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Build a Coke Can Stirling Engine

by reukpower on March 23, 2010

Table of Contents

Author: reukpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

License: Attribution Non-commercial Share Alike (by-nc-sa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Intro: Build a Coke Can Stirling Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

step 1: Prepare 2 of the coke cans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

step 2: Make the diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

step 3: Cut and drill the bottle cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

step 4: Drill the bearing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

step 5: Cut the viewing hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

step 6: Separate some electrical connectors and drill them . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

step 7: Make the cranks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

step 8: Drill the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

step 9: FIt the cranks and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

step 10: Make the displacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

step 11: Make the pressure vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

step 12: Now make the push rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

step 13: Making the flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

step 14: Attach the flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

step 15: Connecting it all together and counterbalancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

step 16: Make the fire box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

step 17: Make the trim to seal the sharp edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

step 18: It's finished now! Testing and trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

step 19: [Optional] Add a cooling jacket, and maybe a generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
Author: reukpower

Author: reukpower Junkie - Scrap to power

Always a brew in hand, while making something.

License: Attribution Non-commercial Share Alike (by-nc-sa)

Intro: Build a Coke Can Stirling Engine

The Stirling engine is a heat engine invented by Robert Stirling in 1816, it's different from your car engine because the fuel is burned outside of the engine, which makes
it much easier to build. There are Stirling engines which will run on the heat of your hand, although they are a little harder to build. The Stirling engine makes a cool
addition to any hobbyists collection of "things I've built!"

How does it work ?

This engine uses air which is repeated heated and cooled. To allow the air to be heated and cooled the coke can contains a displacer which is like a loose piston that can
move up and down forcing the air around the engine. When the air is heated it expands pushing the diaphragm (balloon) outward which turns the cranks. When the
cranks turn they move the displacer down so that the air is near the top where it is cooled causing it to shrink and pull the cranks back, which of course moves the
displacer upwards allowing the air to be heated at the bottom, this repeats over and over!

What you need:

3 X Coke cans
1 X Balloon
2 X Spoke nipples
4 X 5A Electrical terminal blocks
Fine steel wire wool
1mm steel wire (about 30cm)
Thick (1.6mm) Copper wire or 1.6mm - 2mm steel wire
Plastic Drinks bottle cap.
1cm length of 20mm Dowel rod (you could carve this as you only need a tiny amount!)
Super Glue
30cm of Electrical wire (we want the outer insulation, so 3 core mains will be fine!)
Fishing line about 30cm long
Small scrap of inner tube rubber about 2cm square.
Small weights for balancing (5p 2p nickel etc)
3 CD's
A Lyles syrup tin or other tin for the firebox
Drawing pin
Super Glue

[optional]

Red temperature resistant silicone

Tuna can for a water Jacker

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 1: Prepare 2 of the coke cans
Next you need two coke cans with their inside of their tops cut off. Use the tin snips to cut them, this will leave a lethal jagged edge which you must clean up either
using a metal file or a small flap sander (could also use a Dremel)

Then cut the bottom off the cans using a Stanley knife. Try not to crease the metal as this will reduce the chances of it being airtight.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 Image Notes
1. Trim the coke can with the scissors

step 2: Make the diaphragm

The diaphragm of this engine is made from a balloon (just an ordinary one, nothing special!). It's reinforced with a piece of inner tube in the centre First of all cut the neck
off a balloon and stretch the balloon end over the top of a can. Then cut a piece of inner-tube rubber about 1cm square and glue it in the centre of the balloon.

Once the glue is dry, you can use a drawing pin to pierce a hole in the centre of the diaphragm for the displacer wire. Leave the pin in the hole until your ready to fit the
displacer later.

Image Notes
1. Instructables orange is compulsory !

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 3: Cut and drill the bottle cap
Drill a 2mm hole in either side of the bottle cap for the crank pivot, and a hole in the centre for the displacer wire.

