16080
1.0 REFERENCE
1.1 GENERAL
A. Prior to acceptance, inspect, operate and test all electrical equipment, materials and
components, whether such tests are detailed in this specification or not. Tests will be
witnessed by THE CONSULTANT, to ensure that the operation of the systems and
components satisfies the requirements of the Contract Documents.
B. Include any specific testing required by the Authorities, or any other body having
jurisdiction over the installation, and as directed by THE CONSULTANT.
C. Provide all tools, equipment, labour and materials required to perform the electrical
testing. Provide three copies of the test reports to THE CONSULTANT.
THE CONSULTANT reserves the right to witness factory testing of all equipment.
Coordinate with the equipment manufacturers and notify the CONSULTANT 21 days
before any factory testing, to confirm the presence of the CONSULTANT.
Test in accordance with the applicable standards issued by the governing organisations
(e.g. IEC, UL, NFPA, IEE), and with the recommendations of the manufacturers.
E. Include the cost of all testing in the bid price, whether performed in the field or at the
factory. Inform the manufacturers of the factory and site testing requirements.
F. Make test records in a neat and legible manner, fully identifying the equipment or
system being tested, type of test equipment, calculation, and expiry date for the same,
the test results and the date of the test. Submit 3 copies to the CONSULTANT at the
end of each test.
G. Do not energize distribution or control equipment until the test results have been
reviewed, passed and approved by the CONSULTANT.
Ensure that phasing and phase rotation is the same throughout the system. Ensure that
all devices are wired for the same polarity.
H. Test all electrical systems and installation in accordance to the related standards and in
accordance to the equipment manufacturers testing procedure.
J. The testing and commissioning for electrical system shall cover the following as a
minimum:
2.1 GENERAL
A The testing and commissioning shall be carried out in accordance with contract
requirements, by a firm specializing in this work, under no circumstances shall the
Contractor be allowed to use his own staff or affiliated companies for the Capital plant
such as switchboards, power factor correction equipment, fire alarm system, lighting
control and dimming system, central emergency lighting system, lifts, and specialized
ELV systems including CCTV and security systems etc.
B. The contractor shall submit to the CONSULTANT for approval his schedule of
program for the works, the program shall address the following:
C. The contractor shall submit for approval, a detailed method statement for each testing
and commissioning activity.
E. Successful test records shall be counter signed by the CONSULTANT and bound into
the Operation and Maintenance Manual. Upon completion of the testing and
commissioning the Contractor shall demonstrate to the CONSULTANT the following:
An audit inspection at factory before dispatch and at site after receipt of the
switchgear for any manufacturing / transit defects.
a) HV Switchgears
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b) Transformers
c) MDB/SMDBs / MCC's
d) DB / Final Light & Power Points
e) Specified Lighting Controls
f) Power And Control Cables
g) Grounding and Bonding
h) Lightning Protection System
i) Fire Alarm System
j) Public Address System
k) Emergency Lighting System
l) Programmable lighting control system
m) Security access control system
n) CCTV System
o) Central Clock System
p) Telephone and Data Communication System
Once the procedures are agreed up on, the Inspection and testing reports for the above
systems shall be submitted for CONSULTANT review/approval.
A. Manufacturing Defects:
B. Transit Damages
Inspect the external surface of the cubicle for any transit damages
and paint scratches.
Inspect that batteries and chargers are not damaged during transit.
B. The contractor shall arrange for the witnessing of the following tests on the fully
equipped switchboard including primary bus bars and connections at the factory, in
accordance with IEC 439-1:
C. The following tests shall be carried out after the equipment has been completely
erected and connected up on site:
G. Physical Check
Check the panel against approved shop drawing to ensure that right components
(ACB, MCCB) of correct ratings are installed.
Check the tray riser, cable drops cable overlapping and dressing of cable to MDB.
Check all the bolts / nuts and bus bar connection to ensure that all are in good and tight
condition.
