -15
Machine staffs are aware about the temperature of different areas of machine
required for different process.
Middle Management 17
Lower Management 15 1
Total 39 1
45
40
35
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne v e r N o Id e a
Question -16
Existing staff is capable to handle the issues and complaints about the steam
leakages.
All the Some Never No Idea
Management Level Time Time
Top Management 7
Middle Management 17
Lower Management 15 1
Total 39 1
45
40
35
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne ve r N o Id e a
CONCLUSION: 97.5% employees agree to all the time and 2.5% says never.
Question -17
Middle Management 4 13
Lower Management 6 10
Total 10 30
35
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne v e r N o Id e a
CONCLUSION:25% employee agree to all the time , while 75% says some time.
Question -18
Middle Management 1 6 10
Lower Management 2 14
Total 5 10 25
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne ve r N o Id e a
CONCLUSION:12.5% says all the time , 25% says some time while 62.5% agree to
never.
Question -19
Supervisor’s trend for feed book of employee/machine staff how they are
performing towards achieving the result expected
All the Some Never No Idea
Management Level Time Time
Top Management 3 3 1
Middle Management 2 14 1
Lower Management 1 9 6 3
Total 6 26 8 3
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne ve r N o Id e a
CONCLUSION:15%employee agree all the time , 65% say to some time while 20%
says to never.
Question -20
Middle Management 10 7
Lower Management 2 1 13
Total 19 1 20
30
25
20
15
10
0
A ll th e T im e S o m e T im e Ne v e r N o Id e a
CONCLUSION: 47.5% employee agree to all the time 50% don’t know while 2.5%
says never.