Then cut either side of the bottle cap into a curved shape, this is because sometimes the displacer wire holder flicks to the side a little and it may hit the cap - This is more
of an annoyance than a real problem, but you might as well prevent it if you can! Plus I think it looks better with the curves. I used tin snips here - they work well for
cutting this thick plastic.

Now remove the diaphragm from the coke can and flip it over so that the inner-tube is on the inside of the can. Glue the bottle cap to the side of the diaphragm that does
not have the inner-tube reinforcement. I sanded the bottle cap a little as I found that the glue doesn't like to stick to this plastic.

The pin is left in place to line up the holes for the wire.

Image Notes
1. The copper wire is just to show where the holes go

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 Image Notes
1. Pin still in place

step 4: Drill the bearing holes

I used a long 3.5mm drill bit to drill the bearing holes. I just drilled them by eye, no need to measure anything. They should be near the top of the can where it bevels in.
Make sure that they're roughly level.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 5: Cut the viewing hole
Next, mark a circle roughly in the centre of the can, so that you can see the cranks/displacer wire etc. It doesn't have to be a circle, but that makes fitting the trim easier.

Image Notes
1. Viewing window
2. This connects to the pressure vessel aka coke can N.2

step 6: Separate some electrical connectors and drill them

Now you need to get some electrical terminal blocks and remove the plastic protection. The best way to get them out of their plastic blocks is to unscrew the screws as
much as you can, then twist the plastic off around the screw thread with pliers.

Now drill a 2mm hole straight through the end of each one, as shown. You need three of these drilled. To drill them I held them with pliers.

You also need two of these not drilled in any way.

Image Notes Image Notes

1. 2mm hole 1. Three drilled and you need two not drilled.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 7: Make the cranks
For the cranks I used some 1.8mm (approx - I don't know the exact size) copper wire - you can use old spokes, or steel wire, if you don't have copper. I used copper
because it's easier to bend and I like copper. If you need to straighten the copper wire you can clamp it in a drill and hold the other end with some pliers - spinning the drill
should straighten the wire. Make sure you wear some decent safety gear though, in case the wire slips!

I've included photo's of every step of bending the cranks below. The displacer piece should protrude about 20mm and the other parts protrude about 5mm, no need to be
exact though. The displacer part is at 90 degrees to the push rods - this is the best angle for this engine.

The electrical blocks are fitted as you bend the cranks, be careful to make sure that they all point the same way, as you won't be able to access the screws from the
viewing window.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 8: Drill the bearings
I used two spoke nipples for the bearings. You can get these at bike shops or scavenge them from old buckled/broken wheels.

Check your cranks before you drill them, they might fit without being drilled.

Like the terminal blocks, I drilled them out with a 2mm drill bit to remove the thread.

Image Notes
1. The bearings fit in the hole you drilled previously.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 9: FIt the cranks and bearings
Now you can thread the cranks though. You can thread them through the viewing window at an angle. If you can't fit them through you can cut one end down a little until
they do. You need to leave one end of the cranks long for the flywheel attachment though. The bearings should be a tight fit in the holes but if they are loose you can glue
them in place.

Make sure that the screws point towards the viewing window so that you can tighten them.

Image Notes
1. The bearings fit in the hole you drilled previously.

step 10: Make the displacer

The displacer is made from steel wire wool wrapped around around a piece of steel wire. Bend a small hook in the end of the wire and begin rolling steel wool around
this. Once you get near the size of a coke can, cut the wool. Pull out the wire most of the way and cut the wool so that the displacer is around 2 inches high. On the other
end of the wire (not the hook end - bend a spiral, this is just to give the wire more surface area so it can't be pulled out. Finally trim a slight bevel around the top to match
the bevel on the coke can.

You can test the displacer in a coke can now - it needs to fall freely under it's own weight. You can spin the displacer inside of the can to smooth it out. Try and make the
spiral roughly into the shape of a coke can dome. Once your happy with the displacer movement you can tie about a foot of fishing wire onto the hook end of the
displacer. Apply some super glue to the knot so that it can't wriggle loose when the engine is running.