Check all meters and selector switches to ensure the correct selection & rating.
Check the phase barriers are properly fixed for separation of circuits.
Check all cables and panels are properly labelled and identified.
Check and measure insulation resistance between phases, neutral and earth with 500
volts megger (the values to be verified with the permissible limits).
Check the control circuit of each system for its correct operation.
Switch ON and OFF of all MCCBs, contactors, relays to verify for the desired
operation.
Check operation of the indication lamps & meters to ensure proper functioning.
Check for any abnormal rise in temperature on bus bars. jumper cables, terminals
and various devices by using an infrared scanner.
a) Check earth leakage circuit breakers by means of RCCB tester, selecting 50%
100%, 150% of the rated sensitivity currents and the respective trip time to be
recorded.
b) Check the rating of core balance CTS and EL relays for earth leakage
protection.
c) Tabulate the readings taken.
Measure the earth loop impedance across phase and protective conductor with earth
loop impedance tester.
L. Polarity Test
Check the polarity of incomer supply by polarity tester before energising panels.
Check all fuses/circuit breakers and single pole control devices are connected to phase
conductors only.
N. Overall Performance Test - Check and ensure the satisfactory operation of the boards
at full load.
A. Physical Check
B. Polarity Check
a) Check the polarity of power / light points to ensure the light switches (single
pole) are installed in the line conductor.
b) Check for screw type lamp holders. The outer or screwed conductor is
connected to the neutral conductor.
C. Continuity Check
a) Check the continuity of the protective conductor from the farthest point to
main earth terminal of the DB for each final circuit by means of a DC ohm
meter verify the values are within permissible limit).
b) Check the continuity between the open ends of each of the three rings of
circuit (ie. phase, neutral and earth) for all ring final circuits conductors with
a multi meter and the value to be within the permissible limit.
D. Insulation Resistance Test - Check and measure the insulation resistance between
phase, neutral and earth through a 500 Volts, Megger.
a) Switch on and off all MCB’s and Contactor relay to verify for the desired
operation.
b) Check earth leakage circuit breakers by means of RCCB tester.
c) Check the circuit performance by switching on the MCB in the DB.
d) Check the light and power points by operating all the switches connected in
the circuits.
e) Check all the sockets outlets of ring/radial circuits with 3 pin socket tester
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(13A)/test lamp.
f) Tabulate the readings taken.
a) Measure the earth loop impedance across phase and protective conductor with
earth loop impedance tester.
b) Tabulate the readings taken and compare with permissible values.
B. Physical Check
a) Check the breakers are properly grouped to the appropriate contactors for
on/off control.
b) Check the system cables are properly terminated to the corresponding lighting
group.
c) Check the identification and labelling of different lighting groups are
provided.
d) Check the operation of override switch.
C. Function Test
a) Check the system time channel settings required for night reduction.
b) Monitor the system operation during time channel set time period.
A. Physical Check
permissible limit.
C. Phase Rotation Test- Phase rotation at all points should be same other wise rectify.
a) Switch on all isolators and run all equipment, for 2 hours and verify complete
performance.
b) Check for any unusual temperature rise in cables, terminals and switches and
protective devices.
2.7 MV CABLES
A. Physical Check
Check the cable installation and ensure the following are in accordance with the
approved shop drawings and applicable Codes and Standards:
Apply the voltage 24 KVDC for 1 minutes, test voltage as per related Codes and
Standards:
Energise the cable temporarily, apply load for 2 hours and verify complete
performance.
Check for any unusual temperature rise in cables, terminals and protective devices.
B. Physical Check
Check all the earth electrodes in earth pits for proper installation and connection.
a) Check all the protective conductors from the earth electrodes to the MDB’s
and DB’s for proper installation and connection.
D. Continuity Test
c) Check the continuity resistance between the main earth terminal of the
MDB/DB and the farthest equipment by a DC ohm meter.
