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Green Belt – DFSS

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Course Outline
Program Objectives Overview
• Impart an understanding of Design for • Six Sigma Introduction
Six Sigma (DFSS) concepts to drive • DFSS – Objectives and role in Product Development
customer oriented product excellence • DFSS Framework – IDOV
• Equip with skills to identify and
implement design improvement Identify (I)
projects using IDOV framework and • Identify customer needs – Voice of Customer (VOC)
assist Champions / Black Belts • Derive Product requirements – Quality Function Deployment (QFD)
• Identify Technical requirements - Critical to Quality (CTQ) variables
Duration: 6 Days and Specification limits
• Identify Phase Review
Batch Size: 10 to 25
Design (D)
Participant Profile • Develop Manufacturable Design (DFM/A) concepts
• Candidates desirous of Design for Six • Simplify and Standardize
Sigma Green Belt level qualifications • Design for Part Handling, Orientation, Ease of Location and Insertion
• Work experience (2+ years) from • Design within Process Capability
Manufacturing, FMCG, Engineering, • Developing and Applying Design Guidelines
Auto and product based industries. • Identify Potential Risks (FMEA)
• Corrective Actions
Assessment • Control Plans
• Written Test (Objective type – • Regulations & Standards
Certification Score >= 75%) • Mistake-Proof Design principles
• Identify Mistake Opportunities
Certification • Build Mistake-proof design
• Green Belt Course Completion • Design Phase Review
Certificate
Optimize (O)
Computing Facilities • Assess Process Capability for Critical Design and CTQ parameters
• Laptop with Microsoft Excel (Ver-2003 • Optimize Design and Reduce Variability (Robustness)
or above) running on Windows NT/XP • Robust Design and Tolerancing
• Capability Studies (Cp, Cpk, 6s) and analysis
• Design of Experiments (DOE)
• Tolerance Analysis (Worst-case, Statistical and Process Tolerances)
• Optimize Phase Review

Validate (V)
• Assess Risks
• Plan Tests and Validation
• Identify Key Inputs
• Establish Control Plan for Key Inputs
• Perform Product Validation
• Perform Process Validation
• Verify Capability of Critical to Quality Characteristics
• Validate Phase Review

eXample Consulting Group


E-Mail: enquiry@eXamplecg.com, Web: www.eXamplecg.com
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