Now you can remove the pin from the diaphragm, so you can thread the loose end of the fishing wire through the diaphragm so that the inner-tube rubber will be on the
inside of the pressure vessel.

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 Image Notes
1. Make sure you pull the wire out, unless you want blunt scissors.

Image Notes
1. Big catch! Tasty wire wool.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 11: Make the pressure vessel
Cut the bottom off a coke can leaving about an inch from the base. Put the displacer and balloon into the pressure vessel, then push this base into the end of the can.
Check that the displacer still moves freely.

Now fit the balloon over the top it should not be tight or loose - just tight enough not to sag.

Take an electrical connector that is not drilled and tie the fishing line through the screw hole about an inch above the bottom of the bottle cap - make sure that the
displacer is at the bottom of the pressure vessel by tapping it on the table. Glue the knot so that it can't come lose. Apply a drop of oil to the wire and check that the
displacer can be pulled easily and that it falls easily pulling the wire with it.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 Image Notes
1. Looks like a few splinters escaped my sanding - make sure there are none as
the could puncture the diaphragm.

step 12: Now make the push rods

Now you can make the push rods that connect the diaphragm to the cranks. Begin by taking a piece of copper wire (about 15cm long), threading it through the two holes
in the side of the bottle cap. Then the push rods are bent inwards to match the distance of the cranks. You will need to cut the rods to length, they should just fit into the
terminal blocks when their respective crank arms are pointing downward. Make sure that the rods can pivot freely in the bottle cap.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 13: Making the flywheel
To make the flywheel, I used a 1cm piece of 20mm wooden dowel as a centre for some old CD's . The dowel was about 0.5mm to big for the CD centres, so I had to
sand it down a bit. Drill a 2mm hole all the way through the centre of the dowel and another around 3mm from the outside, about 5mm deep. This is so the crank shaft
can be bent back on itself, to grip the flywheel. The CD's are just glued to this.

Image Notes
1. Glue CD's in place

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 14: Attach the flywheel
The flywheel is held on by bending a hook on the end of the crankshaft, this fits into the extra hole that you drilled into the dowel.

Image Notes
1. This isn't supposed to be here yet, counterbalancing is in the next step but I
took this flywheel from another broken engine which already had the weight on...

Image Notes
1. Glue CD's in place

step 15: Connecting it all together and counterbalancing

Now you can connect all the parts together. The can with the cranks is pushed onto the top of the pressure vessel, don't push the can from the very top at the front
as this will crush the viewing window, instead push it from the bottom edge of the viewing window. You need to push it down about 4mm.

The first thing to do is connect the displacer and balance it. I cut a small piece of copper wire (about 30mm) to connect the displacer wire terminal, to the one on the
cranks, the reason for this is so that the lower terminal block can be slid up and down, to adjust the displacer to stop it hitting the top or bottom of the pressure vessel.
With the displacer connected, you can add a counterbalancing weight to the side of the flywheel opposite the direction that the displacer crank is pointing. The counter
weight should pull the displacer crank part roughly horizontal, adjust the weight to get this right. I used tape whilst testing but glued it in place when I found the correct
weight. I found a 5p coin to be about right for my engine.

The push rods are screwed into the outside terminal blocks, put the cranks in there lowest position and fit the rods into the terminal blocks. Tighten them up all up.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 Image Notes
1. Small piece of copper wire about 30mm to connect the two.
2. Sssshhh, I did not set fire to my flywheel by accident!

step 16: Make the fire box.

For the fire box I used a Lyles golden syrup tin, which has a lip around the top that is a perfect for the base of the pressure vessel.

Cut an arch out of the front and drill about eight 8mm holes around the top for vents.

As an alternative to the Lyles tin, you can cut a hole in the top of an ordinary tin can that is a tight fit for the coke can.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 17: Make the trim to seal the sharp edges.
To save anyone from getting cut on the sharp edges of the cans, I made a trim out of electric wire outer sheath. I cut the sheath down the centre so that it can be fitted
over the edges of the metal. Cut it to size and glue it in place.