Physical Check
a) Check the proper jointing of copper tapes with accessories and earth
electrodes.
b) Clean and tighten all joints.
a) Remove the lightning system continuity conductor connection from the earth
electrodes.
b) Measure the earth electrode resistance by using an earth megger.
c) Repeat the above for all pits and tabulate readings.
C. Continuity Test
B. Visual Checks
a) Check installation of fire alarm system cables for proper laying, termination,
clipping, labelling, identification.
b) Check cable connection to the F.A.C.P. battery, repeater panel.
D. Functional Checks
Fire Alarm:
a) Put the system into operation as per manufacturer’s recommendation.
b) Simulate fire conditions by generating smoke/heat to activate the detectors.
c) Check display of detector number check operation of LED on the detector
Check display on network.
Check the printer operation.
Fault Alarm:
a) Simulate fault situations like power failure, battery on, open circuit.
b) Check visual display in the panel.
E. Interlock Check
F. Monitoring Features
B. Pre-commissioning Procedures
C. Functional Test
A. Visual Checks
2.13 LIGHTING
A. Verify the correct lamps, position, ballast and operation of all fixtures.
B. With all lighting in operation, measure the average illuminance on the floor/working
plane by establishing the maximum and minimum levels in the following locations:
C. Exits, public corridors, corridors leading to exits, electrical equipment rooms, elevator
machine rooms and hoistway pits, offices, storage rooms, service rooms, garages,
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With only the emergency lighting in operation, measure the average illumination at
exits, public corridors, floor areas where the public may congregate and other rooms
and areas as directed by the CONSULTANT.
Take readings with a cosine corrected portable digital illuminance meter, or with a
video camcorder with suitable software for illuminance measurements. Measuring
instruments shall be tested, calibrated and certified accurate to within 2%.
All readings results should match the required illuminance levels as specified in
relevant sections.
Plot lighting results on a set of reproducible plans for review by THE CONSULTANT
and submission to the authorities.
3. Earthing and bonding are provided as per related codes/standards and to local
authority requirement.
4. Connecting hardware and all other cabling system components are installed by
proper cable preparation, termination practices, orientation, proper cable
management, and mounting that are in full compliance with manufacturer’s
guide lines to avoid signal impairment.
5. Circuit protectors are provided for all cabling which enter or exit the building
in comply with applicable codes and standards.
7. The maximum cable pulling tension and minimum bending radius not
exceeds manufacturer’s specification and applicable codes/standards.
11. All fiber cables are connected straight with no transpositions of fiber pairs or
cores/strands.
All transmission testing shall be performed with an approved UTP field tester which
shall be factory calibrated by the field test equipment manufacturer. Calibration
certificate shall be submitted for CONSULTANT approval.
All UTP test cords, adapters, etc to be used for testing shall be supplied and verified by
the test equipment manufacturer to meet or exceed the requirements of TSB-67 and
qualified to test CAT 6 cabling system.
Following transmission parameters shall be tested for the installed structured cabling
system using the filed tester:
a) WIRE MAP
b) LENGTH
c) NEXT Loss ( pair to pair)
d) NEXT Loss ( power sum)
e) FEXT
f) ELFEXT ( pair to pair)
g) ELFEXT Loss ( power sum)
h) ATTENUATION
i) RETURN LOSS
j) PROPAGATION DELAY
k) DELAY SKEW
All ‘PASS’ test result shall be down loaded into the database software that has been
provided by the field test equipment manufacturer.
A. Verify the integrity of all optical fiber link including single mode and multimode fiber
cables using the following tests:
Continuity test
ATTENUATION test
OTDR shall be a multi tester with built in power meter, equipped with laser source,
suitable for any field testing and shall be with data storage and PC emulation software.
All test equipment shall be from the manufacturer of structured cabling system or from
CONSULTANT approved test equipment manufacturer.
All test equipment shall be factory calibrated by the field test manufacturer and
calibration certificate shall be submitted for CONSULTANT approval.
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