Image Notes
1. This is from a different engine but shows how to fit the trim.

Image Notes Image Notes

1. This is from a different engine but shows how to fit the trim. 1. This is from a different engine but shows how to fit the trim.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 18: It's finished now! Testing and trouble shooting
Now you can test the engine (at last!) . Light some candles and test! Hopefully it'll work first time, but if not heres some tips that might help. Don't forget to oil all the
moving parts so it runs smooth particularly the fishing line.

Air Leaks: If you suspect an air leak, you can submerge the whole thing under HOT water and any leaks should be obvious. Hot water is important as it causes the air
inside to expand forcing it out making any leaks obvious. Dry the area of the leak ASAP as the air will cool down sucking the water inside of the engine which will create
steam when you try to run the engine, this will potentially blow the coke cans apart.

Too much friction: Does the engine turn reasonably freely? There will always be some resistance from the balloon stretching a little, but it should spin once or twice on
it's own if you give the flywheels a quick flick.

Engine is "too" air tight: If the engine is perfectly air tight then the air in the dead space will expand causing pressure in the engine which the normal movement can't
overcome. The symptom of this is that the balloon just bulges out no matter where the displacer is. The solution to this problem is to fit a small piece of fishing line under
the edge of the diaphragm, this creates a tiny leak which lets the excess pressure out. Over time the displacer wire seal will wear down a little and you should be able to
remove the artificial leak. You cant fill the space between the top of the cans if you have done this as the water will seep in.

Image Notes Image Notes

1. It's gonna blow captain! 1. The solution - create a small air leak.

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
step 19: [Optional] Add a cooling jacket, and maybe a generator
You can make your engine run better by adding a cooling jacket to help increase the temperature difference. For this you will need a tin can a little bit bigger than a coke
can.

Mark around the can on the bottom of the tin so that you can cut the shape out with tin snips. You might need to file/sand the edges a little to get the tin to fit well. Push
the tin in place near the top of the pressure vessel and seal around the bottom with RTV heat resistant silicone.

You could try adding a generator too, depending on how well your engine turns you might be able to get a little power from it: Theres more photos of the Stirling generator
on my website here

The engine needs to be built perfectly to be able to drive a generator.

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Comments
50 comments Add Comment view all 118 comments

henrib736 says: Jul 7, 2010. 4:50 AM REPLY

After each time I use the engine, the diaphram becomes looser and looser. Will I ever have to replace it or could I just put it on tighter?

reukpower says: Jul 7, 2010. 5:04 AM REPLY

Did you put an elastic band around it ? If not, that will stop it coming lose.

electronics guy says: Jun 29, 2010. 1:02 PM REPLY

Can I use something other than innertube to reinforce the diaphragm?

reukpower says: Jun 29, 2010. 3:23 PM REPLY

You can use any kind of thin rubber. Inner tubes are about 1mm thick, so any rubber around that thickness will do

Fenryx says: Jun 23, 2010. 6:45 AM REPLY

What kind of electrical terminal blocks did you use?

reukpower says: Jun 23, 2010. 9:36 AM REPLY

Just ordinary 5a blocks.

Fenryx says: Jun 24, 2010. 8:22 AM REPLY

I'm rather horribly useless at electricity. Is there something more you can let me know about them, or perhaps a picture and/or link to something more
descriptive? Thanks. Or any ideas for substitutes, I'm struggling to come up with one.

reukpower says: Jun 24, 2010. 9:04 AM REPLY

These are what I'm talking about : here and here. Hope this helps.

m_b_r_o_o_k_s says: Jun 26, 2010. 3:29 PM REPLY

I live in the U.S. anyone know here to get these? i am haveing the hardest time finding them.

merseyless says: Jun 26, 2010. 12:47 AM REPLY

having problems with the baloon setup, i cant make the hole big enough for it to let the displacer fall under it's own weight, what would you suggest?

reukpower says: Jun 26, 2010. 1:59 AM REPLY

Assuming it's been oiled. you can try a bigger pin. You can try putting some steel wire through the hole and wiggling it about to widen the hole. Also
leaving the pin in the hole for several hours can help.

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 flybynightenterprises says: Jun 25, 2010. 4:36 AM REPLY
I am getting close but am concerned about the displacer assembly. The air has to move between the steel wool and side of the can, right? My displacer will
fall under its own weight but seems to be in contact with the side of the can. Also there is quite a bit of drag from the monofilament going through the
diaphragm. Oil helped a lot but it still drags a little.

reukpower says: Jun 25, 2010. 8:07 AM REPLY

Does it fall under it's own weight with the monofilament threaded through the disphragm? Some of mine had a little drag and still worked ok, so it should
be fine The displacer touching the sides of the can if fine so long as it falls under it's own weight.

biboNL says: May 8, 2010. 2:30 PM REPLY

great idea, i am gonna make one soon.
But I noticed alot of the stuff you need isn't included in the "what you need" list, like the CD's and the piece of inner tube.
If you could go through the instructable and add the rest of the components to the list, it'll improve your instructable a bit.
(because it sucks to find out you need an inner tube 1 minute after you gathered everything.)

reukpower says: May 9, 2010. 2:05 AM REPLY

Oops, you're right. I missed some stuff. Thanks for pointing that out. I'll fix that.

m_b_r_o_o_k_s says: Jun 22, 2010. 9:44 PM REPLY

just pointing it out in your what you need list you put 4 - 5A electrical terminals but you need 5 if im correct

reukpower says: Jun 25, 2010. 8:04 AM REPLY

Thanks, I'll change it.

hellstudios says: Jun 23, 2010. 4:33 AM REPLY

My balloons are too small, but for some reason are the same size as yours.... Whenever i put one on the coke can it becomes too tight. I finished the engine
last night only to find that the balloon was too tight and when i rotated the engine the cap just fell right off.... Help?

reukpower says: Jun 23, 2010. 6:12 AM REPLY

The only thing you can do is, either get bigger balloons or inflate the ones you have before you fit them which will stretch them a lot. Sorry it means re-
doing the fishing wire and rubber reinforcement :(

jam BD says: Jun 21, 2010. 9:09 PM REPLY

A better way of removing the top off a can is with a ordinary can opener, with the blade on the inside of the rim.

A good name says: Jun 17, 2010. 8:15 PM REPLY

Uhm.... is the viewing hole necessary as well? It seems like you'd lose some efficiency having the whole thing open...

merseyless says: Jun 21, 2010. 2:36 AM REPLY

yes, you need to use it to access the screws in the terminal blocks to connect everything to the cranks. if anything, the viewing hole would help the
engine gain efficiency by giving it better air circulation to remove heat off the cold side of the engine

maniqoe says: Jun 20, 2010. 7:36 PM REPLY

you can just sand the edges until you see a line around it and just pop it out with a screw driver

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 flybynightenterprises says: Jun 20, 2010. 9:47 AM REPLY
I just built a flywheel with three CDs and it wants to overturn my engine, before it's assembled to a syrup can. I do not yet have a syrup can. Does the
pressure vessel jam fit to the syrup can to prevent overturning? If I can't locate a syrup can I might be looking at dual flywheels. Do you suppose the engine
would run with two CDs on each end of the crank?

reukpower says: Jun 20, 2010. 11:00 AM REPLY

It can be any can, just that a syrup can was the right size and it looked nice. If you use an ordinary tin can, just cut a circle out of the top using tin snips
for the coke can. My original engine had a flywheel on both sides, it's no problem.

leandrop7 says: Jun 17, 2010. 8:11 PM REPLY

Your friend am riding this project, but have a doubt, nylon or gets stuck in the diaphragm is free?

reukpower says: Jun 18, 2010. 1:03 AM REPLY

It's free, assuming you mean the fishing line.

leandrop7 says: Jun 19, 2010. 10:53 PM REPLY

The fishing line is attached to the diaphragm even when insert the lubricant, I dont speak english, using tradutor google. Sorry

reukpower says: Jun 20, 2010. 2:02 AM REPLY

Is it possible you got glue on the fishing line? You can take it apart and make the hole bigger using a bigger pin or by wiggling the one you used
around a lot. That might help. I got glue on the line once which stopped it working! Hope this helps.

leandrop7 says: Jun 19, 2010. 1:56 PM REPLY

Can I use a copper wire drive? The rubber creates Presão in fishing line and not let the buoy down.

fn06afranci says: Jun 19, 2010. 2:43 PM REPLY

a hand can opener works fine, not the electric kind

flybynightenterprises says: May 16, 2010. 6:30 AM REPLY

This is the coolest engine and I really want to build one but frankly I can't follow the instructions. I would probably understand if I had ever build one before.
Is there a diagram somewhere for this design? For instance, does the balloon go on one of the cans that were modified in step one? Which end? Where is
the third Coke can?

reukpower says: May 17, 2010. 9:22 AM REPLY

I drew a diagram for you, I think it should be easier to follow the instructions once you have the parts in front of you

DieCastoms says: Jun 16, 2010. 8:46 AM REPLY

I think you should maybe re-draw this diagram on the computer (not that it doesn't look pretty darn good the way it is) and include it in your 'Ible. The
directions make a lot more sense with the drawing.

reukpower says: Jun 16, 2010. 9:18 AM REPLY

Thanks for your comments! I'll try and do that when I get time.

killersquirel11 says: Jun 16, 2010. 10:25 AM REPLY

Looks like a beta sterling engine, unless I'm mistaken. This picture from the wikipedia article might help

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 flybynightenterprises says: Jun 19, 2010. 5:09 AM REPLY
The animation is very cool and helpful also!

killersquirel11 says: Jun 19, 2010. 11:11 AM REPLY

Yeah... I've done a fair amount of research on these, even made one in Autodesk Inventor as a final project in a high school class, but
never actually got around to making one...

flybynightenterprises says: May 18, 2010. 3:29 PM REPLY

Your sketch is very much appreciated, I should be able to figure it out now. Time to start rounding up materials

cayson says: Jun 5, 2010. 1:35 PM REPLY

hey i had the same problem and thanks for drawing that out!!!

A good name says: Jun 17, 2010. 8:11 PM REPLY

Is it necessary to use the super glue? Could I use some other type of glue?

reukpower says: Jun 18, 2010. 1:04 AM REPLY

Any strong glue will work, just superglue is convenient because it dries almost instantly.

leandrop7 says: Jun 17, 2010. 8:22 PM REPLY

I used hot glue

Javin007 says: Jun 17, 2010. 1:50 PM REPLY

Okay, so I don't know for sure, because I haven't done all the research, but I think this very well could be the coolest thing ever made in history. The balloon
as a diaphragm instead of a piston is brilliant. Totally going to see if I can't do something similar with a different type of engine I've been wanting to play with.

rbbiggs says: Jun 17, 2010. 12:21 PM REPLY

Hey, thats the Jarvis artificial Heart pump, isn't it? lol... nice job !!

reukpower says: Jun 17, 2010. 1:01 PM REPLY

lol :) Thanks

cayson says: Jun 1, 2010. 6:46 PM REPLY

what do u use if you don't have electrical terminal blocks

minime12358 says: Jun 16, 2010. 12:50 PM REPLY

A store and currency usually work best

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/
 allanspear says: Jun 1, 2010. 8:05 PM REPLY
Go and buy some?

DieCastoms says: Jun 16, 2010. 8:38 AM REPLY

The engine in the first video has a very satisfying sound to it :P Great 'Ible.

view all 118 comments

http://www.instructables.com/id/Build-a-Coke-Can-Stirling-Engine/